CN114225936A - Waste incineration flue gas denitration catalyst and preparation method thereof - Google Patents

Waste incineration flue gas denitration catalyst and preparation method thereof Download PDF

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CN114225936A
CN114225936A CN202111525186.9A CN202111525186A CN114225936A CN 114225936 A CN114225936 A CN 114225936A CN 202111525186 A CN202111525186 A CN 202111525186A CN 114225936 A CN114225936 A CN 114225936A
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flue gas
alpha
denitration catalyst
preparation
waste incineration
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CN114225936B (en
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张涛
朱英
李静
田超
张伟屹
邵艳秋
邵莹莹
李书慧
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Shandong Shanke Ecological Environment Research Institute Co ltd
New Material Institute of Shandong Academy of Sciences
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/745Iron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0027Powdering
    • B01J37/0036Grinding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing
    • B01J37/18Reducing with gases containing free hydrogen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • B01D2257/404Nitrogen oxides other than dinitrogen oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • B01D2258/0291Flue gases from waste incineration plants

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  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Thermal Sciences (AREA)
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  • Analytical Chemistry (AREA)
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  • Catalysts (AREA)
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Abstract

The invention discloses a waste incineration flue gas denitration catalyst and a preparation method thereof, wherein the catalyst comprises alpha-Fe2O3And gamma-Fe2O3Wherein, α -Fe2O3With gamma-Fe2O3The mass ratio of (A) to (B) is 0.3-1: 9-9.7. The preparation method comprises the following steps: extraction of alpha-Fe from red mud2O3(ii) a Extracting alpha-Fe2O3Ball milling, sieving, calcining in reducing atmosphereAnd the calcination temperature is 500-600 ℃ for the set time, thus obtaining the catalyst.

Description

Waste incineration flue gas denitration catalyst and preparation method thereof
Technical Field
The invention belongs to the technical field of denitration catalysts, and particularly relates to a waste incineration flue gas denitration catalyst and a preparation method thereof.
Background
The statements herein merely provide background information related to the present disclosure and may not necessarily constitute prior art.
The waste incineration flue gas mainly comprises HCl and SOx、NOxHeavy metal, dioxin, particulate matter and the like, the existing waste incineration flue gas treatment process generally comprises the following steps: selective non-catalytic reduction denitration, high-temperature dust removal, selective catalytic reduction denitration, low-temperature deacidification and whitening and the like. Dioxin generally exists in a granular form, an aerosol form or a gaseous form, and can be partially removed in a dedusting process (such as a high-efficiency bag type dust collector), but in a selective catalytic reduction denitration process, if the process temperature is higher, such as higher than 300 ℃ (the forming temperature of the dioxin is about 300-.
The red mud is industrial solid waste generated by the alumina industry, the cumulative stacking quantity of the red mud all over the world currently exceeds 40 hundred million tons, the comprehensive utilization rate of the red mud in the world does not exceed 10 percent, and the resource waste also poses potential serious threats to the ecological environment.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a waste incineration flue gas denitration catalyst and a preparation method thereof.
In order to achieve the purpose, the invention is realized by the following technical scheme:
in a first aspect, the invention provides a waste incineration flue gas denitration catalyst, which comprises alpha-Fe2O3And gamma-Fe2O3Wherein, α -Fe2O3With gamma-Fe2O3The mass ratio of (A) to (B) is 0.3-1: 9-9.7.
In a second aspect, the invention provides a preparation method of a waste incineration flue gas denitration catalyst, which comprises the following steps:
extraction of alpha-Fe from red mud2O3
Extracting alpha-Fe2O3After ball milling and sieving, calcining in a reducing atmosphere at the calcining temperature of 500-600 ℃ for a set time to obtain the catalyst.
The beneficial effects achieved by one or more of the embodiments of the invention described above are as follows:
fe in red mud2O3Mostly in alpha-Fe2O3Crystal form exists, alpha-Fe2O3Under reducing atmosphere, has oriented gamma-Fe at the temperature of above 400 DEG C2O3The characteristics of crystal form conversion are proved by the inventor through experiments, and alpha-Fe is controlled2O3The alpha-Fe with a certain proportion can be prepared and obtained at the calcining temperature and the calcining time in the reducing atmosphere2O3And gamma-Fe2O3The mixed catalyst can realize catalytic denitration on waste incineration flue gas at low temperature, so that secondary synthesis of dioxin is avoided; meanwhile, the inventor also finds that the catalyst has a good removing effect on dioxin in the flue gas during low-temperature catalytic denitration, can remove gaseous dioxin in the flue gas, and is more favorable for realizing standard treatment and emission of waste incineration flue gas.
