Shearing and stacking all-in-one machine for hard packaging paperboards
Technical Field
The invention relates to the field of packaging paperboard treatment, in particular to a hard packaging paperboard shearing and stacking all-in-one machine.
Background
The hard paperboard is the most widely used packaging product, and has various specifications and models according to different materials, such as corrugated boards, single-layer paperboards and the like. The paperboard is commonly used by three layers and five layers, seven layers are used less, each layer is divided into lining paper, corrugated paper, core paper and facial paper, the lining paper and the facial paper comprise tea board paper and kraft paper, the corrugated paper for the core paper has different colors and handfeel of various papers, the papers produced by different manufacturers are different, and a shearing device is required to shear the paperboard during the production and the manufacture of the paperboard.
Traditional cardboard is clipping the back, because the cardboard texture is harder, the upper and lower limit of cardboard incision department is comparatively sharp, when artifical transport or use, very easily the accident of hand fish tail appears, therefore there is certain potential safety hazard in the cardboard in use that traditional mode was clipped, traditional cardboard can direct level place and pile up after cuting simultaneously, nevertheless can make the inside corrugated paper structure of cardboard receive extrusion deformation like this, lead to cardboard thickness to reduce, reduce the packing security effect, influence the cardboard quality.
Disclosure of Invention
The invention aims to provide a hard packaging paperboard shearing and stacking all-in-one machine, which aims to solve the problems that the hard paperboard provided by the background technology is cut enough that the upper edge and the lower edge of a cut are sharp, a user easily scratches the hand, potential safety hazards exist, the paperboard quality is reduced by a traditional paperboard stacking mode, and the packaging effect is influenced.
In order to achieve the purpose, the invention provides the following technical scheme: a hard packaging paperboard shearing and stacking integrated machine comprises a pair of brackets, an operation panel, a shearing part and a stacking box; the pair of brackets are arranged in parallel, two sides of the operation panel are fixedly connected with the end surface of one side opposite to the brackets, and the stacking box is fixedly connected with any one end of the operation panel; the shearing part comprises a rotating main shaft, a grinding wheel and a rotating auxiliary shaft, the rotating main shaft is rotatably arranged between a pair of supports, the part of the rotating main shaft, which is positioned in the supports, is vertically connected in a sliding manner, the rotating main shaft is positioned above the operating panel, the grinding wheel is fixedly connected with the rotating auxiliary shaft, the rotating auxiliary shaft is rotatably arranged between the pair of supports, the rotating auxiliary shaft is positioned below the operating panel, a vertically through discharging rectangular hole is formed in the operating panel, one end of the rotating auxiliary shaft and one end of the rotating main shaft penetrate through the support on one side and are connected through a pair of belt pulleys, and the other end of the rotating main shaft is in power connection with a main motor which is vertically arranged outside the support on the other side in a sliding manner; at least three groups of shearing wheels are fixed on the rotating main shaft at equal intervals, the number of the grinding wheels is the same as that of the shearing wheels, the grinding wheels are vertically aligned with the shearing wheels respectively, the number of the discharging rectangular holes is the same as that of the shearing wheels and are aligned with the shearing wheels, the shearing wheels and the grinding wheels penetrate through the discharging rectangular holes, staggered gaps with section shapes are arranged in the grinding wheels, the staggered gaps are arranged on the inner circumference of the grinding wheels by taking the rotating auxiliary shaft as an axis, and cutting edges of the shearing wheels are partially inserted into the staggered gaps but are not contacted; the joint of the shearing wheel and the rotating main shaft is provided with a fillet friction layer which is used for rubbing the cutting boundary of the paper board.
Preferably, the fillet friction layer is irregularly distributed bulges with uniform height, the fillet friction layer is arranged along the fillet radian of the joint of the shearing wheel and the rotating main shaft, and the fillet friction layer is arranged around the rotating auxiliary shaft for a circle.
