CN114203336B - HJT solar cell main fine grid general silver paste containing graphene and preparation method thereof - Google Patents
HJT solar cell main fine grid general silver paste containing graphene and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种含有石墨烯的HJT太阳能电池主细栅通用银浆,按照质量百分比,由以下组分制备而成:微米级片状银粉15‑19%、亚微米级球形银粉68‑72%、纳米级球形银粉3‑7%、填料0.12‑0.16%、树脂2‑4%、改性剂0.1‑0.2%、溶剂3‑5%、偶联剂0.1‑0.2%、分散剂0.1‑0.2%、固化剂0.1‑0.2%、促进剂0.1‑0.2%、润湿剂0.08‑0.16%。本发明不仅能够实现主、细栅一步印刷,而且能降低总体的电阻率,提升附着力,使得浆料的分散性、触变性和耐候性更好。The present invention provides a universal silver paste for main and fine grids of HJT solar cells containing graphene, which is prepared from the following components by mass percentage: 15-19% of micron-grade flaky silver powder, 68-72% of submicron-grade spherical silver powder, 3-7% of nano-grade spherical silver powder, 0.12-0.16% of filler, 2-4% of resin, 0.1-0.2% of modifier, 3-5% of solvent, 0.1-0.2% of coupling agent, 0.1-0.2% of dispersant, 0.1-0.2% of curing agent, 0.1-0.2% of accelerator, and 0.08-0.16% of wetting agent. The present invention can not only realize one-step printing of main and fine grids, but also reduce the overall resistivity, improve adhesion, and make the dispersibility, thixotropy and weather resistance of the slurry better.
Description
技术领域Technical Field
本发明涉及太阳能电池金属化技术领域,尤其涉及一种含有石墨烯的HJT太阳能电池主细栅通用银浆及其制备方法。The invention relates to the technical field of solar cell metallization, and in particular to a universal silver paste for main and fine grids of HJT solar cells containing graphene and a preparation method thereof.
背景技术Background technique
随着光伏电池技术不断进步,2021年将开启P型向N型迭代的趋势,迈向更高效率台阶,以TOPCon(Tunnel Oxide Passivating Contacts)隧穿氧化层钝化接触电池、HJT(Heterojunction with Intrinsic Thinfilm)异质结电池为代表的N型技术路线陆续取得突破,产业化进程有望提速。而HJT相较TOPCon,拥有接触电阻和钝化效果更好,更适合薄片化,光电转换效率更高,能够适应下一代叠层电池的要求等优势。目前HJT电池的电极主要采用丝网印刷工艺,使用低温固化导电银浆,其中用于细栅印刷的低温银浆需要有更低的体电阻和接触电阻,高的附着力、高宽比和优异的耐候性,以及出色的印刷性;而用于主栅印刷的低温银浆需要有良好的导电性、印刷性以及出色的拉力。With the continuous advancement of photovoltaic cell technology, the trend of iteration from P-type to N-type will begin in 2021, moving towards a higher efficiency level. N-type technology routes represented by TOPCon (Tunnel Oxide Passivating Contacts) tunnel oxide passivation contact cells and HJT (Heterojunction with Intrinsic Thinfilm) heterojunction cells have made breakthroughs one after another, and the industrialization process is expected to accelerate. Compared with TOPCon, HJT has better contact resistance and passivation effects, is more suitable for thin film, has higher photoelectric conversion efficiency, and can meet the requirements of the next generation of stacked cells. At present, the electrodes of HJT batteries mainly adopt the screen printing process, using low-temperature curing conductive silver paste. Among them, the low-temperature silver paste used for fine grid printing needs to have lower body resistance and contact resistance, high adhesion, aspect ratio and excellent weather resistance, as well as excellent printability; while the low-temperature silver paste used for main grid printing needs to have good conductivity, printability and excellent tensile strength.
现有技术的缺陷和不足:Defects and shortcomings of the existing technology:
1、主细栅分步印刷,降低了生产效率;采用两种主、细栅浆料印刷,有互相匹配的问题,产线出现异常不便于锁定原因;1. The main and fine grids are printed in steps, which reduces production efficiency. The two main and fine grid slurries are used for printing, which has matching problems. It is difficult to identify the cause of abnormalities in the production line.
2、主栅要求出色的拉力,就需要适当提高树脂的比例,这样会增加电阻率;2. If the main grid requires excellent pulling force, the proportion of resin needs to be appropriately increased, which will increase the resistivity;
3、细栅使用的纳米球粉的大小、比表面积和偶联剂、分散剂不合适,导致接触电阻和附着力较差,且分散不均匀,浆料的粘度较大,降低了树脂的固化反应活性;3. The size, specific surface area, coupling agent and dispersant of the nano-sphere powder used in the fine grid are not suitable, resulting in poor contact resistance and adhesion, uneven dispersion, high viscosity of the slurry, and reduced curing reaction activity of the resin;
4、为了保证印刷高宽比,所用的触变剂在低温固化时不能挥发,残留在电极内成为杂质,提高了电阻率;4. In order to ensure the printing aspect ratio, the thixotropic agent used cannot volatilize during low-temperature curing, and remains in the electrode as impurities, increasing the resistivity;
5所使用的环氧树脂和固化剂不合适,导致随着时间的延长,水雾、盐雾对栅线与硅片表面接触位置产生腐蚀,接触电阻显著增大,附着力下降,栅线的耐候性较差。5. The epoxy resin and curing agent used are not suitable, resulting in water mist and salt mist corroding the contact position between the gate line and the silicon wafer surface over time, significantly increasing the contact resistance, reducing the adhesion, and the weather resistance of the gate line is poor.
