CN114192261A - Pottery crocus automatically cleaning deironing equipment - Google Patents
Pottery crocus automatically cleaning deironing equipment Download PDFInfo
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- CN114192261A CN114192261A CN202111517680.0A CN202111517680A CN114192261A CN 114192261 A CN114192261 A CN 114192261A CN 202111517680 A CN202111517680 A CN 202111517680A CN 114192261 A CN114192261 A CN 114192261A
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- electromagnet
- ceramic powder
- air
- barrel body
- powder
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- 238000004140 cleaning Methods 0.000 title claims abstract description 37
- 235000004237 Crocus Nutrition 0.000 title claims description 6
- 241000596148 Crocus Species 0.000 title claims description 6
- 239000000843 powder Substances 0.000 claims abstract description 95
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 65
- 239000000919 ceramic Substances 0.000 claims abstract description 59
- 229910052742 iron Inorganic materials 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000005192 partition Methods 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- 230000003213 activating effect Effects 0.000 claims description 2
- 238000009423 ventilation Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 10
- 238000001179 sorption measurement Methods 0.000 abstract description 4
- 241000883990 Flabellum Species 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 230000000740 bleeding effect Effects 0.000 description 5
- 239000010720 hydraulic oil Substances 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 206010040007 Sense of oppression Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/0056—Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
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- B08B1/12—
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- B08B1/32—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Abstract
The invention relates to the field of ceramic powder pretreatment equipment, in particular to ceramic powder self-cleaning iron removal equipment which comprises a barrel body, four supporting legs for supporting are fixedly arranged on the circumferential array of the lower end surface of the barrel body, an equipment cavity is arranged in the barrel body, the equipment cavity is communicated with the middle part of the upper end surface of the barrel body and is rotatably provided with a feeding roller at the communicated part, an air supply pipe is arranged in the feeding roller, the upper end of the air supply pipe extends out of the feeding roller and is fixedly connected with the surface of the barrel body, two ceramic powder ports are symmetrically arranged on the lower end surface of the barrel body and used for discharging ceramic powder, the equipment arranged in this way can continuously remove iron for a plurality of times to lead the iron removing process to be more complete, and continuously clean the surface of the magnet in the iron removal process to prevent ceramic powder from being blocked by iron chips and failing to fall or being adhered to the surface of the magnet due to long-time adsorption.
Description
Technical Field
The invention belongs to the field of ceramic powder pretreatment equipment, and particularly relates to ceramic powder self-cleaning iron removal equipment.
Background
The ceramic material is generally a powder material, and is formed into a mold by stirring and extrusion, followed by firing. Before the ceramic raw material is prepared, iron removal operation is generally required, so that pits are prevented from being formed in the later firing process, and the quality of products is prevented from being affected;
firstly, in practice, iron chips and other substances are often found to be accumulated at the magnetic roller, so that a thick layer is formed on the surface to influence the iron removal efficiency for a long time, and manual cleaning is time-consuming and labor-consuming when the work needs to be stopped;
secondly, after long-time work, due to the accumulation of iron powder, the ceramic powder pile which originally finishes iron removal is easily mixed into the iron powder again, and part of ceramic powder substances are blocked by the adsorbed iron powder and cannot fall down and are scraped as the iron powder to waste raw materials;
consequently this scheme has designed one kind and can carry out further deironing to ceramic powder and blockking to the adsorbed iron powder at deironing in-process and lead to can't falling and thereby improve ceramic powder quality and reduce the ceramic crocus automatically cleaning deironing equipment of product loss and carry out the brush to the ceramic powder that leads to gluing on the magnet surface because adsorbed the oppression for a long time and sweep in order to solve above-mentioned problem.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a ceramic powder self-cleaning iron removal device which can further remove iron from ceramic powder, prevent adsorbed iron powder from falling off due to the blockage of the iron powder in the iron removal process, and brush and sweep the ceramic powder adhered to the surface of a magnet due to long-time adsorption and compression, so that the quality of the ceramic powder is improved, and the product loss is reduced.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a pottery crocus automatically cleaning deironing equipment, includes the staving, terminal surface circumference array has set firmly four stabilizer blades that are used for the support under the staving, the inside equipment chamber of having seted up of staving, the equipment chamber is in staving up end middle part link up and rotate in the department of link up and install the feeding cylinder, be provided with the blast pipe in the feeding cylinder, the blast pipe upper end stretches out outside the feeding cylinder and be connected with staving fixed surface, terminal surface symmetry has seted up two ceramic powder mouths and is used for discharging ceramic powder under the staving.
