CN114230764B - Water-based closed polyisocyanate curing agent and preparation method and application thereof - Google Patents
Water-based closed polyisocyanate curing agent and preparation method and application thereof Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 91
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 77
- 239000005056 polyisocyanate Substances 0.000 title claims abstract description 70
- 229920001228 polyisocyanate Polymers 0.000 title claims abstract description 70
- 238000002360 preparation method Methods 0.000 title claims abstract description 36
- 239000013638 trimer Substances 0.000 claims abstract description 38
- 125000005442 diisocyanate group Chemical group 0.000 claims abstract description 15
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims abstract description 14
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims abstract description 11
- 239000003054 catalyst Substances 0.000 claims abstract description 9
- 239000011527 polyurethane coating Substances 0.000 claims description 26
- 239000005057 Hexamethylene diisocyanate Substances 0.000 claims description 14
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 12
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 claims description 11
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 claims description 11
- 239000007787 solid Substances 0.000 claims description 9
- -1 nitrogen nitrogen dimethyl benzylamine Chemical group 0.000 claims description 8
- 239000005058 Isophorone diisocyanate Substances 0.000 claims description 6
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical group CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 claims description 6
- 229920003009 polyurethane dispersion Polymers 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 3
- DJEHXEMURTVAOE-UHFFFAOYSA-M potassium bisulfite Chemical compound [K+].OS([O-])=O DJEHXEMURTVAOE-UHFFFAOYSA-M 0.000 claims description 3
- 229940099427 potassium bisulfite Drugs 0.000 claims description 3
- 235000010259 potassium hydrogen sulphite Nutrition 0.000 claims description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 2
- LVGQIQHJMRUCRM-UHFFFAOYSA-L calcium bisulfite Chemical compound [Ca+2].OS([O-])=O.OS([O-])=O LVGQIQHJMRUCRM-UHFFFAOYSA-L 0.000 claims description 2
- 235000010260 calcium hydrogen sulphite Nutrition 0.000 claims description 2
- LPHFLPKXBKBHRW-UHFFFAOYSA-L magnesium;hydrogen sulfite Chemical compound [Mg+2].OS([O-])=O.OS([O-])=O LPHFLPKXBKBHRW-UHFFFAOYSA-L 0.000 claims description 2
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid group Chemical group S(N)(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 claims description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 claims description 2
- 239000003973 paint Substances 0.000 abstract description 17
- 238000000576 coating method Methods 0.000 abstract description 11
- 239000002981 blocking agent Substances 0.000 abstract description 6
- 230000008859 change Effects 0.000 abstract description 3
- 238000002156 mixing Methods 0.000 abstract description 3
- 239000004814 polyurethane Substances 0.000 abstract description 2
- 229920002635 polyurethane Polymers 0.000 abstract description 2
- 239000012948 isocyanate Substances 0.000 description 25
- 150000002513 isocyanates Chemical class 0.000 description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 15
- 239000002994 raw material Substances 0.000 description 12
- 238000012360 testing method Methods 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 238000004448 titration Methods 0.000 description 7
- RJNWKRPIZHJQOU-UHFFFAOYSA-N C(C1=CC=CC=C1)N(C)C.[N] Chemical compound C(C1=CC=CC=C1)N(C)C.[N] RJNWKRPIZHJQOU-UHFFFAOYSA-N 0.000 description 6
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 6
- AZFYPSMAEPNBFS-UHFFFAOYSA-M sodium 2-[2-(cyclohexylamino)ethyl]-3,3-dimethylbutane-1-sulfonate Chemical group CC(C)(C)C(CCNC1CCCCC1)CS(=O)(=O)[O-].[Na+] AZFYPSMAEPNBFS-UHFFFAOYSA-M 0.000 description 6
- 239000000080 wetting agent Substances 0.000 description 6
- 238000009835 boiling Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000002562 thickening agent Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 3
- CUVLMZNMSPJDON-UHFFFAOYSA-N 1-(1-butoxypropan-2-yloxy)propan-2-ol Chemical compound CCCCOCC(C)OCC(C)O CUVLMZNMSPJDON-UHFFFAOYSA-N 0.000 description 2
- QCAHUFWKIQLBNB-UHFFFAOYSA-N 3-(3-methoxypropoxy)propan-1-ol Chemical compound COCCCOCCCO QCAHUFWKIQLBNB-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- IIACRCGMVDHOTQ-UHFFFAOYSA-M sulfamate Chemical group NS([O-])(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-M 0.000 description 2
- YXRKNIZYMIXSAD-UHFFFAOYSA-N 1,6-diisocyanatohexane Chemical compound O=C=NCCCCCCN=C=O.O=C=NCCCCCCN=C=O.O=C=NCCCCCCN=C=O YXRKNIZYMIXSAD-UHFFFAOYSA-N 0.000 description 1
- SDXAWLJRERMRKF-UHFFFAOYSA-N 3,5-dimethyl-1h-pyrazole Chemical compound CC=1C=C(C)NN=1 SDXAWLJRERMRKF-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 238000013142 basic testing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 229940079826 hydrogen sulfite Drugs 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000003444 phase transfer catalyst Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- GALMYSJFVVAWAB-UHFFFAOYSA-M sodium 2-[(cyclohexylamino)methyl]-3,3-dimethylbutane-1-sulfonate Chemical compound CC(C)(C)C(CNC1CCCCC1)CS(=O)(=O)[O-].[Na+] GALMYSJFVVAWAB-UHFFFAOYSA-M 0.000 description 1
- HQQMSVUCZAXVTK-UHFFFAOYSA-M sodium 2-[(cyclohexylamino)methyl]-5-methylhexane-1-sulfonate Chemical compound CC(C)CCC(CNC1CCCCC1)CS(=O)(=O)[O-].[Na+] HQQMSVUCZAXVTK-UHFFFAOYSA-M 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8061—Masked polyisocyanates masked with compounds having only one group containing active hydrogen
- C08G18/8083—Masked polyisocyanates masked with compounds having only one group containing active hydrogen with compounds containing at least one heteroatom other than oxygen or nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Polyurethanes Or Polyureas (AREA)
- Paints Or Removers (AREA)
Abstract
本发明属于涂料固化剂技术领域,公开了一种水性封闭型的聚异氰酸酯固化剂及其制备方法和应用。该制备方法包括:将磺酸盐、二异氰酸酯三聚体和催化剂混合,进行第一次反应,待反应结束后加入亚硫酸氢盐,进行第二次反应,制得所述水性封闭型的聚异氰酸酯固化剂。本发明提供的水性封闭型的聚异氰酸酯固化剂,以亚硫酸氢盐作为封闭剂,其解封温度低,具有优异水分散性和储存稳定性,可应用于各种烘烤涂料中。利用本发明提供的水性封闭型的聚异氰酸酯固化剂制备的水性聚氨酯涂料的稳定性强,在高温下储存粘度变化小,形成的漆膜的光泽度高,透明度高。The invention belongs to the technical field of paint curing agents, and discloses a water-based closed polyisocyanate curing agent and a preparation method and application thereof. The preparation method comprises: mixing sulfonate, diisocyanate trimer and catalyst, performing the first reaction, adding bisulfite after the reaction, and performing the second reaction to obtain the water-based blocked poly Isocyanate curing agent. The water-based blocked polyisocyanate curing agent provided by the invention uses bisulfite as the blocking agent, has low unblocking temperature, excellent water dispersibility and storage stability, and can be applied to various baking coatings. The water-based polyurethane paint prepared by using the water-based blocked polyisocyanate curing agent provided by the invention has strong stability, little change in storage viscosity at high temperature, and the formed paint film has high gloss and high transparency.
