CN114212482A - Accurate positioner of light source and transparent belt under integration - Google Patents
Accurate positioner of light source and transparent belt under integration Download PDFInfo
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- CN114212482A CN114212482A CN202111516199.XA CN202111516199A CN114212482A CN 114212482 A CN114212482 A CN 114212482A CN 202111516199 A CN202111516199 A CN 202111516199A CN 114212482 A CN114212482 A CN 114212482A
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- Prior art keywords
- conveyor belt
- product
- light source
- belt
- tail end
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- 230000010354 integration Effects 0.000 title description 2
- 230000000007 visual effect Effects 0.000 claims abstract description 35
- 238000001179 sorption measurement Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0233—Position of the article
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention discloses an accurate positioning device integrating a lower light source and a transparent belt, which comprises a conveyor belt mounting seat; the top of the conveyor belt mounting seat is provided with transversely distributed conveyor belt equipment; the conveying belt equipment is provided with a conveying belt which is distributed in a surrounding way and can rotate clockwise; the top of the conveyor belt is used for placing products to be conveyed; wherein, a visual positioning camera is arranged right above the tail end of the right side of the top of the conveyor belt; the lens of the visual positioning camera is vertically downward and faces the tail end of the right side of the top of the conveyor belt; the visual positioning camera is used for shooting and collecting a product image on a preset position at the right tail end of the conveyor belt in real time and then sending the product image to the industrial personal computer; the industrial personal computer is connected with the visual positioning camera; the material taking manipulator is connected with the industrial personal computer. According to the invention, the electronic screen product is conveyed by the conveyor belt, and when the electronic screen product is conveyed to the tail end of the conveyor belt, the operation is stopped, and the product is accurately taken by the material taking manipulator.
Description
Technical Field
The invention relates to the technical field of production and manufacturing of products, in particular to an accurate positioning device integrating a lower light source and a transparent belt.
Background
In the manufacturing process of some 3C products (3C products, which are the general term for computer products, communication products and consumer electronics products), electronic screen products are placed on a conveyor belt and then conveyed by the conveyor belt. When the tail end of the conveyor belt is conveyed, the electronic screen product is mechanically positioned through the mechanical mechanism, the mechanical mechanism easily scratches the electronic screen product in the positioning process, the electronic screen product has the risk of scratching and abrasion, and the reject ratio of the product is increased.
Disclosure of Invention
The invention aims to provide an accurate positioning device integrating a lower light source and a transparent belt, aiming at the technical defects in the prior art.
Therefore, the invention provides an accurate positioning device integrating a lower light source and a transparent belt, which comprises a conveyor belt mounting seat;
the top of the conveyor belt mounting seat is provided with transversely distributed conveyor belt equipment;
the conveying belt equipment is provided with a conveying belt which is distributed in a surrounding way and can rotate clockwise;
the top of the conveyor belt is used for placing products to be conveyed;
wherein, a visual positioning camera is arranged right above the tail end of the right side of the top of the conveyor belt;
the lens of the visual positioning camera is vertically downward and faces the tail end of the right side of the top of the conveyor belt;
the conveyor belt equipment is used for starting according to an externally input trigger starting signal after the electronic screen product is placed at the left end of the conveyor belt equipment, conveying the electronic screen product from left to right for a preset distance until the electronic screen product reaches a preset position at the right tail end of the conveyor belt, and stopping running;
the preset position of the right tail end of the conveyor belt is positioned right below the visual positioning camera;
the visual positioning camera is used for shooting and acquiring a product image on a preset position at the right tail end of the conveyor belt in real time according to a shooting trigger signal sent by the conveyor belt equipment when the conveyor belt equipment stops running, and then sending the product image to the industrial personal computer;
the industrial personal computer is connected with the visual positioning camera and used for receiving the product image sent by the visual positioning camera, analyzing and acquiring the position information of the product and sending the position information of the product to the material taking manipulator;
the material taking manipulator is connected with the industrial personal computer and used for receiving the position information of the product sent by the industrial personal computer and then taking the material of the product on the conveyor belt according to the position information of the product;
the conveyor belt is a transparent belt.