Preferably, lower part circumference array has set firmly eight flabellum of bleeding in the feeding cylinder inner wall, the feeding cylinder surface is in bleed flabellum top circumference array has seted up four and has flown the powder hole, the vertical direction of terminal surface has set firmly the cylinder pivot under the feeding cylinder, the rotation motor is installed to cylinder pivot below inner wall under the staving, the cylinder pivot with rotate motor output end fixed connection, it places ceramic powder and falls into middle influence rotation motor work to rotate the motor both sides outer being provided with the motor guard plate respectively, feeding cylinder lower extreme external fixation cover is equipped with the cam.
Preferably, the air feed channel that has seted up in the air feed pipe is used for ventilating, and inner wall sealing connection under terminal surface and the feeding cylinder, the air feed pipe surface is rotated to be connected and is equipped with the prescreening cover in the flabellum top of bleeding, prescreening cover and feeding cylinder inner wall fixed connection, just the prescreening cover with feeding cylinder junction circumference array has been seted up four prescreening holes and has been used for reducing below operating pressure to ceramic powder reposition of redundant personnel, the air feed pipe lower extreme stretches into feeding cylinder internal portion outer round circumference array slope below the flabellum of bleeding and has set firmly six grinding ball posts downwards, every grinding ball post lower extreme has set firmly a grinding ball respectively and is used for grinding ceramic powder and the inside clean structure of activation air feed channel.
Preferably, an air outlet is formed in the lower end of an air supply channel in the air supply pipe, two arc-shaped push plates are symmetrically arranged in the air outlet for discharging mistakenly-entering ceramic powder, an air bag is fixedly connected between the two push plates, an inflation cavity is formed in the air supply pipe at the lower end of the air bag and is in sealing connection with an opening at the lower end of the air bag, an air bag piston rod is arranged in the inflation cavity in the vertical direction, an air bag piston rod spring is sleeved outside the air bag piston rod for resetting, a piston head is fixedly arranged on the upper end face of the air bag piston rod for performing air suction and inflation operations on air in the air bag, the lower end of the air bag piston rod extends into a feeding roller, a powder removing hydraulic channel is formed in the lower end of the feeding roller and extends into the feeding roller, a slidable powder removing piston rod is arranged below a grinding ball motion path at the other end of the powder removing hydraulic channel and is arranged in the feeding roller, the lower end of the powder removing piston rod is fixedly provided with a piston rod return spring in the powder removing hydraulic channel for ejecting the powder removing piston rod, so that the lifting of the air bag piston rod is realized.
Preferably, an upper permanent magnet ring and a lower permanent magnet ring are respectively fixedly arranged at the upper end and the lower end of the inner wall of the barrel body, a weak electromagnet is fixedly arranged between the upper permanent magnet ring and the lower permanent magnet ring on the inner wall of the barrel body, six conductive scrapers are fixedly arranged on the circumferential array of the outer surface of the feeding roller and electrically connected with the weak electromagnet, and a scraper brush is fixedly arranged at one end, far away from the feeding roller, of each conductive scraper and used for scraping ceramic powder adsorbed on the surface of the weak electromagnet.
Preferably, four electromagnet group sliding cavities are formed in the inner wall of the barrel body below the lower permanent magnet ring, the upper ends of the four electromagnet group sliding cavities extend towards the feeding roller respectively, slidable electromagnet cleaning rods are arranged in the extending parts, the front ends of the electromagnet cleaning rods extend out of the electromagnet group sliding cavities respectively and turn downwards, a cleaning brush is fixedly arranged at one end of each electromagnet cleaning rod extending out of the electromagnet group sliding cavities in the horizontal direction, a slidable moving push rod is arranged at the lower end of each electromagnet cleaning rod in the electromagnet group sliding cavities, an electromagnet rotating wheel is fixedly arranged at one end of each moving push rod extending out of the electromagnet group sliding cavities in the vertical direction, an electromagnet group spring for resetting is sleeved outside the moving push rod between the electromagnet rotating wheel and the inner wall of the barrel body, an electromagnet fixing plate is arranged at one side of the electromagnet rotating wheel, which is far away from the moving push rod, and is fixedly connected with the output end of the electromagnet rotating wheel, two switch chutes are symmetrically arranged in the electromagnet fixing plate from top to bottom, a switch push rod is slidably arranged in each switch chute, two electromagnet switches are arranged at the opposite ends of the switch push rods respectively, one side, close to each other, of each electromagnet switch is fixedly provided with a switch spring respectively, two magnet motors are fixedly arranged on the electromagnet fixing plate in the horizontal direction on the side far away from the electromagnet rotating wheel, each magnet motor is electrically connected with the electromagnet switches respectively, two electromagnet motors are fixedly provided with an electromagnet on the side far away from each other, a control bulge is arranged on the inner wall of the barrel below the electromagnet fixing plate, and the intermittent pushing of the switch push rods can be realized when the electromagnet fixing plate rotates.
