CN114190574A - Walnut nutrition powder puffing equipment and processing technology - Google Patents
Walnut nutrition powder puffing equipment and processing technology Download PDFInfo
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- CN114190574A CN114190574A CN202111390887.6A CN202111390887A CN114190574A CN 114190574 A CN114190574 A CN 114190574A CN 202111390887 A CN202111390887 A CN 202111390887A CN 114190574 A CN114190574 A CN 114190574A
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- bent pipe
- walnut
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- 230000001007 puffing effect Effects 0.000 title claims abstract description 50
- 235000009496 Juglans regia Nutrition 0.000 title claims abstract description 35
- 239000000843 powder Substances 0.000 title claims abstract description 35
- 235000020234 walnut Nutrition 0.000 title claims abstract description 35
- 235000016709 nutrition Nutrition 0.000 title claims abstract description 28
- 230000035764 nutrition Effects 0.000 title claims abstract description 28
- 238000005516 engineering process Methods 0.000 title claims description 11
- 240000007049 Juglans regia Species 0.000 title abstract 2
- 238000000227 grinding Methods 0.000 claims abstract description 79
- 238000001125 extrusion Methods 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims description 54
- 241000758789 Juglans Species 0.000 claims description 33
- 235000013339 cereals Nutrition 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 14
- 238000002156 mixing Methods 0.000 claims description 13
- 230000001954 sterilising effect Effects 0.000 claims description 13
- 239000002671 adjuvant Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 6
- 210000000582 semen Anatomy 0.000 claims description 6
- 238000007873 sieving Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000010298 pulverizing process Methods 0.000 claims description 4
- 238000004659 sterilization and disinfection Methods 0.000 claims description 4
- 241000238631 Hexapoda Species 0.000 claims description 3
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 3
- 229930006000 Sucrose Natural products 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 239000008187 granular material Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- 239000005720 sucrose Substances 0.000 claims description 3
- 238000009700 powder processing Methods 0.000 claims 2
- 235000013305 food Nutrition 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 3
- 230000008961 swelling Effects 0.000 description 3
- 235000013311 vegetables Nutrition 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 235000021552 granulated sugar Nutrition 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 235000014571 nuts Nutrition 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003307 slaughter Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 235000008939 whole milk Nutrition 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/30—Puffing or expanding
- A23P30/32—Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment
- A23P30/34—Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment by extrusion-expansion
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L25/00—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
- A23L25/30—Mashed or comminuted products, e.g. pulp, pastes, meal, powders; Products made therefrom, e.g. blocks, flakes, snacks; Liquid or semi-liquid products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Crushing And Pulverization Processes (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention relates to the technical field of food processing, in particular to walnut nutrition powder puffing equipment, which comprises: twin-screw extrusion bulking machine, tension sensor and process controller, twin-screw extrusion bulking machine include the feeder hopper, still include: the feeding bent pipe is fixed on one side of the double-screw extrusion puffing machine, and one end of the feeding bent pipe is arranged on the inner side of the feeding hopper; the bevel edge lifting block can slide on the inner side of the feeding bent pipe, the tension sensor is fixed on the upper side of the bevel edge lifting block, and the other side of the tension sensor is provided with the accurate lifting device; and one side of the feeding bent pipe is provided with a connecting hole, and the connecting pipe is fixed on the inner side of the connecting hole. According to the invention, the functions of automatic grinding and crushing, automatic plugging, automatic quantitative feeding, automatic control and the like are realized by arranging the tension sensor, the processing controller, the feed hopper, the feeding bent pipe, the bevel edge lifting block, the connecting pipe, the grinding box, the connecting leg, the material hopper and the L-shaped lifting frame.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to walnut nutrition powder puffing equipment and a processing technology.
Background
The food processing refers to grain grinding, feed processing, vegetable oil and sugar processing, slaughtering, meat processing, aquatic product processing, food processing activities of vegetables, fruits, nuts and the like, potato processing, dehydrated vegetable processing and vegetable can processing which are directly carried out by taking agricultural, forestry, animal husbandry and fishery products as raw materials, and is a type of processing industry of generalized agricultural products.
