CN114190573A

CN114190573A - Food preforming forming mechanism

Info

Publication number: CN114190573A
Application number: CN202111363009.5A
Authority: CN
Inventors: 殷祖荣; 郭寿新; 季小丽; 姜小雨
Original assignee: Jiangsu Hatel Machinery Co ltd
Current assignee: Jiangsu Hatel Machinery Co ltd
Priority date: 2021-11-17
Filing date: 2021-11-17
Publication date: 2022-03-18

Abstract

The invention relates to the technical field of tabletting forming and discloses a food tabletting forming mechanism, wherein the bottom of a function box is screwed with a small transmission rod through threads, the upper part of the small transmission rod is screwed with a large transmission rod through threads, the small transmission rod drives the large transmission rod to stir by adopting a form of assembling a tabletting component and a forming platform, a scraper positioned at the upper parts of the small transmission rod and the large transmission rod can clean the small transmission rod and the large transmission rod in time, the stability of the tabletting forming mechanism during cleaning is enhanced by adopting the design of a scraper locking sleeve and a scraper base positioned at the lower parts of the small transmission rod and the large transmission rod, a mould block embedded on the outer surface of a model rolling shaft is fixed, when the mould embedded on the outer surface of the tabletting rolling shaft is damaged, the independent operation can be flexibly and conveniently carried out without replacing the whole mould embedded on the outer surface of the rolling shaft, the replacement cost of the tabletting and forming mechanism is reduced.

Description

Food preforming forming mechanism

Technical Field

The invention relates to the technical field of tabletting and forming, in particular to a food tabletting and forming mechanism.

Background

The tabletting process is to continuously press the preheated food into the smooth-surface tablet food with certain thickness and width by a roller of a calender, and the tablet food with the section thickness less than 3mm can be finished by tabletting once.

The current preforming can adopt the three-roller calender also can adopt the four-roller calender, but current preforming forming mechanism lacks the structure that carries out the preforming to food, simultaneously when preforming forming mechanism is when the function, when the mould that the surface of model roller bearing inlayed the dress damaged, can lead to can't dismantling the mould that damages alone and change, need to change to the mould that the whole piece inlayed the surface of roller bearing, the replacement cost of preforming forming mechanism has been increased, can cause a large amount of clouts behind the food preforming simultaneously, it carries out the recovery of clout to need a plurality of operating personnel, can't be timely convenient carry out recovery processing, lead to the reduction of efficiency of preforming forming mechanism, can not satisfy the operational requirement of food preforming forming mechanism, a food preforming forming mechanism is proposed for this reason.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a food tabletting and forming mechanism to solve the technical problems.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme: a food tabletting forming mechanism comprises a tabletting component, wherein a movable base is fixedly installed at the bottom of the tabletting component, a stable sliding block is fixedly embedded in the middle of the movable base, pulleys are embedded in the two sides of the movable base, a function box is fixedly installed in the middle of the tabletting component, a small transmission rod is screwed at the bottom of the function box through threads, a large transmission rod is screwed at the upper part of the small transmission rod through threads, scrapers are screwed at the upper parts of the small transmission rod and the large transmission rod through threads, scraper locking sleeves are screwed at the lower parts of the small transmission rod and the large transmission rod through threads, a scraper base is fixedly installed on one side of each scraper through threads, a forming platform is fixedly installed on the upper surface of the function box, a model roller is fixedly installed in the middle of the forming platform, and a baffle motor component is fixedly installed above the model roller, the right side of preforming subassembly has connect the screen cloth soon through the screw thread, the below fixed mounting of screen cloth has the food conveyer belt, the right side of screen cloth has connect the clout through the screw thread soon and has retrieved the subassembly, the left side fixed mounting that the subassembly was retrieved to the clout has the recovery conveyer belt, the right side fixed mounting who retrieves the conveyer belt has the pressure to mix the subassembly, press the bottom and the left side fixedly connected with conveyer belt of mixing the subassembly.