Preferably, a ratchet screw is fixedly arranged on each electromagnet fixing plate in the horizontal direction at the eccentric position on one side of the electromagnet group sliding cavity, the ratchet screw rod extends into the barrel body towards one end far away from the electromagnet rotating wheel, an annular screw rod rotating groove is arranged outside the part of the ratchet screw rod extending into the barrel body, a gear ring is fixedly arranged outside the screw rotating groove, a gear ring is sleeved outside the part of the ratchet wheel screw rod extending into the screw rotating groove in a rotating way, an outer gear ring is arranged on the outer ring of the gear ring, the outer gear ring is meshed with the gear ring, a connecting rod of a separation plate is fixedly arranged at the lower end of the movable push rod in the vertical direction, the lower end of the isolating plate connecting rod extends out of the sliding cavity of the electromagnet group along the horizontal direction and is fixedly provided with an isolating plate along the vertical direction of the part extending out of the sliding cavity of the electromagnet group, iron powder openings are formed in the inner wall of the barrel body below the sliding cavity of the electromagnet group and are matched with the partition plate to achieve iron scrap discharge.
Advantageous effects
1. The ceramic powder poured into the device is further ground by the grinding balls arranged in the roller inside the device, so that the fineness of the ceramic powder is improved, and meanwhile, the refined ceramic powder is thrown out by the rotation of the roller to facilitate the magnet adsorption;
2. four metal plates arranged outside the roller are used for continuously cutting the weak magnets with magnetic induction lines between the upper magnet ring and the lower magnet ring to generate electricity and activate the middle weak magnets so as to generate certain suction force to adsorb small-particle iron powder, and the hairbrush outside the metal plates scrapes the surface of the electromagnet to scrape ceramic powder which is blocked by the adsorbed iron powder and cannot fall off, so that raw material waste is reduced, and the ceramic powder is prevented from being adhered to the surface of the electromagnet;
3. the lower part is provided with a stronger electromagnet for adsorbing falling iron powder, the strong electromagnet is pushed to move back and forth by the rotation of the roller, the part of the ceramic powder which can not be adsorbed is scraped by the brush above, and the electromagnet is closed when rotating to the lower part so as to release the iron powder.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a cross-sectional view taken at A-A of FIG. 2;
FIG. 4 is a cross-sectional view taken at B-B of FIG. 2;
FIG. 5 is an enlarged view of FIG. 3 at D;
FIG. 6 is an enlarged view of E in FIG. 3;
FIG. 7 is an enlarged view of F in FIG. 4;
in the figure: the device comprises a barrel body 10, a feeding roller 11, an air feed pipe 12, an air feed channel 13, an equipment cavity 14, an upper permanent magnet ring 15, a weak electromagnet 16, a lower permanent magnet ring 17, a conductive scraper 18, a scraper brush 19, a primary screen cover 20, a primary screen hole 21, a powder flying hole 22, an air exhaust fan blade 23, a grinding ball column 24, a grinding ball 25, a powder removing hydraulic channel 26, a powder removing piston rod 27, a piston rod return spring 28, an electromagnet group sliding cavity 29, an electromagnet cleaning rod 30, a cleaning brush 31, an iron powder port 32, a separation plate 33, a ceramic powder port 34, a support leg 35, a rotating motor 36, a motor protection plate 37, a roller rotating shaft 38, a ratchet screw 39, a cam 40, a moving push rod 41, an electromagnet group spring 42, an electromagnet rotating wheel 43, an electromagnet fixing plate 44, a switch push rod 45, an electromagnet switch 46, a switch spring 47, an electromagnet 48, a magnet motor 49, a switch sliding groove 50, a control protrusion 51, a separation plate connecting rod 52, a power supply device, a power supply device, a power device, the screw rod rotating groove 53, the gear ring 54, the gear ring 55, the outer gear ring 56, the air outlet 57, the air bag 58, the push plate 59, the piston head 60, the air bag piston rod 61, the air bag piston rod spring 62 and the inflating cavity 63.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
In the description of the present invention, it should be noted that the terms "inside", "below", and the like refer to orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention conventionally place when used, and are used only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
Combine attached figure 1, attached figure 3, a pottery crocus automatically cleaning deironing equipment, including staving 10, terminal surface circumference array sets firmly four stabilizer blades 35 that are used for the support under staving 10, the inside equipment chamber 14 of having seted up of staving 10, equipment chamber 14 link up and install feeding cylinder 11 in the rotation of link up department in staving 10 up end middle part, be provided with blast pipe 12 in the feeding cylinder 11, blast pipe 12 upper end stretch out outside feeding cylinder 11 and with staving 10 fixed surface be connected, two ceramic powder mouths 34 have been seted up to staving 10 lower terminal surface symmetry and have been used for discharging ceramic powder.
