CN114192754A

CN114192754A - Alloy casting plate forming module with forging function based on metal processing technology

Info

Publication number: CN114192754A
Application number: CN202111284098.4A
Authority: CN
Inventors: 符志军
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-11-01
Filing date: 2021-11-01
Publication date: 2022-03-18

Abstract

The utility model discloses an alloy casting plate forming module with a forging function based on a metal processing technology, relates to the technical field of metal processing, and solves the problems that a casting body of a casting module used at present is a fixed die, does not have a quick discharging function, cannot quickly and automatically discharge a cast alloy plate, and does not have a quick demoulding function. The alloy casting plate forming module with the forging function based on the metal processing technology comprises a base; the hydraulic scissor mechanism is fixedly arranged at the top of the base, the module is fixedly arranged at the top of the hydraulic scissor mechanism, and one side of the top of the module is provided with an extension structure; the base also comprises a stand column and a template; four groups of upright posts are fixedly arranged at the top of the base; forge the clamp plate through being provided with, provide the limited function and the real function of forging of fast speed adjusting to plate thickness for the module, cooperate the scale to adjust according to the needs of one-tenth plate thickness, can prescribe a limit to one-tenth plate thickness, be favorable to casting different plate bodies.

Description

Alloy casting plate forming module with forging function based on metal processing technology

Technical Field

The utility model relates to the technical field of metal processing, in particular to an alloy casting plate forming module with a forging function based on a metal processing technology.

Background

Casting is a metal hot working process which is mastered earlier by human, and has a history of about 6000 years; china has entered the full prosperity of bronze castings approximately 1700 to the first 1000 years before the Gregorian, and has reached a quite high level in terms of technology; the casting is a method of casting liquid metal into a casting cavity which is adaptive to the shape of a part, and obtaining the part or a blank after the liquid metal is cooled and solidified; at present, the alloy casting is mainly used for components such as plate structures, doors and windows, and the like, and the used moulds are mainly plate moulds.

For example, patent No. CN210648434U discloses an aluminum alloy casting plate formula mould through retrieving, including the workstation, the top central point of workstation puts screw connection and has the lower mould, the bracing piece has all been welded in the top four corners of workstation, the top welding of bracing piece has the roof, the top central point of roof puts screw connection and has first hydraulic cylinder, the lower surface that the roof was extended to first hydraulic cylinder's bottom has last mould through flange joint, the top left side screw connection of workstation has quantitative conveying mechanism, quantitative conveying mechanism includes the base, the bottom of base and the top left side screw connection of workstation, first slide has all been seted up at both ends around the upper surface of base, it has first slider to peg graft in the inner chamber left side of first slide. This aluminum alloy casting plate mold, the volume of pouring of metal liquid is easy to be controlled, and the position of pouring of metal liquid is accurate, avoids the metal liquid extravagant, saves the cost, and casting quality improves, great satisfied aluminum alloy casting's demand.

Another example patent No. CN212917523U discloses an aluminum alloy casting plate mold comprising: a mold frame; the bottom sealing structure is detachably and movably arranged on the lower wall of the die carrier and is positioned at the central part; the utility model relates to the technical field of moulds, in particular to an adjusting structure which can be detachably arranged in the upper wall of a mould frame, wherein the positions of partition plates can be installed and adjusted according to the size of a poured plate and are fixed by fastening bolts, and the partition plates can also be installed at equal intervals according to requirements to simultaneously form a plurality of plates; after the space in the mold core frame is poured and cooled to be formed, one end of the mold bottom can be turned downwards to be opened by detaching one long rod bolt and one nut at the bottom of the mold base, and the formed plate can be moved downwards under stress to be taken out; this design simple structure, ingenious, construction convenient operation is not only convenient for take out shaping panel, and can carry out the adjustment panel size and the pouring number of certain degree according to the demand.

However, the main casting body of the currently used casting module is a fixed die, and does not have a rapid discharging function, cannot rapidly and automatically discharge a cast alloy plate, does not have a rapid demoulding function, is not beneficial to rapid demoulding, does not have a limiting function and a forging function for rapidly adjusting the thickness of the plate, and is not beneficial to casting different plate bodies, so that the existing requirements are not met, and therefore, the alloy casting plate forming module with the forging function based on a metal processing technology is provided.

Disclosure of Invention

Problem (A)

The utility model aims to provide an alloy cast plate forming module with a forging function based on a metal processing technology, and aims to solve the problems that the main casting body of the currently used casting module in the background technology is a fixed die, does not have a quick discharging function, cannot quickly and automatically discharge a cast alloy plate, does not have a quick demoulding function, is not beneficial to quick demoulding, does not have a limiting function and a forging function for quickly adjusting the thickness of the plate, and is not beneficial to casting different plate bodies.

