CN114226664B - Continuous smelting furnace and ingot casting system with same - Google Patents

Continuous smelting furnace and ingot casting system with same Download PDF

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Publication number
CN114226664B
CN114226664B CN202111657632.1A CN202111657632A CN114226664B CN 114226664 B CN114226664 B CN 114226664B CN 202111657632 A CN202111657632 A CN 202111657632A CN 114226664 B CN114226664 B CN 114226664B
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furnace
frequency induction
coreless
intermediate frequency
casting
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CN114226664A (en
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杨卫民
李明茂
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Jiangxi Huigao Conductor Technology Co ltd
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Jiangxi Huigao Conductor Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10Supplying or treating molten metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/001Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
    • B22D11/004Copper alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10Supplying or treating molten metal
    • B22D11/11Treating the molten metal
    • B22D11/114Treating the molten metal by using agitating or vibrating means
    • B22D11/115Treating the molten metal by using agitating or vibrating means by using magnetic fields
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/14Plants for continuous casting
    • B22D11/145Plants for continuous casting for upward casting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Crucibles And Fluidized-Bed Furnaces (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The invention provides a continuous smelting furnace and an ingot casting system with the continuous smelting furnace, and belongs to the technical field of smelting and casting equipment, wherein the continuous smelting furnace comprises: the coreless medium frequency induction furnace is provided with at least two induction furnaces which are arranged in parallel; the submerged flow heat preservation furnace is connected above a plurality of coreless intermediate frequency induction furnaces which are arranged in parallel, the bottom of the submerged flow heat preservation furnace is respectively communicated with the upper parts of each coreless intermediate frequency induction furnace, a blocking wall is arranged at the middle position of the upper parts of two adjacent coreless intermediate frequency induction furnaces, and a through hole suitable for passing of melt is formed in the blocking wall; the continuous smelting furnace of the invention is characterized in that a plurality of coreless medium frequency induction furnaces are arranged in parallel, the upper ends of the coreless medium frequency induction furnaces are communicated through the undercurrent heat preservation furnace, after materials are melted in one coreless medium frequency induction furnace, the materials are circulated into other coreless medium frequency induction furnaces through the undercurrent heat preservation furnace for heat preservation and casting, thereby realizing continuous smelting of the materials.

Description

Continuous smelting furnace and ingot casting system with same
Technical Field
The invention relates to the technical field of smelting and casting equipment, in particular to a continuous smelting furnace and an ingot casting system with the continuous smelting furnace.
Background
The micro-alloyed copper alloy has excellent comprehensive properties of mechanical property, electric conduction, heat conduction, corrosion resistance, fatigue resistance and the like, and is widely applied to electric wires and cables, IC lead frame materials, electrified railway contact wires and other fields requiring the electric conduction and heat conduction properties of the alloy. These alloy elements are easy to oxidize and refractory during smelting, such as CuFe, cuCr, cuTi, cuCrZr and other series alloy, and are ideal high strength high conductivity copper alloy material, but Ti, cr, zr and other elements are difficult to melt and easy to oxidize.
Because the common problem of the alloy is that the alloy elements have very high activity, and react with a plurality of elements at the smelting temperature to cause burning loss, the melt is easy to oxidize, slag and suck. The difficulty is very high and the process is very unstable for preparing the alloy with qualified components.
At present, in addition to gas furnaces, industrial copper and alloy smelting mainly adopts a cored power frequency induction furnace in the aspect of electric furnaces, and the furnace type adopts a tilting type or submerged type to connect the smelting furnace with a casting furnace, so that the casting furnace can be ensured to always have enough copper liquid, and continuous ingot casting production can be realized. The cored power frequency induction furnace heats the metal melt at the melting channel and then conducts the metal heat at the melting channel to the melt above, so that the temperature at other parts is lower in spite of the higher temperature at the melting channel, and the temperature is difficult to reach more than 1200 ℃. Therefore, when preparing some copper alloys containing alloy elements with higher melting points, the temperature requirement of the cored power frequency induction furnace is difficult to ensure. Such as CuFe, cuCr, cuTi, cuCrZr, are not suitable for production by using a cored power frequency induction furnace.