Further combine attached figure 3, lower part circumference array has set firmly eight flabellum 23 of bleeding in the feeding cylinder 11 inner wall, four powder holes 22 that fly have been seted up to feeding cylinder 11 surface circumference array above flabellum 23 of bleeding, the vertical direction of terminal surface has set firmly cylinder pivot 38 under the feeding cylinder 11, the inner wall is installed at staving 10 below cylinder pivot 38 and is rotated motor 36, cylinder pivot 38 and the 36 output fixed connection of rotation motor, it places ceramic powder and influences the work of rotating motor 36 to rotate motor 36 in the middle of falling into to be provided with motor protection board 37 respectively outside the rotation motor 36 both sides, the outer fixed cover of feeding cylinder 11 lower extreme is equipped with cam 40.
Further, with reference to fig. 3, an air duct 13 is provided in the air supply pipe 12 for ventilation, and the lower end surface is hermetically connected to the lower inner wall of the feeding roller 11, a primary screen cover 20 is rotatably connected to the surface of the air supply pipe 12 above the air exhaust fan blades 23, the primary screen cover 20 is fixedly connected to the inner wall of the feeding roller 11, and four primary screen holes 21 are provided in a circumferential array at a connection between the primary screen cover 20 and the feeding roller 11 for shunting ceramic powder to reduce the working pressure below, six grinding ball columns 24 are obliquely and downwardly fixed at the circumferential array below the air exhaust fan blades 23 outside the portion of the lower end of the air supply pipe 12 extending into the feeding roller 11, and a grinding ball 25 is respectively fixed at the lower end of each grinding ball column 24 for grinding ceramic powder and activating the internal cleaning structure of the air duct 13.
Further, with reference to fig. 3 and 5, an air outlet 57 is provided at the lower end of the air feed channel 13 inside the air feed pipe 12, two arc-shaped push plates 59 are symmetrically provided in the air outlet 57 for discharging the ceramic powder which is mistakenly entered, an air bag 58 is fixedly connected between the two push plates 59, an air charging chamber 63 is provided in the air feed pipe 12 at the lower end of the air bag 58 and is hermetically connected with an opening at the lower end of the air bag 58, an air bag piston rod 61 is vertically provided in the air charging chamber 63, an air bag piston rod spring 62 is sleeved outside the air bag piston rod 61 for resetting, a piston head 60 is fixedly provided at the upper end of the air bag piston rod 61 for performing air suction and inflation operations on the air in the air bag 58, the lower end of the air bag piston rod 61 extends into the feed roller 11, a powder removing hydraulic channel 26 is provided in the lower end of the feed roller 11 outside the portion where the air bag piston rod 61 extends into the feed roller 11, the other end of the powder removing hydraulic channel 26 is provided below the motion path of the grinding ball 25 and a slidable powder removing piston rod 27 is provided inside, a piston rod return spring 28 is fixedly arranged at the lower end of the powder removing piston rod 27 in the powder removing hydraulic channel 26 and used for popping up the powder removing piston rod 27, so that the lifting of the air bag piston rod 61 is realized.
Further, with reference to fig. 3, an upper permanent magnet ring 15 and a lower permanent magnet ring 17 are respectively fixedly disposed at the upper end and the lower end of the inner wall of the barrel body 10, a weak electromagnet 16 is fixedly disposed between the upper permanent magnet ring 15 and the lower permanent magnet ring 17 on the inner wall of the barrel body 10, six conductive scrapers 18 are fixedly disposed on the circumferential array of the outer surface of the feeding roller 11, the conductive scrapers 18 are electrically connected with the weak electromagnet 16, and a scraper brush 19 is fixedly disposed at one end of the conductive scrapers 18 away from the feeding roller 11 for scraping off ceramic powder adsorbed on the surface of the weak electromagnet 16.
