CN114210094B - Nicotine production system - Google Patents

Nicotine production system Download PDF

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Publication number
CN114210094B
CN114210094B CN202111521004.0A CN202111521004A CN114210094B CN 114210094 B CN114210094 B CN 114210094B CN 202111521004 A CN202111521004 A CN 202111521004A CN 114210094 B CN114210094 B CN 114210094B
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nicotine
stirring
conveying
shell
hole
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CN114210094A (en
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刘齐洲
王成
杨强
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Hubei Heno Biological Engineering Co ltd
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Hubei Heno Biological Engineering Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/04Solvent extraction of solutions which are liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/14Fractional distillation or use of a fractionation or rectification column
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The utility model provides a nicotine production system, includes feed arrangement, leaching device, extraction device, enrichment facility, back extraction device, rectifying device and the fortune material mechanism between each device that distributes in proper order from the upper reaches to the low reaches, feed arrangement is used for mixing the required nicotine production raw materials of low reaches leaching device, leaching device includes and leaches the cavity and set up nicotine production raw material entry, extraction solvent entry, nicotine production raw material waste residue export, contain the nicotine extract export on leaching the cavity, nicotine production raw material and the nicotine production raw material waste residue that produces after the extraction solvent interact, contain the nicotine extract and respectively pass through nicotine production raw material waste residue export, contain the export of nicotine extract and discharge, contain the nicotine extract and produce the nicotine finished product after the processing of extraction device, enrichment facility, back extraction device, rectifying device of low reaches. The nicotine production system conforms to the nicotine production process, is convenient for the industrial production and application of the whole system, and realizes the industrial production of nicotine.

Description

Nicotine production system
Technical Field
The invention relates to the technical field of nicotine production equipment, in particular to a nicotine production system.
Background
The natural nicotine, also called nicotine, is an important medicine, natural pesticide, spice and chemical raw material, is easily dissolved in organic solvents such as alcohol, ether, chloroform, alkane and the like and water, and can be used for producing safe and effective smoking cessation products, electronic cigarettes and low-toxicity and residue-free pesticides.
At present, the nicotine production process disclosed in the prior art is mainly embodied in laboratory preparation, and the industrialized production process is less. Correspondingly, production line systems available for industrial nicotine production are also less common. Therefore, the application provides a system consistent with the nicotine production process, which is convenient for the industrial production and application of the whole system and realizes the industrial production of nicotine.
Disclosure of Invention
The invention aims to overcome at least one defect of the prior art, and provides a nicotine production system, wherein the distribution among devices can enable the system to be applied to the industrial production of nicotine and promote the industrial production of nicotine.
The technical scheme adopted by the invention is that the nicotine production system comprises a closed feeding device, a leaching device, an extraction device, a concentration device, a back extraction device, a rectifying device and a closed material conveying mechanism among all devices which are sequentially distributed from upstream to downstream, wherein the closed feeding device is used for mixing after receiving nicotine production raw materials and providing the mixed nicotine production raw materials to the leaching device, the leaching device comprises a leaching cavity, a nicotine production raw material inlet, an extraction solvent inlet, a nicotine production raw material waste residue outlet and a nicotine-containing extract outlet which are arranged on the leaching cavity, and nicotine production raw material waste residues and nicotine-containing extract which are generated after interaction of the nicotine production raw materials and the extraction solvent are respectively discharged through the nicotine production raw material waste residue outlet and the nicotine-containing extract outlet, and the nicotine-containing extract is processed by the downstream extraction device, the concentration device, the back extraction device and the rectifying device to produce a nicotine finished product. The closed feeding device and the closed conveying mechanism are characterized in that the closed representative device is not exposed, and the inlet and the outlet are connected with the upstream and downstream devices in a closed mode. The nicotine production raw materials specifically comprise tobacco ribs, calcium oxide (or sodium hydroxide) and water, the nicotine production raw materials are mixed through a feeding device, then the raw materials are delivered to a leaching device, and nicotine is extracted through an extraction solvent in the leaching device, so that nicotine-containing extract is obtained. Then extracting (extracting with sulfuric acid water), concentrating (concentrating the nicotine sulfate obtained by the previous extraction), back-extracting (extracting the nicotine in the nicotine sulfate by using the extraction solvent to form an extraction solution containing high concentration nicotine), and rectifying (separating the extraction solvent and the nicotine to obtain a nicotine finished product with a certain purity). The nicotine production system provided by the invention can correspond to the main process of nicotine industrial production, and is convenient for industrial production of nicotine. More importantly, extraction device, enrichment facility, back extraction device, rectifying device are the closed processing equipment of non-exposure, and on this basis, this application is further through sealed feed arrangement, relative confined leaching device (only through nicotine production raw materials entry, draw solvent entry, nicotine production raw materials waste residue export, contain the nicotine extract export and provide business turn over passageway), sealed fortune material mechanism perfect whole production process's relative closure, avoid including alkalization process (fermentation), waste gas, the smoke and dust pollution workshop environment that leaching process produced wherein, provide a relative confined nicotine safety production system, be convenient for realize closed, automatic production process, the security is high.
Further, the closed feeding device comprises a first conveying mechanism, a second conveying mechanism and fermentation equipment (a space for stacking and alkalizing the mixed nicotine production raw materials is actually provided), the first conveying mechanism comprises a closed first shell and a helical blade arranged in the first shell and driven to helically convey the materials, and a first feeding hole and a first discharging hole are formed in the first shell; the second conveying mechanism comprises a closed second shell and a plurality of scraping plates which are arranged in the second shell and driven to move and convey materials, and a second feeding hole and a second discharging hole are formed in the second shell; the fermentation equipment comprises a fermentation cavity, wherein a fermentation inlet and a fermentation outlet are arranged on the fermentation cavity; the second feeding port is hermetically connected under the first discharging port, the fermentation inlet is hermetically connected under the second discharging port, and the downstream of the fermentation outlet is connected with a nicotine production raw material inlet of the leaching device.
The first conveying mechanism, the second conveying mechanism and the fermentation equipment are respectively provided with a corresponding closed shell, and only the necessary openings, such as the corresponding feed inlet and the corresponding discharge outlet, are also in sealing connection with each other, and the discharge outlet and the feed inlet which are mutually connected are also in sealing connection. The first conveying mechanism adopts spiral conveying, and besides a relatively closed conveying space is formed by being convenient to match with the first shell, the spiral conveying process can also perform certain stirring and mixing effects on materials, so that the materials can enter fermentation equipment conveniently and are filled uniformly, and the fermentation effect is improved. The first feed inlet of the first conveying mechanism can be used for entering raw and auxiliary materials and water for nicotine production, and the second conveying mechanism adopts a scraper to transport, so that raw and auxiliary materials and water mixture can be effectively transported. Because the water is added, the production raw materials are mutually agglomerated or aggregated densely, the conveying efficiency is lower by adopting a spiral conveying mode, and the spiral conveying mechanism is easy to damage. And adopt the second conveying mechanism that contains a plurality of scrapers to transport the mixture that contains cigarette muscle, calcium oxide, water to fermentation equipment, can carry out effectual transmission, compare in screw conveying structure, its structure receives the transportation resistance influence of wet piece less, can be comparatively perfect realize the transmission of wet material after the water. Through this closed feed system, can ensure the material transmission in the relative enclosure space, avoid the scattering of dust, waste gas in the prior art nicotine production, and through screw conveying, scraper blade transport can be better the cooperation nicotine raw materials of production realize corresponding stirring mix, to the transport of wet material, can realize mixing effect under the prerequisite that does not need special agitated vessel. Utilize the scraper blade to carry can be pointed to the wet piece that tobacco rib, calcium oxide, water formed and transmit, provide certain conveying efficiency and transport intensity, the cooperation sets up the first conveying mechanism in the front, makes whole feed system more stable. Further, the first conveying mechanism and/or the second conveying mechanism and/or the fermentation equipment are/is provided with a suction and discharge device communicated with the outside, and the suction and discharge device is used for discharging dust and waste gas to the outside.
Further, the first conveying mechanism is an auger conveyor, and the second conveying mechanism is a scraper conveyor. Based on auger conveyer can provide certain transport, stirring mixing effect, and auger conveyer can forward and reverse transmission, and maneuverability is strong. The scraper conveyor has a stable and simple structure and a long conveying distance, is also a closed box body, and can effectively prevent materials, dust and waste gas from flying.
Further, the first shell and the second shell are transparent shells. The first shell and the second shell are arranged to be transparent shells, so that the internal transmission process of the first shell and the second shell can be monitored in real time, and accordingly, when equipment fails or is abnormal in transmission, adjustment is timely carried out, and waste of waste products and cost is avoided.
Further, the second conveying mechanism is obliquely arranged, the second feeding port is arranged on the lower side, and the second discharging port is arranged on the higher side. Specifically, the fermentation equipment of industrial production among the prior art, like the fermentation cylinder, the height is higher, and set up second conveying mechanism slope setting then be convenient for transport the material from low level to high level to in the smooth transportation material arrives the fermentation cylinder.
Further, the stirring device is arranged between the first transmission mechanism and the second transmission mechanism, and comprises a stirring outer shell with a hollow inside and stirring blades arranged in the stirring outer shell, wherein a stirring material inlet and a stirring material outlet are arranged on the stirring outer shell; the stirring material inlet is hermetically connected under the first discharge hole, the second feeding hole is hermetically connected under the stirring material outlet, and the fermentation inlet is hermetically connected under the second discharge hole. Although a certain mixing effect can be achieved through the first conveying mechanism, materials are convenient to mix further through adding stirring equipment, and the nicotine production effect is improved. The stirring outer shell is the shell of the stirring equipment.
