CN114226180B - Intelligent gluing device for backboard film - Google Patents
Intelligent gluing device for backboard film Download PDFInfo
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- CN114226180B CN114226180B CN202111597292.8A CN202111597292A CN114226180B CN 114226180 B CN114226180 B CN 114226180B CN 202111597292 A CN202111597292 A CN 202111597292A CN 114226180 B CN114226180 B CN 114226180B
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- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 52
- 238000003756 stirring Methods 0.000 claims abstract description 81
- 239000002202 Polyethylene glycol Substances 0.000 claims abstract description 45
- 229920001223 polyethylene glycol Polymers 0.000 claims abstract description 45
- 238000009423 ventilation Methods 0.000 claims abstract description 36
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 239000003570 air Substances 0.000 claims description 176
- 239000000463 material Substances 0.000 claims description 51
- 238000004513 sizing Methods 0.000 claims description 45
- 238000012545 processing Methods 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 21
- 230000007613 environmental effect Effects 0.000 claims description 20
- 238000004364 calculation method Methods 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 18
- 238000013480 data collection Methods 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 14
- 230000008859 change Effects 0.000 claims description 13
- 238000010073 coating (rubber) Methods 0.000 claims description 10
- 238000007711 solidification Methods 0.000 claims description 10
- 230000008023 solidification Effects 0.000 claims description 10
- 239000012080 ambient air Substances 0.000 claims description 6
- 230000035699 permeability Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 239000012528 membrane Substances 0.000 claims description 4
- 238000007605 air drying Methods 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000009529 body temperature measurement Methods 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 239000003292 glue Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 5
- 238000003892 spreading Methods 0.000 description 5
- 230000007480 spreading Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000011324 bead Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C15/00—Enclosures for apparatus; Booths
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/0075—Manipulators for painting or coating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Robotics (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses an intelligent gluing device for a backboard film, which comprises a gluing device and an intelligent gluing system, wherein the gluing device comprises a bottom plate, wind shields are uniformly and fixedly arranged around the bottom plate, ventilation devices are uniformly arranged inside the wind shields, a placement table is fixedly arranged above the bottom plate, a fixed plate is fixedly arranged above the front side of the wind shields, a stirring cavity is fixedly arranged at the rear side of the fixed plate, a manipulator is fixedly connected at the rear side of the stirring cavity, a control box is fixedly arranged on the inner wall of the wind shields at the front side of the stirring cavity, a motor is fixedly arranged at the right side of the rear side of the stirring cavity, a temperature sensor is fixedly arranged above the stirring cavity, a wind meter is fixedly arranged on the outer wall of the front side of the manipulator, a filling pump is fixedly arranged at the left side in front of the manipulator, liquid polyethylene glycol is filled inside the filling pump, and the filling pump is connected with the stirring cavity through a pipeline.
Description
Technical Field
The invention relates to the technical field of gluing, in particular to an intelligent gluing device for a backboard film.
Background
The glue spreader is also called a coater, a doctor blade, an automatic glue sprayer, etc. The present spreading machine has various designs, such as: drum type gumming machine, double-acting gumming machine, duplex position lift gumming machine etc. solar photovoltaic need paste the back notum at its back when producing, solar photovoltaic notum is to the EVA in the solar glass lamination panel play the guard action, plays waterproof, insulating, ageing-resistant support battery piece, and need control the bonding speed of sizing material when the rubber coating is with both bonding.
When the gluing device is used for gluing the backboard film and the photovoltaic panel, the gluing device is positioned in a factory, a ventilation opening is arranged in the factory, the inner wind speed flowing speed is influenced by the distance between the gluing device and the ventilation opening, the temperature inside the gluing device is influenced, the existing gluing device cannot intelligently control the mutual gluing efficiency of the solar photovoltaic panel and the backboard film, and the gluing material is easily caused to be too viscous or to be solidified in advance so as not to be smoothly glued, therefore, the intelligent gluing device for the backboard film, which can intelligently glue, is designed, is very necessary.
Disclosure of Invention
The invention aims to provide an intelligent gluing device for a back plate film, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligent rubber coating device is used to backplate membrane, includes rubber coating device and intelligent rubber coating system, its characterized in that: the glue spreading device comprises a bottom plate, evenly fixed mounting has the deep bead around the bottom plate, the ventilation ware has evenly been seted up to the deep bead inside, bottom plate top fixed mounting has the setting table, the front side deep bead top fixed mounting has the fixed plate, fixed plate rear side fixed mounting has the stirring chamber, stirring chamber rear side fixedly connected with manipulator, the front side deep bead inner wall fixed mounting has the control box, stirring chamber rear right side fixed mounting has the motor, stirring chamber top fixed mounting has the temperature sensor, manipulator front side outer wall fixed mounting has the anemometer, manipulator front left side fixed mounting has the filling pump, the inside packing of filling pump has liquid polyethylene glycol, filling pump and stirring chamber pipe connection, intelligent glue spreading system respectively with control box, filling pump, temperature sensor, anemometer, motor, manipulator, ventilation ware electricity are connected.
According to the technical scheme, the air pump is fixedly installed above the middle of the manipulator, the spray pipe is fixedly installed at the rear end of the manipulator, the spray pipe is connected with the stirring cavity through a pipeline, a liquid pump is arranged in the pipeline, the temperature control plate is fixedly installed between the spray pipe and the manipulator, the air pipes are fixedly installed on the left side and the right side of Wen Kongban, the air pump is connected with the air pipe through a pipeline, and the intelligent gluing system is respectively connected with the temperature control plate and the air pump through electricity.