Further, with reference to fig. 3 and 6, four electromagnet group sliding cavities 29 are formed in the inner wall of the barrel 10 below the lower permanent magnet ring 17, the upper ends of the four electromagnet group sliding cavities 29 extend toward the feeding roller 11 respectively, slidable electromagnet cleaning rods 30 are arranged in the extending portions, the front end of each electromagnet cleaning rod 30 extends out of the electromagnet group sliding cavity 29 and turns downward, a cleaning brush 31 is fixedly arranged at one end of each electromagnet cleaning rod 30 extending out of the electromagnet group sliding cavity 29 in the horizontal direction, a slidable moving push rod 41 is arranged at the lower end of each electromagnet cleaning rod 30 in the electromagnet group sliding cavity 29, an electromagnet rotating wheel 43 is fixedly arranged at one end of the moving push rod 41 extending out of the electromagnet group sliding cavity 29 and in the vertical direction, an electromagnet group spring 42 for resetting is sleeved outside the moving push rod 41 between the electromagnet rotating wheel 43 and the inner wall of the barrel 10, an electromagnet fixing plate 44 is mounted at one side of the electromagnet rotating wheel 43 away from the moving push rod 41 and is fixedly connected with the output end of the electromagnet rotating wheel 43, two switch sliding grooves 50 are symmetrically formed in the electromagnet fixing plate 44 in the up-down direction, a switch push rod 45 is respectively arranged in each switch sliding groove 50 in a sliding mode, electromagnet switches 46 are respectively arranged at the opposite ends of the two switch push rods 45, a switch spring 47 is respectively fixedly arranged at one side, close to each other, of each electromagnet switch 46, two magnet motors 49 are fixedly arranged at one side, far away from the electromagnet rotating wheel 43, of the electromagnet fixing plate 44 in the horizontal direction, each magnet motor 49 is electrically connected with each electromagnet switch 46, an electromagnet 48 is respectively and fixedly arranged at one side, far away from each other, of each magnet motor 49, a control bulge 51 is arranged on the inner wall of the barrel body 10 below the electromagnet fixing plate 44, and the intermittent pushing of the switch push rods 45 can be achieved when the electromagnet fixing plate 44 rotates.
Further in conjunction with figure 3 of the accompanying drawings, in the attached drawing 7, a ratchet screw 39 is fixedly arranged on each electromagnet fixing plate 44 in the horizontal direction at an eccentric position on one side of the electromagnet group sliding cavity 29, one end of each ratchet screw 39, which faces away from the electromagnet rotating wheel 43, extends into the barrel 10, an annular screw rotating groove 53 is formed in the barrel 10 outside the part of each ratchet screw 39, which extends into the barrel 10, a gear ring 54 is fixedly arranged outside the screw rotating groove 53, a gear ring 55 is sleeved outside the part of each ratchet screw 39, which extends into the screw rotating groove 53, an outer gear ring 56 is arranged on the outer ring of the gear ring 55, the outer gear ring 56 is meshed and connected with the gear ring 54, a partition plate connecting rod 52 is fixedly arranged on the lower end of the movable push rod 41 in the vertical direction, a partition plate 33 is fixedly arranged on the lower end of the partition plate connecting rod 52, which extends out of the electromagnet group sliding cavity 29 in the horizontal direction and extends out of the electromagnet group sliding cavity 29, and a ferrous powder port 32 is formed in the inner wall of the barrel 10 below the electromagnet group sliding cavity 29 to be matched with the partition plate 33 to discharge scrap iron.
Principle of operation
Firstly, a rotating motor 36 at the bottom of the equipment is started, an output end of the rotating motor 36 drives a roller rotating shaft 38 above to rotate so as to enable a feeding roller 11 fixedly connected with the roller rotating shaft 38 to rotate, a cam 40 fixedly arranged on the outer side of the lower bottom surface is enabled to rotate by the rotation of the feeding roller 11, the cam 40 can intermittently push electromagnet groups on two sides when rotating due to the asymmetry of the cam 40, and after the electromagnet groups on two sides move for a certain distance, the length of the cam 40 begins to be reduced, so an electromagnet fixing plate 44 can reset under the action of an electromagnet group spring 42 at the rear to form reciprocating motion;
pouring powder needing iron removal into the feeding roller 11, wherein the powder firstly falls on the upper surface of the primary screen cover 20, and because the four primary screen holes 21 are formed at the joint of the primary screen cover 20 and the feeding roller 11, a part of small-particle ceramic powder continuously leaks into the lower part when the primary screen cover 20 rotates, and further grinding is carried out under the action of the grinding balls 25;
because the feeding roller 11 continuously rotates under the action of the roller rotating shaft 38, the air exhaust fan blades 23 arranged inside the feeding roller 11 rotate and exhaust air from the air supply pipe 12 arranged in the middle of the feeding roller 11, and because the air supply pipe 12 is internally provided with the air supply channel 13, air enters the feeding roller 11 along the air supply channel 13 when the air exhaust fan blades 23 exhaust air, so that ceramic powder in the feeding roller 11 is blown, small-particle ceramic powder flies higher due to smaller mass, and flies out of the feeding roller 11 through the powder flying holes 22 under the obstruction of the primary screen cover 20;
