CN114195271A - Anti-scaling device based on bionic friction nano generator and experimental method - Google Patents
Anti-scaling device based on bionic friction nano generator and experimental method Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F5/00—Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N1/00—Electrostatic generators or motors using a solid moving electrostatic charge carrier
- H02N1/04—Friction generators
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/48—Treatment of water, waste water, or sewage with magnetic or electric fields
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Abstract
The invention provides an anti-scaling device based on a bionic friction nano-generator and an experimental method. The device comprises: the friction nano generator array comprises a plurality of bionic friction nano generators arranged in front and back; the anti-scale electric field electrode comprises an anti-scale electric field negative electrode and an anti-scale electric field positive electrode which are oppositely arranged so as to form a middle electrostatic field; an anti-scale target disposed within the central electrostatic field. When fluid flows into the device, the friction nano generator array is impacted, each bionic friction nano generator can convert the kinetic energy of water into electric energy, and the electric energy is transferred to the negative electrode of the anti-scaling electric field and the positive electrode of the anti-scaling electric field through the wires, so that a high-voltage electrostatic field is formed, and ions easy to scale are deflected in different directions in a water system under the action of the electric field, so that scaling is prevented.
Description
Technical Field
The invention relates to the technical field of scale prevention treatment of water systems, in particular to a scale prevention device based on a bionic friction nano generator and an experimental method.
Background
The friction nano-power generation technology is an emerging technology in recent years, and represents that the product friction nano-power generator is often characterized by low power, micro current and high voltage. The friction nano-generator can be divided into four basic working modes according to the structure types: single electrode mode, vertical contact-separation mode, horizontal sliding mode, and independent layer mode. The sources of energy collected according to the method can be classified into vibration energy collection, wind and rain energy collection, biological energy collection and ocean energy collection. According to different application scenes, the friction nano power generation technology can be mainly used as an energy supply device of certain low-power consumption sensors or can be used as a self-energy supply sensor to be put into practical use.
In the field of scale control of water systems, it is generally limited to acid or base washing of water by physical adsorption or with chemicals (acids, bases, etc.). The residue of chemical agents is somewhat hazardous and chemical methods are currently being replaced by physical methods. The physical scale prevention and removal methods adopted at present mainly comprise mechanical scale removal, magnetic field scale removal, electrostatic scale removal, activated carbon scale removal, ion exchange resin scale removal, copper-zinc alloy scale prevention and the like, but certain short plates exist in the aspects of operation process, economic cost, reliability and scale removal effect.
The friction nano power generation technology is applied to a water system to collect water energy, and a high-voltage anti-scaling electric field is constructed by utilizing electric energy converted from the water energy.
Disclosure of Invention
According to the problems of low safety and low reliability of the conventional anti-scaling method, the invention provides an anti-scaling device based on a bionic friction nano-generator and an experimental method. According to the invention, the fluid kinetic energy can be efficiently converted into electric energy through a bionic structure, and based on the scientificity of array combination arrangement, the constructed electric field can stably provide voltage above 165V at the flow speed of 150m/h and the water temperature of 20 ℃, so that redundant structures such as a high-voltage amplifying circuit and the like are avoided, and the high-integration performance is realized.
The technical means adopted by the invention are as follows:
an anti-scaling device based on a bionic friction nano generator comprises:
the circulating water tank comprises an upper shell and a lower shell, the upper shell and the lower shell are tightly buckled through bolts, so that a hollow accommodating cavity is formed, a water inlet is formed in one side of the upper shell, and a water outlet is formed in the side surface of the lower shell below the other side surface opposite to the side surface where the water inlet is located;
the friction nanometer generator array comprises a plurality of bionic friction nanometer generators arranged in front and back, the upper end of each bionic friction nanometer generator is fixedly connected with the top of the upper shell, the bottom of each bionic friction nanometer generator is free to droop, and the positive pole and the negative pole of each bionic friction nanometer generator are connected in parallel and then led out;
the anti-scaling electric field electrode comprises an anti-scaling electric field negative electrode and an anti-scaling electric field positive electrode which are oppositely arranged to form a middle electrostatic field, the anti-scaling electric field negative electrode is connected with a negative leading-out end of each bionic friction nano-generator, and the anti-scaling electric field negative positive electrode is connected with a positive leading-out end of each bionic friction nano-generator;
an anti-scale target disposed within the central electrostatic field;
when fluid flows into the device from the water inlet, the friction nano generator array is impacted, each bionic friction nano generator can convert the kinetic energy of the water into electric energy and transfer the electric energy to the negative electrode of the anti-scaling electric field and the positive electrode of the anti-scaling electric field through the wires, so that a high-voltage electrostatic field is formed, and ions easy to scale are deflected in different directions in a water system under the action of the electric field to prevent scaling.