Description
技术领域technical field
本发明属于涂料固化剂技术领域,具体涉及一种水性封闭型的聚异氰酸酯固化剂及其制备方法和应用。The invention belongs to the technical field of coating curing agents, and in particular relates to a water-based closed polyisocyanate curing agent and its preparation method and application.
背景技术Background technique
随着人们对环境保护的重视,对环保要求的不断提高,水性涂料毋庸置疑成为了当今涂料技术的重要发展方向之一。其中通过使用具有异氰酸酯类化合物交联作用的水性聚氨酯类涂料,所获得的膜具有非常优秀的耐磨性、耐药性和耐污性,其应用广泛。With people's emphasis on environmental protection and the continuous improvement of environmental protection requirements, water-based coatings have undoubtedly become one of the important development directions of today's coating technology. Among them, by using water-based polyurethane coatings with cross-linking effects of isocyanate compounds, the obtained films have excellent abrasion resistance, chemical resistance and stain resistance, and are widely used.
水性异氰酸酯固化剂,其性能优异,由于异氰酸酯基团的高反应活性,其与醇类、胺类等具有活泼氢原子的聚合物在室温下即可交联固化,因而其基本只能用在双组分涂料中,限制了其应用。而且水性异氰酸酯固化剂因为引入了大量亲水基团,其对环境中的水极其敏感,大大增加了水性异氰酸酯固化剂的储存难度。为解决此技术难题,水性封闭型的聚异氰酸酯固化剂应运而生,利用小分子封闭剂将活泼的异氰酸酯基团保护起来,使得交联剂在室温下能与涂料中的其他组分稳定共存,亦大大降低了储存难度。Water-based isocyanate curing agent has excellent performance. Due to the high reactivity of isocyanate groups, it can be cross-linked and cured with polymers with active hydrogen atoms such as alcohols and amines at room temperature, so it can basically only be used in double In component coatings, its application is limited. Moreover, the water-based isocyanate curing agent is extremely sensitive to water in the environment because of the introduction of a large number of hydrophilic groups, which greatly increases the storage difficulty of the water-based isocyanate curing agent. In order to solve this technical problem, a water-based blocked polyisocyanate curing agent emerged as the times require. The active isocyanate group is protected by a small molecule blocking agent, so that the crosslinking agent can coexist stably with other components in the coating at room temperature. It also greatly reduces the difficulty of storage.
目前封闭型聚异氰酸酯多以3,5-二甲基吡唑或者甲乙酮肟作为封闭剂,与HDI三聚体(六亚甲基二异氰酸酯三聚体)或IPDI三聚体反应制得。再与丙烯酸树脂或氨基树脂按一定比例混合制得汽车涂料,其产品具有良好的耐化学性、耐黄变性等优点,但其解封温度(烘烤温度)较高,一般为100℃-150℃;且多数含有大量低沸点溶剂。At present, blocked polyisocyanate is mostly prepared by reacting HDI trimer (hexamethylene diisocyanate trimer) or IPDI trimer with 3,5-dimethylpyrazole or methyl ethyl ketone oxime as blocking agent. Then mix it with acrylic resin or amino resin in a certain proportion to prepare automotive coatings. The product has the advantages of good chemical resistance and yellowing resistance, but its unsealing temperature (baking temperature) is relatively high, generally 100°C-150°C ℃; and most of them contain a large amount of low boiling point solvents.
因此,亟需提供一种水性封闭型的聚异氰酸酯固化剂,能够减少低沸点溶剂的用量,降低解封温度,且制备的聚氨酯涂料具有良好的储存稳定性。Therefore, there is an urgent need to provide a water-based blocked polyisocyanate curing agent, which can reduce the amount of low-boiling solvents, reduce the unblocking temperature, and the prepared polyurethane coating has good storage stability.
发明内容Contents of the invention
本发明旨在至少解决上述现有技术中存在的技术问题之一。为此,本发明提出一种水性封闭型的聚异氰酸酯固化剂及其制备方法和应用。本发明提供的水性封闭型的聚异氰酸酯固化剂,能够减少低沸点溶剂的用量,降低解封温度,且制备的聚氨酯涂料具有良好的储存稳定性。The present invention aims to solve at least one of the technical problems in the above-mentioned prior art. Therefore, the present invention proposes a water-based blocked polyisocyanate curing agent and its preparation method and application. The water-based blocked polyisocyanate curing agent provided by the invention can reduce the consumption of low-boiling solvents and lower the unblocking temperature, and the prepared polyurethane coating has good storage stability.
本发明第一方面提供了一种水性封闭型的聚异氰酸酯固化剂的制备方法。The first aspect of the present invention provides a method for preparing a water-based blocked polyisocyanate curing agent.