Preferably, the outer side curved surface of the grinding wheel, which is far away from the axle center part and the dislocation gap, is provided with a lower boundary friction layer, the surface of the lower boundary friction layer is provided with irregularly distributed bulges with uniform height, and the lower boundary friction layer is arranged around the grinding wheel by the grinding wheel axle center; when the fillet friction layer is matched with the lower boundary friction layer for use, the fillet friction layer is always positioned below the lower boundary friction layer and is arranged in a staggered manner with the lower boundary friction layer in the vertical direction.
Preferably, a lifting adjusting block is arranged in the support in a sliding mode, and a lifting adjusting rod is arranged on the upper end face of the support in a rotating mode, and the lower end of the lifting adjusting rod extends into the support and is in threaded connection with the lifting adjusting block.
Preferably, a conveying support is fixedly arranged on the operation panel, a paper board channel through which a paper feeding plate passes is arranged between the bottom of the conveying support and the upper end face of the operation panel, a conveying rotating wheel rotatably connected with the conveying support is arranged at the bottom of the conveying support, the lower side part of the conveying rotating wheel extends into the paper board channel from the conveying support, a conveying rotating shaft rotatably connected with the conveying support is arranged at the axis of the conveying rotating wheel in a penetrating mode, any one end of the conveying rotating shaft extends to the outside of the conveying support and is in power connection with a conveying motor, and the conveying motor is connected with the end face of the outer side of the conveying support.
Preferably, the conveying support up end rotates and is provided with the lift threaded rod that the lower extreme extends to in the conveying support, and conveying axis of rotation middle part rotates and is provided with the vertical sliding and sets up the lift sliding block in the conveying support, lift sliding block and lift threaded rod lower extreme threaded connection, conveying axis of rotation and conveying motor and the vertical sliding connection of conveying support.
Preferably, one side of the stacking box close to the support is an inclined plane, the inclined plane is fixedly connected with the operation panel, the inclined plane is communicated with a pair of rectangular through holes, the outer side end face of the stacking box close to the support is hinged with a pair of stacking posture adjusting arms, the stacking posture adjusting arms are aligned with openings of the rectangular through holes, a driving shaft is fixed on the axis of a hinged portion of each stacking posture adjusting arm, the hinged portions of the pair of stacking posture adjusting arms are connected through the driving shaft, and one end of each driving shaft is dynamically connected with a driving motor fixed on the outer side end face of the hinged portion.
Preferably, the shearing part below is provided with the collecting box that is located between a pair of support, the collecting box opening up and with support fixed connection, the outside that is close to two row material rectangular holes of a pair of support is provided with discharge passage, discharge passage is located between conveying support and the shearing part, discharge passage is close to the one end of conveying support and is fixed with and blocks the stopper.
Preferably, a counting sensor is fixedly arranged on one side end face of the conveying bracket close to the bracket.
Compared with the prior art, the invention has the beneficial effects that:
1. through using fillet frictional layer a and lower boundary frictional layer b, carry out quick grinding to the cardboard boundary after the shearing, make the difficult sharp limit that exists again of cardboard incision to reduce the injured probability of hand when the user uses, can eliminate the potential safety hazard simultaneously.
2. The method of placing through slope stack makes corrugated layer atress reduce in the cardboard, and single cardboard bottom atress is single cardboard weight only simultaneously, and the cardboard bottom can not pile up the damage because of the slope, piles up when quantity and surpass 10 groups (concrete quantity is actually adjustable) simultaneously, can push forward the operation by oneself, becomes the state that the cardboard that the slope was piled up into vertically to the user of being convenient for takes out from piling up the case.
3, the U-shaped dislocation space can enable the scrap part generated when the fillet friction layer and the lower boundary friction layer are in friction with the boundaries of the paper boards to be quickly discharged into the collecting box through the dislocation space for storage, the residual scraps which do not enter the dislocation space can also be accumulated on the operation panel, and the scraps are pushed into the collecting box from the discharge rectangular hole in a manual cleaning mode for collection, so that the labor intensity of cleaning a user is reduced.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged view of the structure of FIG. 1A;
FIG. 3 is a schematic perspective view of the stack attitude adjustment arm according to the present invention;
FIG. 4 is a schematic perspective view of a cutting portion according to the present invention;
FIG. 5 is a left side view of the structure of FIG. 4;
FIG. 6 is an enlarged view of the structure of FIG. 5B;
fig. 7 is a schematic perspective view of the rotating spindle according to the present invention.
