CN114216660B - Hydraulic clamp spot check load detection system and application method thereof - Google Patents
Hydraulic clamp spot check load detection system and application method thereof Download PDFInfo
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- CN114216660B CN114216660B CN202111127829.4A CN202111127829A CN114216660B CN 114216660 B CN114216660 B CN 114216660B CN 202111127829 A CN202111127829 A CN 202111127829A CN 114216660 B CN114216660 B CN 114216660B
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- 238000001514 detection method Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 description 7
- BGPVFRJUHWVFKM-UHFFFAOYSA-N N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] Chemical compound N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] BGPVFRJUHWVFKM-UHFFFAOYSA-N 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- 238000010030 laminating Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000005347 demagnetization Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a hydraulic fixture spot check load detection system and a use method thereof, wherein the hydraulic fixture spot check load detection system comprises a mounting table, support rods and a base, wherein the support rods are arranged on the front side and the rear side of the mounting table, the base is fixed at the top end of the support rods, a conveyor belt is arranged in the mounting table, a motor box is fixed at the front end surface of the mounting table, a cavity is formed in the base, an adjusting plate is arranged in the cavity, a first driving motor is arranged below the adjusting plate, the first driving motor is fixedly connected with the inner wall of the bottom end of the base, a mounting plate is fixed on the lower surface of one end of the base far away from the cavity, a notch is reserved on the outer surface of the mounting plate, a second driving motor is fixed on the inner wall of the mounting plate, and a detection mechanism is arranged in the mounting plate. According to the hydraulic fixture, through the arrangement of a series of structures, the hydraulic fixture product can be subjected to spot check, so that the detection efficiency is accelerated, and different load strengths can be provided according to the specification and the model of a specific hydraulic fixture.
Description
Technical Field
The invention relates to the technical field of hydraulic clamp production, in particular to a hydraulic clamp spot check load detection system and a use method thereof.
Background
The hydraulic clamp replaces mechanical parts with hydraulic elements, realizes automatic positioning, supporting and clamping of workpieces through hydraulic control, has the advantages of high clamping force, reliable clamping, stable work, convenient use and the like, and is widely applied to scenes such as numerical control machine tools, machining centers, automatic production lines and the like.
In order to prevent the hydraulic clamp from shaking or being damaged due to overlarge load when the hydraulic clamp supports and clamps the workpiece, the produced product needs to be detected when the hydraulic clamp is produced so as to ensure that the quality is qualified. The existing detection system is single in load intensity, so that hydraulic clamps of different specifications and models cannot be detected according to corresponding load capacity, the quality of the hydraulic clamps is further evaluated by workers, meanwhile, the workers detect the produced hydraulic clamps in sequence during detection, the workload is too large, and the existing production background is not met.
Disclosure of Invention
The invention aims to provide a hydraulic clamp spot check load detection system and a use method thereof, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a hydraulic fixture spot check load detecting system, includes the mount table, both sides all have the branch that sets up around the mount table and fix the base on branch top, the internally mounted of mount table has the conveyer belt, the front end fixed surface of mount table has the motor case, the cavity has been seted up to the inside of base, the inside of cavity is provided with the regulating plate, the below of regulating plate sets up first driving motor, the bottom inner wall fixed connection of first driving motor and base, the one end lower surface fixed mounting board of cavity is kept away from to the base, the surface of mounting panel is reserved with the notch, the inner wall of mounting panel is fixed with the second driving motor, the inside of mounting panel is provided with detection mechanism.
Preferably, the upper surface laminating of motor case has the carrier plate, the bottom embedding of carrier plate has first magnet, the carrier plate evenly distributed on the conveyer belt.
Preferably, the output end of the first driving motor is fixed with a screw rod, both sides all are provided with the gag lever post around the screw rod, screw rod and gag lever post all alternate in the inside of regulating plate, the outer end surface of regulating plate is fixed with the regulation pole.