Furthermore, the friction nano generator array is arranged close to the water inlet, and the placing posture of the friction nano generator array is set to be the direction that the front face of each bionic friction nano generator bears the water flow.
Further, the biomimetic friction nano-generator comprises:
an FEP substrate;
the conductive graphite is attached to the surface of the FEP base material and is connected with a conductive copper sheet;
the PTFE film is connected with a conductive copper sheet;
the spongy cushion is arranged between the conductive graphite and the PTFE film, so that a gap exists between the conductive graphite and the PTFE film in a standing state;
a PTFE watertight film connected to an edge of the FEP substrate to form a sealed space therebetween, the conductive copper sheet being drawn out from above the sealed space.
Further, the thickness of the PTFE film is 0.04-0.06 mm;
the thickness of the FEP base material is 0.08-0.1 mm;
the thickness of the conductive copper sheet is 0.08-0.12 mm;
the thickness of the spongy cushion is 0.8-1.2 mm.
The invention also discloses an anti-scaling experimental method based on the bionic friction nano-generator, which is realized based on the anti-scaling device based on the bionic friction nano-generator and comprises the following steps:
s1, arranging an anti-scaling device based on the bionic friction nano generator on the test platform;
s2, mounting the data acquisition device at a corresponding acquisition position in the anti-scaling device, wherein the type of the data acquisition device is determined according to the experiment content;
s3, enabling liquid with easily-scaling ions in the anti-scaling device based on the bionic friction nano generator to circularly flow;
and S4, collecting experimental data based on the data collecting device, and evaluating the anti-scaling effect.
Further, the data acquisition device comprises a voltage acquisition device, and the voltage acquisition device is connected with the anti-scaling electric field electrode.
Further, the data acquisition device comprises an ion concentration measuring instrument, and a detection mechanism of the ion concentration measuring instrument extends into the liquid in the circulating water tank.
Compared with the prior art, the invention has the following advantages:
the method of the invention effectively inhibits the scaling problem in the water system by applying the friction nano power generation technology and the electrostatic field anti-scaling technology. The method adopts the flexible kelp type friction nano generator array to efficiently convert the fluid kinetic energy in the flow field to the electric energy of the friction nano generator, so that the flexible kelp type friction nano generator array generates a 180V electrostatic field, and finally the anti-scaling function of a water system is realized. The method not only has theoretical feasibility, but also is verified on a circulating water treatment device with a heat exchange function. A contrast test is designed, and the concentration of the residual calcium ions and the scale inhibition rate are measured to achieve the expected effect.
Based on the reason, the invention can be widely popularized in the field of water system scale prevention.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a structural diagram of an anti-scaling device based on a bionic friction nano-generator.
FIG. 2 is an explosion diagram of the anti-scaling device based on the bionic friction nano-generator.
FIG. 3 is a schematic structural diagram of a bionic friction nano-generator according to the present invention.
FIG. 4 is a flow chart of the scale control effect test in the examples.
FIG. 5 is a diagram of electric field voltage signals of the bionic sea-belt type friction nano-generator in the embodiment.
FIG. 6 is a graph showing the change in the residual calcium ion concentration in the heating cycle test in the examples.
FIG. 7 is a graph showing the change of the scale inhibition rate at different heating temperatures in the examples.
