CN114224142A - Student quilt easy to shape and manufacturing process thereof - Google Patents
Student quilt easy to shape and manufacturing process thereof Download PDFInfo
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- CN114224142A CN114224142A CN202111627315.5A CN202111627315A CN114224142A CN 114224142 A CN114224142 A CN 114224142A CN 202111627315 A CN202111627315 A CN 202111627315A CN 114224142 A CN114224142 A CN 114224142A
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- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 238000007493 shaping process Methods 0.000 claims abstract description 130
- 229920000742 Cotton Polymers 0.000 claims abstract description 75
- 238000005452 bending Methods 0.000 claims description 61
- 238000004513 sizing Methods 0.000 claims description 33
- 238000009958 sewing Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 23
- 238000002360 preparation method Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 3
- 241001233242 Lontra Species 0.000 description 1
- 235000013559 Schnittsellerie Nutrition 0.000 description 1
- 244000169997 Schnittsellerie Species 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 210000001747 pupil Anatomy 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
- A47G9/0207—Blankets; Duvets
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Abstract
The invention relates to the technical field of cotton quilts and preparation thereof, and provides an easy-to-shape student quilt which comprises a quilt cover and cotton cores, wherein the cotton cores are arranged in the quilt cover, and a quilt cover shaping structure is sewn on the quilt cover and comprises a plurality of length-direction seam parts which extend along the length direction of the quilt cover and are arranged along the width direction of the quilt cover. The length direction seam part and the width direction seam part are both zigzag reciprocating seams, the fold line array direction of the length direction seam part is along the length direction of the quilt cover, and the fold line array direction of the width direction seam part is along the width direction of the quilt cover. Through the technical scheme, the technical problem that student groups in the prior art are difficult to fold into the effect of a military quilt is solved.
Description
Technical Field
The invention relates to the technical field of cotton quilts and preparation thereof, in particular to an easily-shaped quilt for students and a manufacturing process thereof.
Background
The cotton quilt is bedding filled with cotton, is a necessary living article in a dormitory of a student, and under normal conditions, the student cannot fold the quilt neatly, on one hand, the quilt is quite tidy as the student learns more intensely, so that the student cannot steal the quilt and cannot fold the quilt as much as possible due to the fact that the student is neat as much as possible, so that the sanitation of the dormitory is poor, and the school can only improve the neatness of the dormitory as much as possible through a strong regulation and regulation system; on the other hand, students do not know how to fold a quilt, and particularly for the groups of students who are not clean, the groups of students with poor independence and the groups of students with smaller ages, the students cannot guarantee that each person can fold the quilt, and for the people, the students want to fold the quilt well, but the students always fold the quilt well, so that the difference is too large compared with the military.
Disclosure of Invention
The invention provides an easy-to-shape student quilt and a manufacturing process thereof, which solve the problem that the student quilt folding in the related technology is not tidy enough and is difficult to fold into a military quilt.
The technical scheme of the invention is as follows:
an easily-shaped quilt for students comprises
A quilt cover is covered on the quilt cover,
a cotton core arranged in the quilt cover,
a quilt cover shaping structure sewed on the quilt cover, which comprises
A plurality of longitudinal seam parts extending along the longitudinal direction of the quilt cover and arranged along the width direction of the quilt cover,
and the width direction seam parts extend along the width direction of the quilt cover and are arranged along the length direction of the quilt cover.
As a further means, both the longitudinal direction suture part and the width direction suture part are zigzag reciprocating sutures,
and the fold line array direction of the length direction seam line part is along the length direction of the quilt cover, and the fold line array direction of the width direction seam line part is along the width direction of the quilt cover.
As a further technical proposal, the two length direction suture parts and the three width direction suture parts are mutually and vertically intersected to form a Chinese character ri-shaped structure which is positioned in the middle of the quilt cover,
wherein, the two sides of the quilt cover are both provided with the structure shaped like a Chinese character 'ri'.