具体的,一种水性封闭型的聚异氰酸酯固化剂的制备方法,包括以下步骤:Concrete, a kind of preparation method of water-based closed polyisocyanate curing agent comprises the following steps:
将磺酸盐、二异氰酸酯三聚体和催化剂混合,进行第一次反应,待反应结束后加入亚硫酸氢盐,进行第二次反应,制得所述水性封闭型的聚异氰酸酯固化剂。The sulfonate, diisocyanate trimer and catalyst are mixed for the first reaction, and after the reaction is completed, bisulfite is added for the second reaction to obtain the water-based blocked polyisocyanate curing agent.
优选地,所述磺酸盐为氨基磺酸盐;进一步优选地,所述氨基磺酸盐为2-叔丁基-4-(环己胺基)-1-丁烷磺酸钠、2-叔丁基-3-(环己胺基)-1-丙烷磺酸钠或2-异戊基-3-(环己胺基)-1-丙烷磺酸钠中的至少一种;通过使用氨基磺酸盐与二异氰酸酯三聚体合成聚异氰酸酯,为聚异氰酸酯提供亲水性能,从而保证水性聚异氰酸酯固化剂不用溶剂开稀即有优异的分散性。Preferably, the sulfonate is sulfamate; further preferably, the sulfamate is sodium 2-tert-butyl-4-(cyclohexylamino)-1-butanesulfonate, 2- At least one of sodium tert-butyl-3-(cyclohexylamino)-1-propanesulfonate or sodium 2-isoamyl-3-(cyclohexylamino)-1-propanesulfonate; by using amino Sulfonate and diisocyanate trimer synthesize polyisocyanate, which provides hydrophilic property for polyisocyanate, so as to ensure that water-based polyisocyanate curing agent has excellent dispersibility without diluting with solvent.
优选地,所述二异氰酸酯三聚体选自异佛尔酮二异氰酸酯三聚体、六亚甲基二异氰酸酯三聚体、甲苯二异氰酸酯三聚体或二苯基甲烷二异氰酸酯三聚体中的至少一种;进一步优选地,所述二异氰酸酯三聚体选自异佛尔酮二异氰酸酯三聚体和/或六亚甲基二异氰酸酯三聚体。六亚甲基二异氰酸酯三聚体和异佛尔酮二异氰酸酯三聚体在亲水化过程中,反应温和,易控制。Preferably, the diisocyanate trimer is selected from isophorone diisocyanate trimer, hexamethylene diisocyanate trimer, toluene diisocyanate trimer or diphenylmethane diisocyanate trimer At least one; further preferably, the diisocyanate trimer is selected from isophorone diisocyanate trimer and/or hexamethylene diisocyanate trimer. The reaction of hexamethylene diisocyanate trimer and isophorone diisocyanate trimer is mild and easy to control during the hydrophilization process.
优选地,所述二异氰酸酯三聚体中-NCO的含量为18%wt-28%wt;进一步优选地,所述二异氰酸酯三聚体中-NCO的含量为21%wt-24%wt。Preferably, the -NCO content in the diisocyanate trimer is 18%wt-28%wt; further preferably, the -NCO content in the diisocyanate trimer is 21%wt-24%wt.
优选地,所述第一次反应的温度为70-110℃,所述第一次反应的时间为1-15h;进一步优选地,所述第一次反应的温度为80-100℃,所述第一次反应的时间为3-10h。Preferably, the temperature of the first reaction is 70-110°C, and the time of the first reaction is 1-15h; more preferably, the temperature of the first reaction is 80-100°C, and the time of the first reaction is 1-15h; The time for the first reaction is 3-10h.
优选地,所述亚硫酸氢盐选自亚硫酸氢钠、亚硫酸氢钾、亚硫酸氢镁或亚硫酸氢钙中的至少一种。Preferably, the bisulfite is at least one selected from sodium bisulfite, potassium bisulfite, magnesium bisulfite or calcium bisulfite.
优选地,在所述制备方法中,按重量份计,所述磺酸盐为1-8份,所述二异氰酸酯三聚体为80-120份,所述亚硫酸氢盐为40-70份。Preferably, in the preparation method, by weight, the sulfonate is 1-8 parts, the diisocyanate trimer is 80-120 parts, and the bisulfite is 40-70 parts .
进一步优选地,在所述制备方法中,按重量份计,所述磺酸盐为1.5-5份,所述二异氰酸酯三聚体为95-100份,所述亚硫酸氢盐为50-60份。Further preferably, in the preparation method, by weight, the sulfonate is 1.5-5 parts, the diisocyanate trimer is 95-100 parts, and the bisulfite is 50-60 parts share.
优选地,所述催化剂为氮氮二甲基苄胺。按重量份计,所述催化剂为0.15-0.5份。Preferably, the catalyst is nitrogen nitrogen dimethylbenzylamine. In parts by weight, the catalyst is 0.15-0.5 parts.
优选地,所述第二次反应的温度为40-70℃;所述第二次反应的时间为2-10h;进一步优选地,所述第二次反应的温度为50-60℃;所述第二次反应的时间为3-8h。Preferably, the temperature of the second reaction is 40-70°C; the time of the second reaction is 2-10h; more preferably, the temperature of the second reaction is 50-60°C; the The time for the second reaction is 3-8h.
优选地,所述第二次反应在反应体系中-NCO的质量含量小于0.05%时,结束反应。所述第二次反应的终点以异氰酸根的质量含量降至0.05%以下为准,所述异氰酸根含量采用甲苯-二正丁胺滴定法测量。通过控制反应体系中-NCO的含量,避免在后续制备涂料等工序中加水稀释时,过多残留的-NCO与水反应扩链,使体系黏度过高,不利于分散和使用。Preferably, the second reaction ends when the mass content of -NCO in the reaction system is less than 0.05%. The end point of the second reaction is determined by the mass content of isocyanate falling below 0.05%, and the content of isocyanate is measured by a toluene-di-n-butylamine titration method. By controlling the content of -NCO in the reaction system, it is avoided that too much residual -NCO reacts with water to extend the chain when diluting with water in the subsequent preparation of coatings and other processes, making the system viscosity too high, which is not conducive to dispersion and use.
优选地,所述第一次反应和所述第二次反应在保护气体下进行。如氮气。Preferably, the first reaction and the second reaction are performed under protective gas. Such as nitrogen.