The catalyst raw material in the invention is the red mud, thereby realizing the resource utilization of the red mud.
Because the waste incineration flue gas has certain reducibility, the alpha-Fe can be ensured2O3/γ-Fe2O3The composite catalyst has longer service life.
Detailed Description
It is to be understood that the following detailed description is exemplary and is intended to provide further explanation of the invention as claimed. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
In a first aspect, the invention provides a waste incineration flue gas denitration catalyst prepared by the preparation method, which comprises alpha-Fe2O3And gamma-Fe2O3Wherein, α -Fe2O3With gamma-Fe2O3The mass ratio of (A) to (B) is 0.3-1: 9-9.7.
In some embodiments, the denitration catalyst comprises alpha-Fe2O3With gamma-Fe2O3The mass ratio of (A) to (B) is 0.3-0.7: 9.3-9.7.
Further, in the denitration catalyst, alpha-Fe2O3With gamma-Fe2O3The mass ratio of (A) to (B) is 0.5: 9.5.
Within the mass ratio range, when the temperature of the incineration waste flue gas to be treated is within the temperature range of less than 300 ℃, the catalyst is used for catalytic denitration, so that better denitration efficiency and dioxin removal efficiency can be obtained, and meanwhile, because the denitration temperature is lower, the dioxin can be prevented from being synthesized again, so that the dioxin is discharged after reaching the standard; on the other hand, the general denitration temperature is higher, and the temperature of flue gas after high temperature dust removal is lower, needs to carry out catalytic denitration after the secondary heating, if catalytic denitration temperature is lower, then can save the secondary heating, or reduce because of the energy consumption that the heating needs, and then accord with the environmental protection requirement more.
In a second aspect, the invention provides a preparation method of a waste incineration flue gas denitration catalyst, which comprises the following steps:
extraction of alpha-Fe from red mud2O3
Extracting alpha-Fe2O3Ball-milling, sieving, calcining in reducing atmosphereAnd (3) calcining at the calcining temperature of 500-600 ℃ for a set time to obtain the catalyst.
In some embodiments, alpha-Fe is extracted from red mud2O3The method of (1) is a strong magnetic separation method.
Further, extracting alpha-Fe from red mud2O3The method comprises the following steps: adding water into the red mud, and uniformly mixing;
and (3) magnetically separating iron oxide from the red mud by using a strong magnetic separator, and cleaning the iron oxide.
Due to Fe in red mud2O3Mostly in alpha-Fe2O3In the form of alpha-Fe2O3Has weak magnetism, and can be separated by a strong magnetic separator.
Furthermore, the mass ratio of the red mud to the water is 2-4:6-8, preferably 3: 7. The solid-liquid ratio is more favorable for improving the extraction efficiency of the ferric oxide.
Further, the iron oxide is washed to a pH of 7.0 to 7.5. So as to remove impurities attached to the surface of the iron oxide.
In some embodiments, α -Fe2O3After ball milling, the mixture is sieved by a 200-mesh sieve.
The alpha-Fe can be improved during calcination by ball milling and sieving2O3To thereby increase the degree of uniformity of heating of the alpha-Fe2O3To gamma-Fe2O3So that alpha-Fe is calcined at a specific temperature for a specific time2O3And gamma-Fe2O3The mass ratio of the catalyst is controllable, so that low-temperature catalytic denitration and dioxin removal are realized.
Further, the ball milling is wet ball milling.
Furthermore, the drying temperature after the wet ball milling is 100-160 ℃; preferably, the drying temperature is 105-.
In some embodiments, the calcination time is 2-4 h.
Furthermore, the calcination temperature is 550-.
In some embodiments, the calcination atmosphere is a mixture of hydrogen and nitrogen, wherein the volume percentage of hydrogen is 2% to 5%, preferably 2% to 4%, and more preferably 3%.
The inventor finds that the volume fraction of the hydrogen influences the alpha-Fe in the catalyst through experiments2O3And gamma-Fe2O3Is a relatively important factor.