As a further technical scheme, the cotton core shaping structure is arranged in the cotton core and comprises
Six width direction setting plates are arranged along the width direction of the cotton cores and are sequentially arranged along the length direction of the cotton cores, namely a first width direction setting plate, a second width direction setting plate, a third width direction setting plate, a fourth width direction setting plate, a fifth width direction setting plate and a sixth width direction setting plate,
a first bending member connected between the first width direction setting plate and the second width direction setting plate,
a second bending member connected between the third width direction setting plate and the fourth width direction setting plate,
and the third bending piece is connected between the fifth width direction sizing plate and the sixth width direction sizing plate.
As a further technical proposal, the cotton core shaping structure also comprises
The first length direction shaping plate and the second length direction shaping plate, and the second width direction shaping plate and the third width direction shaping plate are respectively positioned on four edges of a square,
a fourth bending member, one side of which is connected to the first length direction setting plate and the other side of which is connected to the second width direction setting plate and the third width direction setting plate,
a fifth bending member, one side of which is connected to the second length direction setting plate and the other side of which is connected to the second width direction setting plate and the third width direction setting plate,
the cotton core shaping structure also comprises
A third length direction shaping plate and a fourth length direction shaping plate, and a fourth width direction shaping plate and a fifth width direction shaping plate are respectively positioned on four edges of a square,
a sixth bending member, one side of which is connected to the third length direction setting plate and the other side of which is connected to the fourth width direction setting plate and the fifth width direction setting plate,
seventh bending, one side is connected on the fourth length direction stereotypes the board, and the opposite side is connected on the fourth width direction stereotypes the board and connects on the fifth width direction stereotypes the board.
As a further technical solution, it is proposed that,
the first bending part, the second bending part, the third bending part, the fourth bending part, the fifth bending part, the sixth bending part and the seventh bending part are all of chain structures, and two ends of the chain structures are respectively connected with a length direction shaping plate and a width direction shaping plate which need to be connected in a spherical hinge manner,
wherein the distance between the first width direction sizing plate and the second width direction sizing plate is equal to the distance between the fifth width direction sizing plate and the sixth width direction sizing plate,
the distance does between third width direction stereotypes the board fourth width direction stereotypes the board first width direction stereotypes the board second width direction stereotypes twice of the distance between the board.
As a further technical proposal, the method also comprises
A foot plate arranged in the cotton core, positioned on one side of the sixth width direction shaping plate closer to the edge of the cotton core, and parallel to the sixth width direction shaping plate with the same length,
a plurality of hanging slots arranged at the edge of the cotton core and arranged around the edge of the cotton core,
the hanging plug is arranged on the edge inside the quilt cover and is a plurality of, each hanging slot is used for being inserted into one corresponding hanging plug, and the notch of each hanging plug faces to the periphery of the quilt cover.
As a further technical scheme, the chain structure is an articulated chain, and the articulated shaft of one chain link and the articulated shafts of the left and right adjacent chain links are mutually vertical.
The invention also provides a process for manufacturing the student quilt easy to shape, which comprises the following steps,
s1, sewing a longitudinal seam part and a width seam part on the quilt cover, wherein the longitudinal seam part and the width seam part are positioned at the folded part of the quilt,
s2, dividing the cotton core into two layers, laying the template on the first layer, wherein the template is a flat plate and has a plurality of through holes for placing a first width direction shaping plate, a second width direction shaping plate, a third width direction shaping plate, a fourth width direction shaping plate, a fifth width direction shaping plate, a sixth width direction shaping plate, a first length direction shaping plate, a second length direction shaping plate, a third width direction shaping plate and a fourth width direction shaping plate,
s3, placing and sewing a first width direction shaping plate, a second width direction shaping plate, a third width direction shaping plate, a fourth width direction shaping plate, a fifth width direction shaping plate, a sixth width direction shaping plate, a first length direction shaping plate, a second length direction shaping plate, a third width direction shaping plate and a fourth width direction shaping plate on a first layer of cotton core,
s4, removing the template, covering the second layer of cotton core on the first layer of surface pattern,
and S5, sewing the two cotton cores together.
And S6, covering the cotton core sleeve with a quilt cover to obtain a finished product.