Further, the stirring equipment top is equipped with the stirred tank that the opening up, be equipped with stirring vane in the stirred tank, be equipped with the unloading passageway between stirred tank opening border and the stirring shell body inner wall, the material reaches the stirring material export through stirring material entry, stirred tank, unloading passageway. The material flowing out of the first discharge hole enters the stirring equipment through the stirring inlet and falls on the stirring tank. The material is driven by stirring vane and stirs after getting into the stirred tank, and when the material pile up to being higher than stirred tank opening border in the stirred tank, the material then can overflow and pass through the blanking passageway blanking downwards, and then gets into second feed inlet of second conveying mechanism through agitated vessel bottom stirring material outlet. Through this mode stirring and unloading, can realize stirring ejection of compact simultaneously, improve production efficiency. And for stirring by utilizing the cavity in the whole stirring equipment, the stirring tank with a smaller containing cavity is more beneficial to stirring uniformly, and the required stirring power is also less.
Further, the height of the side wall of the stirring tank is 15-20 cm, and the height of the stirring blade is 5-15 cm. The side wall of the stirring tank and the height of the stirring blade are set to be the same, so that a small stirring space is formed, and rapid stirring and timely overflow of stirring materials are facilitated.
Further, the height of one side wall of the stirring tank is lower than that of the other side wall of the stirring tank. When setting up stirred tank one side lateral wall both sides height difference, the material still can overflow, the unloading to the unloading passageway through the lower one side opening of lateral wall after getting into the stirred tank, simultaneously, the higher one side of lateral wall then provides more and piles up the space, prepares in advance to get into the material in the stirring of stirring vane stirring scope, improves stirring efficiency.
Further, the inner wall of the stirring outer shell is a cambered surface side wall with a cambered opening facing the inner side. The inner wall of stirring shell body sets up to the cambered surface lateral wall and is favorable to stirring back material slip to stirring material export, avoids the stirring material bonding of mixed water on the inner wall of stirring shell body. Further, when the height of one side wall of the stirring tank is lower than that of the other side wall, the inner wall of the stirring outer shell of the stirring equipment at least at one side with the lower height of the stirring tank side wall is a cambered surface side wall with a cambered opening facing the inner side; that is, the materials overflow from the side, and the cambered side wall is arranged to be beneficial to the smooth falling of the materials and the entering of the stirring outlet.
Further, still include closed conveyer belt mechanism, closed conveyer belt mechanism includes closed third casing, conveyer belt, the third casing is equipped with third feed inlet, third discharge gate, the third discharge gate is accepted on the second feed inlet, the conveyer belt is the ascending arc of opening in the cross-section of perpendicular to direction of transfer, and the material is through third feed inlet, third conveyer belt, third discharge gate arrival second feed inlet in proper order.
Since the water component is required to be provided in the mixing and fermenting processes, the water component is required to be transported in the conveying process before fermentation, and the first conveying mechanism which is carried in front of the stirring equipment or the fermenting equipment is different from the conveying belt and can convey the water in the closed shell, the first conveying mechanism is arranged as a direct upstream conveying mechanism of the second conveying mechanism, so that the perfect conveying of the water component is facilitated. And other raw and auxiliary materials are mostly piled particulate matters, and the particulate matters can be transported by adopting various structures, including a closed conveyor mechanism. Compared with the mode of driving the whole helical blade to convey, the conveyor belt conveying mode requires less power, can effectively save energy consumption and reduce cost. Meanwhile, the dust and waste gas leakage prevention device has the technical effect of ensuring that dust, waste gas and the like do not leak. And the closed conveying belt mechanism is arranged in front of the first conveying mechanism, so that the requirements on the conveying distance and the length of the first conveying mechanism are reduced, and the load on a single conveying structure is reduced.
Since the raw and auxiliary materials are generally in the form of accumulated particles, they may roll and fall out of the conveyor belt, and particularly when the conveyor belt vibrates up and down due to the accuracy of mechanical equipment, the raw and auxiliary materials are more likely to roll and fall out of both ends in the width direction. The cross section of the third conveyor belt in the direction perpendicular to the conveying direction is arc-shaped, namely, the two sides are high and the middle is low, materials are concentrated in the middle area of the conveyor belt after entering the surface of the third conveyor belt, and even if the materials exist in the form of particles, the materials are difficult to roll towards the two sides and fall off, so that the loss of the materials in the conveying process is reduced, the precision of production control is improved, and the production effect is further improved.
Further, the closed conveyor belt mechanism comprises a closed third shell, a conveyor belt, a first synchronous wheel, a second synchronous wheel and a third synchronous wheel; the two ends of the third shell are respectively provided with a third feeding hole and a third discharging hole, the third discharging hole is connected to the first feeding hole, an arc-shaped hole with an upward arc-shaped opening is arranged on the end face of one end of the third shell, which is close to the third feeding hole, and an outlet hole is arranged on the bottom surface, which is close to one side of the third discharging hole; the first synchronous wheel is arranged outside the third shell, at one side of the arc-shaped hole and the top end of the first synchronous wheel is higher than the arc-shaped hole; the second synchronous wheel is arranged at one side of the third shell close to the third discharge hole and is a saddle wheel; the third synchronizing wheel is arranged outside the third shell, the bottom end of the third synchronizing wheel is lower than the third shell, and the conveyor belt sequentially passes through the first synchronizing wheel, the arc-shaped hole, the second synchronizing wheel, the outlet hole, the third synchronizing wheel and the first synchronizing wheel.
Further, the closed conveyor belt mechanism comprises a closed third shell, a third conveyor belt, a first synchronous wheel, a second synchronous wheel and a third synchronous wheel; the two ends of the third shell are respectively provided with a third feeding hole and a third discharging hole, the third discharging hole is connected to the first feeding hole, an arc-shaped hole with an upward arc-shaped opening is arranged on the end face of one end of the third shell, which is close to the third feeding hole, and an outlet hole is arranged on the bottom surface, which is close to one side of the third discharging hole; the first synchronous wheel is arranged outside the third shell, at one side of the arc-shaped hole and the top end of the first synchronous wheel is higher than the arc-shaped hole; the second synchronous wheel is arranged at one side of the third shell close to the third discharge hole and is a saddle wheel; the third synchronizing wheel is arranged outside the third shell, the bottom end of the third synchronizing wheel is lower than the third shell, and the third conveyor belt sequentially passes through the first synchronizing wheel, the arc-shaped hole, the second synchronizing wheel, the outlet hole, the third synchronizing wheel and the first synchronizing wheel.
Because the raw materials and the auxiliary materials generally exist in the form of piled particles, the raw materials and the auxiliary materials can roll and fall out of the third conveying belt, and the arc-shaped holes and the saddle wheels are arranged, so that the cross section of the third conveying belt in the direction perpendicular to the conveying direction can be matched to be in an arc shape, namely, the two sides are high and the middle is low, the materials are concentrated in the middle area of the conveying belt after entering the surface of the conveying belt, and even if the materials exist in the form of piled particles, the materials are difficult to roll and fall out towards the two sides, thereby reducing the loss of the materials in the conveying process, improving the precision of production control and further improving the production effect. The top end of the first synchronous wheel is higher than the arc-shaped hole, so that the arc-shaped hole is propped against the surface of the conveyor belt, and the third conveyor belt is attached to the arc-shaped hole and forms a state with an arc-shaped section. And the third synchronizing wheel is arranged as a saddle wheel, so that the shape of a conveying belt before discharging is maintained, and the materials are prevented from falling in the process of feeding to discharging. The arrangement of the outlet opening closer to the first synchronizing wheel than to the third synchronizing wheel is convenient for the third discharge opening, i.e. only the third discharge opening is arranged on one side of the third synchronizing wheel, and the outlet slot can guide the third conveyor belt passing through the third synchronizing wheel to move towards the opposite side. The second synchronous wheel is arranged, so that the conveyor belt is prevented from being propped against the shell, and the abrasion of the surface of the conveyor belt is reduced.
Further, the arc hole edge is provided with a plurality of balls, and the outlet hole edge is provided with a plurality of balls. The arrangement of the balls is beneficial to reducing the abrasion of the third conveyor belt passing through the arc-shaped holes and the outlet holes, and the third conveyor belt can not generate resistance to movement basically, so that smooth transmission is facilitated.
Further, the third shell is connected with a negative pressure device which is communicated with the inner cavity of the third shell and the outdoor environment. Because the third conveyor belt needs to move continuously, the arc-shaped holes and the outlet holes of the third conveyor belt need to reserve the space needed by the sliding of the conveyor belt, the third shell of the closed conveyor belt mechanism may not be completely closed, but the negative pressure state in the third shell can be maintained all the time by arranging the negative pressure device, so that dust and waste gas in the closed conveyor belt mechanism are discharged outside or collected.
Further, the device also comprises more than one fourth conveying mechanism which is arranged at the upstream of the closed conveying belt mechanism and used for sealing and bearing, wherein the fourth conveying mechanism comprises a closed fourth shell and a helical blade which is arranged in the fourth shell and driven to helically convey materials, and a fourth feed inlet and a fourth discharge outlet are arranged on the fourth shell; or the fourth conveying mechanism comprises a closed fourth shell and a plurality of scraping plates which are arranged in the shell and driven to move and convey materials, and a fourth feed port and a fourth discharge port are formed in the fourth shell; or, fourth conveying mechanism includes closed fourth casing, fourth conveyer belt, the fourth casing is equipped with fourth feed inlet, fourth discharge gate, the shape is the ascending arc of opening on the cross-section of perpendicular to direction of transfer of fourth conveyer belt, and the material passes through fourth feed inlet, fourth conveyer belt in proper order and reaches fourth discharge gate.