In the figure: 101. a lower shell of the circulating water tank; 102. an upper shell of the circulating water tank; 103. a water inlet; 2. rubbing the nano-generator array; 201. a bionic friction nano generator; 2011. an FEP substrate; 2012. a sponge cushion; 2013. conductive graphite; 2014. a conductive copper sheet; 2015. a PTFE film; 2016. a PTFE watertight film; 301. an anti-scaling electric field negative electrode; 302. a positive electrode of an anti-scaling electric field; 4. and (4) an anti-scaling target.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings. In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-2, the present invention provides an anti-scaling device based on a bionic friction nano-generator, comprising: a circulating water tank, a friction nano generator array 2, an anti-scale electric field electrode and an anti-scale target 4. Specifically, the circulating water tank comprises an upper shell 101 and a lower shell 102, wherein the upper shell 101 and the lower shell 102 are tightly buckled through bolts to form a hollow accommodating cavity, a water inlet 103 is formed in one side of the upper shell 101, and a water outlet 104 is formed in the side surface of the lower shell 102 below the other side surface opposite to the side surface where the water inlet 102 is located. The friction nano generator array 2 comprises a plurality of bionic friction nano generators 201 arranged in front and back, the upper ends of the bionic friction nano generators 201 are fixedly connected with the top of the upper shell 101, the bottoms of the bionic friction nano generators are free to droop, and the positive electrodes and the negative electrodes of the bionic friction nano generators 201 are connected in parallel and then led out. The anti-scale electric field electrode comprises an anti-scale electric field negative electrode 301 and an anti-scale electric field positive electrode 302 which are oppositely arranged to form a middle electrostatic field, the anti-scale electric field negative electrode 301 is connected with a negative leading-out end of each bionic friction nano-generator 201, and the anti-scale electric field negative electrode 302 is connected with a positive leading-out end of each bionic friction nano-generator 201. The scale prevention target 4 is disposed in the middle electrostatic field.
When fluid flows into the device from the water inlet 103, the friction nano generator array 2 is impacted, each bionic friction nano generator 201 can convert the kinetic energy of the water into electric energy, and the electric energy is transferred to the anti-scaling electric field negative electrode 301 and the anti-scaling electric field positive electrode 302 through leads, so that a high-voltage electrostatic field is formed, ions easy to scale are deflected in different directions in a water system under the action of the electric field, and scaling is prevented.
Preferably, the friction nano-generator array 2 is disposed near the water inlet 103, and the placement posture thereof is set to receive the water flow direction with the front surface of each bionic friction nano-generator 201, so that the kinetic energy of the fluid can be collected to the maximum extent.
As shown in fig. 3, the biomimetic friction nano-generator 201 includes: FEP substrate 2011, conductive graphite 2013, PTFE film 2015, foam pad 2012, and foam pad 2012. Specifically, the conductive graphite 2013 is attached to the surface of the FEP base 2011, and the conductive graphite 2013 is connected with a conductive copper sheet 2014. The PTFE film 2015 is also connected with a conductive copper sheet 2014; the sponge pad 2012 is disposed between the conductive graphite 2013 and the PTFE film 2015, so that a gap exists therebetween in a stationary state. A PTFE watertight film 2016 is attached to the edge of the FEP base 2011, thereby forming a sealed space therebetween, and the conductive copper sheet 2014 is led out from above the sealed space.
Preferably, the thickness of the PTFE film 2015 is 0.04-0.06 mm; the thickness of the FEP base material 2011 is 0.08-0.1 mm; the thickness of the conductive copper sheet 2014 is 0.08-0.12 mm; the thickness of the sponge cushion 2012 is 0.8-1.2 mm.
Based on the marine organism kelp sheet structure inspiration, the friction nano generator can be sequentially divided into three layers from top to bottom, wherein the upper layer is made of a PTFE film, the lower layer is made of an FEP film, and the FEP film is covered with a copper film. The middle layer is mainly a spongy cushion and air sealed in the spongy cushion and is used for separating the upper layer electrode material from the lower layer electrode material so that the upper layer electrode material and the lower layer electrode material can be discontinuously contacted and separated to generate charge transfer. When the copper film with the electropositivity and the PTFE film with the electronegativity are contacted and separated with each other, a large amount of charges are accumulated on the surface of the flexible friction nano power generation to form an electrostatic field, and the conversion of the kinetic energy of the fluid to the electric energy of the friction nano power generation is completed.
The preparation materials are as follows: 0.04-0.06 mm of Polytetrafluoroethylene (PTFE) film, 0.08-0.1 mm of Fluorinated Ethylene Propylene (FEP) film, 0.08-0.12 mm of copper film, 0.8-1.2 mm thick sponge cushion and the like.
In a preferred embodiment of the invention, 0.05mm Polytetrafluoroethylene (PTFE) film and 0.1mm Fluorinated Ethylene Propylene (FEP) film, 0.01mm copper film, 1mm thick foam pad, conductive ink, conductive wire, etc. are selected. The structure of the three-layer sandwich structure is similar to a sandwich structure and can be divided into three layers from top to bottom. The upper layer is made of a PTFE film, has electronegativity due to high fluorine content and is used as a negative electrode of the friction nano generator; the lower layer is made of a FEP film with the thickness of 0.1mm, and a copper film is attached to the FEP film and used as a positive electrode of the friction nano generator. The FEP film has better elasticity, and can provide the restoring force of the friction nano generator swinging in the flow field under the action of the fluid; the middle layer is mainly a spongy cushion with the thickness of 1mm and seals the air in the spongy cushion and is used for separating the upper layer electrode material from the lower layer electrode material so that the upper layer electrode material and the lower layer electrode material can be discontinuously contacted and separated to generate charge transfer. When the copper film with the electropositivity and the PTFE film with the electronegativity are contacted and separated with each other, a large amount of charges are accumulated on the surface of the 'sea belt sheet' at the moment, an electrostatic field is formed, and the conversion of the kinetic energy of the fluid to the electric energy of the friction nano generator is completed.