Preferably, the right side of the conveyor belt mounting seat is provided with a surface light source;
the surface light source is arranged on the top of a movable hollow light source base.
Preferably, the visual positioning camera is mounted on top of a camera support frame located behind the right end of the conveyor belt apparatus;
the camera support frame is in an inverted L shape.
Preferably, the material taking manipulator is arranged on a manipulator supporting base;
the rotating shaft at the bottom of the upper rotating arm of the material taking manipulator is connected with the transplanting adsorption platform;
four corners of the bottom of the transplanting adsorption platform are respectively provided with a vacuum suction nozzle.
Compared with the prior art, the technical scheme provided by the invention has the advantages that the accurate positioning device integrating the lower light source and the transparent belt is scientific in design, an electronic screen product can be conveyed through the conveyor belt, the conveyor belt is controlled to stop running when the product is conveyed to the tail end of the conveyor belt, the image of the product is collected through the visual positioning camera, the position information of the product is obtained through further analysis, the position information of the product is sent to the material taking manipulator, the material taking manipulator is ensured to take the product on the conveyor belt accurately, and the accurate positioning device has great practical significance.
Drawings
Fig. 1 is a three-dimensional structure view from front to back of an accurate positioning device integrating a lower light source and a transparent belt according to the present invention;
FIG. 2 is a perspective view of the positioning device for integrating the lower light source and the transparent belt according to the present invention, viewed from the back to the front;
fig. 3 is a schematic diagram of a position relationship between a material taking manipulator and a vision positioning camera, which are configured in the precise positioning device integrating the lower light source and the transparent belt provided by the invention.
Detailed Description
In order to make the technical means for realizing the invention easier to understand, the following detailed description of the present application is made in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant application and are not limiting of the application. It should be noted that, for convenience of description, only the portions related to the present application are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
It should be noted that in the description of the present application, the terms of direction or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application.
In addition, it should be noted that, in the description of the present application, unless otherwise explicitly specified and limited, the term "mounted" and the like should be interpreted broadly, and may be, for example, either fixedly mounted or detachably mounted.
The specific meaning of the above terms in the present application can be understood by those skilled in the art as the case may be.
Referring to fig. 1 to 3, the present invention provides an accurate positioning device for integrating a lower light source and a transparent belt, including a conveyor belt mounting base 1;
the top of the conveyor belt mounting seat 1 is provided with transversely distributed conveyor belt equipment 2;
the conveyor belt device 2 is provided with a conveyor belt 20 which is distributed in a surrounding way and can rotate clockwise;
the top of the conveyor belt 20 for placing the products 3 to be conveyed (e.g. electronic screen products);
wherein, a visual positioning camera 4 is arranged right above the right tail end of the top of the conveyor belt 20;
the lens of the visual positioning camera 4 faces vertically downwards towards the top right tail end of the conveyor belt 20;
the conveyor belt device 2 is used for starting according to an externally input trigger starting signal (for example, a starting instruction input by a user through a device starting button) after the electronic screen product is placed at the left end of the conveyor belt device, conveying the electronic screen product from left to right for a preset distance until the electronic screen product reaches a preset position at the right tail end of the conveyor belt 20, and stopping running;
the preset position of the right tail end of the conveyor belt is positioned right below the visual positioning camera 4;
the visual positioning camera 4 is used for shooting and acquiring a product image on a preset position at the right tail end of the conveyor belt 20 in real time according to a shooting trigger signal sent by the conveyor belt equipment 2 (specifically, a controller of the conveyor belt equipment) when the conveyor belt equipment 2 stops running, and then sending the product image to the industrial personal computer;
the industrial personal computer is connected (wirelessly or in a wired mode) with the visual positioning camera 4 and is used for receiving the product image sent by the visual positioning camera 4, analyzing and obtaining the position information of the product and sending the position information of the product to the material taking manipulator;
the material taking manipulator 7 is positioned on the right side of the conveyor belt equipment 2, is connected with an industrial personal computer (in a wireless or wired mode), and is used for receiving position information of products sent by the industrial personal computer and then taking materials of the products on the conveyor belt 20 according to the position information of the products;
the conveyor belt 20 is a transparent belt.
