CN114203336A - Graphene-containing general silver paste for main fine grid of HJT solar cell and preparation method thereof - Google Patents
Graphene-containing general silver paste for main fine grid of HJT solar cell and preparation method thereof Download PDFInfo
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- CN114203336A CN114203336A CN202111442760.4A CN202111442760A CN114203336A CN 114203336 A CN114203336 A CN 114203336A CN 202111442760 A CN202111442760 A CN 202111442760A CN 114203336 A CN114203336 A CN 114203336A
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 title claims abstract description 99
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 58
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 53
- 229910052709 silver Inorganic materials 0.000 title claims abstract description 44
- 239000004332 silver Substances 0.000 title claims abstract description 44
- 238000002360 preparation method Methods 0.000 title description 10
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 23
- 239000002270 dispersing agent Substances 0.000 claims abstract description 21
- 229920005989 resin Polymers 0.000 claims abstract description 19
- 239000011347 resin Substances 0.000 claims abstract description 19
- 239000007822 coupling agent Substances 0.000 claims abstract description 18
- 239000002904 solvent Substances 0.000 claims abstract description 17
- 239000000080 wetting agent Substances 0.000 claims abstract description 17
- 239000000945 filler Substances 0.000 claims abstract description 13
- 239000003607 modifier Substances 0.000 claims abstract description 12
- 239000002105 nanoparticle Substances 0.000 claims abstract description 3
- 238000002156 mixing Methods 0.000 claims description 51
- 239000000203 mixture Substances 0.000 claims description 42
- 238000003756 stirring Methods 0.000 claims description 30
- -1 graphite alkene Chemical class 0.000 claims description 15
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 9
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 9
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 7
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 7
- 239000006185 dispersion Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- MUHFRORXWCGZGE-KTKRTIGZSA-N 2-hydroxyethyl (z)-octadec-9-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCCO MUHFRORXWCGZGE-KTKRTIGZSA-N 0.000 claims description 6
- 239000002202 Polyethylene glycol Substances 0.000 claims description 6
- ZFOZVQLOBQUTQQ-UHFFFAOYSA-N Tributyl citrate Chemical compound CCCCOC(=O)CC(O)(C(=O)OCCCC)CC(=O)OCCCC ZFOZVQLOBQUTQQ-UHFFFAOYSA-N 0.000 claims description 6
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 claims description 6
- 229940095098 glycol oleate Drugs 0.000 claims description 6
- PGZCJOPTDHWYES-UHFFFAOYSA-N methyl 1,4a-dimethyl-7-propan-2-yl-2,3,4,9,10,10a-hexahydrophenanthrene-1-carboxylate Chemical compound CC(C)C1=CC=C2C3(C)CCCC(C(=O)OC)(C)C3CCC2=C1 PGZCJOPTDHWYES-UHFFFAOYSA-N 0.000 claims description 6
- 229920001223 polyethylene glycol Polymers 0.000 claims description 6
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 5
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 claims description 5
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 5
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 5
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000005642 Oleic acid Substances 0.000 claims description 5
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 5
- HDZGCSFEDULWCS-UHFFFAOYSA-N monomethylhydrazine Chemical compound CNN HDZGCSFEDULWCS-UHFFFAOYSA-N 0.000 claims description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 4
- 239000004925 Acrylic resin Substances 0.000 claims description 4
- 229920000178 Acrylic resin Polymers 0.000 claims description 4
- 239000004842 bisphenol F epoxy resin Substances 0.000 claims description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 4
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 4
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 claims description 3
- UCWYGNTYSWIDSW-QXMHVHEDSA-N (z)-n-[3-(dimethylamino)propyl]octadec-9-enamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)NCCCN(C)C UCWYGNTYSWIDSW-QXMHVHEDSA-N 0.000 claims description 3
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 claims description 3
- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 claims description 3
- QUUCYKKMFLJLFS-UHFFFAOYSA-N Dehydroabietan Natural products CC1(C)CCCC2(C)C3=CC=C(C(C)C)C=C3CCC21 QUUCYKKMFLJLFS-UHFFFAOYSA-N 0.000 claims description 3