As a further technical proposal, in the step S2, when the template is placed, the manipulator moves the template to the first layer of cotton cores,
in step S3, first width direction is stereotyped board, second width direction and is stereotyped board, third width direction and stereotype board, fourth width direction and stereotype board, fifth width direction and stereotype board, sixth width direction and stereotype board, first length direction and stereotype board and second length direction and stereotype the board is stereotyped to third width direction when fourth width direction and stereotype the board and place to the cotton core of first layer, remove the deflector to placing the through-hole top to stereotype the board landing to placing in the through-hole, accomplish and place the back, remove the deflector.
The working principle and the beneficial effects of the invention are as follows:
considering that the primary school students are difficult to fold the quilt when the quilt is folded, the inventor continuously improves the quilt, and designs the quilt which is easy to shape, so that the quilt can be folded easily for the students who are not clean and tidy, the students with poor independence and the students with smaller ages, a shaping structure of the quilt cover is sewn on the quilt cover, a length direction seam part and a width direction seam part of the quilt cover are sewn on the quilt cover for respectively increasing the strength of the quilt in the width direction and the length direction, on one hand, after the seam part is sewn, the students can be given certain guidance, and the quilt needs to be folded according to the position of the seam when being folded, thereby greatly avoiding the problem that the primary school students cannot know which position the quilt is folded, on the other hand, the seam part can also play a good shaping role, compared with the situation that the length direction seam part and the width direction seam part are not added, the folding parts of the folded quilts are regular and uniform, so that the quilts are regular and uniform, a plurality of quilts in the whole dormitory can be regular and uniform without folds, and a good effect is achieved.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural view of an embodiment of a quilt cover according to the present invention;
FIG. 2 is a schematic structural view of a quilt cover according to another embodiment of the present invention;
FIG. 3 is a schematic structural view of a quilt cover according to yet another embodiment of the present invention;
FIG. 4 is a schematic view of the structure of the cotton core of the present invention;
FIG. 5 is a schematic structural view of a chain according to the present invention;
FIG. 6 is a schematic view of a slot and a plug structure according to the present invention;
FIG. 7 is a schematic diagram of the template structure of the present invention;
in the figure: quilt cover-1, cotton core-2, quilt cover shaping structure-3, Japanese-type structure-3 a, length direction seam-301, width direction seam-302, cotton core shaping structure-4, chain structure-4 a, chain link-4 a1, hinge shaft-4 a2, first width direction shaping plate-401, second width direction shaping plate-402, third width direction shaping plate-403, fourth width direction shaping plate-404, fifth width direction shaping plate-405, sixth width direction shaping plate-406, first bending member-407, second bending member-408, third bending member-409, first length direction shaping plate-410, second length direction shaping plate-411, fourth bending member-412, fifth bending member-413, a third length direction setting plate-414, a fourth length direction setting plate-415, a sixth bending piece-416, a seventh bending piece-417, a foot plate-5, a hanging and inserting groove-6, a hanging and inserting head-7, a template-8, a placing through hole-801 and a guide plate-9.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any inventive step, are intended to be within the scope of the present invention.
As shown in FIG. 1, the present embodiment provides an easy-to-shape student quilt, comprising
The quilt cover 1 is covered with a quilt cover,
a cotton core 2 arranged in the quilt cover 1,
a quilt cover shaping structure 3 sewed on the quilt cover 1, which comprises
A plurality of longitudinal seam parts 301 extending in the longitudinal direction of the quilt cover 1 and arranged in the width direction of the quilt cover 1,
the plurality of widthwise sewing portions 302 extend in the widthwise direction of the quilt cover 1 and are arranged in the lengthwise direction of the quilt cover 1.
In the embodiment, considering that the primary school students are difficult to fold the quilt when the quilt is folded, through the continuous improvement of the inventor, the quilt easy to shape is designed, so that the quilt can be folded easily for the students who are not easy to tidy, the students with poor independence and the students with smaller age, the quilt cover shaping structure 3 is sewn on the quilt cover 1, the length direction seam part 301 and the width direction seam part 302 are sewn on the quilt cover and are respectively used for sewing the quilt in the width direction and the length direction for strengthening treatment, on one hand, after the seam part is sewn, the students can be guided to fold according to the position of the seam part when the quilt is folded, thereby greatly avoiding the problem that the primary school students cannot know which position the quilt is folded and cannot be folded, on the other hand, the seam part can play a good shaping role, compared with the fact that the length direction seam part 301 and the width direction seam part 302 are not additionally arranged, the folding parts of the folded quilts are regular and uniform, so that the quilts are regular and uniform, a plurality of quilts in the whole dormitory can be regular and uniform without folds, and a good effect is achieved.
