CN114182834B - Construction method for heat-insulating anti-cracking protective layer of prefabricated external wall panel with integrated heat-insulating structure - Google Patents

Construction method for heat-insulating anti-cracking protective layer of prefabricated external wall panel with integrated heat-insulating structure Download PDF

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CN114182834B
CN114182834B CN202111544077.1A CN202111544077A CN114182834B CN 114182834 B CN114182834 B CN 114182834B CN 202111544077 A CN202111544077 A CN 202111544077A CN 114182834 B CN114182834 B CN 114182834B
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steel sheet
layer
heat
wall panel
prefabricated
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CN114182834A (en
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许晓春
金建芳
顾建群
顾盛
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Suzhou Wujiachen Construction Industry Co ltd
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Suzhou Wujiachen Construction Industry Co ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762Exterior insulation of exterior walls
    • E04B1/7629Details of the mechanical connection of the insulation to the wall
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/41Connecting devices specially adapted for embedding in concrete or masonry
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • E04F13/04Bases for plaster
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • E04F13/04Bases for plaster
    • E04F13/045Means for fastening plaster-bases to a supporting structure
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • E04F13/04Bases for plaster
    • E04F13/047Plaster carrying meshes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/90Passive houses; Double facade technology

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Acoustics & Sound (AREA)
  • Building Environments (AREA)

Abstract

The invention discloses a construction method of a heat-insulating anti-cracking protective layer of a prefabricated external wall panel with an integrated heat-insulating structure, which is characterized in that an external steel sheet and a plastic anchoring disc are adopted to construct the heat-insulating anti-cracking protective layer of the prefabricated external wall panel, the prefabricated external wall panel comprises a metal anchoring part, a prefabricated concrete structure layer and a heat-insulating layer, the metal anchoring part is arranged on the surface of the heat-insulating layer and is provided with a bottom plate, at least two metal wires are fixed on the surface of the external steel sheet, and the surface of the external steel sheet is also provided with a plurality of observation holes; during construction, firstly cleaning the bottom plate corresponding to the metal anchoring piece, and fixing the externally-attached steel sheet on the corresponding bottom plate through glue; then coating anti-crack mortar on the outer side of the heat insulation layer and hanging alkali-resistant glass fiber mesh cloth; pressing the plastic anchoring disc against the surface of the anti-crack mortar corresponding to the externally-attached steel sheet, and bending and pressing the metal wire to fix the plastic anchoring disc to complete the fixation of the alkali-resistant glass fiber mesh cloth; and (5) painting waterproof putty to finish construction. The invention improves the construction efficiency, does not need to drill and fix on the wall body, and ensures the construction quality.