Therefore, the coreless medium frequency induction furnace is adopted for smelting the alloy at present. The induction magnetic field of the coreless medium-frequency induction furnace penetrates into all corners, and electromagnetic stirring is smooth, so that the heating temperature is uniform, the heating speed is high, and the requirements of smelting and casting temperatures are met. However, the coreless intermediate frequency induction furnace cannot perform submerged flow arrangement of two coreless furnaces due to the problem of coil arrangement, and it is difficult to install a crystallizer for horizontal continuous casting, but continuous up-casting and down-casting cannot be performed in a tilting type combination. Therefore, the continuous production can only be realized by furnace at present, the single weight of the product is limited, and the yield is low.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the defect that the series refractory copper alloy such as CuFe, cuCr, cuTi, cuCrZr cannot be continuously smelted in the prior art, so as to provide a continuous smelting furnace capable of realizing continuous production and an ingot casting system with the continuous smelting furnace.
In order to solve the technical problems, the invention provides a continuous smelting furnace, comprising:
the coreless medium-frequency induction furnace is provided with at least two parallel arranged, wherein at least one of the coreless medium-frequency induction furnaces forms a smelting bin, and at least one of the coreless medium-frequency induction furnaces forms a casting bin;
the undercurrent heat preservation furnace is connected above the coreless intermediate frequency induction furnaces which are arranged in parallel, and the bottom of the undercurrent heat preservation furnace is respectively communicated with the upper part of each coreless intermediate frequency induction furnace;
the furnace lining of the coreless intermediate frequency induction furnace is continuously built among a plurality of coreless intermediate frequency induction furnaces, and the furnace lining of the coreless intermediate frequency induction furnace extends upwards to form the furnace lining of the undercurrent heat preservation furnace;
the submerged-flow heat preservation furnace is provided with at least two blocking walls at intervals at the middle position above two adjacent coreless medium-frequency induction furnaces, the blocking walls are provided with through holes suitable for the passage of molten liquid, and the through holes between the two adjacent blocking walls are arranged in a staggered mode. The through holes can be used for preventing foreign matters in the smelting bin from being dredged into the casting bin, so that the purity of the molten liquid in the casting bin is ensured. Through with the through-hole dislocation set, can avoid in the molten metal direct impact casting storehouse in the smelting storehouse, make the molten metal can slowly remove in the casting storehouse to guarantee the stability of molten metal temperature and velocity of flow in the casting storehouse, in order to satisfy the casting requirement more. In addition, through setting up the furnace wall an organic whole, can improve the continuity of furnace wall, avoid appearing the gap, guarantee the holding stability to the melt.
Optionally, the through holes between two adjacent blocking walls are staggered in the up-down direction and the left-right direction. Thereby further improving the blocking wall to block the molten liquid and avoiding the direct flushing of the molten liquid.
Optionally, the power of the coreless intermediate frequency induction furnace used to construct the melting bin is greater than the power of the coreless intermediate frequency induction furnace used to construct the casting bin. During normal operation, because the smelting bin is used for smelting materials, higher power is needed, the casting bin is used for preserving heat of the molten liquid, stability of the molten liquid is needed to be maintained, and therefore the needed power is smaller, and energy-saving effect can be improved by setting different powers according to different needs of the smelting bin and the casting bin.
Optionally, the coreless intermediate frequency induction furnace is inductively heated by a water-cooled induction coil disposed around.
Optionally, the coreless medium frequency induction furnace is supported on the stand through the height adjusting piece, and a moving structure is arranged at the bottom of the stand.
Optionally, the adjusting member is a hydraulic cylinder.
Optionally, the moving structure is a roller.
The invention also provides an ingot casting system, comprising: the continuous smelting furnace according to any one of the above aspects, wherein a casting machine is installed above the continuous smelting furnace, and the casting machine is communicated with a casting bin of the continuous smelting furnace through an upward channel.