The walnut powder product belongs to solid beverage, and is prepared by using high-quality walnut kernel, white granulated sugar and full cream milk powder as main raw materials through the steps of walnut kernel soaking, grinding, pulp-residue separation (removing bitter and astringent brown skin), deodorization, blending, homogenization, concentration sterilization and spray drying. The walnut nutrition powder needs to be added with some coarse cereals as ingredients, and the walnut or coarse cereal raw materials need to be puffed by a puffing machine to be processed to prepare the walnut nutrition powder.
The double-screw extrusion puffing machine is one of multi-screw extrusion puffing machines, is developed on the basis of a single-screw extrusion puffing machine, and is called as a double-screw extrusion puffing machine because two screws are arranged in a machine barrel of the double-screw extrusion puffing machine side by side.
In the prior art, in the process of processing walnut nutrition powder, only single crushing is carried out on raw materials, the condition of incomplete crushing is easy to occur, and when a double-screw extrusion puffing machine carries out puffing processing on some coarse cereals or other raw materials, if raw material particles are large, the condition of incomplete puffing can occur, so that the puffing effect is poor, the conventional double-screw extrusion puffing machine does not have a quantitative feeding function, when a certain amount of raw materials are required to be added, the raw materials need to be weighed manually, and then the raw materials are added into a feed hopper of the double-screw extrusion puffing machine, the quantitative feeding mode is low in efficiency, manpower is required to be consumed, and the machine is very inconvenient.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, raw materials are crushed once and are easily crushed incompletely, and when a double-screw extrusion puffing machine is used for puffing some coarse cereals or other raw materials, the raw materials are large in particles, so that the puffing effect is poor, the conventional double-screw extrusion puffing machine does not have a quantitative feeding function, when a certain amount of raw materials are required to be added, the raw materials need to be weighed manually, and then the raw materials are added into a feed hopper of the double-screw extrusion puffing machine, the quantitative feeding mode is low in efficiency, labor consumption is required, and the processing technology and the equipment are very inconvenient.
In order to achieve the purpose, the invention adopts the following technical scheme:
designing a processing technology of walnut nutrition powder, comprising the following steps:
s1, selecting raw materials;
s2, primary crushing;
s3, extruding and puffing;
s4, secondary crushing;
s5, adding auxiliary materials;
s6, mixing in proportion;
s7, sterilizing;
and S8, packaging.
Wherein:
the raw material selection comprises the following steps: selecting semen Juglandis, coarse cereals and adjuvants, removing granules damaged by insects and mildewed, and selecting sand and other impurities;
the primary crushing comprises: respectively pulverizing semen Juglandis, coarse cereals and adjuvants with pulverizer, and sieving;
the extrusion puffing comprises the following steps: puffing the coarse cereals by using puffing equipment;
the secondary crushing comprises: cooling the puffed raw materials, crushing by using a crusher, and then sieving;
the sterilization process includes: sterilizing the mixed mixture by using sterilizing equipment;
the package comprises: bagging the sterilized mixture, and sealing with a sealing machine.
Preferably, the auxiliary material addition comprises:
mixing sucrose powder and other adjuvants with raw material powder at a certain ratio, and stirring.
Preferably, the proportional mixing comprises:
mixing the crushed walnut kernels, the puffed coarse cereals and auxiliary materials according to a certain proportion, and then uniformly stirring.
A walnut nutrition powder puffing equipment comprises: twin-screw extrusion bulking machine, tension sensor and process controller, twin-screw extrusion bulking machine includes the feeder hopper, process controller need pass through wire external power supply, still includes:
the feeding bent pipe is fixed on one side of the double-screw extrusion puffing machine, and one end of the feeding bent pipe is arranged on the inner side of the feeding hopper;
the bevel edge lifting block can slide on the inner side of the feeding bent pipe, the tension sensor is fixed on the upper side of the bevel edge lifting block, and the other side of the tension sensor is provided with a precise lifting device;
the automatic plugging device comprises a connecting pipe, a material feeding bent pipe and a material plugging device, wherein one side of the material feeding bent pipe is provided with a connecting hole, the connecting pipe is fixed on the inner side of the connecting hole, and one side of the connecting pipe is provided with the automatic plugging device;
the grinding box is provided with a through hole at one side, the connecting pipes are fixed at the inner side of the through hole, a plurality of connecting legs are fixedly arranged at one side of the grinding box, the other ends of the connecting legs are fixed on the outer side of the feeding bent pipe, the processing controller is fixed on the outer side of the grinding box, and an automatic grinding and crushing device is arranged at the inner side of the grinding box;
and the material hopper is fixed on the upper side of the grinding box.