发明内容Summary of the invention
为解决上述问题,本发明公开了一种含有石墨烯的HJT太阳能电池主细栅通用银浆及其制备方法,不仅能够实现主、细栅一步印刷,而且能降低总体的电阻率,提升附着力,使得浆料的分散性、触变性和耐候性更好。To solve the above problems, the present invention discloses a universal silver paste for main and fine grids of HJT solar cells containing graphene and a preparation method thereof, which can not only realize one-step printing of main and fine grids, but also reduce the overall resistivity and improve adhesion, thereby making the slurry have better dispersibility, thixotropy and weather resistance.
具体方案如下:The specific plan is as follows:
一种含有石墨烯的HJT太阳能电池主细栅通用银浆,其特征在于:按照质量百分比,由以下组分制备而成:微米级片状银粉15-19%、亚微米级球形银粉68-72%、纳米级球形银粉3-7%、填料0.12-0.16%、树脂2-4%、改性剂0.1-0.2%、溶剂3-5%、偶联剂0.1-0.2%、分散剂0.1-0.2%、固化剂0.1-0.2%、促进剂0.1-0.2%、润湿剂0.08-0.16%。A universal silver paste for main and fine grids of HJT solar cells containing graphene, characterized in that it is prepared from the following components in percentage by mass: 15-19% micron-grade flaky silver powder, 68-72% submicron-grade spherical silver powder, 3-7% nano-grade spherical silver powder, 0.12-0.16% filler, 2-4% resin, 0.1-0.2% modifier, 3-5% solvent, 0.1-0.2% coupling agent, 0.1-0.2% dispersant, 0.1-0.2% curing agent, 0.1-0.2% accelerator, and 0.08-0.16% wetting agent.
作为本发明的进一步改进,所述微米级片状银粉为D50:1-5μm,所述亚微米级球形银粉为D50:0.2-0.5μm,所述纳米级球形银粉为D50:10-50nm。As a further improvement of the present invention, the micron-level flaky silver powder has a D50 of 1-5 μm, the submicron-level spherical silver powder has a D50 of 0.2-0.5 μm, and the nano-level spherical silver powder has a D50 of 10-50 nm.
作为本发明的进一步改进,所述填料为羟基化石墨烯、羧基化石墨烯中的一种或两种,其中,羧基化石墨烯的片径0.5-5μm,厚度0.8-1.2nm。As a further improvement of the present invention, the filler is one or both of hydroxylated graphene and carboxylated graphene, wherein the sheet diameter of the carboxylated graphene is 0.5-5 μm and the thickness is 0.8-1.2 nm.
作为本发明的进一步改进,所述树脂为双酚A环氧树脂、双酚F环氧树脂、羧基封端聚酯树脂、羧基丙烯酸树脂中的一种或多种。As a further improvement of the present invention, the resin is one or more of bisphenol A epoxy resin, bisphenol F epoxy resin, carboxyl terminated polyester resin, and carboxyl acrylic resin.
作为本发明的进一步改进,所述改性剂为丙烯酸、没食子酸、脱氢枞酸甲酯、脱氢松香酸、油酸、3,3',5,5'-四甲基联苯二酚的一种或多种。As a further improvement of the present invention, the modifier is one or more of acrylic acid, gallic acid, methyl dehydroabietic acid, dehydroabietic acid, oleic acid, and 3,3',5,5'-tetramethylbiphenol.
作为本发明的进一步改进,所述溶剂为丁基卡必醇、丁基卡必醇醋酸酯、松油醇、醇酯十二、柠檬酸三丁酯、二乙二醇丁醚中的一种或多种。As a further improvement of the present invention, the solvent is one or more of butyl carbitol, butyl carbitol acetate, terpineol, alcohol ester dodecanol, tributyl citrate, and diethylene glycol butyl ether.
作为本发明的进一步改进,所述偶联剂为硅烷偶联剂A151,A171,A172中的一种或多种。As a further improvement of the present invention, the coupling agent is one or more of the silane coupling agents A151, A171, and A172.
作为本发明的进一步改进,所述分散剂为辛基苯基聚氧乙烯醚、N-甲基吡咯烷酮、聚乙二醇油酸酯中的一种或多种。As a further improvement of the present invention, the dispersant is one or more of octylphenyl polyoxyethylene ether, N-methyl pyrrolidone, and polyethylene glycol oleate.
作为本发明的进一步改进,所述固化剂为异氰尿酸三缩水甘油酯、β-羟烷基酰胺、丙烯酸改性羟烷基酰胺、油酸改性羟烷基酰胺中的一种或多种。As a further improvement of the present invention, the curing agent is one or more of triglycidyl isocyanurate, β-hydroxyalkylamide, acrylic acid-modified hydroxyalkylamide, and oleic acid-modified hydroxyalkylamide.
作为本发明的进一步改进,所述促进剂为羧酸酯、甲肼、氨基亚胺中的一种或多种。As a further improvement of the present invention, the accelerator is one or more of carboxylic acid ester, methylhydrazine, and aminoimine.
作为本发明的进一步改进,所述润湿剂为2.4.7.9-四甲基-5-癸炔-4.7-二醇、油酰胺丙基二甲胺、三甲基丁烯二醇、油醇聚氧乙烯醚、氟素表面活性剂FC-4430中的一种或多种。As a further improvement of the present invention, the wetting agent is one or more of 2.4.7.9-tetramethyl-5-decyne-4.7-diol, oleamidopropyl dimethylamine, trimethylbutene glycol, oleyl alcohol polyoxyethylene ether, and fluorine surfactant FC-4430.