Preferably, the model roller is a cylinder, the outer surface of the model roller is embedded with mold blocks, the mold blocks are equally large and evenly distributed, the inner wall of the model roller is fixedly provided with an axis, and the two ends of the model roller are screwed on the two sides of the forming platform through threads.

Preferably, the left side fixed mounting of baffle motor element has the baffle, the right side fixed mounting of baffle has the motor, the lower part of baffle motor element all has the bracing piece through thread fixed mounting, the bottom fixed mounting of bracing piece is both sides around the shaping platform.

Preferably, the surface of screen cloth has been seted up the hole, the hole is equidimension and evenly distributed, the size of hole equals with the size of mould piece, the left side of screen cloth is inlayed in the right side of forming platform through connecting buckle, the right side of screen cloth is inlayed in the left side of pressing the subassembly of mixing through connecting buckle.

Preferably, a support frame is fixedly installed outside the press-mixing assembly, a hydraulic rod is fixedly installed on the upper portion of the support frame through threads, a press-mixing head is screwed to the bottom of the hydraulic rod through threads, and a press-mixing box is fixedly installed in the middle of the support frame through threads.

Preferably, the pressing and stirring box is an inverted ladder body, a telescopic component is embedded on the outer surface of the middle of the pressing and stirring box and formed by combining hydraulic rods at equal intervals, a sealing cover is screwed at the bottom of the telescopic component through threads and is circular, a weighing device is embedded in the sealing cover, and a digital signal transmitter is embedded in the weighing device.

Preferably, the head end of the conveyor belt is fixedly arranged below the pressing and stirring assembly, the tail end of the conveyor belt is fixedly arranged above the pressing and stirring assembly, a rolling shaft is fixedly arranged at the turning position of the right end of the conveyor belt through threads, and the rolling shaft runs from left to right through rotating motors at two ends of the shaft center.

Preferably, the bottom of the excess material recovery assembly is connected with a stable supporting rod in a screwed mode through threads, a stable block is fixedly mounted at the bottom of the stable supporting rod and is a ladder body, and anti-skid blocks are welded at the bottom of the stable block.

(III) advantageous effects

Compared with the prior art, the invention provides a food tabletting and forming mechanism, which has the following beneficial effects:

1. the food tabletting and forming mechanism has the advantages that the excess material recovery component with the pressing and stirring component is additionally arranged, so that the excess material enters the pressing and stirring box through the recovery conveyor belt in a combined state, when the weigher in the sealing cover at the bottom of the press-mixing box reaches the fixed quantity, the digital signal transmitter controls the recovery conveyor belt to stop moving through wireless signals, meanwhile, the hydraulic rod drives the pressure stirring head to perform pressure stirring treatment, the treated residual material drives the sealing cover to open and close through the telescopic component at the lower part of the pressure stirring box, and the sealing cover screwed at the bottom of the hydraulic rod can be adjusted in multiple directions and multiple angles by controlling the length of the hydraulic rod in the telescopic component during opening and closing, make the clout fall through the sealed lid of certain angle of slope, need not a plurality of operating personnel and carry out the recovery of clout, convenient and fast for preforming forming mechanism's work efficiency further promotes.

2. This food preforming forming mechanism, through the head end fixed mounting with the conveyer belt in the below of pressing the stirring subassembly, and the tail end fixed mounting of conveyer belt in the top of preforming subassembly, such mode makes the clout drop in the conveyer belt from pressing the stirring subassembly, pass through the conveying by the conveyer belt, send the clout to on the shaping platform, make operating personnel's work efficiency obtain improving, the rotating electrical machines that the roller bearing passes through axle center both ends is turned right to the left side simultaneously, the design of roller bearing makes the clout that is the group dress, through the rotation of roller bearing and the dual effort of conveyer belt, the leveling of clout has further been accelerated, make just roll the clout level and smooth on the way retrieving, the time of handling after having reduced the recovery, and the work efficiency is improved.