In the figure: a fillet friction layer a; shear wheel a 1; a lower boundary friction layer b; a support 10; a collection box 11; an operation panel 12; a blocking stopper 13; a discharge rectangular aperture 14; rotating the main shaft 20; a main motor 22; a lift adjustment block 23; a lift adjustment lever 24; a grinding wheel 25; a rotating countershaft 26; a delivery bracket 30; a conveyance motor 31; a transfer wheel 32; a count sensor 33; a transmission rotating shaft 34; a lifting threaded rod 35; a lifting slider 36; a stacking box 40; a rectangular through-hole 41; a stacking posture adjustment arm 42; a drive motor 43; driving the shaft 44.
Detailed Description
Example 1:
referring to fig. 1-7, the present invention provides a technical solution: a hard packaging paperboard shearing and stacking integrated machine comprises a pair of brackets 10, an operation panel 12, a shearing part and a stacking box 40; the pair of brackets 10 are arranged in parallel, the operation panel 12 penetrates between the pair of brackets 10, two sides of the operation panel 12 are fixedly connected with one end face of the bracket 10 opposite to the side face, and the stacking box 40 is fixedly connected with one end of the operation panel 12; the shearing part comprises a main rotating shaft 20, a grinding wheel 25 and a secondary rotating shaft 26, the main rotating shaft 20 is rotatably arranged between the pair of brackets 10, the part of the main rotating shaft 20, which is positioned in the brackets 10, is vertically connected in a sliding manner, the main rotating shaft 20 is positioned above the operating panel 12, the grinding wheel 25 is fixedly connected with the secondary rotating shaft 26, the secondary rotating shaft 26 is rotatably arranged between the pair of brackets 10, the secondary rotating shaft 26 is positioned below the operating panel 12, a vertically through rectangular discharging hole 14 is formed in the operating panel 12, one end of the secondary rotating shaft 26 and one end of the main rotating shaft 20 penetrate through the bracket 10 on one side and are connected through a pair of belt pulleys, and the other end of the main rotating shaft 20 is in power connection with a main motor 22 which is vertically arranged outside the bracket 10 on the other side in a sliding manner; at least three groups of shearing wheels a1 are fixed on the rotating main shaft 20 at equal intervals, the number of the grinding wheels 25 is the same as that of the shearing wheels a1, the grinding wheels 25 are respectively vertically aligned with the shearing wheels a1, the number of the discharging rectangular holes 14 is the same as that of the shearing wheels a1 and are aligned with the shearing wheels a1, the rotating main shaft 20 and the grinding wheels 25 both penetrate through the discharging rectangular holes 14, a staggered gap with a U-shaped section is arranged in the grinding wheels 25, the staggered gap is arranged on the inner circumference of the grinding wheels 25 by taking the rotating auxiliary shaft 26 as an axis, fine scraps generated during the cutting of the paperboard can enter and be discharged to the lower side of the operation panel 12, and the cutting edge part of the shearing wheels a1 is inserted into the staggered gap but is not contacted; the connection of the cutting wheel a1 and the main rotating shaft 20 is provided with a fillet friction layer a, which is used for friction with the cutting boundary of the paper board.
Referring to fig. 6, the fillet friction layer a is irregularly distributed with protrusions of uniform height, the fillet friction layer a is arranged along the fillet radian at the joint of the shear wheel a1 and the rotating main shaft 20, the fillet friction layer a is arranged around the rotating auxiliary shaft 26 for a circle, and after the fillet friction layer a and the paper board are rubbed, the radian of the friction surface of the paper board is the same as that of the fillet friction layer a.
Referring to fig. 6, the outer curved surface of the grinding wheel 25 away from the axis and away from the offset gap is provided with a lower boundary friction layer b, the surface of the lower boundary friction layer b is provided with irregularly distributed protrusions with uniform height, and the lower boundary friction layer b is arranged around the grinding wheel 25 by one circle around the axis of the grinding wheel 25; when fillet frictional layer a and lower boundary frictional layer b cooperation were used, fillet frictional layer a was located lower boundary frictional layer b below all the time and with the vertical direction dislocation set of lower boundary frictional layer b, made the resistance reduction of cardboard when getting into the shearing part through dislocation set, made the cardboard can tailor smoothly and the edging process.