Description

Construction method for heat-insulating anti-cracking protective layer of prefabricated external wall panel with integrated heat-insulating structure
Technical Field
The invention relates to the technical field of fabricated buildings, in particular to a construction method of a heat-insulating anti-cracking protective layer of a prefabricated external wall panel with an integrated heat-insulating structure.
Background
The construction process of the non-prefabricated assembled building heat-insulating external wall panel usually can carry out external heat-insulating construction after the construction of a structural wall is finished, the field construction period is long, the production cost is high, and the construction quality is difficult to ensure even in winter. The integrated prefabricated external wall panel with the heat insulation function is produced in batches in a factory, and the heat insulation and concrete structure are integrally manufactured, so that the later-stage on-site heat insulation construction process is greatly simplified, the construction period is shortened, and the cost is reduced.
The traditional construction method of the heat-insulating anti-cracking layer comprises the steps of firstly leveling mortar for a wall surface, then coating an interface agent to adhere to a heat-insulating plate, coating anti-cracking mortar on the surface of the heat-insulating layer, then paving alkali-resistant glass fiber net grid cloth, separating seams, pressing the alkali-resistant glass fiber net grid cloth into the grooves by using a trowel to form grooves, pressing and coating by using force, and then pressing the grid cloth into the mortar. After the anti-crack mortar is solidified, the insulation board is driven with insulation nails for reinforcement, and then the anti-crack mortar or the waterproof putty is brushed. Therefore, in the traditional external wall heat insulation process, the heat insulation nails are used for fixing the heat insulation boards and fixing the alkali-resistant glass fiber gridding cloth.
The existing assembled heat-insulating external wall panel is a sandwich external wall panel consisting of a concrete outer leaf wall panel, a heat-insulating plate and a concrete inner leaf wall panel, and the concrete outer leaf wall panel and the concrete inner leaf wall panel are connected in a mode that a special connecting piece penetrates through a heat-insulating layer. The connecting piece constraint effect is stronger, and the stress that outer leaf plate temperature deformation produced is difficult to release under the cold and hot circumstances in turn, has outer leaf plate concrete fracture risk, has the risk of droing even, causes serious potential safety hazard.
Therefore, technical personnel propose an integrated prefabrication method for placing an insulation board on the outer surface of a wall body, such as a composite prefabricated external wall board with an insulation structure and a production process thereof mentioned in patent CN 110748080A, and a prefabricated external wall structure with an insulation effect and a manufacturing method thereof mentioned in patent CN 105064532 a. In the two technical schemes, the heat-insulating anchoring parts are all embedded into the wall body in the manufacturing process of the components, under the normal condition, after the prefabricated heat-insulating wall body is installed on the engineering site, an anti-cracking protective layer needs to be added on the outer side of the heat-insulating plate, the alkali-resistant glass fiber gridding cloth in the anti-cracking protective layer is fixed by the heat-insulating nails in the traditional outer wall heat-insulating process, and the heat-insulating anchoring parts in the prefabricated heat-insulating wall body play a role of anchoring the heat-insulating plate, but cannot be used for anchoring the alkali-resistant glass fiber gridding cloth in the later period. If the alkali-resistant glass fiber mesh cloth needs to be anchored reliably, the anchoring nails need to be drilled in the wall body again, but the risk of water seepage and water leakage is brought to the wall body due to the fact that the heat-insulating nails are arranged too much.
In summary, it is urgently needed to develop a construction method of a thermal insulation anti-cracking protection layer of a thermal insulation integrated prefabricated external wall panel.
Disclosure of Invention
The invention aims to solve the technical problem of providing a construction method of a heat-insulating anti-cracking protective layer of a prefabricated external wall panel with an integrated heat-insulating structure, effectively reducing the construction time of the on-site heat-insulating anti-cracking protective layer, avoiding drilling holes in a wall body to fix alkali-resistant glass fiber gridding cloth by adopting common heat-insulating nails, and being simple and convenient to construct and beneficial to operation.
In order to solve the technical problems, the invention provides a construction method of a heat-insulating anti-cracking protective layer of a prefabricated external wall panel with an integrated heat-insulating structure, which is characterized in that an external steel sheet and a plastic anchoring disc are adopted to construct the prefabricated external wall panel, the prefabricated external wall panel comprises a metal anchoring part, a prefabricated concrete structure layer and a heat-insulating layer, the metal anchoring part fixes the heat-insulating layer on the surface of the prefabricated concrete structure layer, a bottom plate is arranged on the surface of the metal anchoring part, at least two metal wires are fixed on the surface of the external steel sheet, a plurality of observation holes are also formed in the surface of the external steel sheet, and process holes for the metal wires to pass through are formed in the plastic anchoring disc;
the construction method comprises the following steps:
s1, cleaning the bottom plate of the corresponding metal anchoring piece according to the arrangement requirement of the externally-adhered steel sheet to ensure that the surface of the bottom plate has no impurities;
s2, fixing the outer steel sheet on the bottom plate corresponding to the metal anchoring piece through glue;
s3, after the glue is completely fixed on the outer steel sheet, coating anti-crack mortar on the outer side of the heat insulation layer and hanging alkali-resistant glass fiber mesh cloth;
wherein the metal wires are arranged by penetrating through the alkali-resistant glass fiber mesh cloth;
s4, after the anti-crack mortar is hardened, pressing the plastic anchoring disc against the surface of the anti-crack mortar corresponding to the externally attached steel sheet, ensuring that the metal wire passes through the technical hole, and then bending and pressing the metal wire to fix the plastic anchoring disc to complete the fixation of the alkali-resistant glass fiber mesh cloth;
and S5, constructing for two times, brushing the waterproof putty, brushing the second layer after the first layer of putty is hardened, and finishing the construction.
Furthermore, the metal wires are formed by welding U-shaped steel wires on the surface of the outer attached steel sheet, the number of the U-shaped steel wires is 2, and four metal wires are formed.
Furthermore, the number of the observation holes is 8, four of the observation holes are uniformly distributed in the middle of the outer steel sheet, and the other four observation holes are uniformly distributed on the periphery of the outer steel sheet.
Further, the diameter of the observation hole is 4-8 mm.
Furthermore, the size of the outer steel lamination is smaller than or equal to the size of the bottom plate of the metal anchoring piece, and the thickness of the outer steel lamination is 0.3-0.8 mm.
Further, in S2, observing whether the glue overflows from each observation hole, and when the glue overflows from each observation hole, the glue is uniformly and fully adhered to complete the adhesion; when glue does not overflow from some observation holes, the glue is not bonded well and is bonded again.
Furthermore, the anchoring end of the metal anchoring piece is provided with an anchoring elbow and extends into the precast concrete structural layer.