- NFWKVWVWBFBAOV-UHFFFAOYSA-N Dehydroabietic acid Natural products OC(=O)C1(C)CCCC2(C)C3=CC=C(C(C)C)C=C3CCC21 NFWKVWVWBFBAOV-UHFFFAOYSA-N 0.000 claims description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 3
- WUOACPNHFRMFPN-UHFFFAOYSA-N alpha-terpineol Chemical compound CC1=CCC(C(C)(C)O)CC1 WUOACPNHFRMFPN-UHFFFAOYSA-N 0.000 claims description 3
- 239000004841 bisphenol A epoxy resin Substances 0.000 claims description 3
- 150000001733 carboxylic acid esters Chemical class 0.000 claims description 3
- NFWKVWVWBFBAOV-MISYRCLQSA-N dehydroabietic acid Chemical compound OC(=O)[C@]1(C)CCC[C@]2(C)C3=CC=C(C(C)C)C=C3CC[C@H]21 NFWKVWVWBFBAOV-MISYRCLQSA-N 0.000 claims description 3
- 229940118781 dehydroabietic acid Drugs 0.000 claims description 3
- SQIFACVGCPWBQZ-UHFFFAOYSA-N delta-terpineol Natural products CC(C)(O)C1CCC(=C)CC1 SQIFACVGCPWBQZ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052731 fluorine Inorganic materials 0.000 claims description 3
- 239000011737 fluorine Substances 0.000 claims description 3
- 229940074391 gallic acid Drugs 0.000 claims description 3
- 235000004515 gallic acid Nutrition 0.000 claims description 3
- 229940055577 oleyl alcohol Drugs 0.000 claims description 3
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 claims description 3
- 229920001225 polyester resin Polymers 0.000 claims description 3
- 239000004645 polyester resin Substances 0.000 claims description 3
- 239000004094 surface-active agent Substances 0.000 claims description 3
- 229940116411 terpineol Drugs 0.000 claims description 3
- IFPMZBBHBZQTOV-UHFFFAOYSA-N 1,3,5-trinitro-2-(2,4,6-trinitrophenyl)-4-[2,4,6-trinitro-3-(2,4,6-trinitrophenyl)phenyl]benzene Chemical compound [O-][N+](=O)C1=CC([N+](=O)[O-])=CC([N+]([O-])=O)=C1C1=C([N+]([O-])=O)C=C([N+]([O-])=O)C(C=2C(=C(C=3C(=CC(=CC=3[N+]([O-])=O)[N+]([O-])=O)[N+]([O-])=O)C(=CC=2[N+]([O-])=O)[N+]([O-])=O)[N+]([O-])=O)=C1[N+]([O-])=O IFPMZBBHBZQTOV-UHFFFAOYSA-N 0.000 claims description 2
- RMJMOIGSWATFGE-UHFFFAOYSA-N 3,4-dimethylpentane-1,4-diol Chemical compound CC(O)(C)C(C)CCO RMJMOIGSWATFGE-UHFFFAOYSA-N 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- 229940114077 acrylic acid Drugs 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- 229910002804 graphite Inorganic materials 0.000 claims description 2
- 239000010439 graphite Substances 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims description 2
- 238000007639 printing Methods 0.000 abstract description 7
- 239000000853 adhesive Substances 0.000 abstract description 5
- 230000001070 adhesive effect Effects 0.000 abstract description 5
- 239000002002 slurry Substances 0.000 abstract description 3
- 238000001723 curing Methods 0.000 description 15
- 230000006872 improvement Effects 0.000 description 12
- 239000003822 epoxy resin Substances 0.000 description 9
- 229920000647 polyepoxide Polymers 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000011049 filling Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 238000002161 passivation Methods 0.000 description 3
- 230000005587 bubbling Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- ZJVJNNFUJJCTOI-UHFFFAOYSA-N CC(CC=C(O)O)(C)C Chemical compound CC(CC=C(O)O)(C)C ZJVJNNFUJJCTOI-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
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- 230000007797 corrosion Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000013035 low temperature curing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 239000011807 nanoball Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Photovoltaic Devices (AREA)
- Conductive Materials (AREA)
Abstract
The invention provides a graphene-containing general silver paste for main fine grids of an HJT solar cell, which is prepared from the following components in percentage by mass: 15-19% of micron-sized flake silver powder, 68-72% of submicron-sized spherical silver powder, 3-7% of nano-sized spherical silver powder, 0.12-0.16% of filler, 2-4% of resin, 0.1-0.2% of modifier, 3-5% of solvent, 0.1-0.2% of coupling agent, 0.1-0.2% of dispersant, 0.1-0.2% of curing agent, 0.1-0.2% of accelerator and 0.08-0.16% of wetting agent. The invention not only can realize one-step printing of the main grid and the fine grid, but also can reduce the overall resistivity and improve the adhesive force, so that the dispersibility, the thixotropy and the weather resistance of the slurry are better.
Description
Technical Field
The invention relates to the technical field of solar cell metallization, in particular to graphene-containing general silver paste for a main fine grid of an HJT solar cell and a preparation method thereof.