Preferably, one end of the adjusting rod, which is far away from the adjusting plate, is fixedly connected with a connecting block, the inner end surface of the connecting block is connected with a convex plate, the convex plate is arranged in a T shape, and the convex plate is inserted in the notch.
Preferably, the outer end surface of connecting block is fixed with the dead lever, the bottom of dead lever is connected with the connecting plate, the bottom embedding of connecting plate has the second magnet, the second magnet is located under the first magnet.
Preferably, the detection mechanism comprises a mounting block, a connecting rod and a placing plate, wherein the mounting block is connected to the output end of the second driving motor, the connecting rod is distributed on the outer surface of the mounting block in equal angles, and the placing plate is fixed at the outer end of the connecting rod.
Preferably, the inside of placing the board is provided with the electro-magnet, the surface of electro-magnet is connected with the wire, the one end that the electro-magnet was kept away from to the wire is connected with the power, the inside at the installation piece is installed to the power.
The application method of the hydraulic clamp spot check load detection system comprises the following steps: s1: sequentially placing hydraulic clamps produced in the same production batch on the upper surface of a carrier plate on a conveyor belt;
s2: starting a motor control conveyor belt in the motor box;
s3: the connecting block is controlled to ascend to drive the connecting plate to ascend so as to lift the carrier plate;
s4: the installation blocks rotate to control the metal balancing weights on different placing plates to be contacted with the hydraulic clamp;
s5: the hydraulic clamp clamps the balancing weight, the power supply is turned off, and the electromagnet does not adsorb the metal balancing weight;
s6: and (3) observing whether the hydraulic clamp is stable or not, and after the observation, reinstalling the balancing weight in the placing plate, and simultaneously controlling the carrier plate to return to the conveying belt.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the hydraulic clamp spot check load detection system and the application method thereof, the carrier plate is arranged and used for bearing the produced hydraulic clamp, so that the hydraulic clamp can be lifted by controlling the carrier plate to be separated from the conveyor belt and cannot move any more when spot check is carried out, and meanwhile, the movement of other hydraulic clamps is not influenced, so that the detection operation is facilitated.
2. According to the hydraulic clamp spot check load detection system and the application method thereof, the installation blocks are arranged, the plurality of placing plates are fixedly distributed on the outer sides of the installation blocks, so that balancing weights with different weights can be placed, and the requirements for detecting hydraulic clamps with different specification types are met.
3. This hydraulic fixture spot check load detecting system and application method through setting up the electro-magnet, adsorbs fixedly to the metal balancing weight through the electro-magnet, firstly can ensure that the balancing weight is difficult for droing, and secondly can make the adsorption affinity disappear fast through outage demagnetization to take off the balancing weight from placing the board fast and connect on hydraulic fixture.
Drawings
FIG. 1 is a schematic elevational view of the present invention;
FIG. 2 is a schematic side view of a base of the present invention;
FIG. 3 is a schematic side view of the mounting plate of the present invention;
FIG. 4 is a schematic elevational view of the mounting block and placement plate connection of the present invention;
FIG. 5 is a schematic top view of the adjusting plate of the present invention;
FIG. 6 is a schematic elevational cross-sectional view of the mounting block of the present invention;
fig. 7 is a schematic side view of a carrier plate according to the present invention.