Preferably, a sealing ring is fixedly arranged on the outer side of the bevel edge lifting block, and the sealing ring can slide on the inner side of the feeding bent pipe.
Preferably, accurate elevating gear includes L type crane, the upside at force sensor is fixed to L type crane one end, feed return bend one side is equipped with the guiding hole, L type crane slidable is inboard at the guiding hole, the fixed rack that is equipped with in L type crane one side, the rack passes through the slide rail slidable on the outer one side of feed return bend, the fixed motor frame that is equipped with in the outer one side of feed return bend, the fixed servo motor that is equipped with in motor frame one side, servo motor's the fixed gear that is equipped with of axle head, the gear is connected through the meshing transmission with the rack, force sensor, servo motor all pass through wire and processing controller electric connection.
Preferably, automatic plugging device includes U type frame, connecting pipe one side is equipped with the through hole, U type frame slidable is inboard at the through hole, U type frame one side is equipped with the mounting hole, the inboard fixed electric telescopic push rod that is equipped with of mounting hole, electric telescopic push rod's axle head is fixed on connecting pipe outside one side, electric telescopic push rod needs to pass through wire and processing controller electric connection.
Preferably, the automatic grinding and pulverizing apparatus includes: the grinding machine comprises a rotating shaft A and a rotating shaft B, wherein two shaft holes are formed in two sides, far away from a grinding box, of the grinding box, the rotating shaft A and the rotating shaft B can rotate in the inner sides of the shaft holes, grinding rollers are fixedly arranged on the outer sides of the rotating shaft A and the rotating shaft B, the grinding rollers are arranged on the inner sides of the grinding box, grinding seats are fixedly arranged on two corresponding sides of the grinding box, a grinding motor is fixedly arranged on one outer side of the grinding box and needs to be electrically connected with a processing controller through a wire, the grinding motor is in transmission connection with the rotating shaft A through a bevel gear, the rotating shaft A and the rotating shaft B are connected through gear transmission, and a plurality of grinding grooves are formed in the outer sides of the grinding rollers.
Preferably, a material blocking frame is fixedly arranged on the inner side of the grinding box.
The walnut nutrition powder puffing equipment and the processing technology provided by the invention have the beneficial effects that: through setting up the raw materials and selecting the step, can select unqualified raw materials and the impurity in the raw materials to can effectively improve the quality of walnut nutrition powder. Through the arrangement of primary crushing, extrusion puffing and secondary crushing, the raw materials can be crushed for multiple times, so that the condition of incomplete crushing of the raw materials can be prevented.
Through setting up the connecting pipe, grind the box, the hopper, the A pivot, the B pivot, grind the roller, grind the seat, grind the motor, grind the groove, keep off the material frame, make it have automatic grinding shredding function, when twin-screw extrusion bulking machine is to carrying out the feed, can grind the raw materials and smash, thereby can ensure that the raw materials can not have big particulate matter, thereby can make the raw materials can be by thoroughly popped, can prevent the not thorough condition of popped, good popped effect has, and then product quality can be improved. Through setting up force sensor, processing controller, feed return bend, hypotenuse elevator, connecting pipe, L type crane, rack, motor frame, servo motor, gear, U type frame, electronic flexible push rod, make it have the reinforced function of automatic ration, can add a quantitative raw materials in the feeder hopper automatically to need not to provide the manual work and weigh, then in adding the feeder hopper of double screw extrusion bulking machine, improve its convenience of use greatly, can use manpower sparingly.
Drawings
Fig. 1 is a schematic front perspective structure view of walnut nutrition powder puffing equipment provided by the invention;
fig. 2 is a schematic view of a back side three-dimensional structure of walnut nutrition powder puffing equipment provided by the invention;
FIG. 3 is a schematic view of a front cut-away three-dimensional structure of walnut nutrition powder puffing equipment provided by the invention;
FIG. 4 is a schematic diagram of a partially enlarged structure of the area A in FIG. 3 according to the present invention;
FIG. 5 is a schematic view of a partially enlarged structure of the area B in FIG. 3 according to the present invention;
fig. 6 is a schematic diagram of a partially enlarged structure of a region C in fig. 3 according to the present invention.