Furthermore, a steel reinforcement framework is arranged in the precast concrete structure layer, and the heat insulation layer and the precast concrete structure layer are integrally poured and fixed.
The invention has the beneficial effects that:
1. the invention skillfully utilizes the original metal anchoring part in the prefabricated heat-insulating wall body as a force transmission medium, and an anchoring part for extending the anti-cracking protective layer is stuck on the bottom plate of the prefabricated heat-insulating wall body, thereby saving the construction cost, improving the construction efficiency and simultaneously ensuring the heat-insulating quality of the outer wall.
2. Through the mode of power transmission grafting, the use of heat preservation nail in the traditional method has been avoided, and the construction is simple and convenient, does benefit to the operation, has stopped the heat preservation nail to the destruction of wall body, has avoided the heat preservation nail to arrange too much to the risk that the wall body brought the infiltration and leak.
3. The externally-adhered steel sheet is simple to process, does not need to open a die, and is convenient to purchase required materials and low in processing cost.
4. An observation hole is designed on the surface of the outer pasting steel sheet, the fullness of glue coating in construction can be determined through the observation hole, and a glue column is formed after the glue in the observation hole is solidified, so that a good anchoring effect is achieved, and the connection strength is improved.
5. The construction method disclosed by the invention has the advantages that the steps are simple and convenient, the study and the mastering of constructors are facilitated, certain construction time can be reduced on the premise of ensuring the construction quality, and the cost is saved.
Drawings
FIG. 1 is a flow chart of the construction of the present invention;
FIG. 2 is a schematic structural view of an externally attached steel sheet of the present invention;
FIG. 3 is a schematic view of the plastic anchor plate structure of the present invention;
FIG. 4 is a schematic view of the mating structure of the bottom plate, the outer steel patch and the plastic anchor plate of the present invention;
fig. 5 is a schematic structural view of the constructed external wall panel.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
Referring to fig. 1 to 5, in one embodiment of the construction method of the heat preservation anti-cracking protection layer of the heat preservation structure integrated prefabricated external wall panel, an external steel sheet 1 and a plastic anchoring disc 2 are matched to construct a prefabricated external wall panel 3, the prefabricated external wall panel is installed, the prefabricated external wall panel comprises a metal anchoring part 4, a prefabricated concrete structure layer 5 and a heat preservation layer 6, the metal anchoring part fixes the heat preservation layer on the surface of the prefabricated concrete structure layer, the anchoring end of the metal anchoring part is provided with an anchoring elbow and extends into the prefabricated concrete structure layer, a steel reinforcement framework is arranged in the prefabricated concrete structure layer, the heat preservation layer and the prefabricated concrete structure layer are integrally poured and fixed, specifically, the heat preservation layer is formed by heat preservation plate pavements, the metal anchoring part is arranged at the joint of the heat preservation panel to fix the heat preservation panel, and a bottom plate 7 matched and fixed is arranged on the surface of the heat preservation layer by the metal anchoring part, based on the bottom plate, the invention realizes the effect of nondestructive construction by a grafting method;
the size of the outer steel sheet is smaller than or equal to the size of the bottom plate of the metal anchoring piece, the grafting is convenient to paste, the thickness of the outer steel sheet is 0.3-0.8mm, the structure is light and thin, the preparation cost is low, the use requirement can be met, construction coating is not affected, four metal wires 8 are fixed on the surface of the outer steel sheet, 8 observation holes 9 are further formed in the surface of the outer steel sheet, four of the metal wires are uniformly distributed in the middle of the outer steel sheet, the other four metal wires are uniformly distributed on the periphery of the outer steel sheet, after the metal wires are uniformly distributed, in the grafting and pasting process, as long as glue is sprayed out from the observation holes, the pasting fullness can be determined, the diameter of the observation holes is 4-8mm, the sprayed glue forms glue columns after curing, the glue columns can further play a role in anchoring, and the anchoring force is increased. The plastic anchoring disc is provided with a fabrication hole 21 for the metal wire to pass through, and the plastic anchoring disc can be fixed by bending the metal wire;
during construction, firstly cleaning a bottom plate of the corresponding metal anchoring piece according to the arrangement requirement of the externally-adhered steel sheet to ensure that the surface of the bottom plate has no impurities; then coating glue on the surface of the bottom plate, pressing the outer attaching steel sheets on the bottom plate to complete the fixation of one outer attaching steel sheet, and waiting for the glue to be cured after the outer attaching steel sheets are fixed on the surfaces of the bottom plates to be arranged; wherein, in the pasting process, whether the glue overflows from each observation hole is observed, and when the glue overflows from each observation hole, the glue is uniformly and fully adhered to finish the adhesion; when glue does not overflow from some observation holes, the glue-lacking space exists between the outer sticking steel sheet and the bottom plate, and the outer sticking steel sheet and the bottom plate need to be bonded again.
After the glue is completely fixed on the outer steel sheet, coating anti-crack mortar 10 on the outer side of the heat insulation layer and hanging alkali-resistant glass fiber mesh cloth 11; when the alkali-resistant glass fiber mesh cloth meets the extending metal wires in the laying process, the metal wires need to penetrate through the alkali-resistant glass fiber mesh cloth, and the metal wires are not required to be bent;
after the anti-crack mortar is hardened, pressing the plastic anchoring disc against the surface of the anti-crack mortar corresponding to the externally-attached steel sheet, namely the position where the metal wire extends out, ensuring that the metal wire passes through the technical hole, and then bending and pressing the metal wire to fix the plastic anchoring disc to complete the fixation of the alkali-resistant glass fiber mesh cloth;
constructing twice, painting waterproof putty 12, and painting the second layer after the first layer of putty is hardened; after finishing the construction, the environment-friendly elastic exterior wall coating 13 can be coated to finish the whole construction.
The metal wire is formed by welding U-shaped steel wires on the surface of the outer attached steel sheet, the number of the U-shaped steel wires is 2, four metal wires are formed, the manufacturing is convenient, and the fixing effect is good.
The metal anchoring piece in the special integrated prefabricated external wall panel is fully utilized, and the characteristic that the flat bottom surface of the positioning end of the metal anchoring piece is exposed out of the outer surface of the heat-insulating layer is utilized, so that the use of heat-insulating nails in the traditional method is ingeniously avoided, the later construction time of a heat-insulating anti-cracking protective layer on site is reduced, the damage of the heat-insulating nails to the wall body is reduced, the construction is simple and convenient, and the operation is facilitated.
The above embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitutions or changes made by the person skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the invention is subject to the claims.