According to the technical scheme, the intelligent gluing system comprises a detection module, a processing module, a data transmission module, a data receiving module, a calculation module and a control module, wherein the detection module is electrically connected with a temperature sensor, a wind meter and the data transmission module respectively, the data receiving module is electrically connected with the calculation module and the data transmission module respectively, the calculation module is electrically connected with the control module, and the control module is electrically connected with a filling pump, a ventilation device, a temperature control board and a motor respectively;
the detection module is used for sensing the temperature of a processing environment through the temperature sensor, converting sensed temperature data into temperature degree and collecting the data, the detection module is used for measuring the airflow velocity in the environment through the anemometer, converting the flow velocity into airflow flowing degree and collecting the data, the processing module is used for carrying out auxiliary control on the device according to detected data, the data transmission module is used for transmitting the detected data, the data receiving module is used for receiving the transmitted data, the calculation module is used for automatically calculating the result through the received data, and the control module is used for controlling the filling pump, the ventilator, the temperature control plate and the motor according to the calculated result.
According to the technical scheme, the processing module comprises a data collection module, a conversion module and a driving module, wherein the data collection module is electrically connected with the detection module, the data collection module is electrically connected with the conversion module, the conversion module is electrically connected with the driving module, and the driving module is electrically connected with the air pump and the ventilation device;
the data collection module is used for collecting the data according to the data detected by the detection module, the conversion module is used for converting the data according to the collected data to obtain the driving data of the structure, and the driving module is used for controlling the operation modes of the air pump and the ventilator according to the converted result.
According to the technical scheme, the intelligent gluing system comprises the following operation steps:
s1, an operator places the photovoltaic panel with the back upwards on a placement table, and then opens a control box, the control box drives an intelligent gluing system to operate, and the intelligent gluing system controls a temperature sensor to operate through electric driving;
s2, sensing the temperature of the processing environment by a temperature sensor, converting sensed temperature data into temperature degree,
wherein C is Feel of the sense For the temperature of the processing environment sensed by the temperature sensor, C Often times For the conventional temperature magnitude stored in the temperature sensor, C is the temperature magnitude degree in the environment, and the airflow velocity in the environment is measured through the anemometer, so that the airflow flow degree is calculated out,/-the temperature is the temperature magnitude degree in the environment>
Wherein V is Measuring For measuring the flow velocity of the air flow in the environment by the anemometer, V Often times V is the air flow degree in the environment and is the air flow velocity of the conventional air flow stored in the anemometer, and the obtained two kinds of data are transmitted to a data transmission module;
s3, the data transmission module transmits the data out, the transmitted data are received by the data receiving module, the received data are transmitted to the calculation module from the data receiving module through electric transmission, the calculation module automatically calculates the obtained data to obtain a result, and the result is input into the control module;
s4, driving a filling pump to operate by the control module according to the airflow flowing degree, injecting polyethylene glycol into the stirring cavity by the filling pump, changing the solidification speed of the internal sizing material after being coated, controlling the operation of a ventilation device by electric driving, and changing the air flow entering amount, so that the ventilation performance is changed, and changing the ventilation performance according to the airflow flowing degree;
s5, the control module drives the air ventilator to operate according to the environmental temperature degree, after the environmental temperature changes, the air ventilator changes the blocking degree of the air ventilator on the air flow, meanwhile, the temperature control board is controlled to adjust the internal temperature of the device, after the environmental temperature degree is greater than a system set value, the air ventilator enters S6, and otherwise, the air ventilator enters S7;
s6, controlling a filling pump to inject a large amount of polyethylene glycol into the stirring cavity according to the temperature degree, driving a motor to run at the same time, driving a sizing material and the polyethylene glycol in the stirring cavity to be mutually fused, controlling the stirring force of the stirring cavity according to the temperature degree, discharging the sizing material after stirring, driving a temperature control plate after stirring, and enabling the temperature control plate to perform constant temperature control on the inside of the device according to the temperature degree;
s7, after the backboard film is attached to the photovoltaic panel, the data collection module collects the data, the data are transmitted into the conversion module, the conversion module converts the data to obtain a result, and the result is input into the driving module;
s8, the driving module drives the air pump to operate, the operation power of the air pump is changed according to the flow degree of the air flow, so that the air blowing operation of the spray pipe on the sizing material is changed, the sizing material is quickly solidified, the number of fully opened air permeance devices is changed according to the flow degree gear of the air flow, and the air flow in the device is quickly circulated;
s9, after the air ventilator is fully opened, air flow rapidly flows, so that the internal temperature of the device is easy to change, at the moment, the temperature sensor measures the internal temperature for a plurality of times, and the average value of the temperature degree is judged, so that the data is more accurate;
and S10, if the gluing operation is stopped, closing the control box, stopping the intelligent gluing system, and if the gluing operation is required to be continued, repeating the steps S1 to S9.
According to the technical scheme, in S1 to S4, the wind speed of the environment is measured through the wind meter, then the filling pump and the ventilator are driven to operate according to the flow degree of the environment air flow obtained after analysis, when the V is more than or equal to 110 percent and less than or equal to 130 percent, the flow speed of the environment air flow is faster, at the moment, the control module drives the filling pump to inject more polyethylene glycol into the stirring cavity, controls the internal air holes of the ventilator to be reduced, the ventilation performance is reduced, when the V is more than or equal to 90 percent and less than or equal to 110 percent, the flow speed of the environment air flow is normal, at the moment, the control module drives the filling pump to inject more polyethylene glycol into the stirring cavity, controls the internal air holes of the ventilator to be increased, and the ventilation performance is increased, at the moment, the control module drives the filling pump to inject more normal polyethylene glycol into the stirring cavity, controls the internal air holes of the ventilator to be normal in size, and carries out uniform ventilation, when the V is more than or equal to 90 percent.