3. This food preforming forming mechanism, make the more stable operation of preforming subassembly when removing through adding the removal base of establishing, be difficult for causing inconvenience because of rocking of distance and preforming subassembly, the practicality of preforming subassembly has further been strengthened, the food conveyer belt that the below of sieve was installed simultaneously, make the hole that food conveyer belt screened the surface and seted up carry out the screening of food piece, the food piece after the screening simultaneously drops on the food conveyer belt by the hole in the sieve net, and carry out convenient transportation through the food conveyer belt.

4. This food preforming forming mechanism, through adopting the form of preforming subassembly with shaping platform aggregate erection, make little drive rod drive big transfer line and stir, and be located the scraper blade on little drive rod and big transfer line upper portion, can carry out timely clearance to little drive rod and big transfer line, the design of the scraper blade lock sleeve that lies in little drive rod and big transfer line lower part simultaneously and scraper blade base, stability when preforming forming mechanism clearance has further been strengthened, the fixed mould piece of inlaying in the model roller bearing surface, when making the mould that inlays the dress in the surface of model roller bearing damage, can be nimble convenient disassemble alone, need not to inlay the mould of adorning in the surface of roller bearing and change to the monoblock, preforming forming mechanism's replacement cost has been reduced.

Drawings

FIG. 1 is a schematic structural view of a food tabletting and forming mechanism according to the present invention;

FIG. 2 is a schematic view of a platen assembly of the food sheet forming mechanism of the present invention;

FIG. 3 is a schematic view showing the internal structure of a platen assembly of the food sheet forming mechanism of the present invention;

FIG. 4 is a schematic structural view of a forming platform of the food tabletting forming mechanism according to the present invention;

FIG. 5 is a schematic structural view of the excess material recycling assembly of the food tabletting and forming mechanism of the present invention.

In the figure: 1. a tabletting assembly; 2. a forming platform; 3. screening a screen; 4. a food conveyor belt; 5. A remainder recovery assembly; 6. a pressing and stirring assembly; 11. moving the base; 12. a stable sliding block; 13. A pulley; 14. a function box; 15. a small drive rod; 16. a large transmission rod; 17. a squeegee; 18. A scraper locking sleeve; 19. a squeegee base; 21. a model roller; 22. a baffle motor assembly; 51. recovering the conveyor belt; 52. a conveyor belt; 53. a roller; 61. a support frame; 62. a hydraulic lever; 63. pressing and stirring the head; 64. pressing and stirring the materials in a box; 65. a telescoping assembly; 66. a sealing cover; 67. A weighing device; 68. a digital signal transmitter.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a technical scheme, in particular to a food tabletting and forming mechanism which comprises a tabletting component 1, a forming platform 2, a screen 3, a food conveying belt 4, a residual material recycling component 5, a pressing and stirring component 6, a movable base 11, a stable sliding block 12, pulleys 13, a function box 14, a small transmission rod 15, a large transmission rod 16, a scraper 17, a scraper locking sleeve 18, a scraper base 19, a model rolling shaft 21, a baffle motor component 22, a recycling conveying belt 51, a conveying belt 52, a rolling shaft 53, a supporting frame 61, a hydraulic rod 62, a pressing and stirring head 63, a pressing and stirring box 64, a telescopic component 65, a sealing cover 66, a weighing device 67 and a digital signal transmitter 68, wherein referring to figure 1, the movable base 11 is fixedly installed at the bottom of the tabletting component 1, the stable sliding block 12 is fixedly embedded in the middle part of the movable base 11, and the pulleys 13 are embedded at two sides of the movable base 11, so that the tabletting component 1 can run more stably during moving, the inconvenience caused by distance and shaking of the tabletting component 1 are not easy to cause, the practicability of the tabletting component 1 is further enhanced, the middle part of the tabletting component 1 is fixedly provided with a function box 14, the right side of the tabletting component 1 is screwed with a screen 3 through threads, the surface of the screen 3 is provided with holes which are equal in size and uniform in distribution, the size of the holes is equal to the size of a mould block, the left side of the screen 3 is embedded on the right side of the forming platform 2 through a connecting buckle, the right side of the screen 3 is embedded on the left side of a pressing and stirring component 6 through a connecting buckle, a food conveyor belt 4 is fixedly arranged below the screen 3, the food conveyor belt 4 screens food pieces through the holes arranged on the surface of the screen 3, meanwhile, the screened food pieces fall on the food conveyor belt 4 through the holes in the screen and are conveniently transported through the food conveyor belt 4, the right side of the screen 3 is screwed with a surplus material recovery component 5 through threads, the left side of the excess material recovery component 5 is fixedly provided with a recovery conveyor belt 51, the right side of the recovery conveyor belt 51 is fixedly provided with a press-stirring component 6, the bottom and the left side of the press-stirring component 6 are fixedly connected with a conveyor belt 52, the head end of the conveyor belt 52 is fixedly arranged below the press-stirring component 6, the tail end of the conveyor belt 52 is fixedly arranged above the tabletting component 1, the excess material is dropped onto the conveyor belt 52 from the press-stirring component 6 in such a way, the excess material is conveyed by the conveyor belt 52 and is conveyed onto the forming platform 2, so that the working efficiency of an operator is improved, the turning part at the right end of the conveyor belt 52 is fixedly provided with a roller 53 through threads, the roller 53 rotates from left to right through rotating motors at two ends of the axis, the roller 53 is designed to enable the excess material which is in a lump to pass through the rotation of the roller 53 and the double acting force of the conveyor belt 52, so that the leveling treatment of the excess material is further accelerated, the feasible clout that just rolls on the way retrieves levels, reduced the time of handling after retrieving, improved work efficiency, the clout retrieves the bottom of subassembly 5 and all has connect firm branch soon through the screw thread, the bottom fixed mounting of firm branch has the stabilizing block, the stabilizing block is the ladder body, the bottom welding of stabilizing block has the non slipping spur for clout retrieves subassembly 5 and obtains improving at the stability of during operation, is difficult for causing because of the accident that rocks and lead to.