In the figure: 1 twin-screw extrusion bulking machine, 2 tension sensors, 3 processing controllers, 4 feed hoppers, 5 feed bent pipes, 6 bevel edge lifting blocks, 7 connecting pipes, 8 grinding boxes, 9 connecting legs, 10 material hoppers, 11 sealing rings, 12L-shaped lifting frames, 13 racks, 14 motor frames, 15 servo motors, 16 gears, 17U-shaped frames, 18 electric telescopic push rods, 19A rotating shafts, 20B rotating shafts, 21 grinding rollers, 22 grinding seats, 23 grinding motors, 24 grinding grooves and 25 material blocking frames.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
A processing technology of walnut nutrition powder comprises the following steps:
s1, selecting raw materials;
s2, primary crushing;
s3, extruding and puffing;
s4, secondary crushing;
s5, adding auxiliary materials;
s6, mixing in proportion;
s7, sterilizing;
and S8, packaging.
Wherein:
the raw material selection comprises the following steps: selecting semen Juglandis, coarse cereals and adjuvants, removing granules damaged by insects and mildewed, and selecting sand and other impurities;
the primary crushing comprises the following steps: respectively pulverizing semen Juglandis, coarse cereals and adjuvants with pulverizer, and sieving;
the extrusion and expansion comprises the following steps: puffing the coarse cereals by using puffing equipment;
the secondary crushing comprises the following steps: cooling the puffed raw materials, crushing by using a crusher, and then sieving;
the sterilization treatment comprises the following steps: sterilizing the mixed mixture by using sterilizing equipment;
the package comprises: bagging the sterilized mixture, and sealing with a sealing machine.
The auxiliary material addition comprises:
mixing sucrose powder and other adjuvants with raw material powder at a certain ratio, and stirring.
The proportional mixing comprises the following steps:
mixing the crushed walnut kernels, the puffed coarse cereals and auxiliary materials according to a certain proportion, and then uniformly stirring.
Referring to fig. 1-6, a walnut nutrition powder puffing device comprises: twin-screw extrusion bulking machine 1, tension sensor 2 and process controller 3, twin-screw extrusion bulking machine 1 includes feeder hopper 4, and process controller 3 need be through wire external power supply, still includes:
the feeding bent pipe 5 is fixed on one side of the double-screw extrusion bulking machine 1, and one end of the feeding bent pipe 5 is arranged on the inner side of the feeding hopper 4;
the device comprises a bevel edge lifting block 6, wherein the bevel edge lifting block 6 can slide on the inner side of a feeding bent pipe 5, a tension sensor 2 is fixed on the upper side of the bevel edge lifting block 6, and a precise lifting device is arranged on the other side of the tension sensor 2;
a connecting pipe 7, wherein one side of the feeding bent pipe 5 is provided with a connecting hole, the connecting pipe 7 is fixed at the inner side of the connecting hole, and one side of the connecting pipe 7 is provided with an automatic plugging device;
a grinding box 8, wherein a through hole is formed in one side of the grinding box 8, a connecting pipe 7 is fixed on the inner side of the through hole, a plurality of connecting legs 9 are fixedly arranged on one side of the grinding box 8, the other ends of the connecting legs 9 are fixed on the outer side of the feeding bent pipe 5, the processing controller 3 is fixed on the outer side of the grinding box 8, and an automatic grinding and crushing device is arranged on the inner side of the grinding box 8;
and the material hopper 10 is fixed on the upper side of the grinding box 8, and the material hopper 10 is fixed on the upper side of the grinding box 8.
The outer side of the bevel edge lifting block 6 is fixedly provided with a sealing ring 11, and the sealing ring 11 can slide on the inner side of the feeding bent pipe 5, so that the feeding bent pipe has good sealing performance and can prevent raw materials from leaking.