According to the above technical scheme, in S5, the temperature sensor is used to determine the environmental temperature, and the obtained environmental temperature is used to operate the ventilator and the temperature control board, so as to control the operating power and the operating power of the ventilatorThe temperature released by the temperature control plate is higher when the temperature C is more than or equal to 110 percent and less than or equal to 130 percent, the control module drives the air hole of the air ventilator to change in size, and drives the air ventilator to perform double control through the steps, meanwhile, the temperature control plate is driven to change the temperature in the device, after the backboard film is attached to the photovoltaic plate, the temperature is changed, the solidification speed is controlled, when the temperature C is more than 90 percent and less than or equal to 110 percent, the environment temperature is indicated to be more normal, the control module drives the air hole of the air ventilator to be normal, the temperature control plate is driven to be lower when the temperature C is more than or equal to 70 percent, the air hole of the air ventilator is driven to be increased, the temperature of the air ventilator is driven to be higher when the temperature C is more than or equal to 90 percent,
wherein C is Warm temperature C is the release temperature of the temperature control plate Total (S) C is the maximum temperature release size of the temperature control plate Is tied up with The temperature release magnitude of the temperature control plate is at the degree of the ambient temperature magnitude of a single unit, thereby changing the release magnitude of the internal temperature.
According to the above technical scheme, in S6, when C>C Is provided with In which C is Is provided with For the temperature degree set by the system, the control module drives the filling pump to inject a large amount of polyethylene glycol into the stirring cavity, Q Filling material ＝(C-C Is provided with )*Q Is tied up with Wherein Q is Filling material To fill the amount of polyethylene glycol injected into the stirring cavity by the pump, Q Is tied up with The polyethylene glycol amount injected into the stirring cavity by the filling pump is equal to the temperature of a single unit, when the temperature is higher, the polyethylene glycol amount injected into the stirring cavity by the filling pump is larger, the driving motor is operated to enable the sizing material and the polyethylene glycol to be mutually fused, the stirring force is controlled according to the temperature, the temperature control plate is driven after the stirring is finished, the temperature control plate is enabled to control the temperature inside the device at a constant temperature according to the temperature, when the running power of the motor is larger, the stirring force of the sizing material and the polyethylene glycol is larger, the constant temperature of the temperature control plate is smaller, the sizing material and the polyethylene glycol can be quickly fused, and the sizing material is enlargedThe quality of the material makes the effect of subsequent adhesion more, and simultaneously reduces the internal temperature of the device under the condition of extremely high temperature.
According to the above technical scheme, in S7 and S8, when 70% > V is indicated, the limit of the flow degree of the ambient air flow is indicated, at this time, the driving module controls the air pump to operate, and when V is smaller, the greater the operating power of the air pump is, the air pipe carries out rapid air-drying work on the glue between the bonded photovoltaic panel and the back panel film, and meanwhile, the number of the open air ventilators is controlled to change, when V is smaller, the number of the open air ventilators is increased, the circulation of the air flow inside the device is facilitated, when 60% > V is indicated, the external slight air flow is indicated at this time, the driving module controls the open air ventilators to be half of, when 50% > V is indicated at this time, the external air flow can not influence the inside the device, and the driving module controls the air pump to be all open, and drives the air pump to operate at the maximum power, so that the glue between the back panel film and the light Fu Banbei part can be rapidly solidified, the processing speed is increased, and the processing efficiency is improved, and the glue taste inside the device can be fully discharged.
According to the above technical scheme, in S9, when 70%>When V, the opening quantity of the air permeable device is changed, the internal air circulation is changed, the internal temperature of the device is changed, the temperature sensor is controlled to collect the external temperature for a plurality of times,
wherein C is n For the measured average degree of temperature, C 1 2 +C 2 2 +C 3 2 +…+C n 2 For the sum of the measured temperature degrees, n is the number of times that the temperature sensor measures the temperature, so that when the subsequent bonding work is carried out, the sensor is prevented from being influenced by the flow of internal air flow, the measured data is inaccurate, and the internal structure can smoothly run when the backboard film and the photovoltaic panel are bonded next time.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the intelligent gluing is realized by arranging the gluing device and the intelligent gluing system, and the backboard film and the photovoltaic panel can be fully adhered.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the manipulator of the present invention;
FIG. 3 is a schematic illustration of the connection structure of the filling pump and the stirring cavity pipeline of the invention;
FIG. 4 is a schematic plan view of the interior of the ventilator of the present invention;
FIG. 5 is a schematic diagram of the operation flow of the intelligent glue coating system of the present invention;
in the figure: 1. a bottom plate; 2. a wind deflector; 3. an air permeable device; 4. a placement table; 5. a fixing plate; 6. a stirring cavity; 7. a manipulator; 8. a control box; 9. a motor; 10. a temperature sensor; 11. a anemometer; 12. a filling pump; 13. an air pump; 14. a spray pipe; 15. a temperature control plate; 16. and an air pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: the utility model provides an intelligent rubber coating device is used to backplate membrane, includes rubber coating device and intelligent rubber coating system, its characterized in that: the glue spreading device comprises a bottom plate 1, a wind shield 2 is uniformly and fixedly arranged around the bottom plate 1, a ventilation device 3 is uniformly arranged in the wind shield 2, a setting table 4 is fixedly arranged above the bottom plate 1, a fixed plate 5 is fixedly arranged above the front wind shield 2, a stirring cavity 6 is fixedly arranged at the rear side of the fixed plate 5, a mechanical arm 7 is fixedly connected at the rear side of the stirring cavity 6, a control box 8 is fixedly arranged on the inner wall of the front wind shield 2, a motor 9 is fixedly arranged at the right side behind the stirring cavity 6, a temperature sensor 10 is fixedly