Through setting up the more than one fourth conveying mechanism who accepts in closed conveyer belt mechanism upstream, can realize long distance transmission equally, further separate the same transportation distance for a plurality of short transportation distances, be favorable to using first conveying mechanism or closed conveyer belt structure etc. that the conveying distance is shorter, make overall structure more easy replacement, maintenance. For the single first conveying mechanism with longer conveying distance, the spiral blade has heavier load on the driving part, and the conveying effect and the stirring effect are limited. For a closed conveyor mechanism with a longer conveying distance, when the conveying distance is longer, the middle part of the conveyor belt is easy to sink, and besides the conveying effect is influenced, the conveyor belt is also more easy to damage and cannot be used continuously. The same long-distance transmission is realized through the connection of the plurality of transmission mechanisms, so that the arrangement of the transmission mechanisms is facilitated, the maintenance and replacement of the whole transmission mechanism are facilitated, and the loss of each transmission mechanism can be effectively reduced due to the short transmission distance.
Further, the device comprises a collecting and maintaining device, the collecting and maintaining device comprises a collecting cavity, a maintaining door is arranged on one side of the collecting cavity, the feeding port side of the second conveying mechanism is borne in the collecting cavity, and a drain hole is formed in the bottom end of the feeding port side of the second conveying mechanism. The maintenance door is a door structure arranged on the side wall of the collecting cavity, and maintenance personnel can open the maintenance door so as to maintain and clean the drain hole and the collecting cavity conveniently. Since the scraper is generally effective in transporting water unlike a helical blade, some of the transported water cannot be transported further and is deposited on the lower side of the second transporting mechanism. If the deposition is continued, the entry and the transmission of subsequent materials are not facilitated, the timely discharge is facilitated through the drain hole, or the deposited water is independently and continuously transported, so that the influence on the transmission effect caused by the continuous deposition of the deposited water and other raw materials in a single container is avoided.
Further, a recoil pump for dredging the drain hole is arranged on the drain hole side of the second conveying mechanism. Because the nicotine raw and auxiliary materials and water are mixed to form larger caking, the blocking of the drain hole is easy to be caused in the drainage process, and the drain hole can be dredged through the recoil pump. Specifically, the drain hole is connected with a branch pipeline, one branch is used for draining water, the other branch is communicated with the drain hole and the recoil pump, when the recoil pump is needed to be used, the branch used for draining water is closed, the recoil pump and the corresponding branch of the recoil pump are started, and then the drain hole can be recoiled, so that the drain hole is dredged. Specifically, the recoil pump is a pneumatic pump that provides a high pressure air flow.
Further, the first conveying mechanism is obliquely arranged, and the first discharge port end is lower than the first feed port end. When the first conveying mechanism is used for conveying the water component, if the first conveying mechanism is horizontally arranged, the water component can also partially flow to the side opposite to the conveying direction due to unidirectional transportation of the spiral blade which is not completely closed, and adhesion with other raw materials and auxiliary materials is easily caused to influence the efficiency of subsequent conveying. When the water pump is obliquely arranged, water does not need to be considered to move to the opposite side, and the water component can wash the raw and auxiliary materials at the downstream to continuously move along the conveying direction.
Further, when the first conveying mechanism is obliquely arranged, the included angle between the first conveying mechanism and the horizontal plane is 5-15 degrees. The first conveying mechanism is arranged to have a certain inclination angle, so that the water can be prevented from moving in the opposite direction to the conveying direction, and the stirring effect of the original spiral conveying is conveniently maintained. If the inclination angle is too large, the material moves faster under the action of gravity, and the stirring effect of the spiral blade is weakened, so that a certain angle needs to be maintained to keep the advantages of the spiral blade.
Further, the upper part of the fermentation equipment is also provided with a negative pressure exhaust mechanism communicated with the outside. The fermentation process comprises an aging/alkalizing process, and in the process, waste gas is generated, so that the waste gas generated in the fermentation tank can be discharged in time by arranging a negative pressure exhaust mechanism. Further, the negative pressure exhaust mechanism comprises a pipeline communicated with the outdoor environment and a negative pressure fan arranged in the pipeline.
Through setting up transmission environment relatively confined first conveying mechanism, second conveying mechanism, fermentation equipment for before the fermentation, the fermentation in-process all keep comparatively confined environment, effectively prevent the scattering of dust, waste gas in the production process, thereby keep clean, friendly workshop environment, avoid producing health problem to workshop staff. Meanwhile, on the premise of ensuring that dust and waste gas are not scattered, the invention adopts a spiral conveying mode and can provide a certain stirring effect, and even if special stirring equipment is not used, the invention can realize a basic stirring function by utilizing the first conveying mechanism and realize multiple purposes. The second conveying mechanism for conveying wet materials is also designed to convey the wet materials to a scraper so as to provide enough conveying power and stability in consideration of the characteristics of agglomeration and density of the wet materials. On this basic scheme, this application can also be through setting up a plurality of transport mechanism in order to realize long distance's transmission through a plurality of transport mechanism cooperation at first transport mechanism upstream, avoids alone first transport mechanism transmission distance overlength and takes place to damage or arouses transmission efficiency's reduction. The closed conveying belt mechanism is arranged at the upstream of the first conveying mechanism, so that the closed conveying belt mechanism has the advantages of conveying efficiency, long-distance conveying realized by matching, and meanwhile, the power required by conveying can be reduced. The whole can carry out multiple combination at first transport mechanism upstream to adapt to different production demands, the maneuverability is strong, the maintenance of being convenient for, replacement, also more stable. This application is still through setting up agitated vessel in order to further improve the mixing effect, further gets rid of inclined, vertical transmission through collecting device and probably brings adverse effect, ensures that second conveying mechanism continuously carries the material smoothly, improves holistic conveying efficiency. The stirring tank, the negative pressure device and other structures are arranged to improve the stirring and sealing transmission effects, so that the production efficiency, the production quality and the like are further improved.
Further, a waste residue treatment device is connected to the downstream of the waste residue outlet of the nicotine production raw material, the waste residue treatment device comprises a return conveying device, a material storage tank and a movable collection device, the return conveying device receives waste residues and conveys the waste residues into the material storage tank and/or the waste residues are reserved on the return conveying device after passing through the material storage tank, an opening and closing door is arranged at the bottom of the material storage tank, and the opening and closing door releases the waste residues in the material storage tank after the movable collection device is positioned under the opening and closing door.
Further, the mobile collection device is a collection vehicle.
The return conveying device comprises a conveying device with a closed loop conveying path. Further, the waste residue recycling device is formed by a plurality of mutually-connected conveying devices, when waste residue cannot enter the storage tank, the waste residue recycling device continuously conveys the waste residue to the original waste residue receiving position after receiving the waste residue, and continuously conveys the waste residue in a next cycle until the storage tank is filled with filling space, and the waste residue is filled in the next cycle conveying process after passing through the storage tank. The opening and closing door is a horizontally placed opening and closing door which is driven to open and close so as to open or close the outlet at the bottom of the storage tank.
After the return conveying device receives the waste residues, conveying the waste residues, filling the waste residues into the storage tank when the waste residues pass through the storage tank, and/or keeping the waste residues on the return conveying device for continuous transmission, when the storage tank is in an unfilled complete state, the waste residues enter the storage tank, if the storage tank is completely filled in the entering process, the residual unfilled waste residues continuously enter the return conveying device, and filling the storage tank when the waste residues are filled next time; when the storage tank is in a full filling state, waste residues are directly conveyed through the storage tank by the return conveying device and are reserved on the return conveying device, and the waste residues are filled in at the next filling time. And an opening and closing door is arranged at the bottom of the storage tank, and when the movable collection equipment is in place, waste residues in the storage tank are released. Through the nicotine production waste residue automatic processing system in this application, the waste residue need not concentrate on a certain place and piles up, and the upper surface of whole conveyer is equivalent to a plurality of positions of stacking, and the space in make full use of transverse direction. More importantly, the automatic circulation flow and treatment of the waste residues can be realized through the cooperation of the return conveying device and the storage tank, manual monitoring is not needed, the pipeline and the baffle are conveniently arranged on the whole system, a fully-closed automatic treatment system is formed, and the waste residues are only exposed when the waste residues are released after the movable collecting equipment is in place. Not only does not need manual monitoring and vacates the position of piling up the waste residue in time, but also is convenient for forming a closed structure to prevent the influence of harmful gas in the waste residue on human body.
Further, still include waste residue entering detector, passback conveyer transmission speed controller, waste residue entering detector detects whether there is waste residue about to fall into passback conveyer device, and it has a plurality of gravity sensors to distribute on the passback conveyer, transmission speed controller is according to gravity sensor, waste residue entering detector signal control passback conveyer transmission speed to make the empty region cooperation in surface receive the waste residue about to get into.
Further, a discharging pipeline is arranged below the storage tank, the discharging pipeline comprises an upper conical opening and a lower conical opening connected with the upper conical opening, and waste residues in the storage tank are discharged through the opening and closing door, the upper conical opening and the lower conical opening in sequence. The discharging pipeline is arranged below the storage tank, so that the discharging of waste residues can be guided, the waste residues can be scattered and fall down due to the fact that the opening and closing door directly releases the waste residues, the waste residues cannot be concentrated in a fixed area, and collection of a collection vehicle is not facilitated. The upper cone opening is arranged on the upper part of the discharge pipeline, so that waste residues can enter the treatment management rapidly, the lower cone opening is arranged at the bottom, so that the waste residues are guided and limited to fall on a fixed area, and a larger discharge outlet is provided and falls on the fixed area with a larger area.
Further, the cross section of the discharging pipeline is elliptical. At present, in order to fully collect materials, the movable collection equipment with the hoppers is arranged, such as a collection vehicle, and the hoppers are generally cuboid spaces, and elliptical shapes are arranged, so that waste residues can be piled up in the longitudinal direction and the transverse direction of the hoppers, and the collection space of the hoppers is fully utilized. Moreover, when the inner wall of the discharging pipeline is a smooth cambered surface, residues at corners can be effectively avoided, and the residues can smoothly slide down and enter the collecting space.