The technical scheme of the invention has the following advantages:
1. the continuous smelting furnace provided by the invention has the advantages that the coreless intermediate frequency induction furnaces are arranged in parallel, the upper ends of the coreless intermediate frequency induction furnaces are communicated through the undercurrent heat preservation furnace, after materials are melted in one coreless intermediate frequency induction furnace, the materials are circulated into other coreless intermediate frequency induction furnaces through the undercurrent heat preservation furnace for heat preservation and casting, so that the continuous smelting of the materials is realized under the condition that the melted materials are not contacted with air all the time.
2. The continuous smelting furnace provided by the invention adopts the coreless medium-frequency induction furnace for heating, so that the molten liquid in the furnace can generate an induction magnetic field, the heating is sufficient, the melting speed is high, the heating temperature is high, the melting requirement of high-melting-point alloy elements is met, the problem of local overheating of a melting channel of the cored induction furnace is avoided, and the production safety is ensured. In addition, the coreless induction mode is adopted, the area where electromagnetic stirring force stretches in is large, up-and-down stirring can be realized, alloy components are uniform, and the solution temperature is uniform. The plurality of coreless medium frequency induction furnaces are communicated through the undercurrent heat preservation furnace, and the melt flowing through the undercurrent mode is always in protection and prevents oxidation. Through the arrangement of the undercurrent heat preservation furnace, the melting bin and the casting bin are communicated, so that CuFe, cuCr, cuTi, cuCrZr series of alloys can be continuously smelted.
3. According to the continuous smelting furnace provided by the invention, the blocking wall and the through hole are arranged in the undercurrent heat preservation furnace, so that the molten liquid moves from the smelting bin to the casting bin through the through hole, and the molten liquid in the smelting bin is prevented from influencing the temperature in the casting bin too much.
4. According to the continuous smelting furnace provided by the invention, the molten liquid is conveyed between the two adjacent blocking walls through the through holes arranged in a staggered manner, so that when the molten liquid moves from the smelting bin to the casting bin, the impact on the flow and the temperature in the casting bin can be avoided, the stable environment in the casting bin is ensured, and the casting effect is ensured. In addition, the continuous smelting furnace provided by the invention has a compact overall structure, is easy to cover the molten liquid, and ensures that the molten liquid is always in protection to prevent oxidation; when repairing or dismantling, all the molten liquid can be emptied in a dumping way, and the operation is more convenient.
5. According to the ingot casting system provided by the invention, one or more coreless intermediate frequency induction furnaces are used for melting, another one or more coreless intermediate frequency induction furnaces are used for casting, and then a submerged flow heat preservation furnace is used for enabling molten liquid to be always arranged in a casting bin, and continuous casting production of a casting machine can be realized by matching with an upward channel.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a front view of one embodiment of a continuous smelting furnace provided in an example of the invention.
Fig. 2 is a front cross-sectional view of the continuous smelting of fig. 1.
Fig. 3 is a top view of fig. 2.
Reference numerals illustrate:
1. a continuous smelting furnace; 2. a casting machine; 3. a coreless medium frequency induction furnace; 4. smelting bin; 5. casting bin; 6. a submerged flow heat preservation furnace; 7. an upward channel; 8. a blocking wall; 9. a through hole; 10. a furnace lining; 11. a water-cooled induction coil; 12. a frame; 13. a moving structure; 14. an adjusting member.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In addition, the technical features of the different embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
The ingot casting system provided by the embodiment can be used for continuous smelting and ingot casting of CuFe, cuCr, cuTi, cuCrZr series of alloys.