优选地,所述水性封闭型的聚异氰酸酯固化剂的制备方法,包括以下步骤:Preferably, the preparation method of the water-based blocked polyisocyanate curing agent comprises the following steps:
将磺酸盐、二异氰酸酯三聚体和催化剂混合,在70-110℃下反应1-15小时,待反应结束后加入亚硫酸氢盐,在40-70℃反应至-NCO的质量含量小于0.05%时结束反应,制得所述水性封闭型的聚异氰酸酯固化剂。Mix sulfonate, diisocyanate trimer and catalyst, react at 70-110°C for 1-15 hours, add bisulfite after the reaction, and react at 40-70°C until the mass content of -NCO is less than 0.05 % to end the reaction to obtain the water-based blocked polyisocyanate curing agent.
进一步优选地,所述水性封闭型的聚异氰酸酯固化剂的制备方法,包括以下步骤:Further preferably, the preparation method of the water-based blocked polyisocyanate curing agent comprises the following steps:
将磺酸盐、二异氰酸酯三聚体和催化剂混合,在80-100℃下反应3-10小时,待反应结束后加入亚硫酸氢盐,在50-60℃反应至-NCO的含量小于0.05%wt时结束反应,制得所述水性封闭型的聚异氰酸酯固化剂。Mix sulfonate, diisocyanate trimer and catalyst, react at 80-100°C for 3-10 hours, add bisulfite after the reaction, and react at 50-60°C until the content of -NCO is less than 0.05% The reaction is completed at wt to obtain the water-based blocked polyisocyanate curing agent.
本发明第二方面提供了一种水性封闭型的聚异氰酸酯固化剂。The second aspect of the present invention provides a water-based blocked polyisocyanate curing agent.
具体的,一种水性封闭型的聚异氰酸酯固化剂,由上述制备方法制得,所述聚异氰酸酯固化剂的固含量为99-100%,封闭率大于99.9%。Specifically, a water-based blocked polyisocyanate curing agent is prepared by the above preparation method, the solid content of the polyisocyanate curing agent is 99-100%, and the sealing rate is greater than 99.9%.
本发明第三方面提供了一种水性封闭型的聚异氰酸酯固化剂的应用。The third aspect of the present invention provides an application of a water-based blocked polyisocyanate curing agent.
具体的,所述水性封闭型聚的异氰酸酯固化剂在聚氨酯涂料中的应用。优选地,所述聚氨酯涂料为水性聚氨酯涂料。Specifically, the application of the water-based blocked polyisocyanate curing agent in polyurethane coatings. Preferably, the polyurethane coating is water-based polyurethane coating.
一种水性聚氨酯涂料,包括A组分和B组分,所述A组分包括水性聚氨酯分散体,所述B组分包括上述水性封闭型的聚异氰酸酯固化剂。A water-based polyurethane coating, comprising A component and B component, the A component includes a water-based polyurethane dispersion, and the B component includes the above-mentioned water-based blocked polyisocyanate curing agent.
进一步优选地,所述A组分还包括润湿剂、增稠剂、流平剂和溶剂。Further preferably, the A component also includes a wetting agent, a thickener, a leveling agent and a solvent.
优选地,所述A组分与所述B组分的质量比为(3-8):1。Preferably, the mass ratio of the A component to the B component is (3-8):1.
优选地,所述水性聚氨酯涂料的制备方法,包括以下步骤:将所述A组分和所述B组分混合,即制得。实际上,本发明提供的水性聚氨酯涂料中的所述A组分和所述B组分可以混合后储存,其具有良好的储存稳定性;也可以将所述A组分和所述B组分分开储存,待使用时进行混合。具体的方式可以根据不同环境和需求进行选择。Preferably, the preparation method of the water-based polyurethane coating includes the following steps: mixing the A component and the B component to prepare. In fact, the A component and the B component in the waterborne polyurethane coating provided by the present invention can be mixed and stored, which has good storage stability; the A component and the B component can also be mixed Store separately and mix until ready to use. The specific method can be selected according to different environments and needs.
本发明利用亚硫酸氢盐对以磺酸盐与二异氰酸酯三聚体反应得到的水性聚异氰酸酯进行封闭,制得水性封闭型的聚异氰酸酯固化剂。具体地,在制备中利用反应体系中本存的催化剂作为亚硫酸氢盐(封闭剂)的相转移催化剂,对水性聚异氰酸酯的异氰酸酯基进行封闭。其反应条件温和,无需额外催化剂,使得体系在后期储存时更加稳定;制备的水性封闭型的聚异氰酸酯固化剂的解封温度低(约为75℃),可应用于各种烘烤涂料中;利用其制备的水性聚氨酯涂料的稳定性强,在高温下储存粘度变化小,形成的漆膜的光泽度高。The invention uses hydrogen sulfite to seal the water-based polyisocyanate obtained by reacting sulfonate and diisocyanate trimer to prepare the water-based blocked polyisocyanate curing agent. Specifically, in the preparation, the catalyst existing in the reaction system is used as a phase transfer catalyst of bisulfite (sealing agent) to block the isocyanate group of the water-based polyisocyanate. The reaction conditions are mild and no additional catalyst is needed, which makes the system more stable during later storage; the prepared water-based blocked polyisocyanate curing agent has a low unblocking temperature (about 75°C), and can be applied to various baking coatings; The waterborne polyurethane paint prepared by using it has strong stability, little change in viscosity when stored at high temperature, and the formed paint film has high gloss.
相对于现有技术,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
(1)本发明提供的水性封闭型的聚异氰酸酯固化剂,以亚硫酸氢盐作为封闭剂,其具有优异水分散性和储存稳定性,解封温度低(不超过80℃),可应用于各种烘烤涂料中。(1) The water-based blocked polyisocyanate curing agent provided by the present invention uses bisulfite as a blocking agent, which has excellent water dispersibility and storage stability, and has a low unblocking temperature (not exceeding 80°C), and can be applied to Various baking coatings.
(2)利用本发明提供的水性封闭型的聚异氰酸酯固化剂制备的水性聚氨酯涂料,其稳定性强,在高温下储存粘度变化小,形成的漆膜的光泽度高,透明度高。(2) The water-based polyurethane coating prepared by the water-based blocked polyisocyanate curing agent provided by the invention has strong stability, little change in storage viscosity at high temperature, high gloss and high transparency of the formed paint film.