because the vent hole at the lower end of the air supply pipe 12 is arranged lower, dust is easy to enter the air supply channel 13, the powder removing piston rod 27 in the feeding roller 11 is driven to rotate together in the rotating process, when the powder removing piston rod 27 rotates to the position below the grinding ball 25, the grinding ball 25 presses the powder removing piston rod into the powder removing hydraulic channel 26, so that hydraulic oil in the powder removing hydraulic channel 26 pushes the air bag piston rod 61 at the other end to rise, the piston head 60 is jacked up, when the piston head 60 jacks up, a sealed cavity is formed between the inflation cavity 63 and the air bag 58, the air bag 58 is inflated by the rising of the piston head 60 to expand, the push plates 59 at the two sides are pushed out, the dust entering the air supply pipe 12 is cleaned, air pumping is smooth, when the powder removing piston rod 27 is not in contact with the grinding ball 25 due to the continuous rotation of the feeding roller 11, the powder removing piston rod 27 rises under the pushing of the piston rod return spring 28, the hydraulic oil in the powder removing hydraulic channel 26 is pumped out, the air bag 61 is lowered, and the air bag 58 is pumped out, and the air in the air bag 58 is pumped out 58, the push plates 59 on the two sides are pulled back, so that the air suction of the air suction fan blades 23 can be continued;
because the feeding roller 11 continuously rotates, the four conductive scrapers 18 fixedly arranged outside the feeding roller 11 continuously perform magnetic induction line cutting on the upper permanent magnet ring 15 and the lower permanent magnet ring 17 fixedly arranged on the inner wall of the barrel body 10 and supply power to the weak electromagnet 16 arranged between the upper permanent magnet ring 15 and the lower permanent magnet ring 17, and because the weak electromagnet 16 has smaller magnetism, only small iron powder particles can be adsorbed, when the four conductive scrapers 18 rotate, in addition to cutting the magnetic induction lines, the surface of the weak electromagnet 16 is discontinuously scraped through the scraper brush 19 arranged outside the conductive scrapers 18, when the scraper brush 19 scrapes, large iron powder particles are swept to fall below due to insufficient adsorption force, and unadsorbed ceramic powder or ceramic powder which cannot fall due to the blockage of the iron powder is swept to fall below;
the powder particles falling to the lower part firstly fall on the surface of the electromagnet 48 rotating to the upper part and are adsorbed by the electromagnet 48 above, the electromagnet groups at two sides are intermittently pushed by the cam 40 to enable the electromagnet group at the pushed side to move towards the side far away from the feeding roller 11, when the electromagnet groups move, the electromagnet fixing plate 44 pushes the electromagnet rotating wheel 43 and the moving push rod 41 to move, hydraulic oil in the electromagnet group sliding cavity 29 is extruded when the moving push rod 41 moves, so that the electromagnet cleaning rod 30 at the upper part moves outwards to drive the cleaning brush 31 to scrape the surface of the electromagnet 48, and the ceramic powder which cannot fall down due to adsorbed iron powder is erased and falls into the cavity at the lower part and is discharged out of the equipment through the ceramic powder port 34;
in the process of reciprocating motion of the electromagnet groups on the two sides, the ratchet screw 39 is arranged behind the electromagnet fixing plate 44, so that the ratchet screw 39 is pushed towards the direction of the electromagnet group sliding cavity 29, the ratchet screw 39 extends into the screw rotating groove 53 and is externally sleeved with the toothed ring 55, and the ratchet screw 39 is meshed with the toothed ring 55, so that the toothed ring 55 is driven to rotate when the ratchet screw 39 moves in the horizontal direction, and the toothed ring 55 is driven to rotate by the horizontal movement of the ratchet screw 39 because the toothed ring 55 is meshed with the toothed ring 54, so that the toothed ring 55 rotates to enable the toothed ring 55 to rotate in the vertical direction in the screw rotating groove 53, and the electromagnet fixing plate 44 is driven to rotate around the moving push rod 41 by the ratchet screw 39;
the electromagnet fixing plate 44 rotates to enable the electromagnet 48 which is originally arranged above to move to the lower part, and as the slidable switch push rod 45 is arranged in the electromagnet fixing plate 44, in the process that the electromagnet 48 horizontally moves and rotates, at a certain time point, the switch push rod 45 is in contact with the slope of the control bulge 51 below and pushes the switch push rod 45 to gradually rise, and in the process that the switch push rod 45 rises, the electromagnet switch 46 at the other end is pushed to turn off the magnet motor 49, so that the electromagnet 48 which is turned to the lower part is powered off, adsorbed iron powder is released into a cavity between the partition plate 33 and the inner wall of the barrel body 10, and then the iron powder can be taken out through the iron powder port 32;
when the electromagnet fixing plate 44 moves backwards to a certain distance, the electromagnet fixing plate 44 is reset under the action of the rear electromagnet group spring 42 and pulls out the ratchet screw 39 due to the limited length of the cam 40, and at this time, the ratchet screw 39 does not drive the toothed ring 55 to rotate due to the surface of the ratchet screw 39 being ratcheted, and the reset is completed.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. The utility model provides a pottery crocus automatically cleaning deironing equipment, includes staving (10), its characterized in that, terminal surface circumference array sets firmly four stabilizer blades (35) that are used for the support under staving (10), staving (10) inside has seted up equipment chamber (14), equipment chamber (14) are in staving (10) up end middle part link up and rotate in link up department and install feeding cylinder (11), be provided with in feeding cylinder (11) air supply pipe (12), air supply pipe (12) upper end stretch out outside feeding cylinder (11) and with staving (10) fixed surface be connected, two ceramic powder mouths (34) have been seted up to terminal surface symmetry under staving (10) and have been used for discharging ceramic powder.