一种含有石墨烯的HJT太阳能电池主细栅通用银浆的制备方法,其特征在于:具体步骤如下:A method for preparing a universal silver paste for a main fine grid of a HJT solar cell containing graphene, characterized in that the specific steps are as follows:
步骤(1)采用恒温搅拌器,将纳米级球形银粉缓慢沿着烧杯壁缓慢倒入溶剂中,转速设定为600rpm,温度25℃,搅拌时间1小时,然后使用离心机混合,转速1200rpm,温度25℃,时间30min,混合均匀,获得第一混合物;Step (1) using a thermostatic stirrer, slowly pouring the nano-scale spherical silver powder into the solvent along the wall of the beaker, setting the speed to 600 rpm, the temperature to 25° C., and the stirring time to 1 hour, and then using a centrifuge to mix, the speed to 1200 rpm, the temperature to 25° C., the time to mix for 30 minutes, and mixing evenly to obtain a first mixture;
步骤(2)采用恒温搅拌器,转速设定为600rpm,温度设定60℃,加入树脂,并在烧杯底部通入N2气,先将润湿剂、分散剂、偶联剂依次加入烧杯,待搅拌均匀后,缓慢加入填料,搅拌1小时,然后冷却至常温,获得第二混合物;Step (2) uses a thermostatic stirrer with a speed set at 600 rpm and a temperature set at 60°C, adds resin, and introduces N2 gas into the bottom of the beaker. First, add the wetting agent, dispersant, and coupling agent to the beaker in sequence. After stirring evenly, slowly add the filler, stir for 1 hour, and then cool to room temperature to obtain a second mixture.
步骤(3)常温下采用恒温搅拌器在第一混合物中依次缓慢加入第二混合物、改性剂、固化剂、促进剂,转速设定为600rpm,搅拌时间1小时后,使用离心机转速1200rpm,温度25℃,时间30min,混合均匀,获得第三混合物;Step (3) at room temperature, the second mixture, the modifier, the curing agent, and the accelerator are slowly added to the first mixture in sequence using a thermostatic agitator, the speed is set to 600 rpm, and the stirring time is 1 hour. Then, a centrifuge is used at a speed of 1200 rpm, a temperature of 25° C., and a time of 30 minutes to mix evenly to obtain a third mixture;
步骤(4)最后在第三混合物中加入微米级片状银粉和亚微米级球形银粉,使用三辊机混合,设定转速750rpm,第一步,初辊间隙60μm和终辊间隙30μm,混合3遍;第二步,初辊间隙30μm和终辊间隙15μm,混合3遍;第三步,初辊间隙15μm和终辊间隙7μm,混合5遍;第四步,初辊间隙10μm和终辊间隙4μm,混合6遍,使得分散均匀,得到成品银浆。Step (4) Finally, add micron-sized flaky silver powder and submicron-sized spherical silver powder to the third mixture, use a three-roll mill to mix, set the speed to 750 rpm, in the first step, the initial roll gap is 60 μm and the final roll gap is 30 μm, and mix three times; in the second step, the initial roll gap is 30 μm and the final roll gap is 15 μm, and mix three times; in the third step, the initial roll gap is 15 μm and the final roll gap is 7 μm, and mix five times; in the fourth step, the initial roll gap is 10 μm and the final roll gap is 4 μm, and mix six times to ensure uniform dispersion and obtain a finished silver paste.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、羟基化或羧基化石墨烯相比较普通石墨烯,对极性分子有更大的亲和能力,更易于分散于以环氧树脂为主体的载体之中;1. Compared with ordinary graphene, hydroxylated or carboxylated graphene has greater affinity for polar molecules and is easier to disperse in a carrier based on epoxy resin;
2、以石墨烯为核心、复合点状球形纳米银粉及片状银粉,添加合适的分散剂,并采用合适的分散方法,利用石墨烯优异的导电性、导热性和柔性薄片结构,可在整个环氧树脂体系上形成高效的点、线、面接触,构成三维立体导电网络,能够降低体电阻,同时提供较大的拉力;2. With graphene as the core, composite point-shaped spherical nano silver powder and flaky silver powder, add appropriate dispersant, and adopt appropriate dispersion method, take advantage of the excellent electrical conductivity, thermal conductivity and flexible flake structure of graphene, can form efficient point, line and surface contact on the entire epoxy resin system, form a three-dimensional conductive network, can reduce body resistance, and provide greater pulling force;
3、石墨烯有很大的径厚比,少量添加即可提高了银浆的触变性,获得更好的高宽比和转换效率;3. Graphene has a large diameter-to-thickness ratio. A small amount of addition can improve the thixotropy of the silver paste and obtain a better aspect ratio and conversion efficiency.
4、从热学性能来看,石墨烯是目前所知具有最高热导率的材料,作为填料加入可提高环氧树脂的耐热性,环氧树脂固化后交联更致密,石墨烯收缩也更紧凑,耐冷热冲击性更好;4. From the perspective of thermal properties, graphene is the material with the highest thermal conductivity known so far. Adding it as a filler can improve the heat resistance of epoxy resin. After the epoxy resin is cured, the cross-linking becomes denser, and the graphene shrinks more compactly, and has better resistance to cold and hot shocks.
5、由于石墨烯的小尺寸效应和二维片层结构,可改善环氧树脂涂层中的缺陷,使其可在涂层中形成致密的隔绝层,从而提高隔水效果,降低自腐蚀电流密度,提升耐酸、耐盐等防腐性、耐候性;5. Due to the small size effect and two-dimensional sheet structure of graphene, the defects in the epoxy resin coating can be improved, so that it can form a dense insulation layer in the coating, thereby improving the water-proof effect, reducing the self-corrosion current density, and improving the acid resistance, salt resistance and other corrosion resistance and weather resistance;
6、选择合适的分散剂,辛基苯基聚氧乙烯醚、N-甲基吡咯烷酮、聚乙二醇油酸酯,提升分散均匀性;6. Choose appropriate dispersants, such as octylphenyl polyoxyethylene ether, N-methylpyrrolidone, and polyethylene glycol oleate, to improve dispersion uniformity;
7、选择合适的硅烷偶联剂A151,A171,A172,改善石墨烯和环氧树脂之间的接合性和相容性;7. Select appropriate silane coupling agents A151, A171, A172 to improve the bonding and compatibility between graphene and epoxy resin;
8、采用鼓泡和搅拌并用,分散性更好。8. Use bubbling and stirring together for better dispersibility.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐明本发明,应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。The present invention will be further explained below in conjunction with specific implementation modes. It should be understood that the following specific implementation modes are only used to illustrate the present invention and are not used to limit the scope of the present invention.