arranged above the stirring cavity 6, a anemometer 11 is fixedly arranged on the outer wall of the front side of the mechanical arm 7, a filling pump 12 is fixedly arranged at the left side in front of the mechanical arm 7, liquid polyethylene glycol is filled in the filling pump 12 and is connected with the stirring cavity 6 in a pipeline, the intelligent glue spreading system is respectively and electrically connected with the control box 8, the filling pump 12, the temperature sensor 10, the anemometer 11, the motor 9, the mechanical arm 7 and the ventilation device 3, the operator places the back of the photovoltaic panel upwards on the placement table 4, then opens the control box 8, the control box 8 drives the intelligent gluing system to operate, the intelligent gluing system controls the manipulator 7 to operate through electric drive, the manipulator 7 performs glue coating operation on the back of the photovoltaic panel, simultaneously the filling pump 12 is controlled through electric drive to inject polyethylene glycol into the stirring cavity 6, the glue is less prone to solidification, the motor 9 is driven to rotate, the stirring cavity 6 is driven to stir, the polyethylene glycol and the glue are fused, the air ventilator 3 is controlled to operate, the temperature sensor 10 is driven to measure the temperature of the environment, the air speed of the environment is measured through the air meter 11, the air ventilator 3 is driven to change the size of the air flow hole according to the environment temperature and the operating mode of the environment air speed, the air flow amount is changed, changing the solidification speed of the sizing material, and after the sizing material is uniformly coated, attaching a back plate film on the back of the photovoltaic panel by an operator to complete the bonding work;
an air pump 13 is fixedly arranged above the middle of the manipulator 7, a spray pipe 14 is fixedly arranged at the rear end of the manipulator 7, the spray pipe 14 is connected with a stirring cavity 6 through a pipeline, a liquid suction pump is arranged in the pipeline, a temperature control plate 15 is fixedly arranged between the spray pipe 14 and the manipulator 7, air pipes 16 are fixedly arranged at the left side and the right side of the temperature control plate 15, the air pump 13 is connected with the air pipes 16 through the pipeline, an intelligent gluing system is respectively and electrically connected with the temperature control plate 15 and the air pump 13, through the steps, the intelligent gluing system operates, the temperature control plate 15 operates through electric drive, the temperature control plate 15 regulates the temperature in the device to control the solidification speed of the sizing material, meanwhile, the air pump 13 injects gas into the air pipes 16 to enable the backboard film and the light Fu Banbei to be attached, the airflow is accelerated to flow, the solidification speed of the sizing material in the stirring cavity 6 is accelerated through the pipeline, the sizing material is pumped into the spray pipe 14 through the liquid suction pump, and the sizing material is discharged to the back of the photovoltaic plate through the spray pipe 14;
the intelligent gluing system comprises a detection module, a processing module, a data transmission module, a data receiving module, a calculation module and a control module, wherein the detection module is respectively and electrically connected with the temperature sensor 10, the anemometer 11 and the data transmission module, the data receiving module is respectively and electrically connected with the calculation module and the data transmission module, the calculation module is electrically connected with the control module, and the control module is respectively and electrically connected with the filling pump 12, the ventilator 3, the temperature control plate 15 and the motor 9;
the detection module is used for sensing the temperature of the processing environment through the temperature sensor 10, converting sensed temperature data into temperature degree and collecting the data, the detection module is used for measuring the airflow velocity in the environment through the anemometer 11, converting the airflow velocity into airflow degree and collecting the data, the processing module is used for carrying out auxiliary control on the device according to the detected data, the data transmission module is used for transmitting the detected data, the data receiving module is used for receiving the transmitted data, the calculation module is used for automatically calculating the received data to obtain a result, and the control module is used for respectively controlling the filling pump 12, the ventilator 3, the temperature control board 15 and the motor 9 according to the calculated result;
the processing module comprises a data collection module, a conversion module and a driving module, wherein the data collection module is electrically connected with the detection module, the data collection module is electrically connected with the conversion module, the conversion module is electrically connected with the driving module, and the driving module is electrically connected with the air pump 13 and the ventilator 3;
the data collection module is used for collecting the data according to the data detected by the detection module, the conversion module is used for converting the data according to the collected data to obtain the driving data of the subsequent structure, and the driving module is used for controlling the operation modes of the air pump 13 and the ventilator 3 according to the converted result;
the intelligent gluing system comprises the following operation steps:
s1, an operator places the photovoltaic panel with the back upwards on the placement table 4, then opens the control box 8, and the control box 8 drives the intelligent gluing system to operate, and the intelligent gluing system controls the temperature sensor 10 to operate through electric drive;
s2, the temperature sensor 10 senses the temperature of the processing environment, converts the sensed temperature data into the temperature degree,
wherein C is Feel of the sense C is the processing environment temperature sensed by the temperature sensor 10 Often times For the normal temperature stored in the temperature sensor 10, C is the temperature level in the environment, and the airflow velocity in the environment is measured by the anemometer 11, so that the airflow velocity is calculated, and the temperature is ++>
100, wherein V Measuring For the flow velocity, V, of the air stream in the environment measured by the anemometer 11 Often times V is the air flow degree in the environment and is the air flow velocity of the conventional air flow stored in the anemometer 11, and the obtained two kinds of data are transmitted to a data transmission module;
s3, the data transmission module transmits the data out, the transmitted data are received by the data receiving module, the received data are transmitted to the calculation module from the data receiving module through electric transmission, the calculation module automatically calculates the obtained data to obtain a result, and the result is input into the control module;