Referring to fig. 2 and 3, the bottom of the function box 14 is screwed with a small transmission rod 15 through threads, the upper part of the small transmission rod 15 is screwed with a large transmission rod 16 through threads, the upper parts of the small transmission rod 15 and the large transmission rod 16 are both screwed with scrapers 17 through threads, the lower parts of the small transmission rod 15 and the large transmission rod 16 are both screwed with scraper locking sleeves 18 through threads, one side of each scraper 17 is fixedly provided with a scraper base 19 through threads, the middle part of the forming platform 2 is fixedly provided with a model roller 21, the outer surface of the model roller 21 is embedded with mold blocks, the mold blocks are equal in size and uniformly distributed, the inner wall of the model roller 21 is fixedly provided with an axis, and the two ends of the model roller 21 are screwed with the two sides of the forming platform 2 through threads.

Referring to fig. 3, a forming platform 2 is fixedly mounted on the upper surface of the functional box 14, a baffle motor assembly 22 is fixedly mounted above the model roller 21, a baffle is fixedly mounted on the left side of the baffle motor assembly 22, a motor is fixedly mounted on the right side of the baffle, supporting rods are fixedly mounted on the lower portion of the baffle motor assembly 22 through threads, and the bottoms of the supporting rods are fixedly mounted on the front side and the rear side of the forming platform 2.

Referring to fig. 5, a support frame 61 is fixedly installed outside the press-stirring assembly 6, a hydraulic rod 62 is fixedly installed on the upper portion of the support frame 61 through a screw thread, a press-stirring head 63 is screwed on the bottom of the hydraulic rod 62 through a screw thread, a press-stirring box 64 is fixedly installed in the middle of the support frame 61 through a screw thread, and the press-stirring box 64 is an inverted ladder body, so that the excess material can be fully fused in the press-stirring box 64 through the press-stirring head 63, a telescopic assembly 65 is embedded on the outer surface of the middle of the press-stirring box 64, the telescopic assembly 65 is formed by combining equidistant hydraulic rods 62, a sealing cover 66 is screwed on the bottom of the telescopic assembly 65 through a screw thread, the sealing cover 66 is circular, a weighing device 67 is embedded inside the sealing cover 66, and a digital signal transmitter 68 is embedded inside the weighing device 67.