实施例1Example 1
一种含有石墨烯的HJT太阳能电池主细栅通用银浆,按照质量百分比,由以下组分制备而成:A universal silver paste for main fine grid of HJT solar cell containing graphene is prepared from the following components according to mass percentage:
微米级片状银粉(D50:1μm):15%Micron-sized flake silver powder (D50: 1μm): 15%
亚微米级球形银粉(D50:0.2μm):72%Submicron spherical silver powder (D50: 0.2μm): 72%
纳米级球形银粉(D50:10nm):5%Nano-scale spherical silver powder (D50: 10nm): 5%
填料:羟基化石墨烯(片径0.5~5μm,厚度0.8~1.2nm):0.14%Filler: Hydroxylated graphene (sheet diameter 0.5~5μm, thickness 0.8~1.2nm): 0.14%
树脂:双酚A环氧树脂:2%Resin: Bisphenol A epoxy resin: 2%
改性剂:丙烯酸:0.1%Modifier: Acrylic acid: 0.1%
溶剂:丁基卡必醇: 5%Solvent: Butyl Carbitol: 5%
偶联剂:硅烷偶联剂A151:0.1%Coupling agent: Silane coupling agent A151: 0.1%
分散剂:辛基苯基聚氧乙烯醚:0.1%Dispersant: Octylphenyl polyoxyethylene ether: 0.1%
固化剂:异氰尿酸三缩水甘油酯:0.2%Curing agent: triglycidyl isocyanurate: 0.2%
促进剂:羧酸酯:0.2%Accelerator: Carboxylate: 0.2%
润湿剂:2.4.7.9-四甲基-5-癸炔-4.7-二醇:0.16%Wetting agent: 2.4.7.9-Tetramethyl-5-decyne-4.7-diol: 0.16%
一种含有石墨烯的HJT太阳能电池主细栅通用银浆的制备方法,具体步骤如下:A method for preparing a universal silver paste for main fine grid of HJT solar cells containing graphene, the specific steps are as follows:
步骤(1)采用恒温搅拌器,将纳米级球形银粉缓慢沿着烧杯壁缓慢倒入溶剂中,转速设定为600rpm,温度25℃,搅拌时间1小时。然后使用离心机混合,转速1200rpm,温度25℃,时间30min。混合均匀,获得第一混合物;Step (1) using a thermostatic stirrer, slowly pour the nano-scale spherical silver powder into the solvent along the wall of the beaker, set the speed to 600 rpm, the temperature to 25°C, and the stirring time to 1 hour. Then use a centrifuge to mix, the speed is 1200 rpm, the temperature is 25°C, and the time is 30 minutes. Mix evenly to obtain a first mixture;
步骤(2)采用恒温搅拌器,转速设定为600rpm,温度设定60℃,加入树脂,并在烧杯底部通入N2气,先将润湿剂、分散剂、偶联剂依次加入烧杯,待搅拌均匀后,缓慢加入填料,搅拌1小时,然后冷却至常温,获得第二混合物;Step (2) uses a thermostatic stirrer with a speed set at 600 rpm and a temperature set at 60°C, adds resin, and introduces N2 gas into the bottom of the beaker. First, add the wetting agent, dispersant, and coupling agent to the beaker in sequence. After stirring evenly, slowly add the filler, stir for 1 hour, and then cool to room temperature to obtain a second mixture.
步骤(3)常温下采用恒温搅拌器在第一混合物中依次缓慢加入第二混合物、改性剂、固化剂、促进剂,转速设定为600rpm,搅拌时间1小时后,使用离心机转速1200rpm,温度25℃,时间30min,混合均匀,获得第三混合物;Step (3) at room temperature, the second mixture, the modifier, the curing agent, and the accelerator are slowly added to the first mixture in sequence using a thermostatic agitator, the speed is set to 600 rpm, and the stirring time is 1 hour. Then, a centrifuge is used at a speed of 1200 rpm, a temperature of 25° C., and a time of 30 minutes to mix evenly to obtain a third mixture;
步骤(4)最后在第三混合物中加入微米级片状银粉和亚微米级球形银粉,使用三辊机混合,设定转速750rpm。第一步,初辊间隙60μm和终辊间隙30μm,混合3遍;第二步,初辊间隙30μm和终辊间隙15μm,混合3遍;第三步,初辊间隙15μm和终辊间隙7μm,混合5遍;第四步,初辊间隙10μm和终辊间隙4μm,混合6遍。使得分散均匀,得到成品银浆。Step (4) Finally, add micron-sized flaky silver powder and submicron-sized spherical silver powder to the third mixture, and mix them using a three-roll mill, setting the speed to 750 rpm. In the first step, the initial roll gap is 60 μm and the final roll gap is 30 μm, and the mixture is mixed three times; in the second step, the initial roll gap is 30 μm and the final roll gap is 15 μm, and the mixture is mixed three times; in the third step, the initial roll gap is 15 μm and the final roll gap is 7 μm, and the mixture is mixed five times; in the fourth step, the initial roll gap is 10 μm and the final roll gap is 4 μm, and the mixture is mixed six times. The mixture is evenly dispersed to obtain a finished silver paste.