2. The ceramic powder self-cleaning iron removal equipment as claimed in claim 1, eight air exhaust fan blades (23) are fixedly arranged on the middle lower part of the inner wall of the feeding roller (11) in a circumferential array manner, four powder flying holes (22) are circumferentially arrayed on the surface of the feeding roller (11) above the air exhaust fan blades (23), a roller rotating shaft (38) is fixedly arranged on the lower end surface of the feeding roller (11) in the vertical direction, a rotating motor (36) is arranged on the lower inner wall of the barrel body (10) below the rotary shaft (38) of the rotary drum, the rotary shaft (38) of the roller is fixedly connected with the output end of the rotary motor (36), rotate motor (36) both sides and be provided with motor guard plate (37) outward respectively and place ceramic powder and fall into middle influence rotation motor (36) work, the outer fixed cover of feeding cylinder (11) lower extreme is equipped with cam (40).
3. The ceramic powder self-cleaning iron removal equipment as claimed in claim 1, wherein an air duct (13) is formed in the air supply pipe (12) for ventilation, the lower end face of the air supply pipe is hermetically connected with the lower inner wall of the feeding roller (11), a primary screen cover (20) is rotatably connected on the surface of the air supply pipe (12) above an air exhaust fan blade (23), the primary screen cover (20) is fixedly connected with the inner wall of the feeding roller (11), four primary screen holes (21) are formed in a circumferential array at the joint of the primary screen cover (20) and the feeding roller (11) for distributing ceramic powder to reduce the lower working pressure, six grinding ball columns (24) are obliquely and downwardly fixed at the circumferential array below the air exhaust fan blade (23) at the part of the lower end of the air supply pipe (12) extending into the feeding roller (11), and a grinding ball (25) is fixedly arranged at the lower end of each grinding ball column (24) for grinding ceramic powder and activating the internal cleaning structure of the air duct (13).
4. The ceramic powder self-cleaning iron removal equipment as claimed in claim 3, wherein an air outlet (57) is formed in the lower end of the air duct (13) inside the air supply pipe (12), two arc-shaped push plates (59) are symmetrically arranged in the air outlet (57) for discharging the ceramic powder which is mistakenly entered, an air bag (58) is fixedly connected between the two push plates (59), an air inflation cavity (63) is formed in the air supply pipe (12) at the lower end of the air bag (58) and is hermetically connected with the opening at the lower end of the air bag (58), an air bag piston rod (61) is vertically arranged in the air inflation cavity (63), an air bag piston rod spring (62) is sleeved outside the air bag piston rod (61) for resetting, a piston head (60) is fixedly arranged on the upper end face of the air bag piston rod (61) for air suction and inflation operation of the air in the air bag (58), gasbag piston rod (61) lower extreme stretches into in feeding cylinder (11), gasbag piston rod (61) stretch into feeding cylinder (11) part external feeding cylinder (11) inside seted up except that powder hydraulic pressure says (26) lower extreme, except that powder hydraulic pressure says (26) the other end and sets up in grinding ball (25) movement route below and inside is provided with slidable except that powder piston rod (27), except that powder piston rod (27) lower extreme is in except that powder hydraulic pressure says (26) internal fixation has piston rod reset spring (28) and is used for popping out except that powder piston rod (27) to realize the lift of gasbag piston rod (61).