The working principle of the device is as follows: by adopting the form of combining and installing the tabletting component 1 and the forming platform 2, the small transmission rod 15 drives the large transmission rod 16 to stir, the scraper 17 positioned at the upper parts of the small transmission rod 15 and the large transmission rod 16 can clean the small transmission rod 15 and the large transmission rod 16 in time, and simultaneously, the design of the scraper locking sleeve 18 and the scraper base 19 positioned at the lower parts of the small transmission rod 15 and the large transmission rod 16 further enhances the stability of the tabletting and forming mechanism during cleaning, the mould block embedded on the outer surface of the model rolling shaft 21 is fixed, so that when the mould embedded on the outer surface of the model rolling shaft 21 is damaged, the mould embedded on the outer surface of the model rolling shaft 21 can be flexibly and conveniently and independently disassembled, the whole mould embedded on the outer surface of the model rolling shaft 21 is not required to be replaced, the replacement cost of the tabletting and the residual material recovery component 5 with the pressing and stirring component 6 is additionally arranged in a combined state, the excess material enters the pressure mixing box 64 through the recovery conveyor belt 51, when the weighing device 67 in the sealing cover 66 at the bottom of the pressure mixing box 64 reaches a fixed amount, the digital signal transmitter 68 is controlled through a wireless signal, so that the recovery conveyor belt 51 stops moving, meanwhile, the hydraulic rod 62 drives the pressure mixing head 63 to perform pressure mixing treatment, the treated excess material drives the sealing cover 66 to open and close through the telescopic component 65 at the lower part of the pressure mixing box 64, and the sealing cover 66 screwed at the bottom of the hydraulic rod 62 can be adjusted in multiple directions and multiple angles by controlling the length of the hydraulic rod 62 in the telescopic component 65 during opening and closing, so that the excess material falls through the sealing cover 66 inclined at a certain angle without recovery of the excess material by multiple operators, the operation is convenient and rapid, the working efficiency of the tablet forming mechanism is further improved, and the tablet forming assembly 1 can operate more stably during moving through the additionally arranged mobile base 11, the inconvenience caused by the distance and the shaking of the tabletting component 1 are not easy to cause, the practicability of the tabletting component 1 is further enhanced, the food conveying belt 4 arranged below the sieve is used for screening food pieces through holes formed in the surface of the screen mesh 3, the screened food pieces drop on the food conveying belt 4 through the holes in the screen mesh 3 and are conveniently transported through the food conveying belt 4, the head end of the conveying belt 52 is fixedly arranged below the pressing and stirring component 6, and the tail end of the conveying belt 52 is fixedly arranged above the tabletting component 1, so that the excess materials drop on the conveying belt 52 from the pressing and stirring component 6, the excess materials are conveyed to the forming platform 2 through the conveying belt 52, the working efficiency of an operator is improved, and meanwhile, the rolling shaft 53 runs from left to right through rotating motors at two ends of the shaft center, the design of the roller 53 enables the residual materials which are in a ball shape to pass through the rotation of the roller 53 and the dual acting force of the conveyor belt 52, so that the leveling treatment of the residual materials is further accelerated, the residual materials are rolled and leveled on the way of recovery, the time for processing after recovery is reduced, and the working efficiency is improved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a food preforming forming mechanism, includes preforming subassembly (1), its characterized in that: the bottom fixed mounting of preforming subassembly (1) has mobile base (11), the fixed dress in middle part of mobile base (11) is equipped with firm slider (12), the both sides of mobile base (11) are inlayed and are equipped with pulley (13), the middle part fixed mounting of preforming subassembly (1) has function box (14), the bottom of function box (14) has connect little drive rod (15) through the screw thread soon, the upper portion of little drive rod (15) has big transfer line (16) through the screw thread soon, the upper portion of little drive rod (15) and big transfer line (16) has all connect scraper blade (17) through the screw thread soon, the lower part of little drive rod (15) and big transfer line (16) has all connect scraper blade lock sleeve (18) through the screw thread soon, scraper blade base (19) all has through screw thread fixed mounting in one side of scraper blade (17), the last fixed surface of function box (14) installs forming platform (2), the middle part fixed mounting of shaping platform (2) has model roller bearing (21), the top fixed mounting of model roller bearing (21) has apron motor subassembly (22), the right side of preforming subassembly (1) has met screen cloth (3) soon through the screw thread, the below fixed mounting of screen cloth (3) has food conveyer belt (4), the right side of screen cloth (3) has met clout recovery subassembly (5) soon through the screw thread, the left side fixed mounting that the clout retrieved subassembly (5) has recovery conveyer belt (51), the right side fixed mounting that retrieves conveyer belt (51) has pressure to mix subassembly (6), press the bottom and the left side fixedly connected with conveyer belt (52) of mixing subassembly (6).