Background
With the continuous progress of photovoltaic cell technology, the trend of P-type to N-type iteration is started in 2021, which is a step toward higher efficiency, and N-type technology routes represented by topocon (tunnel Oxide passivation contacts) tunneling Oxide passivation contact cells and hjt (heterojunction with Intrinsic thin) heterojunction cells are broken through successively, and the industrialization process is expected to be accelerated. Compared with TOPCon, HJT has the advantages of better contact resistance and passivation effect, higher photoelectric conversion efficiency, capability of meeting the requirements of the next-generation laminated cell and the like, and is more suitable for flaking. At present, the electrode of the HJT battery mainly adopts a screen printing process and uses low-temperature curing conductive silver paste, wherein the low-temperature silver paste for fine grid printing needs to have lower bulk resistance and contact resistance, high adhesive force, high aspect ratio, excellent weather resistance and excellent printability; and the low-temperature silver paste for main grid printing needs good conductivity, printability and excellent tensile force.
The defects and shortcomings of the prior art are as follows:
1. the main fine grid is printed step by step, so that the production efficiency is reduced; two kinds of main and fine grid paste are adopted for printing, the problem of mutual matching exists, and the reason for locking the production line is inconvenient due to abnormity;
2. the main grid requires excellent tensile force, and the proportion of resin needs to be properly increased, so that the resistivity is increased;
3. the size and specific surface area of the nano-ball powder used by the fine grid are inappropriate as well as the coupling agent and the dispersing agent, so that the contact resistance and the adhesive force are poor, the dispersion is uneven, the viscosity of the slurry is high, and the curing reaction activity of the resin is reduced;
4. in order to ensure the printing height-width ratio, the used thixotropic agent can not volatilize when being cured at low temperature and remains in the electrode as impurities, so that the resistivity is improved;
5, the epoxy resin and the curing agent are not suitable, so that water mist and salt mist corrode the contact position of the grid line and the surface of the silicon wafer along with the prolonging of time, the contact resistance is obviously increased, the adhesive force is reduced, and the weather resistance of the grid line is poor.
Disclosure of Invention
In order to solve the problems, the invention discloses a graphene-containing general silver paste for main fine grids of an HJT solar cell and a preparation method thereof, which can realize one-step printing of the main and fine grids, reduce the overall resistivity, improve the adhesive force and ensure that the dispersibility, the thixotropy and the weather resistance of the paste are better.
The specific scheme is as follows:
the utility model provides a general silver thick liquid of HJT solar cell owner thin bars that contains graphite alkene which characterized in that: the paint is prepared from the following components in percentage by mass: 15-19% of micron-sized flake silver powder, 68-72% of submicron-sized spherical silver powder, 3-7% of nano-sized spherical silver powder, 0.12-0.16% of filler, 2-4% of resin, 0.1-0.2% of modifier, 3-5% of solvent, 0.1-0.2% of coupling agent, 0.1-0.2% of dispersant, 0.1-0.2% of curing agent, 0.1-0.2% of accelerator and 0.08-0.16% of wetting agent.
As a further improvement of the invention, the micron-sized plate-like silver powder is D50: 1-5um, wherein the submicron spherical silver powder is D50: 0.2-0.5um, wherein the nano-scale spherical silver powder is D50: 10-50 nm.
As a further improvement of the invention, the filler is one or two of hydroxylated graphene and carboxylated graphene, wherein the sheet diameter of the carboxylated graphene is 0.5-5um, and the thickness of the carboxylated graphene is 0.8-1.2 nm.
As a further improvement of the invention, the resin is one or more of bisphenol A epoxy resin, bisphenol F epoxy resin, carboxyl-terminated polyester resin and carboxyl acrylic resin.
As a further improvement of the invention, the modifier is one or more of acrylic acid, gallic acid, dehydroabietic acid methyl ester, dehydroabietic acid, oleic acid and 3,3',5,5' -tetramethyl diphenol.
As a further improvement of the invention, the solvent is one or more of butyl carbitol, butyl carbitol acetate, terpineol, alcohol ester dodeca, tributyl citrate and diethylene glycol butyl ether.
As a further improvement of the invention, the coupling agent is one or more of silane coupling agents A151, A171 and A172.
As a further improvement of the invention, the dispersant is one or more of octyl phenyl polyoxyethylene ether, N-methyl pyrrolidone and polyethylene glycol oleate.
As a further improvement of the invention, the curing agent is one or more of triglycidyl isocyanurate, beta-hydroxyalkyl amide, acrylic acid modified hydroxyalkyl amide and oleic acid modified hydroxyalkyl amide.
As a further improvement of the invention, the accelerator is one or more of carboxylic ester, methyl hydrazine and amino imine.
As a further improvement of the invention, the wetting agent is one or more of 2.4.7.9-tetramethyl-5-decyne-4.7-diol, oleamidopropyl dimethylamine, trimethylbutenediol, oleyl alcohol polyoxyethylene ether and a fluorine surfactant FC-4430.