The present invention will be further described with reference to the following specific examples.
Example 1
5%α-Fe2O3/95%γ-Fe2O3Preparation of the denitration catalyst active ingredient combination:
1) weighing 10g of the extracted ferric oxide, and washing with deionized water until the pH value is 7.0;
2) performing wet ball milling on the material obtained in the step 1), and sieving the material by a 200-mesh sieve;
3) placing the material obtained in the step 2) in an oven to be dried at 110 ℃ until the quality does not change any more;
4) and 3) placing the material obtained in the step 3) in a tubular furnace, and calcining for 3 hours at 580 ℃ to obtain the denitration catalyst active component combination. The atmosphere conditions were: h in the mixed gas23 vol%, N2The volume of the mixed gas outlet is 97 vol%, the pressure of the secondary reducing valve of the mixed gas outlet is set to be 2bar, and the gas flow rate is 20 mL/min.
Example 2
10%α-Fe2O3/90%γ-Fe2O3Preparation of the denitration catalyst active ingredient combination:
1) weighing 10g of the extracted ferric oxide, and washing with deionized water until the pH value is 7.0;
2) performing wet ball milling on the material obtained in the step 1), and sieving the material by a 200-mesh sieve;
3) placing the material obtained in the step 2) in an oven to be dried at 110 ℃ until the quality does not change any more;
4) and 3) placing the material obtained in the step 3) in a tubular furnace, and calcining the material at 580 ℃ for 2.8 hours to obtain the denitration catalyst active component combination. The atmosphere conditions were: h in the mixed gas22 vol%, N298 vol%, mixed gas outlet two-stage pressure reducing valve pressure deviceSet at 2bar, gas flow rate 20 mL/min.
Example 3
3%α-Fe2O3/97%γ-Fe2O3Preparation of the denitration catalyst active ingredient combination:
1) weighing 10g of the extracted ferric oxide, and washing with deionized water until the pH value is 7.0;
2) performing wet ball milling on the material obtained in the step 1), and sieving the material by a 200-mesh sieve;
3) placing the material obtained in the step 2) in an oven to be dried at 110 ℃ until the quality does not change any more;
4) and 3) placing the material obtained in the step 3) in a tubular furnace, and calcining the material at 580 ℃ for 3.5 hours to obtain the denitration catalyst active component combination. The atmosphere conditions were: h in the mixed gas24 vol%, N2Accounting for 96 vol%, the pressure of the mixed gas outlet secondary pressure reducing valve is set to be 2bar, and the gas flow rate is 20 mL/min.
Comparative example 1
20%α-Fe2O3/80%γ-Fe2O3Preparation of the denitration catalyst active ingredient combination:
1) weighing 10g of the extracted ferric oxide, and washing with deionized water until the pH value is 7.0;
2) performing wet ball milling on the material obtained in the step 1), and sieving the material by a 200-mesh sieve;
3) placing the material obtained in the step 2) in an oven to be dried at 110 ℃ until the quality does not change any more;
4) and 3) placing the material obtained in the step 3) in a tubular furnace, and calcining the material at 580 ℃ for 2.5 hours to obtain the denitration catalyst active component combination. The calcination conditions were: h in the mixed gas21 vol%, N2Accounting for 99 vol%, the pressure of the mixed gas outlet secondary pressure reducing valve is set to be 2bar, and the gas flow rate is 20 mL/min.
Comparative example 2
40%α-Fe2O3/60%γ-Fe2O3Preparation of the denitration catalyst active ingredient combination:
1) weighing 10g of the extracted ferric oxide, and washing with deionized water until the pH value is 7.0;
2) performing wet ball milling on the material obtained in the step 1), and sieving the material by a 200-mesh sieve;
3) placing the material obtained in the step 2) in an oven to be dried at 110 ℃ until the quality does not change any more;
4) and 3) placing the material obtained in the step 3) in a tubular furnace, and calcining for 2 hours at 580 ℃ to obtain the denitration catalyst active component combination. The calcination conditions were: h in the mixed gas20.1 vol%, N299.9 vol%, the mixed gas outlet secondary pressure reducing valve pressure was set to 2bar, and the gas flow rate was 20 mL/min.