Referring to fig. 4, a lifting adjusting block 23 is slidably disposed in the support 10, a lifting adjusting rod 24 is rotatably disposed on the upper end surface of the support 10, and the lower end of the lifting adjusting rod extends into the support 10 and is in threaded connection with the lifting adjusting block 23, and the vertical position of the rotating main shaft 20 is changed by adjusting the vertical position of the lifting adjusting block 23, so that the cutting portion can enter the paper boards with different thicknesses.
Referring to fig. 1 and 2, a conveying bracket 30 is fixedly disposed on the operation panel 12, a paper sheet passage through which a paper sheet passes is disposed between the bottom of the conveying bracket 30 and the upper end surface of the operation panel 12, a conveying rotating wheel 32 rotatably connected to the conveying bracket 30 is disposed at the bottom of the conveying bracket 30, a lower portion of the conveying rotating wheel 32 extends from the inside of the conveying bracket 30 to the inside of the paper sheet passage, a conveying rotating shaft 34 rotatably connected to the conveying bracket 30 penetrates through an axis of the conveying rotating wheel 32, one end of the conveying rotating shaft 34 extends to the outside of the conveying bracket 30 and is power-connected to a conveying motor 31, the conveying motor 31 is connected to an outer end surface of the conveying bracket 30, the conveying rotating wheel 32 feeds the paper sheet at a high horizontal speed, so that the paper sheets quickly fall into the stacking boxes 40 for stacking, and the rotating speed of the conveying motor 31 increases as the stacking number of the stacking boxes 40 increases.
Referring to fig. 1 and 2, the upper end surface of the conveying bracket 30 is rotatably provided with a lifting threaded rod 35, the lower end of which extends into the conveying bracket 30, the middle part of the conveying rotating shaft 34 is rotatably provided with a lifting sliding block 36 which is vertically slidably arranged in the conveying bracket 30, the lifting sliding block 36 is in threaded connection with the lower end of the lifting threaded rod 35, and the conveying rotating shaft 34 and the conveying motor 31 are vertically slidably connected with the conveying bracket 30.
Referring to fig. 1 and 3, one side of the stacking box 40 close to the support 10 is an inclined plane, the inclined plane is fixedly connected to the operation panel 12, the inclined plane is provided with a pair of rectangular through holes 41 in a communicating manner, the outer side end surface of the stacking box 40 close to the support 10 is hinged with a pair of stacking posture adjusting arms 42, the stacking posture adjusting arms 42 are aligned with openings of the rectangular through holes 41, the axes of the hinged parts of the stacking posture adjusting arms 42 are fixed with a driving shaft 44, the driving shaft 44 connects the hinged parts of the pair of stacking posture adjusting arms 42 in a penetrating manner, one end of the driving shaft 44 is dynamically connected with a driving motor 43 fixed with the outer side end surface of the hinged parts, when the paper sheets are stacked in an inclined manner, the pressure bearing of the paper sheets closest to the inner side wall of the stacking box 40 is reduced, and the middle sandwich layer of the paper sheets cannot be greatly deformed due to extrusion.
Referring to fig. 1, a collecting box 11 is disposed below the shearing portion and between the pair of brackets 10, the collecting box 11 has an upward opening and is fixedly connected to the brackets 10, a discharging channel is disposed outside the two discharging rectangular holes 14 of the pair of brackets 10 and between the conveying bracket 30 and the shearing portion, a blocking stopper 13 is fixed to one end of the discharging channel close to the conveying bracket 30, and the blocking stopper 13 can effectively prevent the sheared waste from entering the stacking box 40.
Referring to fig. 3, a counting sensor 33 is fixedly disposed on an end surface of the conveying frame 30 near the frame 10, the counting sensor 33 is used for detecting the number of the cut sheets, and when the number of the cut sheets reaches 10 (the specific number is actually adjustable), the counting sensor 33 drives the driving motor 43 to operate.