A preparation method of general silver paste for a main fine grid of an HJT solar cell containing graphene is characterized by comprising the following steps: the method comprises the following specific steps:
slowly pouring the nano-scale spherical silver powder into a solvent along the wall of a beaker by adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 25 ℃, stirring for 1 hour, then mixing by using a centrifugal machine, setting the rotating speed to be 1200rpm, setting the temperature to be 25 ℃, and mixing for 30 minutes uniformly to obtain a first mixture;
step (2) adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 60 ℃, adding resin, introducing N2 gas at the bottom of a beaker, sequentially adding a wetting agent, a dispersing agent and a coupling agent into the beaker, slowly adding a filler after uniformly stirring, stirring for 1 hour, and then cooling to normal temperature to obtain a second mixture;
step (3) adding the second mixture, the modifier, the curing agent and the accelerator into the first mixture slowly in sequence by adopting a constant-temperature stirrer at normal temperature, setting the rotating speed to be 600rpm, stirring for 1 hour, then using a centrifugal machine to rotate the rotating speed to be 1200rpm, keeping the temperature to be 25 ℃, keeping the time to be 30min, and uniformly mixing to obtain a third mixture;
adding micron-grade flaky silver powder and submicron spherical silver powder into the third mixture, mixing by using a three-roller machine, setting the rotation speed to be 750rpm, and mixing for 3 times at the first step, wherein the initial roller gap is 60 microns and the final roller gap is 30 microns; secondly, mixing the primary roller gap of 30um and the final roller gap of 15um for 3 times; thirdly, mixing the primary roller gap 15um and the final roller gap 7um for 5 times; and step four, mixing the primary roller gap 10um and the final roller gap 4um for 6 times to ensure that the dispersion is uniform, thereby obtaining the finished silver paste.
The invention has the beneficial effects that:
1. compared with common graphene, hydroxylated or carboxylated graphene has higher affinity for polar molecules and is easier to disperse in a carrier taking epoxy resin as a main body;
2. by taking graphene as a core, compounding the point-like spherical nano silver powder and the flake silver powder, adding a proper dispersing agent, adopting a proper dispersing method, and utilizing the excellent electrical conductivity, thermal conductivity and flexible sheet structure of the graphene, efficient point, line and surface contact can be formed on the whole epoxy resin system to form a three-dimensional conductive network, so that the volume resistance can be reduced, and meanwhile, a larger pulling force is provided;
3. the graphene has a large diameter-thickness ratio, and the thixotropy of the silver paste can be improved by adding a small amount of graphene, so that a better height-width ratio and conversion efficiency are obtained;
4. from the thermal property, the graphene is the known material with the highest thermal conductivity, the graphene is added as a filler to improve the heat resistance of the epoxy resin, the epoxy resin is more compact in crosslinking after being cured, the graphene is more compact in shrinkage, and the thermal shock resistance is better;
5. due to the small-size effect and the two-dimensional lamellar structure of the graphene, the defects in the epoxy resin coating can be improved, so that a compact isolation layer can be formed in the coating, the water-resisting effect is improved, the self-corrosion current density is reduced, and the acid resistance, salt resistance and other corrosion resistance and weather resistance are improved;
6. selecting a proper dispersing agent, namely octyl phenyl polyoxyethylene ether, N-methyl pyrrolidone and polyethylene glycol oleate to improve the dispersion uniformity;
7. selecting proper silane coupling agents A151, A171 and A172 to improve the bonding property and compatibility between graphene and epoxy resin;
8. the dispersion is better by using bubbling and stirring together.
Detailed Description
The present invention will be further illustrated below with reference to specific embodiments, which are to be understood as merely illustrative and not limitative of the scope of the present invention.
Example 1
The graphene-containing general silver paste for the main fine grid of the HJT solar cell is prepared from the following components in percentage by mass:
micron-sized plate-like silver powder (D50: 1 um): 15 percent of
Submicron spherical silver powder (D50: 0.2 um): 72 percent
Nanoscale spherical silver powder (D50: 10 nm): 5 percent of
Filling: hydroxylated graphene (sheet diameter of 0.5-5um, thickness of 0.8-1.2 nm): 0.14 percent
Resin: 2 percent of bisphenol A epoxy resin
Modifying agent: acrylic acid: 0.1 percent of
Solvent: butyl carbitol: 5 percent of
Coupling agent: silane coupling agent a 151: 0.1 percent of
Dispersing agent: octyl phenyl polyoxyethylene ether: 0.1 percent of
Curing agent: triglycidyl isocyanurate: 0.2 percent of
Accelerator (b): carboxylic acid ester: 0.2 percent of
Wetting agent: 2.4.7.9-tetramethyl-5-decyne-4.7-diol: 0.16 percent
A preparation method of general silver paste for a main fine grid of an HJT solar cell containing graphene comprises the following specific steps:
and (2) slowly pouring the nano-scale spherical silver powder into the solvent along the wall of the beaker by adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 25 ℃, and stirring for 1 hour. Then using a centrifuge to mix, rotating at 1200rpm, temperature 25 ℃, time 30 min. Uniformly mixing to obtain a first mixture;
step (2) adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 60 ℃, adding resin, introducing N2 gas at the bottom of a beaker, sequentially adding a wetting agent, a dispersing agent and a coupling agent into the beaker, slowly adding a filler after uniformly stirring, stirring for 1 hour, and then cooling to normal temperature to obtain a second mixture;
step (3) adding the second mixture, the modifier, the curing agent and the accelerator into the first mixture slowly in sequence by adopting a constant-temperature stirrer at normal temperature, setting the rotating speed to be 600rpm, stirring for 1 hour, then using a centrifugal machine to rotate the rotating speed to be 1200rpm, keeping the temperature to be 25 ℃, keeping the time to be 30min, and uniformly mixing to obtain a third mixture;
and (4) finally, adding the micron-scale flaky silver powder and the submicron-scale spherical silver powder into the third mixture, mixing by using a three-roll machine, and setting the rotating speed to be 750 rpm. Firstly, mixing for 3 times, wherein the primary roller gap is 60um and the final roller gap is 30 um; secondly, mixing the primary roller gap of 30um and the final roller gap of 15um for 3 times; thirdly, mixing the primary roller gap 15um and the final roller gap 7um for 5 times; and step four, mixing for 6 times by using an initial roller gap of 10um and a final roller gap of 4 um. So that the silver paste is dispersed uniformly to obtain the finished product of silver paste.