2. A food sheet forming mechanism as claimed in claim 1, wherein: the model roller bearing (21) are cylinders, the outer surface of the model roller bearing (21) is embedded with mould blocks, the mould blocks are equal in size and are uniformly distributed, the inner wall of the model roller bearing (21) is fixedly provided with an axis, and the two ends of the model roller bearing (21) are screwed on the two sides of the forming platform (2) through threads.

3. A food sheet forming mechanism as claimed in claim 1, wherein: the left side fixed mounting of baffle motor element (22) has the baffle, the right side fixed mounting of baffle has the motor, the lower part of baffle motor element (22) all has the bracing piece through thread fixed mounting, the bottom fixed mounting of bracing piece is both sides around shaping platform (2).

4. A food sheet forming mechanism as claimed in claim 1, wherein: the hole has been seted up on the surface of screen cloth (3), the hole is big and evenly distributed such as, the size of hole equals with the size of mould piece, the left side of screen cloth (3) is passed through connecting buckle and is inlayed the dress in the right side of forming platform (2), the right side of screen cloth (3) is inlayed in the left side of pressing and mixing subassembly (6) through connecting buckle.

5. A food sheet forming mechanism as claimed in claim 1, wherein: the pressing and stirring device is characterized in that a support frame (61) is fixedly mounted on the outer portion of the pressing and stirring assembly (6), a hydraulic rod (62) is fixedly mounted on the upper portion of the support frame (61) through threads, a pressing and stirring head (63) is screwed to the bottom of the hydraulic rod (62) through threads, and a pressing and stirring box (64) is fixedly mounted in the middle of the support frame (61) through threads.

6. A food sheet forming mechanism as claimed in claim 5, wherein: the hydraulic stirring tank is characterized in that the stirring tank (64) is an inverted ladder body, a telescopic component (65) is embedded in the outer surface of the middle of the stirring tank (64), the telescopic component (65) is formed by combining equidistant hydraulic rods (62), a sealing cover (66) is screwed to the bottom of the telescopic component (65) through threads, the sealing cover (66) is circular, a weighing device (67) is embedded in the sealing cover (66), and a digital signal transmitter (68) is embedded in the weighing device.

7. A food sheet forming mechanism as claimed in claim 1, wherein: the head end fixed mounting of conveyer belt (52) is in the below of pressing and mixing subassembly (6), the tail end fixed mounting of conveyer belt (52) is in the top of preforming subassembly (1), the right-hand member turn department of conveyer belt (52) all has roller bearing (53) through screw thread fixed mounting, roller bearing (53) turn right the operation by a left side through the rotating electrical machines at axle center both ends.

8. A food sheet forming mechanism as claimed in claim 1, wherein: the bottom of the excess material recovery assembly (5) is connected with a stable supporting rod in a screwed mode through threads, a stable block is fixedly mounted at the bottom of the stable supporting rod and is a ladder body, and anti-skid blocks are welded at the bottom of the stable block.