Further, the discharging pipeline is sleeved with an elastic locating sleeve, and the bottom end of the locating sleeve is lower than the bottom end of the lower cone opening. The bottom of the discharging pipeline is provided with a lower cone, waste residues are likely to be scattered outside the movable collecting equipment provided with the receiving hopper by directly discharging the waste residues through the lower cone, and when the elastic locating sleeve is arranged and the bottom end of the locating sleeve is lower than the bottom end of the lower cone, the part of the locating sleeve exceeding the bottom end of the lower cone is close to the middle due to certain elasticity of the locating sleeve, so that the situation that the waste residues are scattered aside when directly falling through the lower cone is avoided. Meanwhile, due to certain elasticity, when waste residues pass through the positioning sleeve under the lower cone opening, the positioning sleeve can still be stressed and changed to enable the waste residues to fall smoothly. The advantage on the lower cone opening blanking area is ensured on the one hand through the locating sleeve outside the lower cone opening, and the problem of sprinkling caused by the fact that the lower cone opening is large when the movable collecting device is not completely aligned with the collecting position is avoided on the other hand.
Further, the movable collection device comprises a movable body and a receiving hopper arranged on the movable body, and the bottom end of the positioning sleeve is lower than the edge of an opening of the receiving hopper. Further, the movable collecting device is a collecting vehicle, namely the collecting vehicle comprises a vehicle body and a receiving hopper arranged on the vehicle body, and the bottom end of the positioning sleeve is lower than the opening edge of the receiving hopper. The bottom end of the positioning sleeve is lower than the edge of the opening of the receiving hopper, so that the positioning sleeve can be matched with the receiving hopper to centralize waste residues in the receiving hopper. When the collecting hopper of the collecting vehicle is completely right to the opening and closing door and the discharging pipeline of the storage tank above, the collecting hopper is at the optimal collecting position, and natural discharging can accurately fall on the collecting hopper. However, the collecting vehicle is limited by factors such as precision or control of the collecting vehicle, the collecting vehicle is not in the optimal collecting position, and the collecting hopper is positioned below the discharging pipeline, but the position deviation possibly exists, and at the moment, the positioning sleeve is only required to be positioned in the collecting hopper through the cooperation of the positioning sleeve and the collecting hopper, so that waste residues can still fall into the collecting hopper, and the waste residues cannot be scattered outside the collecting hopper.
Furthermore, the lower end of the positioning sleeve is a contraction opening which is close to the middle, and the contraction opening is outwards opened after being stressed. At this time, compared with the locating sleeve with a larger opening, the collecting vehicle can at least realize the alignment process only by being parked below the shrinkage opening with a smaller caliber, and the alignment difficulty of the collecting vehicle and the waste residue outlet is reduced. Furthermore, when the waste residues do not fall, the shrinkage opening is in a shrinkage state, and is in a bundle-shaped structure relative to the collection vehicle, so that the collection vehicle is aligned; when the waste slag falls down, the shrinkage port does not release the waste slag in time, and the waste slag can be accumulated on the shrinkage port and continuously presses two sides of the shrinkage port along with the falling of the subsequent waste slag, so that the shrinkage port is opened and the waste slag is quickly released. The balance of convenient collection, accurate collection and quick release of waste residues is realized through the shrinkage opening.
Further, a lifting device is arranged on one side, close to the upper conical opening, of the positioning sleeve, and the lifting device is used for lifting the positioning sleeve upwards to shorten the downward extending distance of the positioning sleeve relative to the bottom end of the lower conical opening. When the bottom end height of the locating sleeve is unchanged, the waste residues are accumulated on the collecting vehicle until the height reaches the bottom end height of the locating sleeve, the waste residues falling subsequently are easily limited in the locating sleeve and cannot be discharged out of the locating sleeve, and the waste residues cannot be discharged fully and the collecting vehicle space cannot be fully utilized because the collecting vehicle is not continuously filled in the surrounding low-position space in the collecting space. Moreover, the collection vehicle is not convenient to transport away. Because the waste residue in the locating sleeve can not flow out continuously, the collecting vehicle drives to be separated from the locating sleeve, and the waste residue can fall on an area outside the collecting vehicle. And set up and carry and draw the device, then be favorable to along with the discharge of waste residue, the increase of piling up the height on the collection car constantly adaptability improves the space that the waste residue flows, avoids the waste residue to restrict to remain in the position sleeve, makes the waste residue that falls all can fill into in the collection car.
Further, a pulley is arranged on the outer side of the fixed sleeve, and the pulley is located at the joint of the upper cone opening and the lower cone opening. When the positioning sleeve is pulled by the pulling device, the region between the pulling device and the lower cone opening may be stretched and inclined to be vertical, and the positioning sleeve below the lower cone opening may be gradually closed towards the middle, which may reduce the falling region of the waste residue. And the pulley is arranged at the joint of the upper cone opening and the lower cone opening, so that the lifting is facilitated, the part of the positioning sleeve below the pulley is still in a fit state with the outer wall of the lower cone opening of the discharge pipeline, the size of an outlet where waste residues fall is maintained, the falling area of the waste residues is maintained, the collecting space of the movable collecting equipment is fully utilized, and the waste residues in the material storage tank are discharged as much as possible.
Further, the bottom of the movable collecting device is provided with wheels, the wheels are driven to drive the movable collecting device to move, a movable collecting device stay chamber is arranged below the storage pool, the bottom of the movable collecting device stay chamber is provided with a wheel pair sensor, and the bottom of the movable collecting device stay chamber extends to the outside to form a driving guide line and/or a driving guide rail. Taking the movable collection equipment as a collection vehicle, the wheel pair sensor is used for detecting whether the wheels of the collection vehicle are in a specified area, and the wheel pair sensor is used for monitoring whether the collection vehicle stays below the opening and closing door of the storage tank, so that waste residues can accurately fall into the collection space of the collection vehicle. The traveling guide line guides the collection vehicle to travel and facilitates the collection vehicle to stay to the position for optimally collecting waste residues, and when the collection vehicle is running on the guide rail, the traveling position and the stay position of the collection vehicle are easier to control through the traveling guide rail. The movement track, the stay direction and the position of the collection vehicle are limited by the driving guide line and/or the driving guide rail, and the wheel pair sensor can effectively detect whether the collection vehicle is at the optimal collection position or not so as to send out an adjustment signal in time.
Further, the return conveying device comprises a high-level conveying device, a low-level conveying device and a vertical conveying device, the storage tank is arranged between the high-level conveying device and the low-level conveying device, an opening of the storage tank and waste residues form an inclined plane between the transition high-level conveying device and the low-level conveying device when the space is filled, and the vertical conveying device is used for receiving the waste residues on the low-level conveying device and conveying the waste residues to the high-level conveying device.
Taking the mobile collecting device as a collecting vehicle for illustration, in order to give the collecting vehicle a space for parking and collecting, the material storage tank and the opening and closing door need to be arranged at a higher position, and at least a longitudinal and transverse parking space needs to be provided for the collecting vehicle. In order to match the storage tank with the collection vehicle, two levels of space need to be provided in the vertical direction, and at this time, if the conveying device is arranged in the same level, the space of the other level is obviously wasted, and the two levels of space cannot be fully utilized. The conveying device is arranged to be a high-position, low-position and vertical conveying device, on one hand, the opening of the storage tank is convenient to set to form a transition inclined plane, so that the mechanism of the returning conveying device is simplified, and the conveying device is only required to be supported at different heights in different areas. If the conveying devices are arranged at the same height, more complex structures are needed to realize the conveying control of the waste residues. On the other hand, the high-position, low-position and vertical conveying devices are arranged to be distributed in at least two layers, so that the residual space is fully utilized. Moreover, the space on the return conveying device is increased, so that more waste residues can be borne and circulated and returned, and when the waste residues are accumulated in one area of the return conveying device and cannot be filled into the storage tank in real time, the waste residues produced later can be accumulated in the other area of the return conveying device, so that the continuous accumulation in one place is avoided. The bearing space of the return transmission device can be enlarged by using the high-level, low-level and vertical transmission device, and the bearing capacity is improved. One end of the vertical conveying device is connected to the lower part of the lower conveying device, and the other end of the vertical conveying device is arranged above the upper conveying device. The storage tank is arranged between the high-level conveying device and the low-level conveying device, so that natural transition waste residue trend selection can be formed, namely when the storage tank is not fully filled, waste residue is automatically filled along with conveying, when the storage tank is fully filled, the filling surface forms a transition plane to enable waste residue which cannot be filled to enter the low-level conveying device, and further transmission is continued until the next time when the storage tank is not fully filled.
Further, the reservoir opening is received under the high-level conveyor, and the low-level conveyor is received under the reservoir opening. Furthermore, baffles are formed above the conveying device and the storage tank and on two sides, and the baffles are equivalent to a closed channel. When the storage tank is fully filled, the opening of the storage tank is connected to the lower part of the high-level conveying device, the storage tank can be naturally received and transited, and the storage tank is limited by the baffle plate, so that waste residues can smoothly pass through the upper part of the storage tank and enter the upper part of the low-level conveying device.
Further, the high-level conveying device and the low-level conveying device are flat scrapers, and the vertical conveying device is a vertical scraper. The flight carries a greater weight than other conveying structures. The vertical scraping plate can well transport the low-position materials to the high position, so that the materials can conveniently enter the high-position conveying device again, and the circulating transmission is realized.
Further, an opening and closing door matched with the opening is arranged on the opening of the storage tank. The opening and closing door seals the opening of the storage tank and forms a smooth inclined plane at the opening when the storage tank has no filling space, and the opening and closing door keeps an open state when the storage tank stores the filling space, so that the opening of the storage tank is opened and the passing waste residues are received. The setting of the opening and closing door is more beneficial to the smooth sliding of the waste residue on the high-order conveying device to the low-order conveying device when the waste residue passes through the filled complete storage tank. Further, the opening and closing door is a hydraulic opening and closing door which is controlled to be opened and closed.
Further, with hold the material pond setting in the passback conveyer outside, the system still includes push structure, push structure is used for pushing away the waste residue on the passback conveyer and gets into and hold the material pond when holding the material pond empty.