It should be noted that, the industrial personal computer analyzes the method used when obtaining the position information of the product for the electronic screen product image sent by the visual positioning camera 4, and the adopted product positioning technology may be the existing visual positioning technology (method), which is the existing conventional known technology and is not described herein again.
In the invention, the material taking manipulator can be an existing four-shaft manipulator, an existing manipulator capable of carrying out high-speed taking and placing operation and existing mature technical equipment. For example, the four-axis robot in the material taking manipulator can be a four-axis robot with model number EC06-5020-01 manufactured by nauzu-shui company, which is used for picking up the transplanted product, but other four-axis robots capable of picking up the transplanted product according to the coordinate position can also be used.
In the present invention, the visual positioning camera 4 is a conventional visual positioning camera, such as an industrial camera model acA2500-14gm manufactured by basler corporation, and is used for taking a picture of a product and uploading the image information to an industrial personal computer.
In the present invention, the conveyor belt device 2 is a device installed with a conveyor belt for conveying the products placed thereon.
In the present invention, in a specific implementation, a surface light source 5 (i.e. a flat light source, such as an existing LED flat light source) is provided at the right side of the conveyor belt mounting seat 1;
the surface light source 5 is mounted on top of a movable, hollow light source base 6.
It should be noted that, through the setting of the surface light source 5, the environment around the conveyor belt can be fully illuminated, and light is fully supplemented, so that the shooting quality of the product image by the visual positioning camera 4 is ensured.
It should be noted that, in the invention, the maximum appearance of the product can be displayed by lighting through the surface light source, the coordinate position of the product is identified by the industrial personal computer after the visual positioning camera 4 takes a picture, then the position information is fed back to the material taking manipulator, and the material taking manipulator picks up the product according to the position information.
It should be noted that, according to the invention, the visual positioning camera is arranged at the tail part of the conveyor belt, products such as a loaded electronic screen and the like can be accurately positioned without moving with the help of an industrial personal computer, and then materials are accurately taken by the material taking mechanical component, so that scratch damage of the products in the feeding and positioning process (positioned by the existing mechanical mechanism) of the conveyor belt is obviously reduced, the probability of abrasion and scratch of the products is reduced, the generation of defective products is reduced, and the yield of the products is improved.
In the invention, in a specific implementation, the visual positioning camera 4 is installed at the top of a camera support frame 40, and the camera support frame 40 is positioned behind the right end of the conveyor belt device 2;
the camera support 40 has an inverted L-shape.
In the present invention, the material-taking manipulator 7 is mounted on a manipulator support base 70;
the rotating shaft at the bottom of the upper rotating arm of the material taking manipulator 7 is connected with the transplanting adsorption platform 71;
four corners of the bottom of the transplanting adsorption platform 71 are respectively provided with a vacuum suction nozzle 72.
It should be further noted that, in the present invention, in a specific implementation, each vacuum suction nozzle may be communicated with an external vacuum device (e.g., a vacuum air source, a vacuum generator, etc.) through a hollow connection pipeline, and since the driving control structure of the vacuum suction nozzle is the prior art structure, details thereof are not repeated herein.
In order to more clearly understand the technical solution of the present invention, the following describes the working principle of the present invention.
Firstly, manually placing products such as an electronic screen and the like at the left end of the top of a conveyor belt;
then, controlling the conveyor belt equipment to start, and conveying products such as an electronic screen and the like to the tail end of the right side of the top of the conveyor belt through the conveyor belt;
then, stopping the conveyor belt, and taking a picture of the product by the visual positioning camera above the conveyor belt;
then, the visual positioning camera transmits the photographing data to an industrial personal computer;
then, after the industrial personal computer analyzes the photographing data, the position information of the product is obtained, and then the position information of the product is sent to the material taking manipulator;
and finally, the material taking manipulator takes materials accurately according to the position information of the product.