The design is usually that the length direction seam line parts 301 are two parallel, the width direction seam line parts 302 are three parallel, the length direction seam line parts 301 are perpendicular to the width direction seam line parts 302, when the quilt is folded, one length direction seam line part 301 needs to be folded first, the other length direction seam line part 301 needs to be folded, the two width direction seam line parts 302 on two sides need to be folded, and the middle width direction seam line part 302 needs to be folded finally, so that the quilt can be folded well, no matter the student is not clean, the student group which does not overlap the quilt when the independence is poor, or the student group with small age can simply realize the shaping folding of fast standard tidy normalization.
As shown in fig. 2, the longitudinal direction suture part 301 and the width direction suture part 302 are both zigzag reciprocating sutures,
the array direction of the folding lines of the longitudinal stitching portions 301 is along the longitudinal direction of the cover 1, and the array direction of the folding lines of the width stitching portions 302 is along the width direction of the cover 1.
In this embodiment, length direction seam portion 301, width direction seam portion 302 is the reciprocal suture of dogleg shape, the width scope of dogleg covers needs folding part, the design of dogleg shape can make the both sides of dogleg be symmetrical structure and convenient processing, only need to reciprocate to make up the cooperation and advance and can realize, its assurance quilt cover 1 that can be fine all can have the planarization on all directions, easy design, make to be covered from the folding line width direction on the intermediate position one by one, good design effect can all be realized on both sides, make folding very neat.
Further, as shown in FIG. 3, two longitudinal direction suture portions 301 and three width direction suture portions 302 intersect perpendicularly to each other to form a rectangular-shaped structure 3a, and the rectangular-shaped structure 3a is located at the center of the quilt cover 1,
wherein, the two sides of the quilt cover 1 are both provided with a Chinese character ri-shaped structure 3 a.
In this embodiment, the length direction seam parts 301 are designed to be two, the width direction seam parts 302 are designed to be three, in order to further simplify the structure, the length of the seam parts is designed not to extend to the edge of the quilt cover 1, but only in the middle position of the quilt cover 1, so that a herringbone structure 3a is formed, the folding effect is the same as that of the seam parts, the sewing length is reduced, the complexity of each structure on the quilt cover is simplified, the production is more convenient, and the use is more reasonable.
As shown in fig. 4, further comprises a cotton core shaping structure 4 arranged in the cotton core 2, comprising
Six width direction setting plates, which are arranged along the width direction of the cotton core 2 and are sequentially arranged along the length direction of the cotton core 2, are a first width direction setting plate 401, a second width direction setting plate 402, a third width direction setting plate 403, a fourth width direction setting plate 404, a fifth width direction setting plate 405 and a sixth width direction setting plate 406, respectively, the first width direction setting plate 401 and the second width direction setting plate 402 are a pair of folding plates, the third width direction setting plate 403 and the fourth width direction setting plate 404 are a pair of folding plates, the fifth width direction setting plate 405 and the sixth width direction setting plate 406 are a pair of folding plates,
a first bending member 407 connected between the first widthwise setting plate 401 and the second widthwise setting plate 402,
a second bending member 408 connected between the third width direction setting plate 403 and the fourth width direction setting plate 404,
and a third bending member 409 connected between the fifth width direction setting plate 405 and the sixth width direction setting plate 406.