Through the waste residue processing apparatus in this application, waste residue need not concentrate on a certain place and piles up, and whole conveyer's upper surface is equivalent to a plurality of positions of stacking, make full use of horizontal space. More importantly, the automatic circulation flow and treatment of the waste residues can be realized through the cooperation of the return conveying device and the storage tank, manual monitoring is not needed, the pipeline and the baffle are conveniently arranged on the whole system, a fully-closed automatic treatment system is formed, and the waste residues are only exposed when the waste residues are released after the collecting vehicle is in place. Not only does not need manual monitoring and vacates the position of piling up the waste residue in time, but also is convenient for forming a closed structure to prevent the influence of harmful gas in the waste residue on human body. Still through setting up ejection of compact pipeline, locating sleeve structure and collection car cooperation, ensured down the awl mouth unloading area through the locating sleeve to promote the accurate alignment of unloading and collection car, avoid the unrestrained of waste residue. The basic control of the process from the waste residue receiving to the collecting vehicle collecting is realized, and the problems that the waste residue is accumulated at one place, remains on the ground surface, cannot be collected in real time and the like in the prior art are solved. The invention also provides a corresponding treatment method and a building, by the treatment method, the defect that waste residues can only be accumulated and manual management is needed in the prior art can be overcome, and the building is convenient to apply to industrial production and realizes the deployment of a waste residue treatment device.
Further, the leaching device is a horizontal rotation leacher. The horizontal rotation leacher comprises a spray header and a centrifugal cylinder, wherein a plurality of storage grids are arranged at the bottom of the centrifugal cylinder, the spray header is arranged above the storage grids, and the storage grids are used for placing nicotine production raw materials mixed by the closed feeding device. The nicotine production raw material falls into the centrifugal barrel of the horizontal rotation leacher from the nicotine production raw material inlet, and the nicotine production raw material is filled in the storage grid in the rotation process of the centrifugal barrel. The spray header is connected with an extraction solvent inlet and sprays the extraction solvent above the storage grid. The waste residue outlet and the extracting solution outlet of the nicotine production raw material are arranged at the bottom of the grid, and the waste residue and the extracting solution containing nicotine of the nicotine production raw material are respectively discharged after the extraction is completed. Further, the horizontal rotation leacher comprises a domestic JP type small and medium sized leacher (18 grids, a screen false bottom and a back opening discharging type), a British Ross Tang Jinchu machine (18 or 20 grids, a front opening discharging type with a false bottom), a Germany ' cartausel ' type leacher (16 or 18 grids fixed grid bottom), a Germany ' CKET type (double-layer 16 or 18 grids fixed grid bottom) and a American FRESH leacher (fixed basket bucket horizontal rotation type). Compared with the prior art, the extraction machine is not used for extracting the nicotine in the nicotine production raw material, and the extraction machine is used for extracting the nicotine, but a horizontal rotation leacher is used for extracting the nicotine. The horizontal rotation leacher can hold more nicotine production raw materials, and in the rotation process of the centrifugal barrel, the nicotine production raw materials and the extraction solvent sprayed on the horizontal rotation leacher can be uniformly distributed, and the extraction rate is higher. And in the rotation process of the centrifugal cylinder, the extraction solvent is continuously sprayed out and falls into the centrifugal cylinder for extraction, and the extraction process is not interrupted, so that certain extraction efficiency is ensured.
Further, the extraction device is an extraction tank, the concentration device is a concentration tank, the back extraction device is a back extraction column, and the rectification device is a rectification column. The extraction tank, the concentration tank, the back extraction column and the rectifying tower are common equipment in the prior art. After the extracting solution containing nicotine is obtained, the extracting solution is pumped into a continuous extracting tank which stores sulfuric acid with a certain concentration for extraction, the nicotine is dissolved in sulfuric acid water, and an extracting solvent (such as No. 6 solvent oil) in the extracting solution containing nicotine is separated in the extracting process and flows into a liquid storage tank. Stopping extracting when the sulfuric acid water reaches a certain pH value to obtain the nicotine sulfate. Further, the nicotine sulfate is pumped into a concentration tank for concentration, and concentrated sulfuric acid research is obtained. After the concentrated nicotine sulfate is obtained, the concentrated nicotine sulfate is pumped into a back extraction column for back extraction (the back extraction solvent can be selected as No. 6 solvent oil) to obtain an extracting solution containing high concentration nicotine. And (3) feeding the high-concentration nicotine-containing extract into a rectifying tower for rectification to obtain finished nicotine. Further, the extractive solution containing high concentration nicotine can be concentrated before the rectifying tower.
Further, the closed material conveying mechanism comprises a scraping plate, a packing auger and/or a pipeline, wherein a baffle is arranged on the periphery of the scraping plate.
Compared with the prior art, the invention has the beneficial effects that: the nicotine production system provided by the invention can correspond to the main process of nicotine industrial production, and is convenient for industrial production of nicotine. More importantly, extraction device, enrichment facility, back extraction device, rectifying device are the closed processing equipment of non-exposure, and on this basis, this application is further through sealed feed arrangement, relative confined leaching device (only through nicotine production raw materials entry, extraction solvent entry, nicotine production raw materials waste residue export, contain the nicotine extract export and provide the business turn over passageway), sealed fortune material mechanism perfect whole production process's relative closure, avoid including the alkalization process therein, waste gas, the smoke and dust pollution workshop environment that leaching process produced, provide a relative confined nicotine safety production system, be convenient for realize closed, automatic production process, the security is high. The invention is greatly improved in the feeding and waste residue discharging processes, is convenient for improving the production environment condition and promotes the automatic production. If the closed feeding device is provided with a first conveying mechanism, a second conveying mechanism and fermentation equipment, the conveying environments are relatively closed, so that the processes before and during fermentation are kept in relatively closed environments, dust and waste gas are effectively prevented from scattering in the production process, a clean and friendly workshop environment is kept, and health problems to workshop workers are avoided. And as a waste residue treatment device, through the waste residue treatment device in the application, waste residues do not need to be concentrated in a certain place to be piled up, and the upper surface of the conveying device corresponds to a plurality of piling positions, so that the transverse space is fully utilized. The automatic circulation flow and treatment of the waste residues can be realized through the cooperation of the return conveying device and the storage tank, manual monitoring is not needed, the pipeline and the baffle plate are conveniently arranged on the whole system, a fully-closed automatic treatment system is formed, and the waste residues are only exposed when the waste residues are released after the collecting vehicle is in place.
Drawings
FIG. 1 is a schematic diagram of a nicotine production system of the present invention.
FIG. 2 is a schematic view of a closed feeding device according to the present invention.
Fig. 3 is a schematic view of a partial structure of a closed conveyor belt mechanism in a closed feeding device according to the present invention.
Fig. 4 is a schematic view of saddle wheel structure in the closed feeding device of the invention.
FIG. 5 is a schematic diagram showing the constitution of the waste residue treating apparatus of the present invention.
FIG. 6 is a schematic diagram (I) of the cooperation between a storage tank and a collection vehicle in the waste residue treatment apparatus according to the present invention.
FIG. 7 is a schematic diagram showing the cooperation between a storage tank and a collection truck in the waste residue treatment apparatus according to the present invention.
FIG. 8 is a schematic view showing the driving direction of the waste residue treating apparatus of the present invention.
Description of the drawings: the closed feed system 100, the first conveyor 101, the first housing 1011, the first screw blade 1012, the first feed inlet 1013, the first discharge outlet 1014, the second conveyor 102, the second housing 1021, the first flight 1022, the second feed inlet 1023, the second discharge outlet 1024, the drain hole 1025, the fermentation device 103, the fermentation chamber 1031, the fermentation inlet 1032, the negative pressure exhaust 1033, the fermentation outlet 1034, the stirring device 104, the stirring outer housing 1041, the stirring blade 1042, the stirring inlet 1043, the stirring outlet 1044, the stirring tank 1045, the discharging passage 1046, the closed conveyor 105, the third housing 1051, the third conveyor 1052 the third feed port 1053, the third discharge port 1054, the first synchronizing wheel 1055, the second synchronizing wheel 1056, the third synchronizing wheel 1057, the arc-shaped hole 1058, the outlet hole 1059, the negative pressure device 10510, the collection and maintenance device 106, the collection chamber 1061, the maintenance door 1062, the fourth conveying mechanism 107, the fourth housing 1071, the fourth spiral vane 1072, the fourth feed port 1073, the fourth discharge port 1074, the return conveying device 1, the storage tank 2, the opening and closing door 3, the high-order conveying device 4, the low-order conveying device 5, the vertical conveying device 6, the discharge pipeline 7, the upper cone opening 71, the lower cone opening 72, the positioning sleeve 8, the receiving hopper 9, the lifting device 10, the pulley 11, and the collection vehicle stay chamber 12.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the invention. For better illustration of the following embodiments, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the actual product dimensions; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Example 1
A nicotine production system, as shown in figure 1, comprises a feeding device, a leaching device, an extraction device, a concentration device, a back extraction device, a rectifying device and a material conveying mechanism among the devices which are sequentially distributed from upstream to downstream, wherein the feeding device is used for mixing nicotine production raw materials required by the downstream leaching device, the leaching device comprises a leaching cavity, a nicotine production raw material inlet, an extraction solvent inlet, a nicotine production raw material waste residue outlet and a nicotine-containing extract outlet which are arranged on the leaching cavity, nicotine production raw material waste residues and nicotine-containing extract produced after interaction of nicotine production raw materials and extraction solvent are respectively discharged through the nicotine production raw material waste residue outlet and the nicotine-containing extract outlet, and nicotine-containing extract is processed by the downstream extraction device, the concentration device, the back extraction device and the rectifying device to produce nicotine finished products.