Accurate elevating gear includes L type crane 12, the upside at tension sensor 2 is fixed to L type crane 12 one end, 5 one sides of feed return bend are equipped with the guiding hole, L type crane 12 slidable is inboard at the guiding hole, the fixed rack 13 that is equipped with in L type crane 12 one side, rack 13 passes through the slide rail slidable on 5 outer one sides of feed return bend, 5 outer one sides of feed return bend are fixed and are equipped with motor frame 14, the fixed servo motor 15 that is equipped with in motor frame 14 one side, servo motor 15's axle head is fixed and is equipped with gear 16, gear 16 is connected through the meshing transmission with rack 13, tension sensor 2, servo motor 15 all is through wire and 3 electric connection of process control ware.
The automatic plugging device comprises a U-shaped frame 17, a through hole is formed in one side of the connecting pipe 7, the U-shaped frame 17 can slide in the through hole, a mounting hole is formed in one side of the U-shaped frame 17, an electric telescopic push rod 18 is fixedly arranged on the inner side of the mounting hole, the shaft end of the electric telescopic push rod 18 is fixed to one side of the outer side of the connecting pipe 7, and the electric telescopic push rod 18 is required to be electrically connected with the processing controller 3 through a lead.
The automatic grinding and crushing device comprises: a pivot 19, B pivot 20, the both sides that grind 8 and keep away from mutually all are equipped with two shaft holes, A pivot 19, B pivot 20 all can rotate inboard in the shaft hole, A pivot 19, the 20 outside of B pivot is all fixed and is equipped with grinding roller 21, grinding roller 21 all establishes in grinding 8 inboards, the both sides that correspond in grinding 8 box are all fixed and are equipped with grinding seat 22, the fixed grinding motor 23 that is equipped with in the outer one side of grinding 8, grinding motor 23 needs to be connected through wire and processing controller 3 electric connection, be connected through bevel gear transmission between grinding motor 23 and the A pivot 19, be connected through gear transmission between A pivot 19 and the B pivot 20, the grinding roller 21 outside all is equipped with a plurality of grinding groove 24.
A material blocking frame 25 is fixedly arranged on the inner side of the grinding box 8.
When in use, the invention:
through setting up the raw materials and selecting the step, can select unqualified raw materials and the impurity in the raw materials to can effectively improve the quality of walnut nutrition powder.
Through setting up primary crushing, extrusion swelling, regrinding, make it carry out a lot of to the raw materials and smash to can prevent the incomplete condition of raw materials crushing, and can carry out primary crushing before extrusion swelling, thereby can ensure that the raw materials is by abundant swelling, and then can further improve the quality of walnut nutrition powder.
Through setting up connecting pipe 7, grind box 8, hopper 10, A pivot 19, B pivot 20, grind roller 21, grind seat 22, grind motor 23, grind groove 24, keep off work or material rest 25, make it have automatic grinding shredding function, when double screw extrusion bulking machine 1 is to carrying out the feed, can grind the raw materials and smash, thereby can ensure that the raw materials can not have big particulate matter, thereby can make the raw materials can be by thoroughly bulking, can prevent the incomplete condition of bulking from appearing, good bulking effect has, and then can improve product quality, in the time of concrete implementation: when the raw materials need to be puffed, the grinding motor 23 can be started, then the raw materials are added into the material hopper 10, at the moment, the raw materials can be automatically ground and crushed between the grinding roller 21 and the grinding seat 22, then the raw materials which are crushed into powder can automatically fall to the bottom of the grinding box 8, and the raw materials can automatically slide into the connecting pipe 7 due to the inclined structure at the bottom of the grinding box 8.
Through setting up force sensor 2, process control ware 3, feed return bend 5, hypotenuse elevator 6, connecting pipe 7, L type crane 12, rack 13, motor frame 14, servo motor 15, gear 16, U type frame 17, electric telescopic push rod 18, make it have the reinforced function of automatic ration, can add an amount of raw materials in feeder hopper 4 automatically, thereby need not to provide the manual work and weigh, then in adding the feeder hopper of double screw extrusion bulking machine, improve its convenience of use greatly, can use manpower sparingly, when concrete implementation: the crushed raw materials can automatically fall into the feeding elbow 5 through the connecting pipe 7 and can fall above the bevel edge lifting block 6, when the double-screw extrusion puffing machine 1 needs to be fed, the electric telescopic push rod 18 can be controlled to retract, one end of the connecting pipe 7 is automatically plugged, so that the counting of the tension sensor 2 can be prevented from being influenced, after one end of the connecting pipe 7 is plugged, the value sensed on the tension sensor 2 can be recorded through the processing controller 3, then the servo motor 15 is controlled to rotate, the bevel edge lifting block 6 is automatically lifted, the raw materials in the feeding elbow 5 can automatically enter the double-screw extrusion puffing machine 1 through the feed hopper 4 at the moment, the automatic feeding is realized, when the difference value between the value sensed on the tension sensor 2 and the value recorded before reaches the amount needing to be fed, the servo motor 15 is controlled to stop, then the servo motor 15 is controlled to rotate reversely, so that the bevel edge lifting block 6 is automatically reset, and the automatic quantitative feeding can be completed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. A processing technology of walnut nutrition powder is characterized by comprising the following steps:
s1, selecting raw materials;
s2, primary crushing;
s3, extruding and puffing;
s4, secondary crushing;
s5, adding auxiliary materials;
s6, mixing in proportion;
s7, sterilizing;
and S8, packaging.