Example 2
The graphene-containing general silver paste for the main fine grid of the HJT solar cell is prepared from the following components in percentage by mass:
micron-sized plate-like silver powder (D50: 5 um): 16 percent of
Submicron spherical silver powder (D50: 0.5 um): 69 percent
Nanoscale spherical silver powder (D50: 50 nm): 7 percent of
Filling: carboxylated graphene (sheet diameter of 0.5-5um, thickness of 0.8-1.2 nm): 0.16 percent
Resin: bisphenol F epoxy resin: 2.5 percent
Modifying agent: and (3) gallic acid: 0.12 percent of
Solvent: butyl carbitol acetate: 4.5 percent
Coupling agent: silane coupling agent a 171: 0.12 percent of
Dispersing agent: n-methylpyrrolidone: 0.12 percent of
Curing agent: β -hydroxyalkylamides: 0.17 percent
Accelerator (b): methyl hydrazine: 0.17 percent
Wetting agent: oleamidopropyl dimethylamine: 0.14 percent
A preparation method of general silver paste for a main fine grid of an HJT solar cell containing graphene comprises the following specific steps:
and (2) slowly pouring the nano-scale spherical silver powder into the solvent along the wall of the beaker by adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 25 ℃, and stirring for 1 hour. Then using a centrifuge to mix, rotating at 1200rpm, temperature 25 ℃, time 30 min. Uniformly mixing to obtain a first mixture;
step (2) adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 60 ℃, adding resin, introducing N2 gas at the bottom of a beaker, sequentially adding a wetting agent, a dispersing agent and a coupling agent into the beaker, slowly adding a filler after uniformly stirring, stirring for 1 hour, and then cooling to normal temperature to obtain a second mixture;
step (3) adding the second mixture, the modifier, the curing agent and the accelerator into the first mixture slowly in sequence by adopting a constant-temperature stirrer at normal temperature, setting the rotating speed to be 600rpm, stirring for 1 hour, then using a centrifugal machine to rotate the rotating speed to be 1200rpm, keeping the temperature to be 25 ℃, keeping the time to be 30min, and uniformly mixing to obtain a third mixture;
and (4) finally, adding the micron-scale flaky silver powder and the submicron-scale spherical silver powder into the third mixture, mixing by using a three-roll machine, and setting the rotating speed to be 750 rpm. Firstly, mixing for 3 times, wherein the primary roller gap is 60um and the final roller gap is 30 um; secondly, mixing the primary roller gap of 30um and the final roller gap of 15um for 3 times; thirdly, mixing the primary roller gap 15um and the final roller gap 7um for 5 times; and step four, mixing for 6 times by using an initial roller gap of 10um and a final roller gap of 4 um. So that the silver paste is dispersed uniformly to obtain the finished product of silver paste.