实施例2Example 2
一种含有石墨烯的HJT太阳能电池主细栅通用银浆,按照质量百分比,由以下组分制备而成:A universal silver paste for main fine grid of HJT solar cell containing graphene is prepared from the following components according to mass percentage:
微米级片状银粉(D50:5μm):16%Micron-sized flake silver powder (D50: 5μm): 16%
亚微米级球形银粉(D50:0.5μm):69%Submicron spherical silver powder (D50: 0.5μm): 69%
纳米级球形银粉(D50:50nm):7%Nano-scale spherical silver powder (D50: 50nm): 7%
填料:羧基化石墨烯(片径0.5~5μm,厚度0.8~1.2nm):0.16%Filler: Carboxylated graphene (sheet diameter 0.5~5μm, thickness 0.8~1.2nm): 0.16%
树脂:双酚F环氧树脂:2.5%Resin: Bisphenol F epoxy resin: 2.5%
改性剂:没食子酸:0.12%Modifier: Gallic acid: 0.12%
溶剂:丁基卡必醇醋酸酯: 4.5%Solvent: Butyl Carbitol Acetate: 4.5%
偶联剂:硅烷偶联剂A171:0.12%Coupling agent: Silane coupling agent A171: 0.12%
分散剂:N-甲基吡咯烷酮:0.12%Dispersant: N-methylpyrrolidone: 0.12%
固化剂:β-羟烷基酰胺:0.17%Curing agent: β-hydroxyalkylamide: 0.17%
促进剂:甲肼:0.17%Accelerator: Hydrazine: 0.17%
润湿剂:油酰胺丙基二甲胺:0.14%Wetting agent: Oleamidopropyl dimethylamine: 0.14%
一种含有石墨烯的HJT太阳能电池主细栅通用银浆的制备方法,具体步骤如下:A method for preparing a universal silver paste for main fine grid of HJT solar cells containing graphene, the specific steps are as follows:
步骤(1)采用恒温搅拌器,将纳米级球形银粉缓慢沿着烧杯壁缓慢倒入溶剂中,转速设定为600rpm,温度25℃,搅拌时间1小时。然后使用离心机混合,转速1200rpm,温度25℃,时间30min。混合均匀,获得第一混合物;Step (1) using a thermostatic stirrer, slowly pour the nano-scale spherical silver powder into the solvent along the wall of the beaker, set the speed to 600 rpm, the temperature to 25°C, and the stirring time to 1 hour. Then use a centrifuge to mix, the speed is 1200 rpm, the temperature is 25°C, and the time is 30 minutes. Mix evenly to obtain a first mixture;
步骤(2)采用恒温搅拌器,转速设定为600rpm,温度设定60℃,加入树脂,并在烧杯底部通入N2气,先将润湿剂、分散剂、偶联剂依次加入烧杯,待搅拌均匀后,缓慢加入填料,搅拌1小时,然后冷却至常温,获得第二混合物;Step (2) uses a thermostatic stirrer with a speed set at 600 rpm and a temperature set at 60°C, adds resin, and introduces N2 gas into the bottom of the beaker. First, add the wetting agent, dispersant, and coupling agent to the beaker in sequence. After stirring evenly, slowly add the filler, stir for 1 hour, and then cool to room temperature to obtain a second mixture.
步骤(3)常温下采用恒温搅拌器在第一混合物中依次缓慢加入第二混合物、改性剂、固化剂、促进剂,转速设定为600rpm,搅拌时间1小时后,使用离心机转速1200rpm,温度25℃,时间30min,混合均匀,获得第三混合物;Step (3) at room temperature, the second mixture, the modifier, the curing agent, and the accelerator are slowly added to the first mixture in sequence using a thermostatic agitator, the speed is set to 600 rpm, and the stirring time is 1 hour. Then, a centrifuge is used at a speed of 1200 rpm, a temperature of 25° C., and a time of 30 minutes to mix evenly to obtain a third mixture;
步骤(4)最后在第三混合物中加入微米级片状银粉和亚微米级球形银粉,使用三辊机混合,设定转速750rpm。第一步,初辊间隙60μm和终辊间隙30μm,混合3遍;第二步,初辊间隙30μm和终辊间隙15μm,混合3遍;第三步,初辊间隙15μm和终辊间隙7μm,混合5遍;第四步,初辊间隙10μm和终辊间隙4μm,混合6遍。使得分散均匀,得到成品银浆。Step (4) Finally, add micron-sized flaky silver powder and submicron-sized spherical silver powder to the third mixture, and mix them using a three-roll mill, setting the speed to 750 rpm. In the first step, the initial roll gap is 60 μm and the final roll gap is 30 μm, and the mixing is performed three times; in the second step, the initial roll gap is 30 μm and the final roll gap is 15 μm, and the mixing is performed three times; in the third step, the initial roll gap is 15 μm and the final roll gap is 7 μm, and the mixing is performed five times; in the fourth step, the initial roll gap is 10 μm and the final roll gap is 4 μm, and the mixing is performed six times. The dispersion is uniform to obtain a finished silver paste.