s4, driving a filling pump 12 to operate according to the airflow flowing degree by a control module, injecting polyethylene glycol into the stirring cavity 6 by the filling pump 12, changing the solidification speed of the internal sizing material after being coated, controlling the operation of a ventilation device 3 through electric driving, and changing the air flow entering amount, so that the ventilation performance is changed, and the ventilation performance is changed according to the airflow flowing degree;
s5, the control module drives the air ventilator 3 to operate according to the environmental temperature degree, after the environmental temperature changes, the air ventilator 3 changes the blocking degree of the air flow, meanwhile, the temperature control board 15 is controlled to adjust the internal temperature of the device, and after the environmental temperature degree is greater than a system set value, the air ventilator enters S6, otherwise, the air ventilator enters S7;
s6, controlling the filling pump 12 to inject a large amount of polyethylene glycol into the stirring cavity 6 according to the temperature degree, driving the motor 9 to run simultaneously, driving the sizing material and the polyethylene glycol in the stirring cavity 6 to be mutually fused, controlling the stirring force of the stirring cavity 6 according to the temperature degree, discharging the sizing material after the stirring is finished, driving the temperature control plate 15 after the stirring is finished, and enabling the temperature control plate 15 to perform constant temperature control on the inside of the device according to the temperature degree;
s7, after the backboard film is attached to the photovoltaic panel, the data collection module collects the data, the data are transmitted into the conversion module, the conversion module converts the data to obtain a result, and the result is input into the driving module;
s8, the driving module drives the air pump 13 to operate, and the operation power of the air pump 13 is changed according to the airflow flowing degree, so that the air blowing operation of the spray pipe 14 on the sizing material is changed, the sizing material is quickly solidified, and the number of fully opened air ventilation devices 3 is changed according to the airflow flowing degree gear, so that the airflow in the device is quickly circulated;
s9, after the ventilator 3 is fully opened, air flow rapidly flows, so that the internal temperature of the device is easy to change, at the moment, the temperature sensor 10 measures the internal temperature for a plurality of times, and the average value of the temperature degree is judged, so that the data is more accurate;
s10, if the gluing operation is stopped, closing the control box 8, stopping the intelligent gluing system, and if the gluing operation is required to be continued, repeating the steps S1 to S9;
in S1 to S4, the wind speed of the environment is measured through the wind meter 11, then the filling pump 12 and the ventilator 3 are driven to operate according to the flow degree of the environment air flow obtained after analysis, when 110% < V is less than or equal to 130%, the flow speed of the environment air flow is higher, at this time, the control module drives the filling pump 12 to inject more polyethylene glycol into the stirring cavity 6, and controls the internal air holes of the ventilator 3 to shrink, the ventilation property is reduced, when 90% < V is less than or equal to 110%, the flow speed of the environment air flow is normal, at this time, the control module drives the filling pump 12 to inject more polyethylene glycol into the stirring cavity 6, and controls the ventilation property to increase the internal air holes of the ventilator 3, the setting acceleration effect of sizing material is higher, the sizing material is mixed with polyethylene glycol, the setting speed of sizing material is reduced, the setting speed of the sizing material is reduced, the sizing material is enabled to be more than or equal to 110%, the setting acceleration is enabled to be lower than or equal to the size, the setting is enabled to be lower than or equal to the lower, the setting performance is enabled to be lower, the subsequent to be enabled to be lower than the setting performance is enabled to be lower, the setting performance is not lower, the setting performance is enabled to be higher, the setting performance is enabled is prevented to be lower, the setting film is enabled to be can not lower than the setting is smoothly is reduced, and the setting is caused, and the setting film is can not is reduced, and the setting is can be lower is caused, and the device is can be easily is reduced. The air permeability is increased, so that the backboard film after subsequent lamination is quickly bonded with the photovoltaic panel, and the bonding process is accelerated;
s5, judging the environmental temperature degree through the temperature sensor 10, operating the air ventilator 3 and the temperature control plate 15 through the obtained environmental temperature degree, controlling the operating power of the air ventilator 3 and the temperature released by the temperature control plate 15, when 110 percent is less than or equal to 130 percent, indicating that the environmental temperature is higher, at the same time, the control module drives the air hole of the air ventilator 3 to change in size, and drives the air ventilator 3 to perform double control through the steps, at the same time, the temperature control plate 15 is driven to change the temperature in the device, so that the backboard film is attached to the photovoltaic plate, after the temperature is changed, the solidification speed is controlled, when 90 percent is less than or equal to 110 percent, indicating that the environmental temperature is more normal, at the same time, the control module drives the air hole of the air ventilator 3 to be more than or equal to 70 percent, at the same time, the control module drives the air hole of the air ventilator 3 to be more than or equal to 90 percent, at the same time, the temperature controlled plate 15 is driven to release the internal temperature of the device to be higher,
wherein C is Warm temperature C is the release temperature of the temperature control plate 15 Total (S) C is the maximum temperature release size of the temperature control plate 15 Is tied up with The temperature of the temperature control plate 15 is released to a single unit of environmental temperature degree, so that the release of the internal temperature is changed, the internal air permeability of the device is reduced aiming at the higher environmental temperature, the glue stock is continuously in a sticky state under the condition of higher temperature, the glue stock is prevented from being quickly solidified after being blown by air, the air permeability is reduced, an operator has enough time to attach a backboard film to the back of the photovoltaic plate, meanwhile, the temperature of the temperature control plate 15 is released to be reduced, the energy consumption of the temperature control plate 15 is reduced, the situation that the internal temperature is too high due to continuous temperature rising of the temperature control plate 15 is avoided, the influence on the production efficiency caused by the fact that the glue stock cannot be quickly solidified when the follow-up photovoltaic plate and backboard film are mutually adhered is avoided, the internal air permeability of the device is increased aiming at the lower environmental temperature, the temperature of the temperature control plate 15 is prevented from being quickly solidified after the glue stock is blown by air, the temperature of the temperature control plate is increased, the air flow is increased, the temperature of the air is increased, the heating surface of the glue stock is increased, the internal environment is sufficiently heated, and the glue stock is prevented from being solidified;