In this embodiment, in order to further improve the easy setting effect, the cotton core setting structure 4 is specially designed and specially arranged in the cotton core 2, so that the setting effect is further improved fundamentally, and the six width direction setting plates are sequentially arranged through the six width direction setting plates, namely, the first width direction setting plate 401, the second width direction setting plate 402, the third width direction setting plate 403, the fourth width direction setting plate 404, the fifth width direction setting plate 405 and the sixth width direction setting plate 406. When the quilt is folded for the first time in the width direction, the quilt is folded along one side aligned with the six width direction setting plates, and when the quilt is folded for the second time in the width direction, the other side aligned with the six width direction setting plates is folded to realize neat folding; when the quilt is folded for the first time in the length direction, the quilt is folded between the first width direction setting plate 401 and the second width direction setting plate 402, when the quilt is folded for the second time in the length direction, the quilt is folded between the fifth width direction setting plate 405 and the sixth width direction setting plate 406, when the quilt is folded for the third time in the length direction, namely the last time, the quilt is folded between the third width direction setting plate 403 and the fourth width direction setting plate 404, wherein the rapid folding is well realized by reasonably utilizing a plurality of edges of the six width direction setting plates, the five times of folding is carried out, but the design is realized by only three pairs of folding plates, so two pairs of folding plates are well saved, the structure is well reduced, the design is not designed into five pairs of folding plates, but three pairs of folding plates are utilized, two side edges of the three pairs of folding plates are well utilized when the first two times of folding are carried out, thereby achieving a good simplifying effect.
It should be noted that six width direction stereotype boards can choose light materials for use, and other follow-up stereotype boards that appear, the piece of bending, thereby design for thin structure and for netted weight reduction, avoid cotton core 2 overweight, it only needs to have with cotton core 2 compare have strengthen a bit resistance to bending slightly can, if can choose one deck light quantity otter board, the mesh increase can, or choose the non-woven fabrics that has certain hardness to also can realize the location of buckling, when the operator carries out folding quilt, the quilt can be preferentially from realizing buckling between a pair of stereotype boards, thereby avoided the poor emergence of design effect, make design effect and maneuverability obtain further improvement.
Six width direction stereotype plates can improve the proportion of whole folding position, in order to further improve the design effect, avoid the quilt to bend the portion and bend the effect and reduce, designed first piece 407 of bending, second piece 408 of bending, third piece 409 of bending specially, the three chooses for use conveniently to buckle and stereotype effectual structure or material can to guarantee that three quilt bending position technical ability conveniently buckles, also can further improve the design effect.
As shown in fig. 4, further, the cotton core shaping structure 4 further comprises
The first length direction setting plate 410, the second length direction setting plate 411, the second width direction setting plate 402 and the third width direction setting plate 403 are respectively positioned on four sides of a square,
a fourth bending member 412 having one side connected to the first length direction setting plate 410 and the other side connected to the second width direction setting plate 402 and the third width direction setting plate 403,
a fifth bending member 413 having one side connected to the second length direction setting plate 411 and the other side connected to the second width direction setting plate 402 and to the third width direction setting plate 403,
the cotton core shaping structure 4 also comprises
The third length direction setting plate 414 and the fourth length direction setting plate 415, and the fourth width direction setting plate 404 and the fifth width direction setting plate 405 are respectively positioned on four sides of a square,
a sixth bending member 416 having one side connected to the third length direction setting plate 414 and the other side connected to the fourth width direction setting plate 404 and the fifth width direction setting plate 405,
the seventh bending piece 417 is connected to the fourth length direction setting plate 415 at one side and to the fourth width direction setting plate 404 and the fifth width direction setting plate 405 at the other side.
In this embodiment, also can set up first length direction at one side of six width direction stereotype boards and decide template 410, third length direction stereotype template 414, the opposite side sets up second length direction and decides template 411 again, fourth length direction decides template 415, thereby make the design effect can improve, and more importantly, one side of six width direction stereotype boards can increase fourth bending 412, sixth bending 416, one side can increase fifth bending 413, seventh bending 417, thereby make the design effect of the bending of lateral part also can obtain improving, in order to reach better effect.
As shown in fig. 5, the first bending member 407, the second bending member 408, the third bending member 409, the fourth bending member 412, the fifth bending member 413, the sixth bending member 416, and the seventh bending member 417 are all chain structures 4a, and both ends thereof are respectively connected to the length-direction fixing plate and the width-direction fixing plate to be connected,
wherein the distance between the first width direction fixing plate 401 and the second width direction fixing plate 402 is equal to the distance between the fifth width direction fixing plate 405 and the sixth width direction fixing plate 406,
the distance between the third width direction shaping plate 403 and the fourth width direction shaping plate 404 is twice the distance between the first width direction shaping plate 401 and the second width direction shaping plate 402, and the special designed size enables the final folded quilt shaping effect to be better.