Example 3
The graphene-containing general silver paste for the main fine grid of the HJT solar cell is prepared from the following components in percentage by mass:
micron-sized plate-like silver powder (D50: 3 um): 17 percent of
Submicron spherical silver powder (D50: 0.3 um): 71 percent of
Nanoscale spherical silver powder (D50: 30 nm): 4 percent of
Filling: one or two of carboxylated graphene (sheet diameter of 0.5-5um, thickness of 0.8-1.2 nm): 0.13 percent
Resin: carboxyl-terminated polyester resin: 3 percent of
Modifying agent: dehydroabietic acid methyl ester: 0.15 percent
Solvent: terpineol: 4 percent of
Coupling agent: one or more of silane coupling agents A172: 0.15 percent
Dispersing agent: polyethylene glycol oleate: 0.15 percent
Curing agent: acrylic acid modified hydroxyalkyl amide: 0.15 percent
Accelerator (b): aminoimine: 0.15 percent
Wetting agent: trimethylbutylene glycol: 0.12 percent of
A preparation method of general silver paste for a main fine grid of an HJT solar cell containing graphene comprises the following specific steps:
and (2) slowly pouring the nano-scale spherical silver powder into the solvent along the wall of the beaker by adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 25 ℃, and stirring for 1 hour. Then using a centrifuge to mix, rotating at 1200rpm, temperature 25 ℃, time 30 min. Uniformly mixing to obtain a first mixture;
step (2) adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 60 ℃, adding resin, introducing N2 gas at the bottom of a beaker, sequentially adding a wetting agent, a dispersing agent and a coupling agent into the beaker, slowly adding a filler after uniformly stirring, stirring for 1 hour, and then cooling to normal temperature to obtain a second mixture;
step (3) adding the second mixture, the modifier, the curing agent and the accelerator into the first mixture slowly in sequence by adopting a constant-temperature stirrer at normal temperature, setting the rotating speed to be 600rpm, stirring for 1 hour, then using a centrifugal machine to rotate the rotating speed to be 1200rpm, keeping the temperature to be 25 ℃, keeping the time to be 30min, and uniformly mixing to obtain a third mixture;
and (4) finally, adding the micron-scale flaky silver powder and the submicron-scale spherical silver powder into the third mixture, mixing by using a three-roll machine, and setting the rotating speed to be 750 rpm. Firstly, mixing for 3 times, wherein the primary roller gap is 60um and the final roller gap is 30 um; secondly, mixing the primary roller gap of 30um and the final roller gap of 15um for 3 times; thirdly, mixing the primary roller gap 15um and the final roller gap 7um for 5 times; and step four, mixing for 6 times by using an initial roller gap of 10um and a final roller gap of 4 um. So that the silver paste is dispersed uniformly to obtain the finished product of silver paste.
Example 4
The graphene-containing general silver paste for the main fine grid of the HJT solar cell is prepared from the following components in percentage by mass:
micron-sized plate-like silver powder (D50: 2 um): 18 percent of
Submicron spherical silver powder (D50: 0.3 um): 68 percent of
Nanoscale spherical silver powder (D50: 20 nm): 6 percent of
Filling: hydroxylated graphene (sheet diameter of 0.5-5um, thickness of 0.8-1.2 nm): 0.15 percent
Resin: 3.5 percent of carboxyl acrylic resin
Modifying agent: dehydroabietic acid: 0.17 percent
Solvent: alcohol ester twelve: 3.5 percent
Coupling agent: silane coupling agent a 151: 0.08%, a 171: 0.09 percent
Dispersing agent: octyl phenyl polyoxyethylene ether 0.08%, N-methyl pyrrolidone 0.09%
Curing agent: oleic acid-modified hydroxyalkyl amides: 0.12 percent of
Accelerator (b): carboxylate 0.06%, methyl hydrazine 0.06%
Wetting agent: oleyl alcohol polyoxyethylene ether 0.1%
A preparation method of general silver paste for a main fine grid of an HJT solar cell containing graphene comprises the following specific steps:
and (2) slowly pouring the nano-scale spherical silver powder into the solvent along the wall of the beaker by adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 25 ℃, and stirring for 1 hour. Then using a centrifuge to mix, rotating at 1200rpm, temperature 25 ℃, time 30 min. Uniformly mixing to obtain a first mixture;
step (2) adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 60 ℃, adding resin, introducing N2 gas at the bottom of a beaker, sequentially adding a wetting agent, a dispersing agent and a coupling agent into the beaker, slowly adding a filler after uniformly stirring, stirring for 1 hour, and then cooling to normal temperature to obtain a second mixture;
step (3) adding the second mixture, the modifier, the curing agent and the accelerator into the first mixture slowly in sequence by adopting a constant-temperature stirrer at normal temperature, setting the rotating speed to be 600rpm, stirring for 1 hour, then using a centrifugal machine to rotate the rotating speed to be 1200rpm, keeping the temperature to be 25 ℃, keeping the time to be 30min, and uniformly mixing to obtain a third mixture;
and (4) finally, adding the micron-scale flaky silver powder and the submicron-scale spherical silver powder into the third mixture, mixing by using a three-roll machine, and setting the rotating speed to be 750 rpm. Firstly, mixing for 3 times, wherein the primary roller gap is 60um and the final roller gap is 30 um; secondly, mixing the primary roller gap of 30um and the final roller gap of 15um for 3 times; thirdly, mixing the primary roller gap 15um and the final roller gap 7um for 5 times; and step four, mixing for 6 times by using an initial roller gap of 10um and a final roller gap of 4 um. So that the silver paste is dispersed uniformly to obtain the finished product of silver paste.