实施例3Example 3
一种含有石墨烯的HJT太阳能电池主细栅通用银浆,按照质量百分比,由以下组分制备而成:A universal silver paste for main fine grid of HJT solar cell containing graphene is prepared from the following components according to mass percentage:
微米级片状银粉(D50:3μm):17%Micron-sized flake silver powder (D50: 3μm): 17%
亚微米级球形银粉(D50:0.3μm):71%Submicron spherical silver powder (D50: 0.3μm): 71%
纳米级球形银粉(D50:30nm):4%Nano-spherical silver powder (D50: 30nm): 4%
填料:羧基化石墨烯(片径0.5~5μm,厚度0.8~1.2nm)中的一种或两种:0.13%Filler: One or two of carboxylated graphene (sheet diameter 0.5~5μm, thickness 0.8~1.2nm): 0.13%
树脂:羧基封端聚酯树脂:3%Resin: Carboxyl terminated polyester resin: 3%
改性剂:脱氢枞酸甲酯:0.15%Modifier: Methyl dehydroabietate: 0.15%
溶剂:松油醇:4%Solvent: terpineol: 4%
偶联剂:硅烷偶联剂A172中的一种或几种:0.15%Coupling agent: one or more of silane coupling agent A172: 0.15%
分散剂:聚乙二醇油酸酯:0.15%Dispersant: Polyethylene glycol oleate: 0.15%
固化剂:丙烯酸改性羟烷基酰胺:0.15%Curing agent: acrylic acid modified hydroxyalkyl amide: 0.15%
促进剂:氨基亚胺:0.15%Accelerator: aminoimide: 0.15%
润湿剂:三甲基丁烯二醇:0.12%Wetting agent: trimethylbutylene glycol: 0.12%
一种含有石墨烯的HJT太阳能电池主细栅通用银浆的制备方法,具体步骤如下:A method for preparing a universal silver paste for main fine grid of HJT solar cells containing graphene, the specific steps are as follows:
步骤(1)采用恒温搅拌器,将纳米级球形银粉缓慢沿着烧杯壁缓慢倒入溶剂中,转速设定为600rpm,温度25℃,搅拌时间1小时。然后使用离心机混合,转速1200rpm,温度25℃,时间30min。混合均匀,获得第一混合物;Step (1) using a thermostatic stirrer, slowly pour the nano-scale spherical silver powder into the solvent along the wall of the beaker, set the speed to 600 rpm, the temperature to 25°C, and the stirring time to 1 hour. Then use a centrifuge to mix, the speed is 1200 rpm, the temperature is 25°C, and the time is 30 minutes. Mix evenly to obtain a first mixture;
步骤(2)采用恒温搅拌器,转速设定为600rpm,温度设定60℃,加入树脂,并在烧杯底部通入N2气,先将润湿剂、分散剂、偶联剂依次加入烧杯,待搅拌均匀后,缓慢加入填料,搅拌1小时,然后冷却至常温,获得第二混合物;Step (2) uses a thermostatic stirrer with a speed set at 600 rpm and a temperature set at 60°C, adds resin, and introduces N2 gas into the bottom of the beaker. First, add the wetting agent, dispersant, and coupling agent to the beaker in sequence. After stirring evenly, slowly add the filler, stir for 1 hour, and then cool to room temperature to obtain a second mixture.
步骤(3)常温下采用恒温搅拌器在第一混合物中依次缓慢加入第二混合物、改性剂、固化剂、促进剂,转速设定为600rpm,搅拌时间1小时后,使用离心机转速1200rpm,温度25℃,时间30min,混合均匀,获得第三混合物;Step (3) at room temperature, the second mixture, the modifier, the curing agent, and the accelerator are slowly added to the first mixture in sequence using a thermostatic agitator, the speed is set to 600 rpm, and the stirring time is 1 hour. Then, a centrifuge is used at a speed of 1200 rpm, a temperature of 25° C., and a time of 30 minutes to mix evenly to obtain a third mixture;
步骤(4)最后在第三混合物中加入微米级片状银粉和亚微米级球形银粉,使用三辊机混合,设定转速750rpm。第一步,初辊间隙60μm和终辊间隙30μm,混合3遍;第二步,初辊间隙30μm和终辊间隙15μm,混合3遍;第三步,初辊间隙15μm和终辊间隙7μm,混合5遍;第四步,初辊间隙10μm和终辊间隙4μm,混合6遍。使得分散均匀,得到成品银浆。Step (4) Finally, add micron-sized flaky silver powder and submicron-sized spherical silver powder to the third mixture, and mix them using a three-roll mill, setting the speed to 750 rpm. In the first step, the initial roll gap is 60 μm and the final roll gap is 30 μm, and the mixture is mixed three times; in the second step, the initial roll gap is 30 μm and the final roll gap is 15 μm, and the mixture is mixed three times; in the third step, the initial roll gap is 15 μm and the final roll gap is 7 μm, and the mixture is mixed five times; in the fourth step, the initial roll gap is 10 μm and the final roll gap is 4 μm, and the mixture is mixed six times. The mixture is evenly dispersed to obtain a finished silver paste.
实施例4Example 4
一种含有石墨烯的HJT太阳能电池主细栅通用银浆,按照质量百分比,由以下组分制备而成:A universal silver paste for main fine grid of HJT solar cell containing graphene is prepared from the following components according to mass percentage:
微米级片状银粉(D50:2μm):18%Micron-sized flake silver powder (D50: 2μm): 18%
亚微米级球形银粉(D50:0.3μm):68%Submicron spherical silver powder (D50: 0.3μm): 68%
纳米级球形银粉(D50:20nm):6%Nano-scale spherical silver powder (D50: 20nm): 6%
填料:羟基化石墨烯(片径0.5~5μm,厚度0.8~1.2nm):0.15%Filler: Hydroxylated graphene (sheet diameter 0.5~5μm, thickness 0.8~1.2nm): 0.15%
树脂:羧基丙烯酸树脂:3.5%Resin: Carboxylic acrylic resin: 3.5%
改性剂:脱氢松香酸:0.17%Modifier: Dehydroabietic acid: 0.17%
溶剂:醇酯十二:3.5%Solvent: Alcohol ester twelve: 3.5%
偶联剂:硅烷偶联剂A151:0.08%,A171:0.09%Coupling agent: silane coupling agent A151: 0.08%, A171: 0.09%
分散剂:辛基苯基聚氧乙烯醚0.08%、N-甲基吡咯烷酮0.09%Dispersant: Octylphenyl polyoxyethylene ether 0.08%, N-methylpyrrolidone 0.09%
固化剂:油酸改性羟烷基酰胺:0.12%Curing agent: Oleic acid modified hydroxyalkylamide: 0.12%
促进剂:羧酸酯0.06%、甲肼0.06%Accelerator: Carboxylate 0.06%, Methylhydrazine 0.06%
润湿剂:油醇聚氧乙烯醚0.1%Wetting agent: 0.1% oleyl alcohol polyoxyethylene ether
一种含有石墨烯的HJT太阳能电池主细栅通用银浆的制备方法,具体步骤如下:A method for preparing a universal silver paste for main fine grid of HJT solar cells containing graphene, the specific steps are as follows:
步骤(1)采用恒温搅拌器,将纳米级球形银粉缓慢沿着烧杯壁缓慢倒入溶剂中,转速设定为600rpm,温度25℃,搅拌时间1小时。然后使用离心机混合,转速1200rpm,温度25℃,时间30min。混合均匀,获得第一混合物;Step (1) using a thermostatic stirrer, slowly pour the nano-scale spherical silver powder into the solvent along the wall of the beaker, set the speed to 600 rpm, the temperature to 25°C, and the stirring time to 1 hour. Then use a centrifuge to mix, the speed is 1200 rpm, the temperature is 25°C, and the time is 30 minutes. Mix evenly to obtain a first mixture;
步骤(2)采用恒温搅拌器,转速设定为600rpm,温度设定60℃,加入树脂,并在烧杯底部通入N2气,先将润湿剂、分散剂、偶联剂依次加入烧杯,待搅拌均匀后,缓慢加入填料,搅拌1小时,然后冷却至常温,获得第二混合物;Step (2) uses a thermostatic stirrer with a speed set at 600 rpm and a temperature set at 60°C, adds resin, and introduces N2 gas into the bottom of the beaker. First, add the wetting agent, dispersant, and coupling agent to the beaker in sequence. After stirring evenly, slowly add the filler, stir for 1 hour, and then cool to room temperature to obtain a second mixture.