(3)本发明的水性封闭型的聚异氰酸酯固化剂,能够减少低沸点溶剂的用量,也不需要使用任何高沸点溶剂或酮类溶剂降粘,固化剂和涂料中VOC得到有效控制;且其制备工艺简单,对环境友好。(3) The water-based closed polyisocyanate curing agent of the present invention can reduce the consumption of low-boiling point solvents, and does not need to use any high-boiling point solvents or ketone solvents to reduce viscosity, and VOC is effectively controlled in curing agents and coatings; and its The preparation process is simple and environmentally friendly.
具体实施方式Detailed ways
为了让本领域技术人员更加清楚明白本发明所述技术方案,现列举以下实施例进行说明。需要指出的是,以下实施例对本发明要求的保护范围不构成限制作用。In order to make those skilled in the art understand the technical solution of the present invention more clearly, the following examples are listed for illustration. It should be pointed out that the following examples do not limit the protection scope of the present invention.
在以下实施例、对比例、应用例或对比应用例中,水性聚氨酯分散体Bayhydrol@2470购买于科思创聚合物(中国)有限公司,润湿剂Twin 4100、/>Twin 810购买于赢创迪高公司,增稠剂COAPUR XS71购买于法国高泰公司。其余原料、试剂或装置如无特殊说明,均可从常规商业途径得到,或者可以通过现有已知方法得到。In the following examples, comparative examples, application examples or comparative application examples, the waterborne polyurethane dispersion Bayhydrol@2470 was purchased from Covestro Polymers (China) Co., Ltd., wetting agent Twin 4100, /> Twin 810 was purchased from Evonik Tego, and the thickener COAPUR XS71 was purchased from Coatex, France. The rest of the raw materials, reagents or devices, unless otherwise specified, can be obtained from conventional commercial channels, or can be obtained by existing known methods.
实施例1Example 1
一种水性封闭型的聚异氰酸酯固化剂的制备方法,包括以下步骤:A preparation method of a water-based closed polyisocyanate curing agent, comprising the following steps:
按照表1所示的配方准备原料。将97.1质量份六亚甲基二异氰酸酯三聚体投入装有搅拌器、温度计和氮气入口的四口烧瓶中,升温至60℃,搅拌条件下加入2.8质量份2-叔丁基-4-(环己胺基)-1-丁烷磺酸钠、0.2质量份氮氮二甲基苄胺,于80℃条件下反应6小时后,取样检测异氰酸根含量(异氰酸根含量测定采用HGT 2409-1992中的甲苯-二正丁胺滴定法),至接近理论值(与理论值质量含量0.05%相差不超过0.5%)时加入亚硫酸氢钠,于55℃条件下反应5小时,再取样检测异氰酸根含量,待异氰酸根的质量含量<0.05%时结束反应,得到水性封闭型的聚异氰酸酯固化剂。制得的水性封闭型的聚异氰酸酯固化剂的固含量为99.7%,封闭率为99.97%。(通过测定-NCO的质量含量,计算封闭率,封闭率=(封闭前-NCO的质量含量-封闭后-NCO的质量含量)/封闭前-NCO的质量含量。)Prepare raw materials according to the recipe shown in Table 1. Put 97.1 parts by mass of hexamethylene diisocyanate trimer into a four-necked flask equipped with a stirrer, a thermometer and a nitrogen inlet, raise the temperature to 60°C, and add 2.8 parts by mass of 2-tert-butyl-4-( Cyclohexylamino)-1-butanesulfonate sodium, 0.2 parts by mass of nitrogen nitrogen dimethylbenzylamine, after reacting at 80°C for 6 hours, take a sample to detect the isocyanate content (the determination of the isocyanate content uses HGT 2409 -Toluene-di-n-butylamine titration method in 1992), add sodium bisulfite when approaching the theoretical value (difference from the theoretical value of 0.05% mass content is not more than 0.5%), react at 55 ° C for 5 hours, and then take a sample The content of isocyanate is detected, and the reaction is terminated when the mass content of isocyanate is less than 0.05%, so as to obtain a water-based blocked polyisocyanate curing agent. The solid content of the prepared water-based blocked polyisocyanate curing agent was 99.7%, and the sealing rate was 99.97%. (By measuring the mass content of -NCO, calculate the sealing rate, sealing rate=(mass content of -NCO before sealing-mass content of -NCO after sealing)/mass content of -NCO before sealing.)
表1Table 1
实施例2Example 2
一种水性封闭型的聚异氰酸酯固化剂的制备方法,包括以下步骤:A preparation method of a water-based closed polyisocyanate curing agent, comprising the following steps:
按照表2所示的配方准备原料。将96.9质量份六亚甲基二异氰酸酯三聚体投入装有搅拌器、温度计和氮气入口的四口烧瓶中,升温至60℃,于搅拌条件下加入3.0质量份2-叔丁基-4-(环己胺基)-1-丁烷磺酸钠、0.35质量份氮氮二甲基苄胺,于90℃条件反应4.5小时后,取样检测异氰酸根含量(异氰酸根含量测定采用HGT 2409-1992中的甲苯-二正丁胺滴定法),至接近理论值(与理论值质量含量0.05%相差不超过0.5%)时加入亚硫酸氢钠,然后于55℃条件反应5小时后,待异氰酸根的质量含量<0.05%时结束反应,得到水性封闭型的聚异氰酸酯固化剂。制得的水性封闭型的聚异氰酸酯固化剂的固含量为99.5%,封闭率为99.5%。Prepare raw materials according to the formula shown in Table 2. Put 96.9 parts by mass of hexamethylene diisocyanate trimer into a four-necked flask equipped with a stirrer, a thermometer and a nitrogen inlet, raise the temperature to 60°C, and add 3.0 parts by mass of 2-tert-butyl-4- (Cyclohexylamino)-1-sodium butanesulfonate, 0.35 parts by mass of nitrogen nitrogen dimethyl benzylamine, after reacting at 90°C for 4.5 hours, take a sample to detect the isocyanate content (the determination of the isocyanate content uses HGT 2409 -Toluene-di-n-butylamine titration method in 1992), sodium bisulfite was added when approaching the theoretical value (not more than 0.5% difference from the theoretical value mass content of 0.05%), then reacted at 55°C for 5 hours, and waited When the mass content of isocyanate group is less than 0.05%, the reaction is terminated to obtain a water-based blocked polyisocyanate curing agent. The solid content of the prepared water-based blocked polyisocyanate curing agent was 99.5%, and the sealing rate was 99.5%.