in S6, when C>C Is provided with In which C is Is provided with For the temperature degree set by the system, the control module drives the filling pump 12 to inject a large amount of polyethylene glycol, Q, into the stirring cavity 6 Filling material ＝(C-C Is provided with )*Q Is tied up with Wherein Q is Filling material To fill pump 12 with the amount of polyethylene glycol injected into stir chamber 6, Q Is tied up with The polyethylene glycol amount injected into the stirring cavity 6 by the filling pump 12 is equal to the temperature of a single unit, when the temperature is higher, the polyethylene glycol amount injected into the stirring cavity 6 by the filling pump 12 is larger, the motor 9 is driven to operate, so that the sizing material and the polyethylene glycol are mutually fused, the stirring force is controlled according to the temperature, the temperature control plate 15 is driven after the stirring is finished, the temperature control plate 15 is used for controlling the inside of the device at a constant temperature according to the temperature, and when the C is larger, the running power of the motor 9 is higherThe larger the stirring force on the sizing material and the polyethylene glycol is, the smaller the constant temperature of the temperature control plate 15 is, so that the sizing material and the polyethylene glycol can be quickly fused, the quality of the sizing material is improved, the subsequent bonding effect is better, and the internal temperature of the device is reduced under the condition of extremely high temperature;
in S7 and S8, when the V is 70% > V, the limit of the flowing degree of the ambient air flow is indicated, at this time, the driving module controls the air pump 13 to operate, when the V is smaller, the operating power of the air pump 13 is larger, the air pipe 16 carries out quick air-drying work on the sizing material between the bonded photovoltaic panel and the backboard film, the opening quantity of the air ventilator 3 is controlled to change, when the V is smaller, the opening quantity of the air ventilator 3 is more so as to facilitate the circulation of the air flow inside the device, when the V is 60% > V, the outside slight air flow is indicated, the driving module controls the air ventilator 3 to open half, when the V is 50% > V, the outside air flow is indicated at this time, the driving module controls the air ventilator 3 to open completely, and meanwhile, the air pump 13 is driven to operate at the maximum power, the sizing material between the backboard film and the light Fu Banbei part can be quickly solidified, the processing speed is accelerated, the processing efficiency is improved, and the sizing material taste inside the device can be fully discharged;
in S9, when 70%>When V, the number of the air permeable devices 3 is changed, the air circulation in the device is changed, the temperature sensor 10 is controlled to collect the external temperature for a plurality of times,
wherein C is n For the measured average degree of temperature, C 1 2 +C 2 2 +C 3 2 +…+C n 2 For the sum of the measured temperature degrees, n is the number of times that the temperature sensor 10 measures the temperature, so that when the subsequent bonding work is performed, the sensor 10 is prevented from being affected by the flow of the internal air flow, the measured data is inaccurate, and the internal structure can smoothly run when the backboard film and the photovoltaic panel are bonded next time.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides an intelligent rubber coating device is used to backplate membrane, includes rubber coating device and intelligent rubber coating system, its characterized in that: the gluing device comprises a bottom plate (1), wherein a wind shield (2) is uniformly and fixedly arranged around the bottom plate (1), a ventilation device (3) is uniformly arranged inside the wind shield (2), a placement table (4) is fixedly arranged above the bottom plate (1), a fixed plate (5) is fixedly arranged above the wind shield (2) at the front side, a stirring cavity (6) is fixedly arranged at the rear side of the fixed plate (5), a manipulator (7) is fixedly connected to the rear side of the stirring cavity (6), a control box (8) is fixedly arranged on the inner wall of the wind shield (2) at the front side, a temperature sensor (10) is fixedly arranged above the stirring cavity (6), a wind meter (11) is fixedly arranged on the outer wall of the front side of the manipulator (7), a filling pump (12) is fixedly arranged at the left side in front of the manipulator (7), liquid polyethylene glycol is filled inside the filling pump (12), the filling pump (12) is connected with a pipeline of the stirring cavity (6), and the stirring cavity (6) is fixedly connected with the motor (8), the intelligent control box (8), the temperature sensor (10) and the ventilation device (11) are respectively connected with the temperature sensor (8), the ventilation device (7) and the ventilation device (11);
an air pump (13) is fixedly arranged above the middle of the manipulator (7), a spray pipe (14) is fixedly arranged at the rear end of the manipulator (7), the spray pipe (14) is connected with a stirring cavity (6) through a pipeline, a liquid pump is arranged in the pipeline, a temperature control plate (15) is fixedly arranged between the spray pipe (14) and the manipulator (7), air pipes (16) are fixedly arranged at the left side and the right side of the temperature control plate (15), the air pump (13) is connected with the air pipes (16) through a pipeline, and the intelligent gluing system is respectively and electrically connected with the temperature control plate (15) and the air pump (13);
the intelligent gluing system comprises a detection module, a processing module, a data transmission module, a data receiving module, a calculation module and a control module, wherein the detection module is respectively and electrically connected with a temperature sensor (10), a wind meter (11) and the data transmission module, the data receiving module is respectively and electrically connected with the calculation module and the data transmission module, the calculation module is electrically connected with the control module, and the control module is respectively and electrically connected with a filling pump (12), a ventilation device (3), a temperature control board (15) and a motor (9);