As shown in fig. 1, a specific implementation manner of the ingot casting system provided in this embodiment includes: the continuous smelting furnace 1 and the casting machine 2 arranged above the continuous smelting furnace 1, wherein the continuous smelting furnace 1 is provided with two coreless medium frequency induction furnaces 3 which are arranged in parallel, one coreless medium frequency induction furnace 3 is provided with a smelting bin 4 for smelting, and the other coreless medium frequency induction furnace 3 is provided with a casting bin 5 for heat preservation. The casting machine 2 communicates with the casting house 5 via an up-channel 7. The continuous smelting furnace 1 further includes: the submerged-flow heat preservation furnace 6, the submerged-flow heat preservation furnace 6 is connected above two coreless intermediate frequency induction furnaces 3 that set up side by side, the bottom of submerged-flow heat preservation furnace 6 respectively with every coreless intermediate frequency induction furnace 3's top intercommunication, the submerged-flow heat preservation furnace 6 is provided with blocking wall 8 in the intermediate position of the top of two adjacent coreless intermediate frequency induction furnaces 3, blocking wall 8 is last to be seted up and is suitable for the through-hole 9 that the melt passed through.
In the ingot casting system provided by the embodiment, the coreless intermediate frequency induction furnace 3 is used for melting, the other coreless intermediate frequency induction furnace 3 is used for preserving heat to be cast, and then the undercurrent heat preservation furnace 6 is used for enabling the casting bin 5 to be always provided with molten liquid, and the continuous casting production of the casting machine 2 can be realized by matching with the upward channel 7. The continuous smelting furnace 1 adopts the coreless medium frequency induction furnace 3 to heat, so that the molten liquid in the furnace can generate an induction magnetic field, the heating is sufficient, the melting speed is high, the melting requirement of high-melting-point alloy elements is met, the problem of overheating of a melting channel of the cored induction furnace can be avoided, and the production safety is ensured. In addition, the coreless induction mode is adopted, the area where electromagnetic stirring force stretches in is large, up-and-down stirring can be realized, alloy components are uniform, and the solution temperature is uniform. The plurality of coreless medium frequency induction furnaces 3 are communicated through the undercurrent heat preservation furnace 6, so that the melting bin and the casting bin 5 are communicated inside, and the molten liquid is always in protection and oxidation is prevented.
In addition, as an alternative embodiment, a plurality of coreless intermediate frequency induction furnaces 3 may be provided, and the plurality of coreless intermediate frequency induction furnaces 3 may be used for melting and/or the plurality of coreless intermediate frequency induction furnaces 3 may be used for heat-preserving casting.
As shown in fig. 2 and 3, in the ingot casting system provided in this embodiment, the blocking walls 8 of the continuous melting furnace 1 are at least two arranged at intervals, and the through holes 9 between two adjacent blocking walls 8 are arranged in a staggered manner. Specifically, the through holes 9 between two adjacent blocking walls 8 are staggered in the up-down direction and the left-right direction. And the molten liquid is conveyed between the two adjacent blocking walls 8 through the through holes 9 which are arranged in a staggered manner, so that when the molten liquid moves from the smelting bin 4 to the casting bin 5, the impact on the flow and the temperature in the casting bin 5 can be avoided, and the stable environment in the casting bin 5 is ensured so as to ensure the casting effect. In addition, the continuous smelting furnace 1 provided by the invention has a compact overall structure, is easy to cover the molten liquid, and ensures that the molten liquid is always in protection to prevent oxidation; when repairing or dismantling, all the molten liquid can be emptied in a dumping way, and the operation is more convenient. In addition, as an alternative embodiment, the through holes 9 for transporting the melt between two adjacent barrier walls 8 may be arranged in a vertically offset manner only or in a laterally offset manner only.
As shown in fig. 2, in the continuous smelting furnace 1 of the ingot casting system provided in this embodiment, the furnace lining 10 of the coreless intermediate frequency induction furnace 3 is continuously built between a plurality of coreless intermediate frequency induction furnaces 3, and the furnace lining 10 of the coreless intermediate frequency induction furnace 3 extends upwards to form the furnace lining 10 of the submerged thermal insulation furnace 6. Hereby, a containment and transport of the melt is achieved, wherein the lining 10 is preferably built from zircon sand, aluminium sand or magnesia.