The anti-scaling method comprises the following steps: the bionic friction nano generator is arranged in a waterway system needing scale prevention in an array mode, when fluid flows through, the kinetic energy of the water can be changed into electric energy by the friction nano generator, and the electric energy is transferred to the electrode plate part of the scale prevention electric field by a lead wire, so that a high-voltage electrostatic field is formed. Under the action of the electric field, ions easy to scale can deviate in different directions in a water system, so that the probability of combination of the ions is reduced, and the scaling phenomenon is further reduced. The method is different from the traditional static anti-scaling method, and does not need to additionally add a power supply device outside; and the anti-scaling method of the friction nano generator, which is different from a part of concept forms, needs various combinations of a generator part, an external amplifying circuit part, an anti-scaling electric field part and the like. The friction nanometer generator array designed by the method has been proved to be capable of better collecting electric energy, an external amplifying circuit part is eliminated, and the highly integrated structure undoubtedly improves the application field and reduces the maintenance cost.
Due to the high-efficiency conversion efficiency from fluid kinetic energy to electric energy of the bionic structure and the scientificity of array combination arrangement, the friction nano power generation structure and the anti-scale device provided by the invention can stably provide a voltage of more than 165V for the constructed electric field at the flow speed of 150m/h and the water temperature of 20 ℃, avoid redundant structures such as a high-voltage amplifying circuit and the like, and have high integration. Compared with the traditional electric field anti-scaling scheme, a series of problems of overhigh electric power cost, electric leakage, hurting people, circuit failure and the like are avoided.
The invention also provides an anti-scaling experimental method based on the bionic friction nano-generator, which is realized based on the anti-scaling device based on the bionic friction nano-generator and comprises the following steps:
s1, arranging an anti-scaling device based on the bionic friction nano generator on the test platform;
s2, mounting the data acquisition device at a corresponding acquisition position in the anti-scaling device, wherein the type of the data acquisition device is determined according to the experiment content;
s3, enabling liquid with easily-scaling ions in the anti-scaling device based on the bionic friction nano generator to circularly flow;
and S4, collecting experimental data based on the data collecting device, and evaluating the anti-scaling effect.
In one embodiment, the data acquisition device comprises a voltage acquisition device connected to the anti-scaling electric field electrode. In another embodiment, the data acquisition device uses an ion concentration measuring instrument, and a detection mechanism of the ion concentration measuring instrument extends into the liquid inside the circulating water tank.
The experimental method of the present invention is further illustrated by the following specific application examples.
Example 1
The anti-scaling device based on the bionic friction nano generator is used for performing voltage experiments under various working conditions. In the specific implementation, the method comprises the following steps:
step 1, preparing a 0.05mm Polytetrafluoroethylene (PTFE) film, a 0.1mm fluorinated ethylene propylene copolymer (FEP) film, a 0.01mm copper film, a 1mm thick sponge mat, conductive ink, a lead and other materials into a bionic friction nano-generator;
step 3, performing a test, adjusting working conditions, and measuring the maximum electrostatic field voltage under various working conditions by using a 6517B type electrostatic meter;
and 5, drawing voltage signals of all working conditions into a line graph for analysis, wherein the water temperature is 20 ℃, the voltage above 165V can be stably provided under the working condition of the flow rate of 150m/h, and the maximum voltage signal can reach 180V, as shown in figure 4.
Example 2
The scale prevention device based on the bionic friction nano generator is used for carrying out a residual calcium ion concentration experiment, and in specific implementation, the scale prevention device is carried out according to the following steps:
step 1, arranging a friction nano generator and an anti-scaling device on a test platform;
and 2, preparing calcium carbonate solutions with different concentrations for circulation, wherein the measured residual calcium ion concentration can reflect the scale inhibition rate.