Further, the chain structure 4a is an articulated chain, and the hinge shaft 4a2 of one link 4a1 and the left and right adjacent links 4a1 are perpendicular to each other.
In this embodiment, a plurality of bending pieces are chain structure 4a to not the complete flexible chain, but the mutual articulated chain between every chain link 4a1, and adjacent articulated shaft mutually perpendicular, consequently can realize the deformation of all directions, realize universal rotation, and the setting effect of keeping that can be fine keeps the setting effect, keeps the setting effect of quilt.
As shown in fig. 4 and 6, further comprises
A foot plate 5 arranged in the cotton core 2 and positioned at one side of the sixth width direction shaping plate 406 closer to the edge of the cotton core 2, and is parallel to the sixth width direction shaping plate 406 with the same length,
a plurality of hanging slots 6 which are arranged at the edge of the cotton core 2 and are arranged around the edge of the cotton core 2,
the hanging plugs 7 are arranged on the edge inside the quilt cover 1 and are a plurality of, each hanging slot 6 is used for being inserted into one corresponding hanging plug 7, and the notches of the hanging plugs 7 face the periphery of the quilt cover 1.
In the embodiment, the foot plate 5 is specially designed, so that when the quilt is used for sleeping at night, the foot plate can be pressed below the quilt, the bottom of the quilt cannot be easily turned over, and the problem that a pupil kicks the quilt and gets cold without covering the quilt is avoided. Considering that the deviation is easy to occur between the cotton core 2 and the quilt cover 1 in the quilt, the inventor also carries out good improvement, the edge of the cotton core 2 is provided with the hanging slot 6, the edge inside the quilt cover 1 is provided with the hanging plug 7, thereby achieving good deviation prevention effect through a plug-in connection mode, the hanging slot 6 can be designed into a hidden structure, the hanging plug 7 at the edge inside the quilt cover 1 is inserted into the slot, and a user of the quilt basically cannot feel the existence of the cotton core and the quilt cover, thereby achieving good stability and comfort effect.
As shown in fig. 7, the present invention also provides a process for manufacturing a student quilt with easy style fixation, comprising the following steps,
s1, sewing the longitudinal seam part 301 and the width seam part 302 on the quilt cover 1, wherein the longitudinal seam part 301 and the width seam part 302 are positioned at the folded part of the quilt,
s2, dividing the cotton core 2 into two layers, laying the template 8 on the first layer after laying the first layer, wherein the template 8 is a flat plate type and is provided with a plurality of placing through holes 801 for placing a first width direction shaping plate 401, a second width direction shaping plate 402, a third width direction shaping plate 403, a fourth width direction shaping plate 404, a fifth width direction shaping plate 405, a sixth width direction shaping plate 406, a first length direction shaping plate 410, a second length direction shaping plate 411, a third width direction shaping plate 403 and a fourth width direction shaping plate 404,
s3, placing and sewing the first width direction shaping plate 401, the second width direction shaping plate 402, the third width direction shaping plate 403, the fourth width direction shaping plate 404, the fifth width direction shaping plate 405, the sixth width direction shaping plate 406, the first length direction shaping plate 410, the second length direction shaping plate 411, the third width direction shaping plate 403 and the fourth width direction shaping plate 404 on the first layer of cotton core 2,
s4, removing the template 8, covering the second layer of cotton core 2 on the first layer of surface type,
and S5, sewing the two cotton cores 2 together.
S6, covering the quilt cover 1 with the cotton core 2 to obtain the finished product.
When the quilt is manufactured, on one hand, the width-direction seam parts 302 and the length-direction seam parts 301 are sewn, so that the shaping effect is better, when shaping plates in the cotton core 2 are machined, the shaping plates are placed on the cotton core 2 through the templates 8, the templates 8 are only needed to be placed on the cotton core 2, and then the shaping plates are placed in the corresponding placing through holes 801, so that the quilt can be placed quickly, the production process is greatly simplified, the production efficiency is improved, one cotton core 2 is divided into two layers, and the shaping plates are placed between the two layers of cotton cores 2, so that the comfort of the quilt is not reduced basically, and the batch production can be well realized.