表2Table 2
实施例3Example 3
一种水性封闭型的聚异氰酸酯固化剂的制备方法,包括以下步骤:A preparation method of a water-based closed polyisocyanate curing agent, comprising the following steps:
按照表3所示的配方准备原料。将97.1质量份六亚甲基二异氰酸酯三聚体投入装有搅拌器、温度计和氮气入口的四口烧瓶中,升温至60℃,于搅拌条件下加入2.8质量份2-叔丁基-4-(环己胺基)-1-丁烷磺酸钠、0.5质量份氮氮二甲基苄胺;于80℃条件反应5.5小时后,取样检测异氰酸根含量(异氰酸根含量测定采用HGT 2409-1992中的甲苯-二正丁胺滴定法),至接近理论值(与理论值质量含量0.05%相差不超过0.5%)时加入亚硫酸氢钠;再于55℃条件下反应5小时,待异氰酸根的质量含量<0.05%时结束反应,得到水性封闭型的聚异氰酸酯固化剂。制得的水性封闭型的聚异氰酸酯固化剂的固含量为99.5%,封闭率为99.96%。Prepare raw materials according to the formula shown in Table 3. Put 97.1 parts by mass of hexamethylene diisocyanate trimer into a four-necked flask equipped with a stirrer, a thermometer and a nitrogen inlet, raise the temperature to 60°C, and add 2.8 parts by mass of 2-tert-butyl-4- (Cyclohexylamino)-1-sodium butanesulfonate, 0.5 parts by mass of nitrogen dimethylbenzylamine; after reacting at 80°C for 5.5 hours, take a sample to detect the isocyanate content (the determination of the isocyanate content uses HGT 2409 -Toluene-di-n-butylamine titration method in 1992), add sodium bisulfite when approaching the theoretical value (difference from the theoretical value of 0.05% mass content is no more than 0.5%); then react at 55°C for 5 hours, wait for When the mass content of isocyanate group is less than 0.05%, the reaction is terminated to obtain a water-based blocked polyisocyanate curing agent. The solid content of the prepared water-based blocked polyisocyanate curing agent was 99.5%, and the sealing rate was 99.96%.
表3table 3
实施例4Example 4
一种水性封闭型的聚异氰酸酯固化剂的制备方法,包括以下步骤:A preparation method of a water-based closed polyisocyanate curing agent, comprising the following steps:
按照表4所示的配方准备原料。将97.1质量份异佛尔酮二异氰酸酯三聚体投入装有搅拌器、温度计和氮气入口的四口烧瓶中,升温至60℃,搅拌条件下加入2.8质量份2-叔丁基-3-(环己胺基)-1-丙烷磺酸钠、0.2质量份氮氮二甲基苄胺,于80℃条件下反应6小时后,取样检测异氰酸根含量(异氰酸根含量测定采用HGT 2409-1992中的甲苯-二正丁胺滴定法),至接近理论值(与理论值质量含量0.05%相差不超过0.5%)时加入亚硫酸氢钾,于55℃条件下反应5小时,再取样检测异氰酸根含量,待异氰酸根的质量含量<0.05%时结束反应,得到水性封闭型的聚异氰酸酯固化剂。制得的水性封闭型的聚异氰酸酯固化剂的固含量为99.8%,封闭率为99.97%。Prepare raw materials according to the recipe shown in Table 4. Put 97.1 parts by mass of isophorone diisocyanate trimer into a four-necked flask equipped with a stirrer, a thermometer and a nitrogen inlet, raise the temperature to 60°C, and add 2.8 parts by mass of 2-tert-butyl-3-( Cyclohexylamino)-1-propanesulfonate sodium, 0.2 parts by mass of nitrogen nitrogen dimethylbenzylamine, after reacting at 80°C for 6 hours, take a sample to detect the isocyanate content (the determination of the isocyanate content uses HGT 2409- Toluene-di-n-butylamine titration method in 1992), potassium bisulfite was added when approaching the theoretical value (not more than 0.5% difference from the theoretical value mass content of 0.05%), reacted at 55°C for 5 hours, and then sampled for detection The content of isocyanate radicals, the reaction is completed when the mass content of isocyanate radicals is less than 0.05%, and a water-based blocked polyisocyanate curing agent is obtained. The solid content of the prepared water-based blocked polyisocyanate curing agent was 99.8%, and the sealing rate was 99.97%.
表4Table 4
对比例1Comparative example 1
对比例1与实施例3的区别在于,采用等量的甲乙酮肟替换亚硫酸氢钠作为封闭剂,其余原料和制备方法同实施例3。The difference between Comparative Example 1 and Example 3 is that an equal amount of methyl ethyl ketone oxime is used instead of sodium bisulfite as the blocking agent, and the rest of the raw materials and preparation methods are the same as in Example 3.