As shown in fig. 2 to 4, regarding the closed feeding device 100, the closed feeding device comprises a first conveying mechanism 101, a second conveying mechanism 102 and a fermentation device 103, wherein the first conveying mechanism 101 comprises a closed first shell 1011 and a first spiral blade 1012 which is arranged in the first shell 1011 and is driven to spirally convey materials, and a first feeding port 1013 and a first discharging port 1014 are arranged on the first shell 1011; the second conveying mechanism 102 includes a closed second casing 1021, and a plurality of first scrapers 1022 disposed in the second casing 1021 and driven to move and convey materials, where a second feed port 1023 and a second discharge port 1024 are disposed on the second casing 1021; specifically, in this embodiment, the first conveying mechanism 101 is an auger conveyor, and the second conveying mechanism 102 is a scraper conveyor; the fermentation device 103 comprises a fermentation cavity 1031, and a fermentation inlet 1032 and a fermentation outlet 1034 are arranged on the fermentation cavity 1031; the second inlet 1023 is sealingly received under the first outlet 1014, the fermentation inlet 1032 is sealingly received under the second outlet 1024, and a nicotine production raw material inlet (not shown) of the leaching device is received downstream of the fermentation outlet 1034.
In combination with the fact that the fermentation apparatus 103 in the prior art generally has a higher height, the second conveying mechanism 102 in this embodiment is disposed obliquely, the second inlet 1023 is disposed on a lower side, and the second outlet 1024 is disposed on a higher side. Meanwhile, since the first conveying mechanism 101 also involves water transfer, in order to avoid the water from moving in the opposite direction to the transfer direction, the present embodiment further sets the first conveying mechanism 101 to be inclined, and the first outlet 1014 is lower than the first inlet 1013. In this embodiment, the angle between the inclined first conveying mechanism 101 and the horizontal plane is 5-15 °.
In order to facilitate the observation of the inside of the closed feeding device, the embodiment is further provided with a first housing 1011 and a second housing 1021 which are transparent housings; in order to timely remove the waste gas generated in the fermentation process, a negative pressure exhaust mechanism 1033 communicated with the outside is further arranged at the upper part of the fermentation equipment 103.
Although the spiral blade is utilized to achieve a certain stirring and mixing effect, the possible mixing effect is not obvious, and for this reason, in this embodiment, a stirring device 104 is further disposed between the first conveying mechanism 101 and the second conveying mechanism 102, so as to fully mix materials, and facilitate the subsequent fermentation process. Specifically, the stirring apparatus 104 includes a hollow stirring outer housing 1041, and a stirring vane 1042 disposed in the stirring outer housing 1041, where a stirring inlet 1043 and a stirring outlet 1044 are disposed on the stirring outer housing 1041; the stirring inlet 1043 is hermetically received under the first discharge port 1014, the second inlet 1023 is hermetically received under the stirring outlet 1046, and the fermentation inlet 1032 is hermetically received under the second discharge port 1024. If the intermittent stirring manner is adopted, that is, the manner of entering the stirring process and entering the second conveying mechanism 102 after the stirring is completed, the production efficiency is reduced, and in order not to reduce the production efficiency, the stirring manner is realized by arranging the stirring tank 1045 and the stirring blade 1042 on the upper portion of the stirring device 104 and stirring while discharging, so that the stirring device has the advantages of uniform mixing and production efficiency improvement. Specifically, in this embodiment, a stirring tank 1045 with an upward opening is disposed at the top of the stirring apparatus 104, stirring blades 1042 are disposed in the stirring tank 1045, a discharging channel 1046 is disposed between the edge of the opening of the stirring tank 1045 and the inner wall of the stirring outer casing 1041, and materials reach a stirring outlet 1044 through a stirring inlet 1043, the stirring tank 1045 and the discharging channel 1046. The height of the side wall of the stirring tank 1045 is 15-20 cm, and the height of the stirring vane 1042 is 5-15 cm.
In addition to the conventional groove structure with uniform height of the opening edge, the present embodiment can further set the side wall height of one side of the stirring groove 1045 lower than the side wall height of the other side, so as to further improve the stirring efficiency. And in order to facilitate the blanking, the inner wall of the stirring outer shell 1041 may be a cambered surface side wall with a cambered opening facing the inner side.
If the single first conveying mechanism 101 is used for conveying in a long distance in a spiral conveying manner, the first conveying mechanism 101 is heavy in load and consumes more energy, the service life of the first conveying mechanism 101 may be shortened, and the long-distance conveying effect is poor. And the long-distance conveying is completed through belt conveying and the matching of the first conveying mechanism 101, so that the load of a single conveying mechanism is reduced, the conveying effect is promoted, and the structure is more stable. For this purpose, in this embodiment, a closed conveyor belt mechanism 105 is further disposed upstream of the first conveying mechanism 101, where the closed conveyor belt mechanism 105 includes a closed third housing 1051 and a third conveyor belt 1052, the third housing 1051 is provided with a third feed port 1053 and a third discharge port 1054, the third discharge port 1054 is received on the second feed port 1023, and the third conveyor belt 1052 has an arc shape with an upward opening on a cross section perpendicular to the conveying direction, and materials sequentially pass through the third feed port 1053, the conveyor belt and the third discharge port 1054 to reach the second feed port 1023. The closed conveyor belt mechanism 105 can be used for entering powdery and granular raw materials, the first conveying mechanism 101 can be used for entering water, and the two mechanisms are connected to realize the transmission and mixing of the materials. The material inlet of each transmission structure can be designed and selected according to the requirement.
Specifically, the closed conveyor belt mechanism 105 is realized by the following structure: comprising a closed third housing 1051, a third conveyor belt 1052, a first synchronizing wheel 1055, a second synchronizing wheel 1056, a third synchronizing wheel 1057; the two ends of the third housing 1051 are respectively provided with a third feeding hole 1053 and a third discharging hole 1054, the third discharging hole 1054 is supported on the first feeding hole 1013, an arc hole 1058 with an upward arc opening is arranged on the end face of the third housing 1051 near the third feeding hole 1053, an outlet hole 1059 is arranged on the bottom surface near one side of the third discharging hole 1054, and the outlet hole 1059 is closer to the first synchronizing wheel 1055 than the third synchronizing wheel 1057 in the horizontal direction; the first synchronizing wheel 1055 is disposed outside the third housing 1051 at one side of the arc-shaped hole 1058 and the top end is higher than the arc-shaped hole 1058; the second synchronizing wheel 1056 is disposed at one side of the third housing 1051 near the third discharge port 1054, and the second synchronizing wheel 1056 is a saddle wheel; the third synchronizing wheel 1057 is disposed outside the third housing 1051, the bottom end of the third synchronizing wheel 1057 is lower than the third housing 1051, and the third conveyor belt 1052 sequentially passes through the first synchronizing wheel 1055, the arc-shaped hole 1058, the second synchronizing wheel 1056, the outlet hole 1059, the third synchronizing wheel 1057, and the first synchronizing wheel 1055. To reduce wear on the third conveyor belt 1052, the arcuate aperture 1058 and exit aperture 1059 are each provided with a plurality of balls along their edges in this embodiment. For convenience of illustration, the arcuate holes 1058 and the outlet holes 1059 are shown in a square in fig. 2, the arcuate hole structure 1058 can be seen in fig. 3, fig. 3 is a schematic view of the third housing 1051 and the third conveyor 1052 partially cut away, and the second synchronizing wheel 1056 can be seen in fig. 4.
Since the arc-shaped hole 1058 and the outlet hole 1059 need to provide space for the movement of the conveyor belt, a certain gap exists, and in order to avoid the dust and the waste gas from overflowing, in this embodiment, the third housing 1051 is further connected with a negative pressure device 10510 that communicates the inner cavity of the third housing 1051 with the outdoor environment.
Specifically, the embodiment further includes a collection and maintenance device 106, where the collection and maintenance device 106 includes a collection cavity 1061 with an upward opening, a maintenance door 1062 is disposed on one side of the collection cavity 1061, a feed inlet side of the second conveying mechanism 102 is carried in the collection cavity 1061, and a drain hole 1025 is formed at a bottom end of the feed inlet side of the second conveying mechanism 102. In order to avoid the drain hole 1025 from being blocked, a recoil pump (not shown in the figure) for dredging the drain hole 1025 is further provided on the drain hole 1025 side of the second conveying mechanism 102 in this embodiment. In addition to collecting the effluent, separate branches may also be collected and utilized for transportation into the fermentation apparatus 103. For example, a water collecting chamber is arranged at the bottom of the collecting cavity 1061 in this embodiment, and a pumping pipeline is connected to the water collecting chamber, through which the water in the water collecting chamber can be drained to the fermentation apparatus 103.
In addition to the above-mentioned first conveyor mechanism 101 having the closed conveyor mechanism 105 disposed upstream and shortening the transmission distance of the single conveyor mechanism, the present embodiment further shortens the transmission length required for each individual conveyor mechanism by disposing more than one fourth conveyor mechanism 107 upstream of the closed conveyor mechanism 105, and is more suitable for use in various environments and demands. Specifically, more than one fourth conveying mechanism 107 can be disposed upstream of the closed conveying belt mechanism 105 and sequentially sealed and supported, the fourth conveying mechanism 107 includes a closed fourth housing 1071, and a fourth spiral blade 1072 disposed in the fourth housing 1071 and driven to screw materials, and a fourth feed port 1073 and a fourth discharge port 1074 are disposed on the fourth housing 1071; and/or the fourth conveying mechanism 107 comprises a closed fourth shell 1071 and a plurality of fourth scrapers arranged in the shell and driven to move and convey materials, wherein a fourth feed port 1073 and a fourth discharge port 1074 are arranged on the fourth shell 1071; and/or the fourth conveying mechanism 107 comprises a closed fourth shell 1071 and a fourth conveying belt, the fourth shell 1071 is provided with a fourth feeding port 1073 and a fourth discharging port 1074, the shape of the fourth conveying belt on the section perpendicular to the conveying direction is arc-shaped with an upward opening, and materials sequentially pass through the fourth feeding port 1073 and the fourth conveying belt to reach the fourth discharging port 1074. In this embodiment, a fourth conveying mechanism having the same structure as the first conveying mechanism is used before the conveyor belt is closed, so as to further shorten the conveying distance required by each conveying mechanism separately. Specifically, in this embodiment, the first housing 1011, the second housing 1021, the third housing 1051, and the fourth housing 1071 are all rectangular solids.