Further, in step S2, the pattern plate 8 is moved to the first layer of cotton cores 2 by the robot when it is placed,
in step S3, when the first width direction sizing plate 401, the second width direction sizing plate 402, the third width direction sizing plate 403, the fourth width direction sizing plate 404, the fifth width direction sizing plate 405, the sixth width direction sizing plate 406, the first length direction sizing plate 410, the second length direction sizing plate 411, the third width direction sizing plate 403, and the fourth width direction sizing plate 404 are placed on the first layer of cotton cores 2, the guide plate 9 is moved to above the placing through hole 801, the sizing plates are slid into the placing through hole 801, and after the placing is completed, the guide plate 9 is moved.
In this embodiment, placing of template 8 can be realized through the manipulator, and placing of stereotype plate can be realized through deflector 9 of the material direction usefulness of special design, and deflector 9 simple structure, the practicality chamber has further guaranteed whole realization automated production that can be fine.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An easy-to-shape student quilt is characterized by comprising
A quilt cover (1),
a cotton core (2) arranged in the quilt cover (1),
a quilt cover shaping structure (3) sewed on the quilt cover (1), comprising
A plurality of longitudinal seam parts (301) extending in the longitudinal direction of the quilt cover (1) and arranged in the width direction of the quilt cover (1),
and a plurality of width-direction seam parts (302) extending in the width direction of the quilt cover (1) and arranged in the length direction of the quilt cover (1).
2. An easy-to-shape student quilt according to claim 1, wherein the length direction sewing portion (301) and the width direction sewing portion (302) are both zigzag-shaped reciprocating stitches,
and the fold line array direction of the longitudinal seam line part (301) is along the longitudinal direction of the quilt cover (1), and the fold line array direction of the width seam line part (302) is along the width direction of the quilt cover (1).
3. An easily settable student quilt according to claim 1, wherein two of the length-direction suture portions (301) and three of the width-direction suture portions (302) intersect perpendicularly with each other in a zigzag structure (3a), and the zigzag structure (3a) is located in the middle of the quilt cover (1),
wherein, the two sides of the quilt cover (1) are provided with the Chinese character ri-shaped structures (3 a).
4. An easy-to-shape student quilt according to claim 1, characterized by further comprising a cotton core shaping structure (4) arranged in the cotton core (2) comprising
Six width direction shaping plates are arranged along the width direction of the cotton core (2) and arranged along the length direction of the cotton core (2) in sequence, namely a first width direction shaping plate (401), a second width direction shaping plate (402), a third width direction shaping plate (403), a fourth width direction shaping plate (404), a fifth width direction shaping plate (405) and a sixth width direction shaping plate (406) in sequence,
a first bending member (407) connected between the first width direction setting plate (401) and the second width direction setting plate (402),
a second bending member (408) connected between the third width direction setting plate (403) and the fourth width direction setting plate (404),
and a third bending part (409) connected between the fifth width direction sizing plate (405) and the sixth width direction sizing plate (406).
5. An easy-to-shape student quilt according to claim 1, characterized in that the cotton core shaping structure (4) further comprises
A first length direction shaping plate (410) and a second length direction shaping plate (411), and the second width direction shaping plate (402) and the third width direction shaping plate (403) are respectively positioned on four sides of a square,
a fourth bending part (412) with one side connected to the first length direction shaping plate (410) and the other side connected to the second width direction shaping plate (402) and connected to the third width direction shaping plate (403),
a fifth bending part (413), one side of which is connected to the second length direction shaping plate (411), the other side of which is connected to the second width direction shaping plate (402) and connected to the third width direction shaping plate (403),
the cotton core shaping structure (4) also comprises
A third length direction shaping plate (414) and a fourth length direction shaping plate (415), and the fourth width direction shaping plate (404) and the fifth width direction shaping plate (405) are respectively positioned on four sides of a square,
a sixth bending part (416), one side of which is connected to the third length direction shaping plate (414), the other side of which is connected to the fourth width direction shaping plate (404) and connected to the fifth width direction shaping plate (405),
seventh bending piece (417), one side is connected on fourth length direction stereotypes board (415), and the opposite side is connected on fourth width direction stereotypes board (404) and connect on fifth width direction stereotypes board (405).