Example 5
The graphene-containing general silver paste for the main fine grid of the HJT solar cell is prepared from the following components in percentage by mass:
micron-sized plate-like silver powder (D50: 4 um): 19 percent of
Submicron spherical silver powder (D50: 0.4 um): 70 percent of
Nanoscale spherical silver powder (D50: 40 nm): 3 percent of
Filling: 0.06% of hydroxylated graphene, 0.5-5um of carboxylated graphene (sheet diameter, 0.8-1.2nm of thickness): 0.06 percent
Resin: 2 percent of bisphenol F epoxy resin and 2 percent of carboxyl acrylic resin
Modifying agent: oleic acid 0.2%
Solvent: 3 percent of tributyl citrate
Coupling agent: silane coupling agent a 171: 0.1%, A172: 0.1 percent of
Dispersing agent: 0.1 percent of N-methyl pyrrolidone and 0.1 percent of polyethylene glycol oleate
Curing agent: beta-hydroxyalkylamide 0.05%, acrylic acid-modified hydroxyalkylamide 0.05%
Accelerator (b): 0.05 percent of methyl hydrazine and 0.05 percent of amino imine
Wetting agent: fluorine surfactant FC-4430: 0.08 percent
A preparation method of general silver paste for a main fine grid of an HJT solar cell containing graphene comprises the following specific steps:
and (2) slowly pouring the nano-scale spherical silver powder into the solvent along the wall of the beaker by adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 25 ℃, and stirring for 1 hour. Then using a centrifuge to mix, rotating at 1200rpm, temperature 25 ℃, time 30 min. Uniformly mixing to obtain a first mixture;
step (2) adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 60 ℃, adding resin, introducing N2 gas at the bottom of a beaker, sequentially adding a wetting agent, a dispersing agent and a coupling agent into the beaker, slowly adding a filler after uniformly stirring, stirring for 1 hour, and then cooling to normal temperature to obtain a second mixture;
step (3) adding the second mixture, the modifier, the curing agent and the accelerator into the first mixture slowly in sequence by adopting a constant-temperature stirrer at normal temperature, setting the rotating speed to be 600rpm, stirring for 1 hour, then using a centrifugal machine to rotate the rotating speed to be 1200rpm, keeping the temperature to be 25 ℃, keeping the time to be 30min, and uniformly mixing to obtain a third mixture;
and (4) finally, adding the micron-scale flaky silver powder and the submicron-scale spherical silver powder into the third mixture, mixing by using a three-roll machine, and setting the rotating speed to be 750 rpm. Firstly, mixing for 3 times, wherein the primary roller gap is 60um and the final roller gap is 30 um; secondly, mixing the primary roller gap of 30um and the final roller gap of 15um for 3 times; thirdly, mixing the primary roller gap 15um and the final roller gap 7um for 5 times; and step four, mixing for 6 times by using an initial roller gap of 10um and a final roller gap of 4 um. So that the silver paste is dispersed uniformly to obtain the finished product of silver paste.
Comparison results
1. Tensile and weather resistance are compared, see table below:
as shown in the above table, the tensile force of the examples is larger than that of the comparative example, and the change of the contact resistance in the weather resistance test is smaller than that of the comparative example.
2. Comparison of slurry viscosity
The viscosity of the examples shown in the table is lower than that of the comparative examples, and the thixotropic value and the aspect ratio are higher, so that the printing property is better.
3. Comparison of cell Performance
The performance of the prepared HJT solar cell containing graphene of the above example is shown in the following table:
through the above table, the graphene-containing general silver paste for the main fine grid of the HJT solar cell in the embodiment has excellent performances such as conductivity, printability and conversion efficiency, and can meet the requirements of the screen printing grid of the mainstream HJT solar cell in the market.
The above embodiment contains general silver paste for the main fine grid of the HJT solar cell containing graphene, submicron and nanoscale spherical silver powder and graphene, and can form smaller resistivity, higher conversion efficiency and tensile force and more excellent weather resistance.
The invention adopts functionalized graphene, namely hydroxylated or carboxylated graphene, to increase the compatibility of the graphene in epoxy resin; selecting a proper dispersing agent, namely octyl phenyl polyoxyethylene ether, N-methyl pyrrolidone and polyethylene glycol oleate to improve the dispersion uniformity; selecting proper silane coupling agents A151, A171 and A172 to improve the bonding property and compatibility between graphene and epoxy resin; the dispersion is better by using bubbling and stirring together.
The technical means disclosed in the invention scheme are not limited to the technical means disclosed in the above embodiments, but also include the technical scheme formed by any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and such improvements and modifications are also considered to be within the scope of the present invention.