In summary, compared with the prior art, the precise positioning device integrating the lower light source and the transparent belt, which is provided by the invention, has a scientific design, can convey an electronic screen product through the conveying belt, controls the conveying belt to stop running when the electronic screen product is conveyed to the tail end of the conveying belt, acquires an image of the product through the visual positioning camera, analyzes the image to obtain position information of the product, and then sends the position information of the product to the material taking manipulator, so that the material taking manipulator is ensured to accurately take the product on the conveying belt, and the precise positioning device has great practical significance.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (4)
1. An accurate positioning device integrating a lower light source and a transparent belt is characterized by comprising a conveyor belt mounting seat (1);
the top of the conveyor belt mounting seat (1) is provided with transversely distributed conveyor belt equipment (2);
the conveyor belt device (2) is provided with a conveyor belt (20) which is distributed in a surrounding way and can rotate clockwise;
the top of the conveyor belt (20) is used for placing the products (3) to be conveyed;
wherein, a visual positioning camera (4) is arranged right above the tail end of the right side of the top of the conveyor belt (20);
the lens of the visual positioning camera (4) faces downwards vertically and faces to the tail end of the right side of the top of the conveyor belt (20);
the conveyor belt equipment (2) is used for starting according to an externally input trigger starting signal after the electronic screen product is placed at the left end of the conveyor belt equipment, conveying the electronic screen product from left to right for a preset distance until the conveyor belt equipment reaches a preset position at the right tail end of the conveyor belt (20), and stopping running;
the preset position of the right tail end of the conveyor belt is positioned right below the visual positioning camera (4);
the visual positioning camera (4) is used for shooting and collecting a product image on a preset position at the right tail end of the conveyor belt (20) in real time according to a shooting trigger signal sent by the conveyor belt equipment (2) when the conveyor belt equipment (2) stops running, and then sending the product image to the industrial personal computer;
the industrial personal computer is connected with the visual positioning camera (4) and is used for receiving the product image sent by the visual positioning camera (4), analyzing and acquiring the position information of the product, and sending the position information of the product to the material taking manipulator;
the material taking manipulator is connected with the industrial personal computer and used for receiving the position information of the product sent by the industrial personal computer and then taking the product on the conveyor belt (20) according to the position information of the product;
the conveyor belt (20) is a transparent belt.
2. The apparatus for precisely positioning a lower light source and a transparent belt as claimed in claim 1, wherein a surface light source (5) is provided at the right side of the belt installation seat (1);
the surface light source (5) is arranged on the top of a movable hollow light source base (6).
3. The apparatus for precisely positioning an integrated lower light source and a transparent belt as claimed in claim 1, wherein the vision positioning camera (4) is mounted on top of a camera support frame (40), the camera support frame (40) being located behind the right end of the conveyor means (2);
the camera support (40) is inverted L-shaped.
4. The apparatus for precisely positioning an integrated lower light source and a transparent belt as claimed in claim 1, wherein the material-taking robot (7) is mounted on a robot support base (70);
a rotating shaft at the bottom of an upper rotating arm of the material taking manipulator (7) is connected with the transplanting adsorption platform (71);
four corners of the bottom of the transplanting adsorption platform (71) are respectively provided with a vacuum suction nozzle (72).
Priority Applications (1)
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CN202111516199.XA CN114212482A (en) | 2021-12-08 | 2021-12-08 | Accurate positioner of light source and transparent belt under integration |
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CN202111516199.XA CN114212482A (en) | 2021-12-08 | 2021-12-08 | Accurate positioner of light source and transparent belt under integration |
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US20150241341A1 (en) * | 2012-10-17 | 2015-08-27 | System Square Inc. | Package inspection system |
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CN211978715U (en) * | 2020-04-02 | 2020-11-20 | 成都火眼金睛图像技术有限公司 | Transparent workpiece marking system |
CN112014394A (en) * | 2020-08-28 | 2020-12-01 | 苏州天准科技股份有限公司 | Conveying device and electronic product part detection system |
CN212049309U (en) * | 2020-03-09 | 2020-12-01 | 无锡先导智能装备股份有限公司 | Conveying detection device for conveyor belt |
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2021
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US4278246A (en) * | 1979-12-13 | 1981-07-14 | Blake John B | Clamping device |
JPH07277477A (en) * | 1994-04-04 | 1995-10-24 | Waieru Kogyo Kk | Lighting system for part pickup device |
US5838573A (en) * | 1995-08-03 | 1998-11-17 | Crathern & Smith, Inc. | Process and apparatus for spotting labels |
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Application publication date: 20220322 |