In the figure: 1. a mounting table; 2. a conveyor belt; 3. a motor case; 4. a carrier plate; 5. a first magnet; 6. a support rod; 7. a base; 8. a cavity; 9. a first drive motor; 10. a screw rod; 11. a limit rod; 12. an adjusting plate; 13. an adjusting rod; 14. a connecting block; 15. a convex plate; 16. a fixed rod; 17. a connecting plate; 18. a second magnet; 19. a mounting plate; 20. a notch; 21. a second drive motor; 22. a mounting block; 23. a connecting rod; 24. placing a plate; 25. an electromagnet; 26. a wire; 27. and a power supply.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 to 7, the hydraulic clamp spot check load detection system of the present embodiment and the use method thereof, including a mounting table 1, a supporting rod 6 disposed at both front and rear sides of the mounting table 1 and a base 7 fixed at the top end of the supporting rod 6, a conveyor belt 2 mounted inside the mounting table 1, the conveyor belt 2 mounted at the top of the mounting table 1, and uniformly conveying the produced hydraulic clamps, thereby facilitating spot check of the hydraulic clamps, a motor box 3 fixed at the front end surface of the mounting table 1, a motor assembly inside the motor box 3 connected with a driving hub of the conveyor belt 2, thereby controlling the movement of the conveyor belt 2, a cavity 8 provided inside the base 7, an adjusting plate 12 disposed inside the cavity 8, the adjusting plate 12 connected with a connecting block 14, thereby driving the connecting block 14 to lift when the subsequent adjusting plate 12 lifts, the first driving motor 9 is arranged below the adjusting plate 12, the output end of the first driving motor 9 with the model number of Y90S-2 is connected with the screw rod 10 so as to drive the screw rod 10 to rotate, the first driving motor 9 is fixedly connected with the inner wall of the bottom end of the base 7, a mounting plate 19 is fixed on the lower surface of one end of the base 7 far away from the cavity 8, the mounting plate 19 is used for assisting in the mounting and fixing of the detection mechanism, a notch 20 is reserved on the outer surface of the mounting plate 19, the notch 20 enables the convex plate 15 to be inserted into the mounting plate 19 so as to ensure that the connecting block 14 can stably slide and cannot deviate, a second driving motor 21 is fixed on the inner wall of the mounting plate 19, the second driving motor 21 with the model number of Y90S-2 drives a mounting block 22 in the detection mechanism to rotate, the detection mechanism is arranged in the mounting plate 19, the load capacity of the produced hydraulic clamp can be detected by using the detection mechanism.
Specifically, the upper surface laminating of motor case 3 has carrier plate 4, and first magnet 5 has been inlayed to the bottom of carrier plate 4, and carrier plate 4 evenly distributed is used for placing hydraulic clamp on conveyer belt 2, rubs between its surface and conveyer belt 2 for conveyer belt 2 can drive it and remove, thereby carries hydraulic clamp.
Further, the output end of the first driving motor 9 is fixed with a screw rod 10, both sides all are provided with a stop lever 11 around the screw rod 10, the screw rod 10 and the stop lever 11 are all interluded in the inside of the regulating plate 12, the outer end surface of the regulating plate 12 is fixed with an adjusting rod 13, and when the screw rod 10 rotates, the regulating plate 12 can lift through the stop of the stop lever 11.
Further, one end of the adjusting rod 13, which is far away from the adjusting plate 12, is fixedly connected with a connecting block 14, the inner end surface of the connecting block 14 is connected with a convex plate 15, the convex plate 15 is arranged in a T shape, the convex plate 15 is inserted into the notch 20, and the convex plate 15 is inserted into the early mounting plate 19 through the notch 20, so that the connecting block 14 is stable and cannot deviate when sliding.
Further, the outer end surface of the connecting block 14 is fixed with a fixing rod 16, the bottom end of the fixing rod 16 is connected with a connecting plate 17, the bottom of the connecting plate 17 is embedded with a second magnet 18, and the second magnet 18 is located right below the first magnet 5, so that when the connecting plate 17 is lifted, the second magnet 18 is attracted to the first magnet 5, and the connecting plate 17 stably lifts the carrier plate 4.
Further, detection mechanism includes installation piece 22, connecting rod 23 and places board 24, and installation piece 22 is connected at the output of second driving motor 21, and connecting rod 23 equiangular distribution is at the surface of installation piece 22, places board 24 and fixes the outer end at connecting rod 23, and the inside metal balancing weight of placing of different weight of board 24 that sets up can place the balancing weight on hydraulic fixture as required to observe the stability of hydraulic fixture when the load.