the detection module is used for sensing the temperature of a processing environment through the temperature sensor (10), converting sensed temperature data into temperature degree and collecting the data, the detection module is used for measuring the airflow velocity in the environment through the anemometer (11), converting the flow velocity into airflow flow degree and collecting the data, the processing module is used for carrying out auxiliary control on the device according to the detected data, the data transmission module is used for transmitting the detected data, the data receiving module is used for receiving the transmitted data, the calculation module is used for automatically calculating the result through the received data, and the control module is used for respectively controlling the filling pump (12), the air ventilator (3), the temperature control plate (15) and the motor (9) according to the calculated result;
the processing module comprises a data collection module, a conversion module and a driving module, wherein the data collection module is electrically connected with the detection module, the data collection module is electrically connected with the conversion module, the conversion module is electrically connected with the driving module, and the driving module is electrically connected with the air pump (13) and the ventilator (3);
the data collection module is used for collecting the data according to the data detected by the detection module, the conversion module is used for converting the data according to the collected data to obtain the driving data of the subsequent structure, and the driving module is used for controlling the operation modes of the air pump (13) and the air ventilator (3) according to the converted result;
the intelligent gluing system comprises the following operation steps:
s1, an operator places the photovoltaic panel with the back upwards on a placement table (4), then opens a control box (8), and the control box (8) drives an intelligent gluing system to operate, and the intelligent gluing system controls a temperature sensor (10) to operate through electric drive;
s2, sensing the temperature of the processing environment by a temperature sensor (10), converting the sensed temperature data into the temperature degree,
wherein->
For the temperature of the processing environment sensed by the temperature sensor (10)>
For the conventional temperature level stored in the temperature sensor (10)>
For the temperature degree in the environment, the air flow velocity in the environment is measured by an anemometer (11), and the air flow degree is calculated to be +.>
Wherein->
For the flow rate of the air flow in the environment, determined by the anemometer (11), is->
For the conventional airflow flow rate stored in the anemometer (11), the flow rate is +.>
The flow degree of the air flow in the environment is determined, and the obtained two kinds of data are transmitted to a data transmission module;
s3, the data transmission module transmits the data out, the transmitted data are received by the data receiving module, the received data are transmitted to the calculation module from the data receiving module through electric transmission, the calculation module automatically calculates the obtained data to obtain a result, and the result is input into the control module;
s4, driving a filling pump (12) to operate according to the airflow flowing degree by a control module, injecting polyethylene glycol into the stirring cavity (6) by the filling pump (12), changing the solidification speed of the internal sizing material after being coated, controlling the operation of a ventilation device (3) through electric driving, and changing the air flow entering amount, so that the ventilation property is changed, and the ventilation property is changed according to the airflow flowing degree;
s5, the control module drives the air ventilator (3) to operate according to the environmental temperature degree, after the environmental temperature changes, the air ventilator (3) changes the blocking degree of the air flow, meanwhile, the temperature control board (15) is controlled to adjust the internal temperature of the device, and the air ventilator enters S6 after the environmental temperature degree is greater than a system set value, and otherwise, enters S7;
s6, a control module controls a filling pump (12) to inject a large amount of polyethylene glycol into a stirring cavity (6) according to the temperature degree, meanwhile, a driving motor (9) operates to drive a sizing material and polyethylene glycol in the stirring cavity (6) to be mutually fused, the stirring force of the stirring cavity (6) is controlled according to the temperature degree, the sizing material is discharged after the stirring is finished, a temperature control plate (15) is driven after the stirring is finished, and the temperature control plate (15) is used for controlling the inside of the device at constant temperature according to the temperature degree;
s7, after the backboard film is attached to the photovoltaic panel, the data collection module collects the data, the data are transmitted into the conversion module, the conversion module converts the data to obtain a result, and the result is input into the driving module;
s8, the driving module drives the air pump (13) to operate, the operation power of the air pump (13) is changed according to the airflow flowing degree, so that the spraying pipe (14) is changed to blow the sizing material, the sizing material is quickly solidified, the number of fully opened air ventilators (3) is changed according to the airflow flowing degree gear, and the airflow in the device is quickly circulated;
s9, after the ventilator (3) is fully opened, air flow rapidly flows, so that the internal temperature of the device is easy to change, at the moment, the temperature sensor (10) measures the internal temperature for a plurality of times, and the average value of the temperature degree is judged, so that the data is more accurate;
and S10, if the gluing operation is stopped, closing the control box (8), stopping the intelligent gluing system, and if the gluing operation is required to be continued, repeating the steps S1 to S9.
2. The intelligent gluing device for a back plate film according to claim 1, wherein: in S1 to S4, the wind speed of the environment is measured by a wind meter (11), and then the filling pump (12) and the air ventilator (3) are driven to operate according to the flow degree of the environment air flow obtained after analysis, when
When the flow speed of the ambient air flow is high, the control module drives the filling pump (12) to inject more polyethylene glycol into the stirring cavity (6), controls the air holes in the air permeable device (3) to be reduced, reduces the air permeability, and controls the air permeable device to be opened when the air holes are opened>
When the flow rate of the ambient air flow is normal,at the moment, the control module drives the filling pump (12) to inject polyethylene glycol with a normal quantity into the stirring cavity (6), and controls the normal size of the air hole in the air permeable device (3) to uniformly ventilate when the air hole is in a certain position>
And when the flow speed of the ambient air flow is low, the control module drives the filling pump (12) to inject less polyethylene glycol into the stirring cavity (6), and controls the air holes in the air permeable device (3) to be increased, so that the air permeability is improved.