6. An easy-to-shape student quilt according to claim 5,
the first bending part (407), the second bending part (408), the third bending part (409), the fourth bending part (412), the fifth bending part (413), the sixth bending part (416) and the seventh bending part (417) are all chain structures (4a), and two ends of the chain structures are respectively in spherical hinge connection with a length direction shaping plate and a width direction shaping plate which need to be connected,
wherein the distance between the first width direction sizing plate (401) and the second width direction sizing plate (402) is equal to the distance between the fifth width direction sizing plate (405) and the sixth width direction sizing plate (406),
third width direction stereotypes board (403) the distance does between fourth width direction stereotypes board (404) first width direction stereotypes board (401) twice of the distance between second width direction stereotypes board (402).
7. An easy-to-shape student quilt according to claim 6, further comprising
A foot plate (5) which is arranged in the cotton core (2), is positioned at one side of the sixth width direction shaping plate (406) which is closer to the edge of the cotton core (2), and is the same as and parallel to the sixth width direction shaping plate (406) in length,
a plurality of hanging slots (6) which are arranged at the edge of the cotton core (2) and are arranged around the edge of the cotton core (2),
the hanging plug (7) is arranged on the edge inside the quilt cover (1) and is a plurality of, each hanging slot (6) is used for being inserted into the corresponding hanging plug (7), and the notch of each hanging plug (7) faces the periphery of the quilt cover (1).
8. An easily settable student quilt according to claim 6, wherein the chain structure (4a) is an articulated chain, and the hinge axis (4a2) of one link (4a1) and the hinge axis of two links (4a1) adjacent to each other at right and left are perpendicular to each other.
9. The manufacturing process of the easy-to-shape student quilt is characterized by comprising the following steps of,
s1, sewing a longitudinal seam part (301) and a width direction seam part (302) on the quilt cover (1), wherein the longitudinal seam part (301) and the width direction seam part (302) are positioned at the folded part of the quilt,
s2, dividing the cotton core (2) into two layers, placing the template (8) on the first layer after the first layer is tiled, wherein the template (8) is of a flat plate type and is provided with a plurality of placing through holes (801) for placing a first width direction sizing plate (401), a second width direction sizing plate (402), a third width direction sizing plate (403), a fourth width direction sizing plate (404), a fifth width direction sizing plate (405), a sixth width direction sizing plate (406), a first length direction sizing plate (410), a second length direction sizing plate (411), a third width direction sizing plate (403) and a fourth width direction sizing plate (404),
s3, placing and sewing a first width direction shaping plate (401), a second width direction shaping plate (402), a third width direction shaping plate (403), a fourth width direction shaping plate (404), a fifth width direction shaping plate (405), a sixth width direction shaping plate (406), a first length direction shaping plate (410), a second length direction shaping plate (411), a third width direction shaping plate (403), and a fourth width direction shaping plate (404) on the first layer cotton core (2),
s4, removing the template (8), covering the second layer of cotton core (2) on the first layer of surface,
s5, sewing the two layers of cotton cores (2) together.
S6, covering the cotton core (2) with a quilt cover (1) to obtain the finished product.
10. The process for making a student's easy to finalize design according to claim 9,
in step S2, when the template (8) is placed, the manipulator moves the template to the first layer of cotton cores (2),
in step S3, first width direction stereotypes board (401), second width direction stereotype board (402), third width direction stereotype board (403), fourth width direction stereotype board (404), fifth width direction stereotype board (405), sixth width direction stereotype board (406), first length direction stereotype board (410) and second length direction stereotype board (411), third width direction stereotype board (403), when fourth width direction stereotype board (404) are placed to first layer cotton core (2), remove deflector (9) to placing through-hole (801) top to in will stereotype the board landing to placing through-hole (801), after accomplishing the placing, remove deflector (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111627315.5A CN114224142A (en) | 2021-12-28 | 2021-12-28 | Student quilt easy to shape and manufacturing process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111627315.5A CN114224142A (en) | 2021-12-28 | 2021-12-28 | Student quilt easy to shape and manufacturing process thereof |
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| CN114224142A true CN114224142A (en) | 2022-03-25 |
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