In the initial state, the stacking posture adjusting arm 42 is located on the side of the stacking box 40 close to the support 10 and does not enter the stacking box 40, the main motor 22, the conveying motor 31 and the driving motor 43 are all in the closed state, and the rotating main shaft 20 and the conveying runner 32 are located at the lower limit position capable of vertically sliding, that is, the lowest outer ends of the rotating main shaft 20 and the conveying runner 32 are attached to the upper surface of the operation panel 12.
When the cutting machine works, a user firstly rotates the lifting threaded rod 35 to enable the lifting threaded rod 35 to drive the lifting sliding block 36 to move upwards, so that the conveying rotating wheel 32 and the conveying motor 31 are driven to ascend through the conveying rotating shaft 34, so that paper boards to be cut can pass through, then the user simultaneously rotates the two lifting adjusting rods 24 to enable the lifting adjusting block 23 to drive the rotating main shaft 20 and the main motor 22 to move upwards, so that the paper boards can be cut through the cutting part, the user enables the paper boards to be cut to be separated from one end, away from the stacking box 40, of the operation panel 12 and gradually pushes the paper boards into the cutting part, the paper boards are cut into two parts by the cutting wheel a1 after entering the cutting part, and meanwhile, the paper boards located at the outermost side are cut into waste materials;
in the cutting process, the upper edge of the cut of the paperboard cut by the shearing wheel a1 is in contact with the fillet friction layer a, the fillet friction layer a is in an irregular convex shape, so that the upper edge of the cut of the paperboard is polished into a fillet with the radian being approximately the same as that of the fillet friction layer a, the lower edge of the cut of the paperboard is in contact with the lower boundary friction layer b along with the continuous movement of the paperboard towards the stacking box 40, and the lower edge of the cut of the paperboard is also in an irregular convex shape, so that the lower edge of the cut of the paperboard is polished into a fillet with the radian being approximately the same as that of the lower boundary friction layer b, and the sharp edge of the cut of the paperboard is changed into a curved surface with the radian, thereby avoiding the situation that the cut edge scratches the finger of a user when the paperboard is transported or used.
The scraps formed after the shearing part are partially accumulated on the upper surface of the operation panel 12, and partially enter the staggered gap, and finally fall into the collection box 11 to be stored under the action of the gradual rotation of the grinding wheel 25, the scraps accumulated on the upper surface of the operation panel 12 can also be manually pushed into the discharge rectangular hole 14 to finally fall into the collection box 11 to be stored, meanwhile, the scraps sheared by the shearing part are blocked by the blocking limiting block 13 in the gradual movement, so that the scraps move downwards under the action of the radian of the blocking limiting block 13, finally enter the collection box 11 to be stored through the discharge channel, and are cut to form two paper boards, after being contacted with the transmission rotating wheel 32, the paper boards quickly fly out towards the stacking box 40 under the action of the transmission rotating wheel 32, fall into the stacking box 40 under the action of gravity and are accumulated on the inclined slope in the stacking box 40, and the rotating speed of the transmission motor 31 is increased along with the increase of the stacking number of the stacking box 40, when ten groups of (actually adjustable) paper boards are stacked on the inclined slope of the stacking box 40 in parallel, the driving motor 43 is started, the driving shaft 44 drives the stacking posture adjusting arm 42 to turn over in the direction close to the stacking box 40 by taking the hinged part as the axis, so that the stacked paper boards are changed from the inclined state to the vertical state, when the stacking posture adjusting arm 42 is perpendicular to the inclined slope of the stacking box 40, the driving motor 43 is reversed, the stacking posture adjusting arm 42 is reset, the driving motor 43 is closed after the stacking posture adjusting arm 42 is reset, and then a user can take out the paper boards from the opening at the upper side of the stacking box 40.
The counting sensor 33 can count the number of the paper sheets as the paper sheets pass by the counting sensor 33, and the driving motor 43 is driven to operate when the number reaches 10 while the counting sensor 33 can control the rotation speed of the conveying motor 31 to be increased as the number of the paper sheets increases.