Regarding the waste residue treatment device, as shown in fig. 5 and 6, the waste residue treatment device comprises a return conveying device 1, a material storage tank 2 and a collection vehicle (not shown in the drawings), wherein the return conveying device 1 receives waste residue above and conveys the waste residue to the material storage tank 2 and/or keeps on the return conveying device 1 for continuous transmission, as shown in fig. 5 and 8, an opening and closing door 3 matched with an opening is arranged at the bottom of the material storage tank 2, the opening and closing door 3 releases the waste residue in the material storage tank 2 after the collection vehicle is positioned under the opening and closing door, the opening and closing door 3 specifically adopts a hydraulic opening and closing door controlled to open and close, and the collection vehicle comprises a vehicle body and a receiving hopper 9 arranged on the vehicle body.
The returning and conveying device comprises a high-level conveying device 4, a low-level conveying device 5 and a vertical conveying device 6, the storage tank 2 is arranged between the high-level conveying device 4 and the low-level conveying device 5, an opening of the storage tank 2 is connected to the lower side of the high-level conveying device 4, the low-level conveying device 5 is connected to the lower side of the storage tank opening 2, the opening of the storage tank 2 and waste residues form an inclined plane between the transition high-level conveying device 4 and the low-level conveying device 5 when the space is filled, and the vertical conveying device 6 is used for receiving waste residues on the low-level conveying device 5 and conveying the waste residues to the high-level conveying device 4. In this embodiment, the high-level conveyor 4 and the low-level conveyor 5 are flat scrapers, the vertical conveyor 6 is a vertical scraper, and the high-level conveyor 4 is higher than the low-level conveyor 5.
As shown in fig. 6 and 7, in this embodiment, a discharging pipeline 7 with an oval cross section is disposed below the storage tank 2, and the discharging pipeline 7 includes an upper cone opening 71 and a lower cone opening 72 connected with the upper cone opening, and waste residues in the storage tank are discharged through the opening and closing door 3, the upper cone opening 71 and the lower cone opening 72 in sequence.
In order to accurately discharge materials and ensure a larger material discharging area, the material discharging pipeline 7 is sleeved with an elastic positioning sleeve 8, the bottom end of the positioning sleeve 8 is lower than the bottom end of the lower cone opening 72, and the opening edge of the material receiving hopper 9 of the collection vehicle is lower than the opening edge of the material receiving hopper.
When the waste residue is released, the lower end of the positioning sleeve 8 is a contraction opening which is close to the middle, and the contraction opening is outwards opened after being stressed, as shown in figures 6 and 7. I.e., is splayed outward upon the release of the slag. Meanwhile, in order to avoid that the distance between the positioning sleeve and the bottom surface of the receiving hopper is unchanged and continuous blanking cannot be performed after waste residues are accumulated at a certain height, a lifting device 10 is arranged on one side, close to the upper conical opening 71, of the positioning sleeve 8, and the lifting device 10 is used for lifting the positioning sleeve 8 upwards to shorten the downward extending length of the positioning sleeve 8 relative to the bottom end of the lower conical opening 72. Specifically, in this embodiment, in order to make the discharging pipeline 7 still attached during the pulling process, a pulley 11 is disposed at the outer side of the fixed jacket 8, and the pulley 11 is located at the connection position between the upper cone opening 71 and the lower cone opening 72.
Besides the cooperation of the discharging pipeline 7 and the positioning sleeve 8 with the receiving hopper 9 of the collecting vehicle, the alignment of the receiving hopper 9 and the waste residue outlet released from the upper part can be promoted at one side of the collecting vehicle, the collecting vehicle stopping chamber 12 is arranged below the storage tank 2, the bottom of the collecting vehicle stopping chamber 12 is provided with a wheel pair sensor, and the bottom surface of the collecting vehicle stopping chamber 12 extends to the outside to form a driving guide line and/or a driving guide rail, so that the collecting vehicle can be guided to stop at the optimal collecting position.
Because the return transmission device 1 has the continuous transmission and automatic feeding processes in the storage tank 2, the automatic accumulation and treatment of waste residues can be realized, and the baffle plates can be formed above and on two sides of the return transmission device 1 and the storage tank 2 at the moment to form a closed channel, so that the waste residues are prevented from being exposed, and the adverse effects of harmful gases and the like in the waste residues are reduced.
Meanwhile, in order to facilitate automatic detection of waste residues and reception of the waste residues in the idle area, the embodiment further comprises a waste residue entering detector and a transmission speed controller of the return transmission device, wherein the waste residue entering detector detects whether the waste residues are about to fall into the return transmission device, a plurality of gravity sensors are distributed on the return transmission device, and the transmission speed controller controls the transmission speed of the return transmission device according to signals of the gravity sensors and the waste residues entering detector so that the surface idle area is matched with the waste residues to be received.
Specifically, besides the above-mentioned material storage tank 2 being used as a part of the returning and conveying device 1, the system can be independent of the returning and conveying device 1, for example, the material storage tank 2 is arranged below the returning and conveying device 1, and the system further comprises a pushing structure for pushing the waste residues on the returning and conveying device into the material storage tank when the material storage tank 1 is empty.
The implementation principle is as follows: as shown in fig. 8, the waste residue falls onto the high-level conveying device 4 after being produced, the high-level conveying device 4 conveys the waste residue onto the storage tank 2, and if the storage tank 2 is in an unfilled state at this time, the waste residue enters the storage tank 2 and waits for the collecting vehicle to be in place; if the storage tank 2 is in an unfilled state at this time, waste residues enter and are filled to the full state, the rest unfilled waste residues are transited to the low-level conveying device 5 under the action of an inclined plane, and when the storage tank 2 has a filling space next time, the waste residues enter the storage tank 2 through the low-level conveying device, the vertical conveying device 6 and the high-level conveying device 4; if the waste residue reaches the storage tank 2, the storage tank 2 is completely filled, and the waste residue enters the low-level conveying device, and the waste residue is filled into the storage tank 2 again through the vertical conveying device 6 and the high-level conveying device 4 when the waste residue arrives at the next time. For ease of illustration, straight lines are substituted for planar conveying structures in fig. 5 and 8. When the collecting vehicle is in place, the opening and closing door 3 can be opened to release waste residues. The waste residue enters a receiving hopper 9 of the collecting vehicle through a discharging pipeline 7 and a positioning sleeve 8 shown in figures 6 and 7.
In the above process, the return conveyor 1 is ready to receive the produced fresh waste at any time and to drive the supply control area to the fall of the fresh waste. I.e. the reception of the waste residue and the filling of the waste residue can be performed simultaneously.
Fig. 8 schematically shows the hierarchical structure of the return conveyor 1 and the collection vehicle residence chamber 12, the upper conveyor 4 and the lower conveyor 5 being able to be located at the same level F1 when the storage tank 2 occupies little space in the longitudinal direction. The collection vehicle residence chamber 12 is located at a level F2. When the material storage tank 2 longitudinally occupies a larger space, the high-order conveying device 4 and the low-order conveying device 5 can also be positioned on different layers, for example, the high-order conveying device 4 is positioned on the F1 layer, the low-order conveying device 5 is positioned on the F2 layer, and the vertical conveying device penetrates through the F1 layer and the F2 layer.
Specifically, the leaching device in this embodiment is a horizontal rotation leacher. The horizontal rotation leacher comprises a spray header and a centrifugal cylinder, wherein a plurality of storage grids are arranged at the bottom of the centrifugal cylinder, the spray header is arranged above the storage grids, and the storage grids are used for placing nicotine production raw materials mixed by the closed feeding device. The nicotine production raw material falls into the centrifugal barrel of the horizontal rotation leacher from the nicotine production raw material inlet, and the nicotine production raw material is filled in the storage grid in the rotation process of the centrifugal barrel. The spray header is connected with an extraction solvent inlet and sprays the extraction solvent above the storage grid. The waste residue outlet and the extracting solution outlet of the nicotine production raw material are arranged at the bottom of the grid, and the waste residue and the extracting solution containing nicotine of the nicotine production raw material are respectively discharged after the extraction is completed. Further, the horizontal rotation leacher comprises a domestic JP type small and medium sized leacher (18 grids, a screen false bottom and a back opening discharging type), a British Ross Tang Jinchu machine (18 or 20 grids, a front opening discharging type with a false bottom), a Germany ' cartausel ' type leacher (16 or 18 grids fixed grid bottom), a Germany ' CKET type (double-layer 16 or 18 grids fixed grid bottom) and a American FRESH leacher (fixed basket bucket horizontal rotation type).
The extraction device is an extraction tank, the concentration device is a concentration tank, the back extraction device is a back extraction column, and the rectification device is a rectification column. The extraction tank, the concentration tank, the back extraction column and the rectifying tower are common equipment in the prior art. After the nicotine-containing extract is obtained, the nicotine-containing extract is pumped into a continuous extraction tank storing 10% sulfuric acid for extraction, the nicotine is dissolved in sulfuric acid water, and an extraction solvent (such as No. 6 solvent oil) in the nicotine-containing extract is separated in the extraction process and flows into a liquid storage tank. Stopping extracting when the sulfuric acid water reaches a certain pH value to obtain the nicotine sulfate. Further, the nicotine sulfate is pumped into a concentration tank for concentration, and concentrated sulfuric acid research is obtained. After the concentrated nicotine sulfate is obtained, the concentrated nicotine sulfate is pumped into a back extraction column for back extraction (the back extraction solvent can be selected as No. 6 solvent oil) to obtain an extracting solution containing high concentration nicotine. And (3) feeding the high-concentration nicotine-containing extract into a rectifying tower for rectification to obtain finished nicotine. Further, the extractive solution containing high concentration nicotine can be concentrated before the rectifying tower.