具体的,一种水性封闭型的聚异氰酸酯固化剂的制备方法,包括以下步骤:Concrete, a kind of preparation method of water-based closed polyisocyanate curing agent comprises the following steps:
将97.1质量份六亚甲基二异氰酸酯三聚体投入装有搅拌器、温度计和氮气入口的四口烧瓶中,升温至60℃,于搅拌条件下加入2.8质量份2-叔丁基-4-(环己胺基)-1-丁烷磺酸钠、0.5质量份氮氮二甲基苄胺;于80℃条件反应5.5小时后,取样检测异氰酸根含量(异氰酸根含量测定采用HGT 2409-1992中的甲苯-二正丁胺滴定法),至接近理论值(与理论值质量含量0.05%相差不超过0.5%)时加入58份甲乙酮肟;再于55℃条件下反应5小时,待异氰酸根的质量含量<0.05%时结束反应,得到水性封闭型的聚异氰酸酯固化剂。制得的水性封闭型的聚异氰酸酯固化剂的固含量为99.8%,封闭率为99.95%。Put 97.1 parts by mass of hexamethylene diisocyanate trimer into a four-necked flask equipped with a stirrer, a thermometer and a nitrogen inlet, raise the temperature to 60°C, and add 2.8 parts by mass of 2-tert-butyl-4- (Cyclohexylamino)-1-sodium butanesulfonate, 0.5 parts by mass of nitrogen dimethylbenzylamine; after reacting at 80°C for 5.5 hours, take a sample to detect the isocyanate content (the determination of the isocyanate content uses HGT 2409 -Toluene-di-n-butylamine titration method in 1992), add 58 parts of methyl ethyl ketone oxime when approaching the theoretical value (difference from the theoretical value of 0.05% mass content is not more than 0.5%); then react at 55°C for 5 hours, wait for When the mass content of isocyanate group is less than 0.05%, the reaction is terminated to obtain a water-based blocked polyisocyanate curing agent. The solid content of the prepared water-based blocked polyisocyanate curing agent was 99.8%, and the sealing rate was 99.95%.
对比例2Comparative example 2
对比例2与实施例3的区别在于,不加入2-叔丁基-4-(环己胺基)-1-丁烷磺酸钠,其余原料和制备方法同实施例3。The difference between Comparative Example 2 and Example 3 is that sodium 2-tert-butyl-4-(cyclohexylamino)-1-butanesulfonate is not added, and the remaining raw materials and preparation methods are the same as in Example 3.
一种封闭型的聚异氰酸酯固化剂的制备方法,包括以下步骤:A preparation method of a blocked polyisocyanate curing agent, comprising the following steps:
按照表3所示的配方准备原料。将97.1质量份六亚甲基二异氰酸酯三聚体投入装有搅拌器、温度计和氮气入口的四口烧瓶中,升温至60℃,于搅拌条件下加入0.5质量份氮氮二甲基苄胺和58质量份亚硫酸氢钠;于55℃条件下反应5小时,待异氰酸根的质量含量<0.05%时结束反应,得到封闭型聚异氰酸酯固化剂。制得的封闭型的聚异氰酸酯固化剂的固含量为99.9%,封闭率为99.96%。Prepare raw materials according to the formula shown in Table 3. Put 97.1 parts by mass of hexamethylene diisocyanate trimer into a four-necked flask equipped with a stirrer, a thermometer and a nitrogen inlet, raise the temperature to 60°C, and add 0.5 parts by mass of nitrogen nitrogen dimethylbenzylamine and 58 parts by mass of sodium bisulfite; react at 55° C. for 5 hours, and stop the reaction when the mass content of isocyanate is less than 0.05%, to obtain a blocked polyisocyanate curing agent. The solid content of the obtained blocked polyisocyanate curing agent was 99.9%, and the blocking rate was 99.96%.
对比例3Comparative example 3
对比例3与实施例3的区别在于,不加入封闭剂亚硫酸氢钠,其余原料和制备方法同实施例3。The difference between Comparative Example 3 and Example 3 is that no blocking agent sodium bisulfite is added, and the rest of the raw materials and preparation methods are the same as in Example 3.
一种水性聚异氰酸酯固化剂的制备方法,包括以下步骤:A preparation method of water-based polyisocyanate curing agent, comprising the following steps:
将97.1质量份六亚甲基二异氰酸酯三聚体投入装有搅拌器、温度计和氮气入口的四口烧瓶中,升温至60℃,于搅拌条件下加入2.8质量份2-叔丁基-4-(环己胺基)-1-丁烷磺酸钠、0.5质量份氮氮二甲基苄胺;于80℃条件反应5.5小时后,取样检测异氰酸根含量(异氰酸根含量测定采用HGT 2409-1992中的甲苯-二正丁胺滴定法),待异氰酸根的质量含量<0.05%时结束反应,得到水性聚异氰酸酯固化剂。制得的水性聚异氰酸酯固化剂的固含量为99.9%,未封闭,无封闭率数据。Put 97.1 parts by mass of hexamethylene diisocyanate trimer into a four-necked flask equipped with a stirrer, a thermometer and a nitrogen inlet, raise the temperature to 60°C, and add 2.8 parts by mass of 2-tert-butyl-4- (Cyclohexylamino)-1-sodium butanesulfonate, 0.5 parts by mass of nitrogen dimethylbenzylamine; after reacting at 80°C for 5.5 hours, take a sample to detect the isocyanate content (the determination of the isocyanate content uses HGT 2409 -1992 in the toluene-di-n-butylamine titration method), the reaction is completed when the mass content of isocyanate <0.05%, and the water-based polyisocyanate curing agent is obtained. The obtained aqueous polyisocyanate curing agent has a solid content of 99.9%, is not blocked, and has no blocking rate data.
应用例1-4Application example 1-4
采用实施例1-4制备的水性封闭型的聚异氰酸酯固化剂分别制备水性聚氨酯涂料。The water-based blocked polyisocyanate curing agents prepared in Examples 1-4 were used to prepare water-based polyurethane coatings respectively.
具体的,水性聚氨酯涂料的制备方法包括以下步骤:Concrete, the preparation method of waterborne polyurethane coating comprises the following steps:
(1)按质量百分数计,取80%水性聚氨酯分散体Bayhydrol@2470、0.25%润湿剂Twin 4100、0.15%润湿剂/>Twin 810、2.5%二丙二醇丁醚、2.5%二丙二醇单甲醚、0.25%增稠剂COAPUR XS71、0.35%水性流平剂BYK-333和14%水,混合,制A组分;(1) By mass percentage, take 80% waterborne polyurethane dispersion Bayhydrol@2470, 0.25% wetting agent Twin 4100, 0.15% wetting agent/> Twin 810, 2.5% dipropylene glycol butyl ether, 2.5% dipropylene glycol monomethyl ether, 0.25% thickener COAPUR XS71, 0.35% water-based leveling agent BYK-333 and 14% water, mixed to prepare component A;
(2)按A、B组分的质量比为5:1,分别称取B组分(实施例1-4制备的水性封闭型的聚异氰酸酯固化剂)加入到A组分中,混合均匀后,制得水性聚氨酯涂料。(2) According to the mass ratio of components A and B as 5:1, weigh component B (the water-based blocked polyisocyanate curing agent prepared in Example 1-4) and add it to component A, mix well , to prepare waterborne polyurethane coatings.