(II) technical scheme

In order to achieve the purpose, the utility model provides the following technical scheme: the alloy casting plate forming module with the forging function based on the metal processing technology comprises a base; the hydraulic scissor mechanism is fixedly arranged at the top of the base, the module is fixedly arranged at the top of the hydraulic scissor mechanism, and one side of the top of the module is provided with an extension structure;

the base also comprises a stand column and a template; four groups of upright posts are fixedly arranged at the top of the base, the upright posts penetrate through the module to be fixedly provided with a template, and the template is arranged inside the module in a fitting and sliding manner;

the number of the L-shaped frames is two, and the two groups of L-shaped frames are fixedly arranged at the tops of two sides of the base;

the lifting plate is fixedly arranged at the bottom side of the top turning part of the L-shaped frame;

the U-shaped frame is fixedly arranged on the inner side of the L-shaped frame.

Preferably, the module further comprises:

four groups of knocking shafts are rotatably arranged around the module through a shaft bracket structure, and two ends of each group of knocking shafts are in transmission connection with bevel gears;

the motor A is fixedly arranged on one side of the module, and the motor A is in transmission connection with the knocking shaft through a bevel gear;

the outer end of the module is fixedly provided with the jar, the jar is of a cross structure, the main body of the jar is of a cross structure, and the protruding position of the jar is of a hollow structure.

Preferably, the jar is further mounted with:

the device comprises a wedge piece, wherein a spring rod is fixedly arranged on one side of the wedge piece, and a blocking piece is fixedly arranged at the protruding position of the spring rod, which is sleeved with a spring and penetrates through the jar.

Preferably, the module further comprises:

the outer end of the module is fixedly provided with a wedge-shaped convex strip, and the inclined plane of the wedge-shaped convex strip faces upwards; the inclined surface of the wedge can conform to the inclined surface of the wedge.

Preferably, the lifting plate further comprises:

the middle of the top of the lifting plate is fixedly provided with a U-shaped motor base, the top of the U-shaped motor base is fixedly provided with a motor B, and the motor B is a servo motor;

the top of promotion board is rotatory to be provided with two sets of propulsion screws, and two sets of propulsion screws set up the bevel gear transmission with motor B and are connected, and two sets of propulsion screw rotational speeds are the same.

Preferably, the lifting plate further comprises:

the top of the forging pressing plate is fixedly provided with four groups of hexagonal shafts, and the hexagonal shafts are in sliding connection with the lifting plate and the L-shaped frame;

the top of each hexagonal shaft is fixedly provided with a limiting piece, and one side of each limiting piece is rotatably provided with a connecting rod through hinge connection;

the other end of the connecting rod is fixedly provided with a synchronous rod; two sets of sliding blocks are fixedly arranged at two ends of the synchronizing rod, and the sliding blocks are arranged at the top of the lifting plate in a sliding mode through the guide rails.

Preferably, the lifting plate further comprises:

the graduated scale is fixedly arranged at the top of the forging pressing plate and is in sliding connection with the lifting plate;

and pouring a pipe, wherein the middle of the top of the forging pressing plate is integrally communicated with the pouring pipe, and the pouring pipe is connected with the lifting plate in a sliding manner.

Preferably, the U-shaped frame further comprises:

two groups of side transmission bars are rotatably arranged on two sides of the U-shaped frame;

the linkage shaft is rotatably arranged on one side of the U-shaped frame and is in transmission connection with the bevel gears arranged on the two groups of side transmission bars;

the motor C is arranged on the U-shaped frame and is in transmission connection with the linkage shaft;

the push plate is arranged on the inner side of the U-shaped frame in a sliding mode through the guide rail.

Preferably, the bottom surface of the push plate is 0.1cm higher than the top surface of the template.

Preferably, the forging plate is lifted to the highest position, and the bottom surface of the push plate is higher than the top surface of the forging plate.

(III) advantageous effects

The utility model provides an alloy cast plate forming module with a forging function based on a metal processing technology, which is provided with a forging plate, and provides a limiting function and a forging function for quickly adjusting the thickness of a plate for the module.

Secondly, after casting is finished, starting a motor A, driving four groups of knocking shafts to rotate by the motor A, driving the jar to rotate by the knocking shafts, continuously impacting wedge-shaped raised lines by wedge pieces in the rotation process of the jar, and vibrating and demolding the module; and the motor A is used for lowering the forging pressing plate again to forge the plate.