The closed material conveying mechanism comprises a scraping plate, an auger and/or a pipeline, wherein a baffle plate is arranged on the periphery of the scraping plate, and the auger and/or the pipeline are provided with corresponding inlets and outlets.
Example 2
The embodiment discloses an automatic treatment method for nicotine production waste residues, which is carried out by adopting a waste residue treatment device and comprises the following steps:
A1, a return conveying device 1 receives waste residues and drives the waste residues;
a2, when the transmission passes through the material storage tank 2, if the material storage tank 2 is not completely filled, filling waste residues into the material storage tank 2; if the material storage tank 2 is completely filled, continuously transmitting the residual unfilled waste residues, receiving newly generated waste residues, and filling the newly generated waste residues after passing through the unfilled material storage tank 2;
a3, the collection vehicle receives the full signal of the material storage tank 2 and moves to the lower part of the material storage tank 2 to collect the released waste residues.
Example 3
The embodiment discloses a building, which is provided with the waste residue treatment device. The waste residue treatment device is arranged in a building, and the arrangement of the components of the automatic treatment system is facilitated through the multi-layer structure of the building. And is convenient for independence and automation.
Specifically, including the bottom building and set up in the multilayer device installation building of bottom building top, be equipped with in the bottom building and collect car stay room 12, all be equipped with the conveyer arrangement space of transversely extending in the multilayer device installation building, and still be equipped with the conveyer installation space of longitudinal extension between the adjacent device installation building, still be equipped with the transition layer building between bottom building and the adjacent device installation building, hold material pond 2 and install in the transition layer building, and collect car stay room 12 is located and hold material pond 2 below. And the collection vehicle parking chamber 12 in the bottom building is provided with a collection vehicle driving door, and the difference between the distance between two side walls of the collection vehicle driving door and the width of the collection vehicle is 0.5-0.8 m.
It should be understood that the foregoing examples of the present invention are merely illustrative of the present invention and are not intended to limit the present invention to the specific embodiments thereof. Any modification, equivalent replacement, improvement, etc. that comes within the spirit and principle of the claims of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. The nicotine production system is characterized by comprising a closed feeding device, a leaching device, an extraction device, a concentration device, a back extraction device, a rectifying device and a closed material conveying mechanism among the devices which are sequentially distributed from upstream to downstream, wherein the closed feeding device is used for mixing nicotine production raw materials required by the downstream leaching device, the leaching device comprises a leaching cavity, a nicotine production raw material inlet, an extraction solvent inlet, a nicotine production raw material waste residue outlet and a nicotine-containing extract outlet which are arranged on the leaching cavity, nicotine production raw material waste residues and nicotine-containing extract which are generated after interaction of nicotine production raw materials and extraction solvents are respectively discharged through the nicotine production raw material waste residue outlet and the nicotine-containing extract outlet, and nicotine-containing extract is processed by the downstream extraction device, the concentration device, the back extraction device and the rectifying device to produce nicotine finished products;
The closed feeding device comprises a first conveying mechanism, a second conveying mechanism and fermentation equipment, wherein the first conveying mechanism comprises a closed first shell and a helical blade which is arranged in the first shell and driven to helically convey materials, and a first feeding hole and a first discharging hole are formed in the first shell; the second conveying mechanism comprises a closed second shell and a plurality of scraping plates which are arranged in the second shell and driven to move and convey materials, and a second feeding hole and a second discharging hole are formed in the second shell; the fermentation equipment comprises a fermentation cavity, wherein a fermentation inlet and a fermentation outlet are arranged on the fermentation cavity; the second feeding port is hermetically connected under the first discharging port, the fermentation inlet is hermetically connected under the second discharging port, and a nicotine production raw material inlet of the leaching device is connected at the downstream of the fermentation outlet;
the closed conveying belt mechanism comprises a closed third shell and a third conveying belt, the third shell is provided with a third feeding hole and a third discharging hole, the third discharging hole is connected to the second feeding hole, the shape of the third conveying belt on the section perpendicular to the conveying direction is an arc with an upward opening, and materials sequentially pass through the third feeding hole, the third conveying belt and the third discharging hole to reach the second feeding hole;
The closed conveyor belt mechanism comprises a closed third shell, a third conveyor belt, a first synchronous wheel, a second synchronous wheel and a third synchronous wheel; the two ends of the third shell are respectively provided with a third feeding hole and a third discharging hole, the third discharging hole is connected to the first feeding hole, an arc-shaped hole with an upward arc-shaped opening is arranged on the end face of one end of the third shell, which is close to the third feeding hole, and an outlet hole is arranged on the bottom surface, which is close to one side of the third discharging hole; the first synchronous wheel is arranged outside the third shell, at one side of the arc-shaped hole and the top end of the first synchronous wheel is higher than the arc-shaped hole; the second synchronous wheel is arranged at one side of the third shell close to the third discharge hole and is a saddle wheel; the third synchronizing wheel is arranged outside the third shell, the bottom end of the third synchronizing wheel is lower than the third shell, and the third conveyor belt sequentially passes through the first synchronizing wheel, the arc-shaped hole, the second synchronizing wheel, the outlet hole, the third synchronizing wheel and the first synchronizing wheel.
2. The nicotine production system of claim 1, further comprising a stirring device disposed between the first and second transport mechanisms, the stirring device comprising an internally hollow stirring outer shell, a stirring blade disposed within the stirring outer shell, the stirring outer shell having a stirring inlet and a stirring outlet disposed thereon; the stirring material inlet is hermetically connected under the first discharge hole, the second feeding hole is hermetically connected under the stirring material outlet, and the fermentation inlet is hermetically connected under the second discharge hole; the stirring device is characterized in that the top of the stirring device is provided with a stirring tank with an upward opening, stirring blades are arranged in the stirring tank, a discharging channel is arranged between the edge of the opening of the stirring tank and the inner wall of the stirring outer shell, and materials reach a stirring outlet through a stirring inlet, the stirring tank and the discharging channel; the height of one side wall of the stirring tank is lower than that of the other side wall of the stirring tank; the stirring equipment is at least provided with an arc-shaped opening facing the inner side of the arc-shaped side wall on the side with low side wall height of the stirring tank.
3. The nicotine production system of claim 1, further comprising a collection maintenance device, the collection maintenance device comprising a collection chamber, a maintenance door being provided on one side of the collection chamber, the second conveyor feed port side being carried within the collection chamber, and a drain hole being provided at a bottom end of the second conveyor feed port side; and a recoil pump for dredging the drain hole is arranged on the drain hole side of the second conveying mechanism.
4. The nicotine production system of claim 1, wherein the first delivery mechanism is disposed at an incline, the first outlet end being lower than the first inlet end; when the first conveying mechanism is obliquely arranged, the included angle between the first conveying mechanism and the horizontal plane is 5-15 degrees.
5. The nicotine production system of claim 1, wherein a waste residue treatment device is received downstream of the waste residue outlet of the nicotine production raw material, the waste residue treatment device comprises a return conveying device, a material storage tank and a movable collection device, the return conveying device receives waste residues and conveys the waste residues into the material storage tank and/or retains the waste residues on the return conveying device after passing through the material storage tank, an opening and closing door is arranged at the bottom of the material storage tank, and the opening and closing door releases the waste residues in the material storage tank after the movable collection device is positioned under the opening and closing door.
6. The nicotine production system of claim 5, wherein a discharge pipeline is arranged below the storage tank, the discharge pipeline comprises an upper cone opening and a lower cone opening connected with the upper cone opening, and waste residues in the storage tank are discharged through the opening and closing door, the upper cone opening and the lower cone opening in sequence.
7. The nicotine production system of claim 5, wherein the return conveyor comprises a high conveyor, a low conveyor, and a vertical conveyor, wherein the reservoir is disposed between the high conveyor and the low conveyor, wherein the reservoir and the waste residue together form an incline between the high conveyor and the low conveyor when the space is filled, and wherein the vertical conveyor is configured to receive the waste residue on the low conveyor and to convey the waste residue to the high conveyor.
8. A nicotine production system according to any one of claims 1-7, characterized in that the leaching device is a counter-rotating leacher.
9. The nicotine production system of any one of claims 1-7, wherein the extraction device is an extraction tank, the concentration device is a concentration tank, the back-extraction device is a back-extraction column, and the rectification device is a rectification column.
10. A nicotine production system according to any one of claims 1-7, characterized in that the closed material handling mechanism comprises a scraper conveyor, auger conveyor and/or conveyor pipe with peripherally arranged baffles.
CN202111521004.0A 2021-12-13 2021-12-13 Nicotine production system Active CN114210094B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publication number Priority date Publication date Assignee Title
CN1065266A (en) * 1992-05-14 1992-10-14 蔡昌锡 A kind of from tobacco the method for extraction nicotine
CN105566288B (en) * 2014-10-14 2017-12-12 北京本草通汇科技中心 A kind of industrialized process for preparing of high purity nicotine
CN104725351B (en) * 2015-02-15 2017-07-28 洛阳市甘霖生物技术有限公司 A kind of method that high-purity nicotine is extracted from waste tobacco
CN106820247B (en) * 2017-03-01 2018-03-27 昆明旭邦机械有限公司 A kind of offal microwave expansion system and method for increasing fragrance
CN111978290A (en) * 2020-08-24 2020-11-24 云南农业职业技术学院 Method for extracting high-purity nicotine from tobacco waste
CN113457325B (en) * 2021-07-09 2022-04-01 湖北和诺生物工程股份有限公司 Processing mechanism for effectively controlling inclusion in nicotine leaching substance steam
CN113321009B (en) * 2021-07-09 2021-12-17 湖北和诺生物工程股份有限公司 Automatic treatment system and method for nicotine production waste residues

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