对比应用例1-3Comparative application examples 1-3
采用对比例1-3制备的聚异氰酸酯固化剂制备水性聚氨酯涂料。The polyisocyanate curing agent prepared in Comparative Examples 1-3 was used to prepare waterborne polyurethane coatings.
具体的,水性聚氨酯涂料的制备方法包括以下步骤:Concrete, the preparation method of waterborne polyurethane coating comprises the following steps:
(1)按质量百分数计,取80%水性聚氨酯分散体Bayhydrol@2470、0.25%润湿剂Twin 4100、0.15%润湿剂/>Twin 810、2.5%二丙二醇丁醚、2.5%二丙二醇单甲醚、0.25%增稠剂COAPUR XS71、0.35%水性流平剂BYK-333和14%水,混合,制A组分;(1) By mass percentage, take 80% waterborne polyurethane dispersion Bayhydrol@2470, 0.25% wetting agent Twin 4100, 0.15% wetting agent/> Twin 810, 2.5% dipropylene glycol butyl ether, 2.5% dipropylene glycol monomethyl ether, 0.25% thickener COAPUR XS71, 0.35% water-based leveling agent BYK-333 and 14% water, mixed to prepare component A;
(2)按A、B组分的质量比为5:1,分别称取B组分(对比例例1-3制备的聚异氰酸酯固化剂)加入到A组分中,混合均匀后,制得水性聚氨酯涂料。(2) According to the mass ratio of A and B components being 5:1, respectively weigh B component (the polyisocyanate curing agent prepared in Comparative Example 1-3) and add it to A component, after mixing evenly, the obtained Waterborne polyurethane coating.
产品效果测试Product Effect Test
分别利用应用例1-4和对比应用例1-3制得的水性聚氨酯涂料,用150μm湿膜制备器制备漆膜,并按其解封温度进行烘烤,待干燥交联后即得漆膜。对水性封闭型的聚异氰酸酯固化剂、水性聚氨酯涂料,以及所制备的漆膜进行性能测试。对水性封闭型的聚异氰酸酯固化剂的测试包括水溶性和解封温度的测试,对水性聚氨酯涂料的测试包括高温储存(50℃保存6个月)稳定性的测试(黏度、漆膜光泽度),对漆膜的测试包括漆膜光泽度测试。基础题的测试方法如下:Use the water-based polyurethane coatings prepared in Application Examples 1-4 and Comparative Application Examples 1-3 respectively to prepare paint films with a 150 μm wet film preparer, and bake them at the unsealing temperature to obtain the paint film after drying and crosslinking . Conduct performance tests on water-based blocked polyisocyanate curing agents, water-based polyurethane coatings, and the prepared paint films. The test of water-based blocked polyisocyanate curing agent includes the test of water solubility and unblocking temperature, the test of water-based polyurethane coating includes the test of high temperature storage (50 ℃ for 6 months) stability test (viscosity, paint film gloss), Tests on paint films include a paint film gloss test. The basic test method is as follows:
(1)解封温度测量方法:将水性封闭型异氰酸酯固化剂用丙酮溶解后,加入数滴苯酚,升温加热。出现浑浊时的温度就是该样品的初始解封温度。(1) Measurement method of unblocking temperature: After dissolving the water-based blocked isocyanate curing agent with acetone, add a few drops of phenol, and heat up. The temperature at which turbidity occurs is the initial unblocking temperature of the sample.
(2)粘度的测量标准:GB/T 1723-1993。(2) Viscosity measurement standard: GB/T 1723-1993.
(3)漆膜光泽度的测量标准:GBT 9754-2007。(3) Measurement standard for paint film gloss: GBT 9754-2007.
测试结果见表5。The test results are shown in Table 5.
表5水性封闭型的聚异氰酸酯固化剂技术指标及制成水性聚氨酯涂料测试结果Table 5 Water-based blocked polyisocyanate curing agent technical indicators and water-based polyurethane coating test results
由表5可知,本发明实施例提供的水性封闭型的聚异氰酸酯固化剂具有优异的水溶性,在水中分散后往往形成极细小颗粒(体系90%粒径低于0.9μm),从而提升了水性聚氨酯涂料的透明度和光泽度;水性封闭型的聚异氰酸酯固化剂的解封温度低至70℃;由其制备的水性聚氨酯涂料的稳定性强,在50℃下保存6个月后粘度变化小;利用其制备的漆膜的光泽度高,达到90°及以上,且水性聚氨酯涂料在50℃下保存6个月后制备的漆膜仍然光泽度高,基本无变化,水性聚氨酯涂料具有良好的储存稳定性。而对比应用例1中解封温度高达140℃;对比应用例2中固化剂虽然也具有较低的解封温度,但是其水溶性差,其漆膜的光泽度明显不如应用实施例;对比应用例3储存稳定性差。同时,经测试,本发明应用实施例制备的漆膜的雾度低于20%,透光率高于85%,具有较高透明度。It can be seen from Table 5 that the water-based blocked polyisocyanate curing agent provided by the examples of the present invention has excellent water solubility, and often forms very fine particles after being dispersed in water (90% of the particle size of the system is less than 0.9 μm), thereby improving the water-based The transparency and gloss of polyurethane coatings; the unblocking temperature of the water-based blocked polyisocyanate curing agent is as low as 70 ° C; the water-based polyurethane coatings prepared by it have strong stability, and the viscosity changes little after being stored at 50 ° C for 6 months; The gloss of the paint film prepared by using it is high, reaching 90° and above, and the paint film prepared after the water-based polyurethane coating is stored at 50°C for 6 months is still high in gloss, basically unchanged, and the water-based polyurethane coating has good storage stability. And the unsealing temperature in comparative application example 1 is as high as 140 ℃; Although the curing agent also has lower unsealing temperature in comparative application example 2, its water solubility is poor, and the glossiness of its paint film is obviously not as good as application example; comparative application example 3 Poor storage stability. At the same time, according to tests, the haze of the paint film prepared by the application example of the present invention is lower than 20%, the light transmittance is higher than 85%, and has relatively high transparency.
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