5. The equipment for automatically cleaning and removing iron by grinding ceramic powder as claimed in claim 1, wherein an upper permanent magnetic ring (15) and a lower permanent magnetic ring (17) are respectively fixed at the upper end and the lower end of the inner wall of the barrel body (10), a weak electromagnet (16) is fixed on the inner wall of the barrel body (10) between the upper permanent magnetic ring (15) and the lower permanent magnetic ring (17), six conductive scrapers (18) are fixed on the circumferential array of the outer surface of the feeding roller (11), the conductive scrapers (18) are electrically connected with the weak electromagnet (16), and a scraper brush (19) for scraping the ceramic powder adsorbed on the surface of the weak electromagnet (16) is fixed at one end of the conductive scrapers (18) far away from the feeding roller (11).
6. The ceramic powder self-cleaning iron removing device as claimed in claim 1, wherein the inner wall of the barrel body (10) is provided with four electromagnet group sliding chambers (29) below the lower permanent magnet ring (17), the upper ends of the four electromagnet group sliding chambers (29) respectively extend towards the feeding roller (11) and are provided with slidable electromagnet cleaning rods (30) in the extending parts, the front end of each electromagnet cleaning rod (30) respectively extends out of the electromagnet group sliding chamber (29) and is turned downwards, one end of each electromagnet cleaning rod (30) extending out of the electromagnet group sliding chamber (29) is fixedly provided with a cleaning brush (31) in the horizontal direction, the lower end of each electromagnet cleaning rod (30) is provided with a slidable moving push rod (41) in the electromagnet group sliding chamber (29), one end of the moving push rod (41) extends out of the electromagnet group sliding chamber (29) and is fixedly provided with an electromagnet rotating wheel (43) in the vertical direction, an electromagnet group spring (42) for resetting is sleeved outside the movable push rod (41) between the electromagnet rotating wheel (43) and the inner wall of the barrel body (10), an electromagnet fixing plate (44) is installed on one side, away from the movable push rod (41), of the electromagnet rotating wheel (43) and is fixedly connected with the output end of the electromagnet rotating wheel (43), two switch sliding grooves (50) are symmetrically formed in the electromagnet fixing plate (44) from top to bottom, a switch push rod (45) is respectively arranged in each switch sliding groove (50) in a sliding mode, electromagnet switches (46) are respectively arranged at the opposite ends of the two switch push rods (45), a switch spring (47) is respectively fixedly arranged on one side, close to each other, of the two electromagnet switches (46), and two magnet motors (49) are fixedly installed on one side, away from the electromagnet rotating wheel (43), of the electromagnet fixing plate (44) in the horizontal direction, every magnet motor (49) respectively with electromagnet switch (46) electric connection, two magnet motor (49) keep away from one side each other and respectively fixed mounting has an electro-magnet (48), electromagnet fixed plate (44) below is provided with control arch (51) at staving (10) inner wall, can realize the intermittent type promotion to switch push rod (45) when electromagnet fixed plate (44) rotate.
7. The ceramic powder self-cleaning iron removing equipment as claimed in claim 6, wherein a ratchet screw (39) is fixedly arranged on each electromagnet fixing plate (44) towards the horizontal direction of the eccentric position on one side of the electromagnet group sliding cavity (29), the ratchet screw (39) extends into the barrel body (10) towards one end far away from the electromagnet rotating wheel (43), an annular screw rotating groove (53) is formed in the barrel body (10) outside the part of the ratchet screw (39) extending into the barrel body (10), a gear ring (55) is rotatably sleeved outside the part of the ratchet screw (39) extending into the screw rotating groove (53), an outer gear ring (56) is formed in the outer ring of the gear ring (55), the outer gear ring (56) is meshed and connected with the gear ring (54), and a partition plate connecting rod (52) is fixedly arranged in the vertical direction of the lower end of the moving push rod (41), the lower end of the partition plate connecting rod (52) extends out of the electromagnet group sliding cavity (29) along the horizontal direction and extends out of the electromagnet group sliding cavity (29), and a partition plate (33) is fixedly arranged in the vertical direction of the outer part of the electromagnet group sliding cavity (29), and an iron powder opening (32) is formed in the inner wall of the barrel body (10) below the electromagnet group sliding cavity (29) and matched with the partition plate (33) to realize iron scrap discharge.
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| CN202111517680.0A CN114192261B (en) | 2021-12-13 | 2021-12-13 | Pottery crocus automatically cleaning deironing equipment |
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| CN114192261B (en) | 2023-03-28 |
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Effective date of registration: 20230224 Address after: No. 4, Puqiao Industrial Zone, Shahu Town, Enping City, Jiangmen City, Guangdong Province, 529447 Applicant after: ENPING HEJUN CHUANGYU CERAMICS Co.,Ltd. Address before: 330002 No. 31, Jiefang West Road, Xihu District, Nanchang City, Jiangxi Province Applicant before: Luo Mingrong |
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