In the continuous smelting furnace 1 of the ingot casting system provided by the embodiment, as the smelting bin 4 of the coreless intermediate frequency induction furnace 3 is mainly used for smelting, the required temperature is higher, and the power of the coreless intermediate frequency induction furnace 3 used for forming the smelting bin 4 is higher; in addition, the casting bin 5 of the coreless intermediate frequency induction furnace 3 is mainly used for preserving heat to be cast, so that the coreless intermediate frequency induction furnace 3 used for forming the casting bin 5 has lower power, and the temperature in the casting bin 5 is kept more stable.
As shown in fig. 2, in the continuous melting furnace 1 of the ingot casting system provided in this embodiment, the coreless intermediate frequency induction furnace 3 performs induction heating through a water-cooled induction coil 11 disposed around, so as to reduce the temperature of the induction coil through a water-cooled structure, and avoid overheating caused by long-time operation of the induction coil.
As shown in fig. 2, in the continuous melting furnace 1 of the ingot casting system provided in this embodiment, the coreless intermediate frequency induction furnace 3 is supported on a frame 12 through a height adjusting member 14, and a moving structure 13 is disposed at the bottom of the frame 12. In particular, the adjusting member 14 may be a hydraulic cylinder, and the moving structure 13 may be a roller. The levelness of the continuous smelting furnace 1 can be adjusted through the height adjusting piece 14, so that the continuous smelting furnace is suitable for more ground conditions, and the safety during continuous smelting and ingot casting is ensured. The continuous smelting furnace 1 can be moved by the rollers, so that the continuous smelting furnace 1 can be conveniently moved to a maintenance site for maintenance or the continuous smelting furnace 1 can be converted.
In addition, as an alternative embodiment, the adjusting member 14 may also employ other lifting devices other than a hydraulic cylinder, such as an electric push rod, etc. The rollers may also employ other moving structures 13 such as rails.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present invention.

Claims (4)

1. A continuous smelting furnace, comprising:
a coreless intermediate frequency induction furnace (3) which is induction heated by means of a water-cooled induction coil (11) arranged around, wherein the coreless intermediate frequency induction furnace (3) has at least two parallel arranged, at least one of which forms a smelting bin (4), at least one of which forms a casting bin (5), the power of the coreless intermediate frequency induction furnace (3) for forming the smelting bin (4) being greater than the power of the coreless intermediate frequency induction furnace (3) for forming the casting bin (5);
the submerged flow heat preservation furnaces (6) are connected above the coreless intermediate frequency induction furnaces (3) which are arranged in parallel, the bottoms of the submerged flow heat preservation furnaces (6) are respectively communicated with the upper parts of the coreless intermediate frequency induction furnaces (3), the furnace lining of the coreless intermediate frequency induction furnaces (3) is continuously built among the coreless intermediate frequency induction furnaces (3), and the furnace lining of the coreless intermediate frequency induction furnaces (3) extends upwards to form the furnace lining of the submerged flow heat preservation furnaces (6);
the submerged-flow heat preservation furnace (6) is provided with at least two blocking walls (8) at intervals at the middle position above two adjacent coreless medium-frequency induction furnaces (3), through holes (9) suitable for passing molten liquid are formed in the blocking walls (8), the through holes (9) between the two adjacent blocking walls (8) are arranged in a staggered mode in the up-down direction and the left-right direction, and the height of the through holes (9) close to the smelting bin (4) is lower than that of the through holes (9) close to the casting bin (5);
the coreless medium frequency induction furnace (3) is supported on a frame (12) through a height adjusting piece (14), and a moving structure (13) is arranged at the bottom of the frame (12).
2. The continuous smelting furnace according to claim 1, wherein the regulating member (14) is a hydraulic cylinder.
3. Continuous smelting furnace according to claim 1, characterized in that the moving structure (13) is a roller.
4. An ingot casting system, comprising: a continuous smelting furnace (1) according to any one of claims 1-3, wherein a casting machine (2) is arranged above the continuous smelting furnace (1), the casting machine (2) being in communication with a casting house (5) of the continuous smelting furnace (1) via an up-channel (7).
CN202111657632.1A 2021-12-30 2021-12-30 Continuous smelting furnace and ingot casting system with same Active CN114226664B (en)

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