Moreover, the setting of jar, for the module provides quick drawing of patterns function, after the fork mechanism is cut to the hydraulic pressure that drops, the module breaks away from all around of one-tenth board, and starter motor C drives the universal driving shaft rotatory, and then the universal driving shaft drives two sets of side drive bars rotatoryly through bevel gear, and two sets of side drive bars pass through the screw drive and impel the push pedal, utilize the push pedal to release one-tenth board, can accomplish automatic discharging.

Drawings

FIG. 1 is a schematic perspective view of an embodiment of the present invention;

FIG. 2 is a schematic axial side view of an embodiment of the present invention;

FIG. 3 is a schematic side view of an embodiment of the present invention;

FIG. 4 is a schematic view of a partially disassembled structure in an embodiment of the present invention;

FIG. 5 is a schematic perspective view of a lift plate in an embodiment of the present invention;

FIG. 6 is a schematic axial side view of a base according to an embodiment of the present invention;

FIG. 7 is a schematic perspective view of a jar according to an embodiment of the present invention;

FIG. 8 is an enlarged partial structural view of part A in the embodiment of the present invention;

in fig. 1 to 8, the correspondence between the part names or lines and the reference numbers is:

1. a base; 101. a column; 102. a template; 2. a hydraulic scissor mechanism; 3. a module; 301. a knocking shaft; 302. a motor A; 303. a jar; 304. a wedge; 305. a spring lever; 306. wedge-shaped convex strips; 4. an L-shaped frame; 5. a lifting plate; 501. a U-shaped motor base; 502. a motor B; 503. a lead screw is pushed; 504. forging a pressing plate; 505. a hexagonal shaft; 506. a limiting member; 507. a connecting rod; 508. a synchronization lever; 509. a graduated scale; 510. pouring a pipe; 6. a U-shaped frame; 601. a side drive lever; 602. a linkage shaft; 603. a motor C; 604. a push plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 8, an embodiment of the present invention includes: the alloy casting plate forming module with the forging function based on the metal processing technology comprises a base 1; the hydraulic scissor mechanism 2 is fixedly arranged at the top of the base 1, the module 3 is fixedly arranged at the top of the hydraulic scissor mechanism 2, and one side of the top of the module 3 is provided with an extension structure; the base 1 also comprises a vertical column 101 and a template 102; four groups of upright posts 101 are fixedly arranged at the top of the base 1, the upright posts 101 penetrate through the module 3 and are fixedly provided with templates 102, and the templates 102 are arranged inside the module 3 in a fitting and sliding manner; the module 3 further comprises: four groups of knocking shafts 301 are rotatably arranged around the module 3 through a shaft bracket structure, and two ends of the four groups of knocking shafts 301 are in transmission connection through bevel gears; the motor A302 is fixedly arranged on one side of the module 3, and the motor A302 is in transmission connection with the knocking shaft 301 through a bevel gear; the outer end of the module 3 is fixedly provided with a jar 303, the jar 303 is of a cross structure, the main body of the jar 303 is of a cross structure, and the protruding positions of the jar 303 are all hollow structures; a wedge 304, wherein a spring rod 305 is fixedly arranged on one side of the wedge 304, and a blocking piece is fixedly arranged at the protruding position of the bumper 303, wherein the spring rod 305 is sleeved with a spring and penetrates through the bumper; the outer end of the module 3 is fixedly provided with a wedge-shaped convex strip 306, and the inclined plane of the wedge-shaped convex strip 306 faces upwards; the sloped surface of wedge 304 is able to conform to the sloped surface of wedge 304; the number of the L-shaped frames 4 is two, and the two groups of L-shaped frames 4 are fixedly arranged at the tops of two sides of the base 1; the lifting plate 5 is fixedly arranged at the bottom side of the top turning part of the L-shaped frame 4; the lifting device comprises a U-shaped motor base 501, wherein the U-shaped motor base 501 is fixedly arranged in the middle of the top of a lifting plate 5, a motor B502 is fixedly arranged on the top of the U-shaped motor base 501, and the motor B502 is a servo motor; the top of the lifting plate 5 is rotatably provided with two groups of propelling screws 503, the two groups of propelling screws 503 are in bevel gear transmission connection with a motor B502, and the rotating speeds of the two groups of propelling screws 503 are the same; the top of the forging plate 504 is fixedly provided with four groups of hexagonal shafts 505, and the hexagonal shafts 505 are in sliding connection with the lifting plate 5 and the L-shaped frame 4; the top of the hexagonal shaft 505 is fixedly provided with a limiting member 506, and one side of the limiting member 506 is rotatably provided with a connecting rod 507 through hinge connection; a synchronous rod 508, wherein a synchronous rod 508 is fixedly arranged between the other ends of the connecting rods 507, and nut parts are arranged in the middles of the synchronous rods 508 and are in threaded connection with the propelling screw 503; two groups of sliding blocks are fixedly arranged at two ends of the synchronous rod 508, and the sliding blocks are arranged at the top of the lifting plate 5 in a sliding manner through guide rails; the graduated scale 509 is fixedly arranged at the top of the forging plate 504, and the graduated scale 509 is in sliding connection with the lifting plate 5; the pouring pipe 510 is integrally communicated with the middle of the top of the forging plate 504, and the pouring pipe 510 is in sliding connection with the lifting plate 5; the U-shaped frame 6 is fixedly arranged on the inner side of the L-shaped frame 4; u-shaped frame 6 still includes: two groups of side transmission bars 601 are rotatably arranged on two sides of the U-shaped frame 6; a linkage shaft 602 is rotatably arranged on one side of the U-shaped frame 6, and the linkage shaft 602 is in transmission connection with the two groups of side transmission bars 601 through bevel gears; the motor C603 is arranged on the U-shaped frame 6, and the motor C603 is in transmission connection with the linkage shaft 602; a push plate 604, wherein the push plate 604 is arranged on the inner side of the U-shaped frame 6 in a sliding way through a guide rail.