Further, the inside of placing the board 24 is provided with electro-magnet 25, and the surface of electro-magnet 25 is connected with wire 26, and the one end that electro-magnet 25 was kept away from to wire 26 is connected with power 27, and power 27 installs in the inside of installation piece 22, can stabilize the absorption fixed to the balancing weight through electro-magnet 25, thereby can degaussing fast simultaneously makes the balancing weight taken off fast.
Furthermore, the application method of the hydraulic clamp spot check load detection system comprises the following steps: s1: the hydraulic clamps produced in the same production batch are sequentially placed on the upper surface of a carrier plate 4 on a conveyor belt 2;
s2: the motor inside the starting motor box 3 controls the starting of the conveyor belt 2;
s3: the connecting block 14 is controlled to ascend to drive the connecting plate 17 to ascend so as to lift the carrier plate 4;
s4: the mounting block 22 rotates to control the metal balancing weights on the different placing plates 24 to be contacted with the hydraulic clamp;
s5: the hydraulic clamp clamps the balancing weight, the power supply 27 is turned off, and the electromagnet 25 does not adsorb the metal balancing weight any more;
s6: and (3) observing whether the hydraulic clamp is stable or not, and after the observation, reinstalling the balancing weight inside the placing plate 24, and simultaneously controlling the carrier plate 4 to return to the conveyor belt 2.
Working principle: when the device is used, firstly, the hydraulic clamp is placed on the carrier plate 4, the carrier plate is controlled to be conveyed through the conveyor belt 2, in the conveying process, the first driving motor 9 is started randomly, the connecting block 14 is driven to ascend through the adjusting rod 13, the connecting plate 17 is further caused to ascend, then the second magnet 18 is fixedly adsorbed to the first magnet 5, the carrier plate 4 is lifted to be separated from the conveyor belt 2, then the second driving motor 21 is started, the mounting block 22 is controlled to rotate, the different placing plates 24 are aligned with the hydraulic clamp, the hydraulic clamp is clamped by the balancing weight on the placing plates 24, then the power supply 27 is disconnected, the hydraulic clamp is loaded, whether the hydraulic clamp is stable or not is observed, after the belt detection is finished, the balancing weight is adsorbed and fixed by the electromagnet 25 again, then the connecting plate 17 returns to the original position, so that the carrier plate 4 is placed on the conveyor belt 2 again, when the carrier plate 4 is moved to the tail of the conveyor belt 2, the carrier plate is dropped, and workers take the carrier plate off the head of the carrier plate to be placed on the conveyor belt 2 again, and the hydraulic clamp is used in the process of detecting load detection system.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (3)
1. The utility model provides a hydraulic fixture spot check load detecting system, includes mount table (1), both sides all have branch (6) and base (7) of fixing on branch (6) top around mount table (1) that set up, its characterized in that: the novel automatic detection device is characterized in that a conveyor belt (2) is arranged in the mounting table (1), a motor box (3) is fixed on the front end surface of the mounting table (1), a cavity (8) is formed in the base (7), an adjusting plate (12) is arranged in the cavity (8), a first driving motor (9) is arranged below the adjusting plate (12), the first driving motor (9) is fixedly connected with the inner wall of the bottom end of the base (7), a mounting plate (19) is fixed on the lower surface of one end, far away from the cavity (8), of the base (7), a notch (20) is reserved on the outer surface of the mounting plate (19), a second driving motor (21) is fixed on the inner wall of the mounting plate (19), and a detection mechanism is arranged in the mounting plate (19);
the detection mechanism comprises a mounting block (22), a connecting rod (23) and a placing plate (24), wherein the mounting block (22) is connected to the output end of the second driving motor (21), the connecting rod (23) is distributed on the outer surface of the mounting block (22) at equal angles, and the placing plate (24) is fixed at the outer end of the connecting rod (23);
the upper surface of the motor box (3) is attached with a carrier plate (4), a first magnet (5) is embedded at the bottom end of the carrier plate (4), and the carrier plate (4) is uniformly distributed on the conveyor belt (2);
the output end of the first driving motor (9) is fixedly provided with a screw rod (10), both front and rear sides of the screw rod (10) are provided with limiting rods (11), the screw rod (10) and the limiting rods (11) are inserted into the adjusting plate (12), and the outer end surface of the adjusting plate (12) is fixedly provided with an adjusting rod (13);
one end of the adjusting rod (13) far away from the adjusting plate (12) is fixedly connected with a connecting block (14), the inner end surface of the connecting block (14) is connected with a convex plate (15), the convex plate (15) is arranged in a T shape, and the convex plate (15) is inserted into the notch (20);
the outer end surface of connecting block (14) is fixed with dead lever (16), the bottom of dead lever (16) is connected with connecting plate (17), second magnet (18) are embedded to the bottom of connecting plate (17), second magnet (18) are located under first magnet (5).