3. An intelligent gumming device for a back plate film according to claim 2, wherein: in S5, the temperature sensor (10) is used for judging the environmental temperature degree, the obtained environmental temperature degree is used for operating the air ventilator (3) and the temperature control plate (15), the operating power of the air ventilator (3) and the temperature released by the temperature control plate (15) are controlled, and when
When the temperature of the environment is higher, the control module drives the air holes of the air ventilator (3) to change, and drives the air ventilator (3) to perform double control through the steps, and simultaneously drives the temperature control board (15) to change the temperature in the device, so that the temperature is changed after the backboard film is attached to the photovoltaic board, the solidification speed is controlled, and when>
When the temperature of the environment is normal, the control module drives the air holes of the air ventilator (3) to be normal, and simultaneously drives the temperature control plate (15) to release the internal temperature of the device normally, when the temperature is>
When the temperature of the environment is lower, the control module drives the size of the air hole of the air ventilator (3) to be increased, and simultaneously drives the temperature control plate (15) to release higher temperature and lower temperature of the inside of the device>
Wherein->
Is the release temperature of the temperature control plate (15), +.>
Is the maximum temperature release size of the temperature control plate (15), and is->
The temperature release magnitude of the temperature control plate (15) is at the degree of the ambient temperature magnitude of a single unit, thereby changing the release magnitude of the internal temperature.
4. An intelligent gumming device for a back plate film according to claim 3, wherein: in the S6, when
In the case of->
For the temperature degree set by the system, the control module drives the filling pump (12) to inject a large amount of polyethylene glycol into the stirring cavity (6)>
Wherein->
For filling the pump (12) with the amount of polyethylene glycol injected into the stirring chamber (6), +.>
The polyethylene glycol amount injected into the stirring cavity (6) by the filling pump (12) is filled under the temperature degree of a single unit, when the temperature degree is higher, the polyethylene glycol amount injected into the stirring cavity (6) by the filling pump (12) is more, and meanwhile, the motor (9) is driven to run, so that the sizing material and the polyethylene glycol are fused with each otherThe stirring force is controlled according to the temperature degree, the temperature control plate (15) is driven after the stirring is finished, the temperature control plate (15) is used for controlling the inside of the device at constant temperature according to the temperature degree, and the stirring force is controlled according to the temperature degree>
The larger the running power of the motor (9) is, the larger the stirring force of the sizing material and the polyethylene glycol is, meanwhile, the smaller the constant temperature of the temperature control plate (15) is, the sizing material and the polyethylene glycol can be quickly fused, the quality of the sizing material is increased, the subsequent bonding effect is better, and meanwhile, the internal temperature of the device is reduced under the condition of extremely high temperature.
5. The intelligent gluing device for a back plate film according to claim 4, wherein: in S7 and S8, when
At this time, the limit of the flow degree of the ambient air flow is indicated, and the driving module controls the air pump (13) to operate, and when +.>
The smaller the air pump (13) is, the higher the running power is, the air pipe (16) carries out quick air drying on the sizing material between the bonded photovoltaic panel and the backboard film, and meanwhile, the opening quantity of the ventilation device (3) is controlled to change, when->
The smaller the number of the ventilation devices (3) is, the more the ventilation devices are opened, so that the ventilation in the device is facilitated, and the ventilation devices are easy to circulate>
At this time, the external slight air flow is indicated, and the driving module controls the ventilation device (3) to be opened for half of the time, when +.>
At this time, it means that the external air flow cannot influence the inside of the deviceThe driving module controls the ventilation device (3) to be fully opened, and simultaneously drives the air pump (13) to operate at maximum power, so that the sizing material between the backboard film and the light Fu Banbei part can be quickly solidified after being adhered, the processing speed is increased, the processing efficiency is improved, and the sizing material taste inside the device can be fully discharged.
6. The intelligent gluing device for a back plate film according to claim 5, wherein: in the S9, when
When the temperature sensor (10) is controlled, the temperature sensor (10) collects the external temperature for a plurality of times,
wherein->
For the measured mean degree of temperature, +.>
For the sum of the measured temperature levels +.>
For the number of times of temperature measurement of temperature sensor (10), when making follow-up bonding work, avoid temperature sensor (10) to receive inside air current flow influence to lead to measuring data inaccuracy, inner structure can smooth operation when being convenient for next bonding backplate membrane and photovoltaic board.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111597292.8A CN114226180B (en) | 2021-12-24 | 2021-12-24 | Intelligent gluing device for backboard film |
| CN202310311696.9A CN116460009A (en) | 2021-12-24 | 2021-12-24 | Intelligent gluing device for backboard film |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111597292.8A CN114226180B (en) | 2021-12-24 | 2021-12-24 | Intelligent gluing device for backboard film |
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|---|---|---|---|
| CN202310311696.9A Division CN116460009A (en) | 2021-12-24 | 2021-12-24 | Intelligent gluing device for backboard film |
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| Publication Number | Publication Date |
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| CN114226180A CN114226180A (en) | 2022-03-25 |
| CN114226180B true CN114226180B (en) | 2023-06-30 |
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| CN202111597292.8A Active CN114226180B (en) | 2021-12-24 | 2021-12-24 | Intelligent gluing device for backboard film |
| CN202310311696.9A Pending CN116460009A (en) | 2021-12-24 | 2021-12-24 | Intelligent gluing device for backboard film |
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| CN202310311696.9A Pending CN116460009A (en) | 2021-12-24 | 2021-12-24 | Intelligent gluing device for backboard film |
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| GB1339236A (en) * | 1971-02-10 | 1973-11-28 | Sig Schweiz Industrieges | Glue dispensing |
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| CN212664048U (en) * | 2020-06-11 | 2021-03-09 | 陕西工业职业技术学院 | Industrial design model rubber coating adhesive device |
| CN113774593A (en) * | 2021-09-15 | 2021-12-10 | 刘倩 | Textile fabric dyeing equipment for spinning |
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| CN116460009A (en) | 2023-07-21 |
| CN114226180A (en) | 2022-03-25 |
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