Wherein:
the raw material selection comprises the following steps: selecting semen Juglandis, coarse cereals and adjuvants, removing granules damaged by insects and mildewed, and selecting sand and other impurities;
the primary crushing comprises: respectively pulverizing semen Juglandis, coarse cereals and adjuvants with pulverizer, and sieving;
the extrusion puffing comprises the following steps: puffing the coarse cereals by using puffing equipment;
the secondary crushing comprises: cooling the puffed raw materials, crushing by using a crusher, and then sieving;
the sterilization process includes: sterilizing the mixed mixture by using sterilizing equipment;
the package comprises: bagging the sterilized mixture, and sealing with a sealing machine.
2. The processing technology of the walnut nutrition powder as claimed in claim 1, wherein the auxiliary material addition comprises:
mixing sucrose powder and other adjuvants with raw material powder at a certain ratio, and stirring.
3. The walnut nutrition powder processing technology as claimed in claim 1, wherein the proportional mixing comprises:
mixing the crushed walnut kernels, the puffed coarse cereals and auxiliary materials according to a certain proportion, and then uniformly stirring.
4. A walnut nutrition powder puffing device is suitable for the walnut nutrition powder processing technology of any one of claims 1 to 3, and comprises the following steps: twin-screw extrusion bulking machine (1), tension sensor (2) and process controller (3), twin-screw extrusion bulking machine (1) includes feeder hopper (4), process controller (3) need be through wire external power supply, its characterized in that still includes:
the feeding bent pipe (5) is fixed on one side of the double-screw extrusion puffing machine (1), and one end of the feeding bent pipe (5) is arranged on the inner side of the feeding hopper (4);
the device comprises a bevel edge lifting block (6), wherein the bevel edge lifting block (6) can slide on the inner side of a feeding bent pipe (5), a tension sensor (2) is fixed on the upper side of the bevel edge lifting block (6), and a precise lifting device is arranged on the other side of the tension sensor (2);
the automatic plugging device comprises a connecting pipe (7), wherein a connecting hole is formed in one side of the feeding bent pipe (5), the connecting pipe (7) is fixed to the inner side of the connecting hole, and an automatic plugging device is arranged on one side of the connecting pipe (7);
the grinding box (8), a through hole is formed in one side of the grinding box (8), the connecting pipe (7) is fixed to the inner side of the through hole, a plurality of connecting legs (9) are fixedly arranged on one side of the grinding box (8), the other ends of the connecting legs (9) are fixed to the outer side of the feeding bent pipe (5), the processing controller (3) is fixed to the outer side of the grinding box (8), and an automatic grinding and smashing device is arranged on the inner side of the grinding box (8);
the material hopper (10), the material hopper (10) is fixed on the upper side of the grinding box (8).
5. The walnut nutrition powder puffing equipment according to claim 4, wherein a sealing ring (11) is fixedly arranged on the outer side of the bevel edge lifting block (6), and the sealing ring (11) can slide on the inner side of the feeding bent pipe (5).