2. The hydraulic clamp spot inspection load detection system of claim 1, wherein: the inside of placing board (24) is provided with electro-magnet (25), the surface of electro-magnet (25) is connected with wire (26), one end that electro-magnet (25) was kept away from to wire (26) is connected with power (27), inside at installation piece (22) is installed to power (27).
3. The method for using the hydraulic clamp spot inspection load detection system according to claim 2, wherein the method comprises the following steps: the method comprises the following steps: s1: the hydraulic clamps produced in the same production batch are sequentially placed on the upper surface of a carrier plate (4) on a conveyor belt (2); s2: the motor inside the starting motor box (3) controls the starting of the conveyor belt (2); s3: the connecting block (14) is controlled to ascend, and the connecting plate (17) is driven to ascend to lift the carrier plate (4); s4: the installation blocks (22) rotate to control the metal balancing weights on different placing plates (24) to be contacted with the hydraulic clamp; s5: the hydraulic clamp clamps the balancing weight, the power supply (27) is turned off, and the electromagnet (25) does not adsorb the metal balancing weight any more; s6: and (3) observing whether the hydraulic clamp is stable or not, and after the observation, reinstalling the balancing weight into the placing plate (24) and simultaneously controlling the carrier plate (4) to return to the conveyor belt (2).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111127829.4A CN114216660B (en) | 2021-09-26 | 2021-09-26 | Hydraulic clamp spot check load detection system and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111127829.4A CN114216660B (en) | 2021-09-26 | 2021-09-26 | Hydraulic clamp spot check load detection system and application method thereof |
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| CN114216660A CN114216660A (en) | 2022-03-22 |
| CN114216660B true CN114216660B (en) | 2023-09-29 |
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| JP6842594B1 (en) * | 2020-09-14 | 2021-03-17 | Dmg森精機株式会社 | Clamp detection mechanism, clamp device and machine tool |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6763321B2 (en) * | 2017-03-01 | 2020-09-30 | 東京エレクトロン株式会社 | Rotation detection jig, board processing device and operation method of board processing device |
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2021
- 2021-09-26 CN CN202111127829.4A patent/CN114216660B/en active Active
Patent Citations (7)
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|---|---|---|---|---|
| KR20020078963A (en) * | 2001-04-12 | 2002-10-19 | 현대자동차주식회사 | Magnetic clamping apparatus |
| KR20120110533A (en) * | 2011-03-29 | 2012-10-10 | 현대제철 주식회사 | Jig apparatus for forming limit tester using magnetic force |
| CN103323199A (en) * | 2012-03-23 | 2013-09-25 | 海洋王（东莞）照明科技有限公司 | Jig for testing dynamic impact strength of chain and rope |
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Also Published As
| Publication number | Publication date |
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| CN114216660A (en) | 2022-03-22 |
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Effective date of registration: 20231128 Address after: No. 18 Xingye Road, Baochanshan Economic Park, Huanfeng Town, Hanshan County, Maanshan City, Anhui Province, 238100 Patentee after: Anhui Mingju Intelligent Equipment Co.,Ltd. Address before: 238100 No.18, Xingye Road, baochanshan economic Park, Hanshan County, Maanshan City, Anhui Province Patentee before: Anhui Juyuan Xinrui Precision Machinery Co.,Ltd. |
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