Wherein the bottom surface of the push plate 604 is 0.1cm higher than the top surface of the template 102.

Wherein, when the forging plate 504 is lifted to the highest position, the bottom surface of the push plate 604 is higher than the top surface of the forging plate 504; can provide automatic discharging function through setting up push pedal 604, remove the in-process at push pedal 604 and can release the finished product board, conveniently retrieve.

The working principle is as follows: during the use, start hydraulic pressure and cut fork mechanism 2 and rise module 3, the inside laminating of module 3 template 102's bottom surface, then start motor B502, motor B502 drives two sets of propulsion lead screw 503 rotations through the bevel gear, two sets of propulsion lead screw 503 draw close two sets of synchronizing bar 508 to the centre through screw drive, hexagonal axle 505, locating part 506 and connecting rod 507 constitute slider mechanism, make hexagonal axle 505 lapse, push forging pressing board 504 into module 3, cooperate scale 509 to adjust according to the needs of one-tenth board thickness, prescribe a limit to one-tenth board thickness, further utilize to pour pipe 510 pouring casting.

After forging, starting a motor A302, driving four groups of knocking shafts 301 to rotate by the motor A302, driving a jar 303 to rotate by the knocking shafts 301, continuously impacting wedge-shaped convex strips 306 by wedge pieces 304 in the rotation process of the jar 303, and vibrating and demoulding the module 3; further, the motor a302 lowers the swaging plate 504 again to swage the plate, and raises the swaging plate 504 after swaging.

The periphery of the finished plate is separated from the module 3 after the hydraulic scissor mechanism 2 is lowered, the starting motor C603 drives the linkage shaft 602 to rotate, the linkage shaft 602 drives the two groups of side transmission bars 601 to rotate through the bevel gears, the two groups of side transmission bars 601 push the push plate 604 through screw transmission, the finished plate is pushed out through the push plate 604, and automatic discharging is completed.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. Alloy casting becomes board module that possesses real function of forging based on metal working process, its characterized in that includes:

a base; the hydraulic scissor mechanism is fixedly arranged at the top of the base, the module is fixedly arranged at the top of the hydraulic scissor mechanism, and one side of the top of the module is provided with an extension structure;

the U-shaped frame is fixedly arranged on the inner side of the L-shaped frame.

2. The metal working process-based alloy cast plate forming die set with the forging function as claimed in claim 1, wherein the die set further comprises:

3. The metal working process-based alloy cast plate forming module with the forging function as claimed in claim 2, wherein the jar is further provided with:

4. The metal working process-based alloy cast plate forming die set with the forging function as claimed in claim 1, wherein the die set further comprises:

5. The metal working process-based alloy forged plate forming die set of claim 1, wherein the lifting plate further comprises:

6. The metal working process-based alloy forged plate forming die set of claim 1, wherein the lifting plate further comprises:

7. The metal working process-based alloy forged plate forming die set of claim 1, wherein the lifting plate further comprises:

8. The metal working process-based alloy cast plate forming die set with the forging function as claimed in claim 1, wherein the U-shaped frame further comprises:

9. The metal working process-based alloy forged plate die set according to claim 8, wherein the bottom surface of the push plate is 0.1cm higher than the top surface of the die plate.

10. The metal working process-based alloy forging plate die set according to claim 6, wherein the bottom surface of the push plate is higher than the top surface of the forging plate when the forging plate is lifted to the highest position.