6. The walnut nutrition powder puffing equipment according to claim 4, wherein the accurate lifting device comprises an L-shaped lifting frame (12), one end of the L-shaped lifting frame (12) is fixed on the upper side of the tension sensor (2), a guide hole is formed in one side of the feeding bent pipe (5), the L-shaped lifting frame (12) can slide on the inner side of the guide hole, a rack (13) is fixedly arranged on one side of the L-shaped lifting frame (12), the rack (13) can slide on one side of the outer side of the feeding bent pipe (5) through a sliding rail, a motor frame (14) is fixedly arranged on one side of the outer side of the feeding bent pipe (5), a servo motor (15) is fixedly arranged on one side of the motor frame (14), a gear (16) is fixedly arranged at the shaft end of the servo motor (15), the gear (16) is connected with the rack (13) through meshing transmission, and the tension sensor (2), The servo motors (15) are electrically connected with the processing controller (3) through leads.
7. The walnut nutrition powder puffing equipment according to claim 4, wherein the automatic plugging device comprises a U-shaped frame (17), a through hole is formed in one side of the connecting pipe (7), the U-shaped frame (17) can slide in the through hole, a mounting hole is formed in one side of the U-shaped frame (17), an electric telescopic push rod (18) is fixedly arranged in the mounting hole, the shaft end of the electric telescopic push rod (18) is fixed on the outer side of the connecting pipe (7), and the electric telescopic push rod (18) is electrically connected with the processing controller (3) through a lead.
8. The walnut nutrition powder puffing equipment as claimed in claim 4, wherein the automatic grinding and crushing device comprises: a rotating shaft A (19) and a rotating shaft B (20), two shaft holes are respectively arranged on two sides of the grinding box (8) far away from each other, the rotating shaft A (19) and the rotating shaft B (20) can rotate at the inner side of the shaft hole, the outer sides of the rotating shaft A (19) and the rotating shaft B (20) are fixedly provided with grinding rollers (21), the grinding rollers (21) are arranged at the inner side of the grinding box (8), the corresponding two sides in the grinding box (8) are fixedly provided with grinding seats (22), a grinding motor (23) is fixedly arranged on one outer side of the grinding box (8), the grinding motor (23) is electrically connected with the processing controller (3) through a lead, the grinding motor (23) is in transmission connection with the rotating shaft A (19) through a bevel gear, the rotating shaft A (19) is connected with the rotating shaft B (20) through gear transmission, and a plurality of grinding grooves (24) are formed in the outer side of the grinding roller (21).
9. The walnut nutrition powder puffing equipment as claimed in claim 4, wherein a material blocking frame (25) is fixedly arranged on the inner side of the grinding box (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111390887.6A CN114190574A (en) | 2021-11-23 | 2021-11-23 | Walnut nutrition powder puffing equipment and processing technology |
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Application Number | Priority Date | Filing Date | Title |
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CN202111390887.6A CN114190574A (en) | 2021-11-23 | 2021-11-23 | Walnut nutrition powder puffing equipment and processing technology |
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CN114190574A true CN114190574A (en) | 2022-03-18 |
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Family Applications (1)
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CN202111390887.6A Pending CN114190574A (en) | 2021-11-23 | 2021-11-23 | Walnut nutrition powder puffing equipment and processing technology |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103125854A (en) * | 2013-03-14 | 2013-06-05 | 四川大学 | Highland barley nutrition powder and production method thereof |
CN205831043U (en) * | 2016-06-02 | 2016-12-28 | 新昌县羽林街道金敏轴承厂 | A kind of automatic bulking machine |
DE212021000140U1 (en) * | 2020-10-19 | 2021-10-20 | Jiangsu Jinengda Environment Energy Science And Technology Co., Ltd. | Novel powder separator |
CN217038851U (en) * | 2021-11-23 | 2022-07-26 | 叶城县核桃产业化发展中心 | Walnut nutrition powder puffing equipment |
-
2021
- 2021-11-23 CN CN202111390887.6A patent/CN114190574A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103125854A (en) * | 2013-03-14 | 2013-06-05 | 四川大学 | Highland barley nutrition powder and production method thereof |
CN205831043U (en) * | 2016-06-02 | 2016-12-28 | 新昌县羽林街道金敏轴承厂 | A kind of automatic bulking machine |
DE212021000140U1 (en) * | 2020-10-19 | 2021-10-20 | Jiangsu Jinengda Environment Energy Science And Technology Co., Ltd. | Novel powder separator |
CN217038851U (en) * | 2021-11-23 | 2022-07-26 | 叶城县核桃产业化发展中心 | Walnut nutrition powder puffing equipment |
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