Step 3, testing the calcium ion concentration by using an MP523 type ion concentration measuring instrument before testing;
and 5, counting the scale inhibition rate under each working condition and drawing a graph as shown in fig. 6, wherein the scale inhibition rate is over 65 percent.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. An anti-scaling device based on a bionic friction nano generator is characterized by comprising:
the water circulation device comprises a water circulation tank, wherein the water circulation tank comprises an upper shell (101) and a lower shell (102), the upper shell (101) and the lower shell (102) are tightly buckled through bolts to form a hollow accommodating cavity, a water inlet (103) is formed in one side of the upper shell (101), and a water outlet (104) is formed in the side face of the lower shell (102) below the other side face opposite to the side face where the water inlet (102) is located;
the friction nanometer generator array (2) comprises a plurality of bionic friction nanometer generators (201) which are arranged in the front and back direction, the upper end of each bionic friction nanometer generator (201) is fixedly connected with the top of the upper shell (101), the bottom of each bionic friction nanometer generator is free to droop, and the positive pole and the negative pole of each bionic friction nanometer generator (201) are connected in parallel and then led out;
the anti-scaling electric field electrode comprises an anti-scaling electric field negative electrode (301) and an anti-scaling electric field positive electrode (302), the anti-scaling electric field negative electrode (301) and the anti-scaling electric field positive electrode are oppositely arranged to form a middle electrostatic field, the anti-scaling electric field negative electrode (301) is connected with a negative leading-out end of each bionic friction nano generator (201), and the anti-scaling electric field negative positive electrode (302) is connected with a positive leading-out end of each bionic friction nano generator (201);
an anti-scaling target (4), the anti-scaling target (4) being arranged within the central electrostatic field;
when fluid flows into the device from the water inlet (103), the friction nano generator array (2) is impacted, each bionic friction nano generator (201) can convert the kinetic energy of water into electric energy, and the electric energy is transferred to the anti-scaling electric field negative electrode (301) and the anti-scaling electric field positive electrode (302) through leads, so that a high-voltage electrostatic field is formed, and ions easy to scale are deflected in different directions in a water system under the action of the electric field, so that scaling is prevented.
2. The anti-scaling device based on bionic friction nano-generators as claimed in claim 1, characterized in that the friction nano-generator array (2) is arranged close to the water inlet (103) and is positioned in a manner to take on the water flow direction with the front face of each bionic friction nano-generator (201).
3. An antiscaling device based on biomimetic friction nanogenerator according to claim 1, characterized in that the biomimetic friction nanogenerator (201) comprises:
an FEP base material (2011);
the conductive graphite (2013), the conductive graphite (2013) is attached to the surface of the FEP base material (2011), and the conductive graphite (2013) is connected with a conductive copper sheet (2014);
the PTFE film (2015) is connected with a conductive copper sheet (2014);
a sponge pad (2012), the sponge pad (2012) being disposed between the conductive graphite (2013) and the PTFE film (2015) such that a gap exists therebetween in a standing state;
a PTFE watertight film (2016) attached to an edge of the FEP substrate (2011) to form a sealed space therebetween, the conductive copper sheet (2014) being led out from above the sealed space.
4. An anti-scaling device based on a bionic friction nano-generator according to claim 3, characterized in that the PTFE film (2015) has a thickness of 0.04-0.06 mm;
the thickness of the FEP base material (2011) is 0.08-0.1 mm;
the thickness of the conductive copper sheet (2014) is 0.08-0.12 mm;
the thickness of the sponge cushion (2012) is 0.8-1.2 mm.
5. An anti-scale experimental method based on a bionic friction nano-generator is realized based on the anti-scale device based on the bionic friction nano-generator disclosed by claim 1, and is characterized by comprising the following steps of:
s1, arranging an anti-scaling device based on the bionic friction nano generator on the test platform;
s2, mounting the data acquisition device at a corresponding acquisition position in the anti-scaling device, wherein the type of the data acquisition device is determined according to the experiment content;
s3, enabling liquid with easily-scaling ions in the anti-scaling device based on the bionic friction nano generator to circularly flow;
and S4, collecting experimental data based on the data collecting device, and evaluating the anti-scaling effect.
6. The anti-scale experimental method based on the bionic friction nano-generator as claimed in claim 5, wherein the data acquisition device comprises a voltage acquisition device, and the voltage acquisition device is connected with an anti-scale electric field electrode.
7. The anti-scaling experimental method based on the bionic friction nano-generator as claimed in claim 5, wherein the data acquisition device comprises an ion concentration measuring instrument, and a detection mechanism of the ion concentration measuring instrument is inserted into the liquid in the circulating water tank.
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