Comparative example 3
99%α-Fe2O3/1%γ-Fe2O3Preparation of the denitration catalyst active ingredient combination:
1) weighing 10g of red mud to extract ferric oxide, and washing with deionized water until the pH value is 7.0;
2) performing wet ball milling on the material obtained in the step 1), and sieving the material by a 200-mesh sieve;
3) and (3) drying the material obtained in the step 2) in an oven at 110 ℃ until the mass of the material is not changed any more, and preparing the denitration catalyst active component combination comparison sample.
And (3) performance testing:
the denitration and dioxin removal performance tests of the denitration catalysts obtained in examples 1 to 3 and comparative examples 1 to 3 were carried out, 4.0g of the prepared catalyst active ingredient combination was placed in a continuous flow fixed bed reactor (made of a quartz tube with a diameter of 9 mm), and the test conditions were simulated for the main components of waste incineration flue gas, wherein NO and SO2、O2The volume percentage of CO is respectively 0.2 percent, 0.01 percent, 4.0 percent and 0.01 percent, and N2As a balance gas, dioxin 3ngTEQ/m3The flow rate of the flue gas is 2000mL/min, and the space velocity is 30000h-1
The test temperature range was 200 ℃ and 425 ℃.
TABLE 1 denitration efficiency of denitration catalysts obtained in examples 1 to 3 and comparative examples 1 to 3
Figure BDA0003410038880000081
Table 2 dioxin removal efficiency of denitration catalysts obtained in examples 1 to 3 and comparative examples 1 to 3
Figure BDA0003410038880000082
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a msw incineration flue gas denitration catalyst which characterized in that: it is alpha-Fe2O3And gamma-Fe2O3The mixed catalyst of (1).
2. The waste incineration flue gas denitration catalyst according to claim 1, characterized in that: among the denitration catalysts, alpha-Fe2O3With gamma-Fe2O3The mass ratio of (A) to (B) is 0.3-1: 9-9.7;
preferably, alpha-Fe2O3With gamma-Fe2O3The mass ratio of (A) to (B) is 0.3-0.7: 9.3-9.7;
further, in the denitration catalyst, alpha-Fe2O3With gamma-Fe2O3The mass ratio of (A) to (B) is 0.5: 9.5.
3. A preparation method of a waste incineration flue gas denitration catalyst is characterized by comprising the following steps: the method comprises the following steps:
extraction of alpha-Fe from red mud2O3
Extracting alpha-Fe2O3After ball milling and sieving, calcining in a reducing atmosphere at the calcining temperature of 500-600 ℃ for a set time to obtain the catalyst.
4. The preparation method of the denitration catalyst for waste incineration flue gas according to claim 3, characterized in thatIn the following steps: extraction of alpha-Fe from red mud2O3The method of (1) is a strong magnetic separation method;
further, extracting alpha-Fe from red mud2O3The method comprises the following steps: adding water into the red mud, and uniformly mixing;
magnetically separating iron oxide from the red mud by using a strong magnetic separator, and cleaning the iron oxide;
furthermore, the mass ratio of the red mud to the water is 2-4:6-8, preferably 3: 7;
further, the iron oxide is washed to a pH of 7.0 to 7.5.
5. The preparation method of the denitration catalyst for waste incineration flue gas according to claim 4, characterized by comprising the steps of: alpha-Fe is mixed2O3After ball milling, the mixture is sieved by a 200-mesh sieve.
6. The preparation method of the denitration catalyst for waste incineration flue gas according to claim 4, characterized by comprising the steps of: the ball milling is wet ball milling;
furthermore, the drying temperature after the wet ball milling is 100-160 ℃; preferably, the drying temperature is 105-.
7. The preparation method of the denitration catalyst for waste incineration flue gas according to claim 4, characterized by comprising the steps of: the calcination time is 2-4 h.
8. The preparation method of the denitration catalyst for waste incineration flue gas according to claim 4, characterized by comprising the steps of: the calcination temperature is 550-600 ℃, and the calcination time is 2.5-3.5 h.
9. The preparation method of the denitration catalyst for waste incineration flue gas according to claim 4, characterized by comprising the steps of: the calcining atmosphere is a mixed gas of hydrogen and nitrogen, wherein the volume percentage of the hydrogen is 2-5%.
10. The preparation method of the denitration catalyst for waste incineration flue gas according to claim 9, characterized by comprising the steps of: preferably 2% to 4%, and more preferably 3%.
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