Claims (10)
1. The utility model provides a general silver thick liquid of HJT solar cell owner thin bars that contains graphite alkene which characterized in that: the paint is prepared from the following components in percentage by mass: 15-19% of micron-sized flake silver powder, 68-72% of submicron-sized spherical silver powder, 3-7% of nano-sized spherical silver powder, 0.12-0.16% of filler, 2-4% of resin, 0.1-0.2% of modifier, 3-5% of solvent, 0.1-0.2% of coupling agent, 0.1-0.2% of dispersant, 0.1-0.2% of curing agent, 0.1-0.2% of accelerator and 0.08-0.16% of wetting agent.
2. The general silver paste containing graphene for main fine grids of HJT solar cells of claim 1, wherein: the micron-sized flaky silver powder is D50: 1-5um, wherein the submicron spherical silver powder is D50: 0.2-0.5um, wherein the nano-scale spherical silver powder is D50: 10-50 nm.
3. The general silver paste containing graphene for main fine grids of HJT solar cells of claim 1, wherein: the filler is one or two of hydroxylated graphene and carboxylated graphene, wherein the sheet diameter of the carboxylated graphene is 0.5-5um, and the thickness of the carboxylated graphene is 0.8-1.2 nm.
4. The general silver paste containing graphene for main fine grids of HJT solar cells of claim 1, wherein: the resin is one or more of bisphenol A epoxy resin, bisphenol F epoxy resin, carboxyl-terminated polyester resin and carboxyl acrylic resin; the modifier is one or more of acrylic acid, gallic acid, dehydroabietic acid methyl ester, dehydroabietic acid, oleic acid and 3,3',5,5' -tetramethyl diphenol; the solvent is one or more of butyl carbitol, butyl carbitol acetate, terpineol, alcohol ester dodeca, tributyl citrate and diethylene glycol butyl ether.
5. The general silver paste containing graphene for main fine grids of HJT solar cells of claim 1, wherein: the coupling agent is one or more of silane coupling agents A151, A171 and A172.
6. The general silver paste containing graphene for main fine grids of HJT solar cells of claim 1, wherein: the dispersing agent is one or more of octyl phenyl polyoxyethylene ether, N-methyl pyrrolidone and polyethylene glycol oleate.
7. The general silver paste containing graphene for main fine grids of HJT solar cells of claim 1, wherein: the curing agent is one or more of triglycidyl isocyanurate, beta-hydroxyalkylamide, acrylic acid modified hydroxyalkylamide and oleic acid modified hydroxyalkylamide.
8. The general silver paste containing graphene for main fine grids of HJT solar cells of claim 1, wherein: the accelerant is one or more of carboxylic ester, methylhydrazine and aminoimine.
9. The general silver paste containing graphene for main fine grids of HJT solar cells of claim 1, wherein: the wetting agent is one or more of 2.4.7.9-tetramethyl-5-decyne-4.7-diol, oleamidopropyl dimethylamine, trimethyl butylene glycol, oleyl alcohol polyoxyethylene ether and a fluorine surfactant FC-4430.
10. The method for preparing HJT solar cell main fine grid general silver paste containing graphene according to any one of claims 1 to 9, wherein the method comprises the following steps: the method comprises the following specific steps:
slowly pouring the nano-scale spherical silver powder into a solvent along the wall of a beaker by adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 25 ℃, stirring for 1 hour, then mixing by using a centrifugal machine, setting the rotating speed to be 1200rpm, setting the temperature to be 25 ℃, and mixing for 30 minutes uniformly to obtain a first mixture;
step (2) adopting a constant-temperature stirrer, setting the rotating speed to be 600rpm, setting the temperature to be 60 ℃, adding resin, introducing N2 gas at the bottom of a beaker, sequentially adding a wetting agent, a dispersing agent and a coupling agent into the beaker, slowly adding a filler after uniformly stirring, stirring for 1 hour, and then cooling to normal temperature to obtain a second mixture;
step (3) adding the second mixture, the modifier, the curing agent and the accelerator into the first mixture slowly in sequence by adopting a constant-temperature stirrer at normal temperature, setting the rotating speed to be 600rpm, stirring for 1 hour, then using a centrifugal machine to rotate the rotating speed to be 1200rpm, keeping the temperature to be 25 ℃, keeping the time to be 30min, and uniformly mixing to obtain a third mixture;
adding micron-grade flaky silver powder and submicron spherical silver powder into the third mixture, mixing by using a three-roller machine, setting the rotation speed to be 750rpm, and mixing for 3 times at the first step, wherein the initial roller gap is 60 microns and the final roller gap is 30 microns; secondly, mixing the primary roller gap of 30um and the final roller gap of 15um for 3 times; thirdly, mixing the primary roller gap 15um and the final roller gap 7um for 5 times; and step four, mixing the primary roller gap 10um and the final roller gap 4um for 6 times to ensure that the dispersion is uniform, thereby obtaining the finished silver paste.
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