步骤(3)常温下采用恒温搅拌器在第一混合物中依次缓慢加入第二混合物、改性剂、固化剂、促进剂,转速设定为600rpm,搅拌时间1小时后,使用离心机转速1200rpm,温度25℃,时间30min,混合均匀,获得第三混合物;Step (3) at room temperature, the second mixture, the modifier, the curing agent, and the accelerator are slowly added to the first mixture in sequence using a thermostatic agitator, the speed is set to 600 rpm, and the stirring time is 1 hour. Then, a centrifuge is used at a speed of 1200 rpm, a temperature of 25° C., and a time of 30 minutes to mix evenly to obtain a third mixture;
步骤(4)最后在第三混合物中加入微米级片状银粉和亚微米级球形银粉,使用三辊机混合,设定转速750rpm。第一步,初辊间隙60μm和终辊间隙30μm,混合3遍;第二步,初辊间隙30μm和终辊间隙15μm,混合3遍;第三步,初辊间隙15μm和终辊间隙7μm,混合5遍;第四步,初辊间隙10μm和终辊间隙4μm,混合6遍。使得分散均匀,得到成品银浆。Step (4) Finally, add micron-sized flaky silver powder and submicron-sized spherical silver powder to the third mixture, and mix them using a three-roll mill, setting the speed to 750 rpm. In the first step, the initial roll gap is 60 μm and the final roll gap is 30 μm, and the mixture is mixed three times; in the second step, the initial roll gap is 30 μm and the final roll gap is 15 μm, and the mixture is mixed three times; in the third step, the initial roll gap is 15 μm and the final roll gap is 7 μm, and the mixture is mixed five times; in the fourth step, the initial roll gap is 10 μm and the final roll gap is 4 μm, and the mixture is mixed six times. The mixture is evenly dispersed to obtain a finished silver paste.
实施例5Example 5
一种含有石墨烯的HJT太阳能电池主细栅通用银浆,按照质量百分比,由以下组分制备而成:A universal silver paste for main fine grid of HJT solar cell containing graphene is prepared from the following components according to mass percentage:
微米级片状银粉(D50:4μm):19%Micron-sized flake silver powder (D50: 4μm): 19%
亚微米级球形银粉(D50:0.4μm):70%Submicron spherical silver powder (D50: 0.4μm): 70%
纳米级球形银粉(D50:40nm):3%Nano-spherical silver powder (D50: 40nm): 3%
填料:羟基化石墨烯0.06%、羧基化石墨烯(片径0.5~5μm,厚度0.8~1.2nm):0.06%Filler: Hydroxylated graphene 0.06%, carboxylated graphene (sheet diameter 0.5~5μm, thickness 0.8~1.2nm): 0.06%
树脂:双酚F环氧树脂2%、羧基丙烯酸树脂 2%Resin: bisphenol F epoxy resin 2%, carboxyl acrylic resin 2%
改性剂:油酸 0.2%Modifier: Oleic acid 0.2%
溶剂:柠檬酸三丁酯 3%Solvent: Tributyl citrate 3%
偶联剂:硅烷偶联剂A171:0.1%,A172:0.1%Coupling agent: Silane coupling agent A171: 0.1%, A172: 0.1%
分散剂:N-甲基吡咯烷酮0.1%、聚乙二醇油酸酯0.1%Dispersant: N-methylpyrrolidone 0.1%, polyethylene glycol oleate 0.1%
固化剂:β-羟烷基酰胺0.05%、丙烯酸改性羟烷基酰胺 0.05%Curing agent: β-hydroxyalkylamide 0.05%, acrylic acid modified hydroxyalkylamide 0.05%
促进剂:甲肼0.05%、氨基亚胺0.05%Accelerator: methyl hydrazine 0.05%, amino imine 0.05%
润湿剂:氟素表面活性剂FC-4430:0.08%Wetting agent: Fluorine surfactant FC-4430: 0.08%
一种含有石墨烯的HJT太阳能电池主细栅通用银浆的制备方法,具体步骤如下:A method for preparing a universal silver paste for main fine grid of HJT solar cells containing graphene, the specific steps are as follows:
步骤(1)采用恒温搅拌器,将纳米级球形银粉缓慢沿着烧杯壁缓慢倒入溶剂中,转速设定为600rpm,温度25℃,搅拌时间1小时。然后使用离心机混合,转速1200rpm,温度25℃,时间30min。混合均匀,获得第一混合物;Step (1) using a thermostatic stirrer, slowly pour the nano-scale spherical silver powder into the solvent along the wall of the beaker, set the speed to 600 rpm, the temperature to 25°C, and the stirring time to 1 hour. Then use a centrifuge to mix, the speed is 1200 rpm, the temperature is 25°C, and the time is 30 minutes. Mix evenly to obtain a first mixture;
步骤(2)采用恒温搅拌器,转速设定为600rpm,温度设定60℃,加入树脂,并在烧杯底部通入N2气,先将润湿剂、分散剂、偶联剂依次加入烧杯,待搅拌均匀后,缓慢加入填料,搅拌1小时,然后冷却至常温,获得第二混合物;Step (2) uses a thermostatic stirrer with a speed set at 600 rpm and a temperature set at 60°C, adds resin, and introduces N2 gas into the bottom of the beaker. First, add the wetting agent, dispersant, and coupling agent to the beaker in sequence. After stirring evenly, slowly add the filler, stir for 1 hour, and then cool to room temperature to obtain a second mixture.
步骤(3)常温下采用恒温搅拌器在第一混合物中依次缓慢加入第二混合物、改性剂、固化剂、促进剂,转速设定为600rpm,搅拌时间1小时后,使用离心机转速1200rpm,温度25℃,时间30min,混合均匀,获得第三混合物;Step (3) at room temperature, the second mixture, the modifier, the curing agent, and the accelerator are slowly added to the first mixture in sequence using a thermostatic agitator, the speed is set to 600 rpm, and the stirring time is 1 hour. Then, a centrifuge is used at a speed of 1200 rpm, a temperature of 25° C., and a time of 30 minutes to mix evenly to obtain a third mixture;
步骤(4)最后在第三混合物中加入微米级片状银粉和亚微米级球形银粉,使用三辊机混合,设定转速750rpm。第一步,初辊间隙60μm和终辊间隙30μm,混合3遍;第二步,初辊间隙30μm和终辊间隙15μm,混合3遍;第三步,初辊间隙15μm和终辊间隙7μm,混合5遍;第四步,初辊间隙10μm和终辊间隙4μm,混合6遍。使得分散均匀,得到成品银浆。Step (4) Finally, add micron-sized flaky silver powder and submicron-sized spherical silver powder to the third mixture, and mix them using a three-roll mill, setting the speed to 750 rpm. In the first step, the initial roll gap is 60 μm and the final roll gap is 30 μm, and the mixture is mixed three times; in the second step, the initial roll gap is 30 μm and the final roll gap is 15 μm, and the mixture is mixed three times; in the third step, the initial roll gap is 15 μm and the final roll gap is 7 μm, and the mixture is mixed five times; in the fourth step, the initial roll gap is 10 μm and the final roll gap is 4 μm, and the mixture is mixed six times. The mixture is evenly dispersed to obtain a finished silver paste.
对比结果compare results
1、拉力和耐候性对比,见下表:1. Comparison of tensile strength and weather resistance, see the table below:
如上表所示实施例的拉力均大于对比例,耐候性试验的接触电阻变化也小于对比例。As shown in the above table, the tensile forces of the embodiments are greater than those of the comparative examples, and the contact resistance changes in the weather resistance test are also less than those of the comparative examples.
2、浆料粘度对比2. Slurry viscosity comparison
如上表所示实施例的粘度均小于对比例,且触变值、高宽比更大,拥有更好的印刷性。As shown in the above table, the viscosity of the embodiments is lower than that of the comparative examples, and the thixotropic value and aspect ratio are larger, and the printing performance is better.
3、电池性能对比3. Battery performance comparison
上述实施例的制备后的一种含有石墨烯的HJT太阳能电池的性能如下表所示:The performance of a HJT solar cell containing graphene prepared in the above embodiment is shown in the following table:
通过上表,可以得到上述实施例的含有石墨烯的HJT太阳能电池主细栅通用银浆的导电性、印刷性、转换效率等各项性能优越,能满足市场主流HJT太阳能电池丝印栅极要求。From the above table, it can be concluded that the conductivity, printability, conversion efficiency and other properties of the universal silver paste for the main fine grid of HJT solar cells containing graphene in the above embodiment are excellent, and can meet the requirements of the silk-screen grid of mainstream HJT solar cells in the market.
以上实施例含有石墨烯的HJT太阳能电池主细栅通用银浆,亚微米级、纳米级球状银粉和石墨烯,能够形成更小的电阻率,更高的转换效率和拉力,更优异的耐候性。The above embodiments contain graphene-containing HJT solar cell main fine grid universal silver paste, submicron-level, nano-level spherical silver powder and graphene, which can form a smaller resistivity, higher conversion efficiency and tension, and better weather resistance.
本发明采用功能化的石墨烯,即羟基化或羧基化石墨烯,增加其在环氧树脂中的相容性;选择合适的分散剂,辛基苯基聚氧乙烯醚、N-甲基吡咯烷酮、聚乙二醇油酸酯,提升分散均匀性;选择合适的硅烷偶联剂A151,A171,A172,改善石墨烯和环氧树脂之间的接合性和相容性;采用鼓泡和搅拌并用,分散性更好。The present invention adopts functionalized graphene, namely hydroxylated or carboxylated graphene, to increase its compatibility in epoxy resin; selects suitable dispersants, such as octylphenyl polyoxyethylene ether, N-methyl pyrrolidone and polyethylene glycol oleate, to improve dispersion uniformity; selects suitable silane coupling agents A151, A171 and A172 to improve bonding and compatibility between graphene and epoxy resin; and adopts bubbling and stirring in combination to achieve better dispersibility.
本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The technical means disclosed in the scheme of the present invention are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical schemes composed of any combination of the above-mentioned technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications are also regarded as the protection scope of the present invention.
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