Claims (7)

1. A heat preservation anti-cracking protection layer construction method of a heat preservation structure integrated prefabricated external wall panel is characterized in that an external steel sheet and a plastic anchoring disc are adopted to construct the prefabricated external wall panel, the prefabricated external wall panel comprises a metal anchoring part, a prefabricated concrete structure layer and a heat preservation layer, the metal anchoring part fixes the heat preservation layer on the surface of the prefabricated concrete structure layer, the metal anchoring part is arranged on the surface of the heat preservation layer and is provided with a bottom plate, at least two metal wires are fixed on the surface of the external steel sheet, the surface of the external steel sheet is also provided with a plurality of observation holes, and the plastic anchoring disc is provided with process holes for the metal wires to penetrate through;
the construction method comprises the following steps:
s1, cleaning the bottom plate of the corresponding metal anchoring piece according to the arrangement requirement of the externally-adhered steel sheet to ensure that the surface of the bottom plate has no impurities;
s2, fixing the outer steel sheet on the bottom plate corresponding to the metal anchoring piece through glue;
s3, after the glue is completely fixed on the outer steel sheet, coating anti-crack mortar on the outer side of the heat insulation layer and hanging alkali-resistant glass fiber mesh cloth;
wherein the metal wires are arranged by penetrating through the alkali-resistant glass fiber mesh cloth;
s4, after the anti-crack mortar is hardened, pressing the plastic anchoring disc against the surface of the anti-crack mortar corresponding to the externally attached steel sheet, ensuring that the metal wire passes through the technical hole, and then bending and pressing the metal wire to fix the plastic anchoring disc to complete the fixation of the alkali-resistant glass fiber mesh cloth;
s5, construction is carried out for two times, waterproof putty is coated, a second layer is coated after the first layer of putty is hardened, and construction is finished;
the metal wire is formed by welding U-shaped steel wires on the surface of the outer steel sheet, the number of the U-shaped steel wires is 2, and four metal wires are formed.
2. The method for constructing a thermal insulation anti-cracking protection layer of a prefabricated external wall panel with an integrated thermal insulation structure as claimed in claim 1, wherein the number of the observation holes is 8, four of the observation holes are uniformly distributed in the middle of the external steel sheet, and the other four observation holes are uniformly distributed on the periphery of the external steel sheet.
3. The construction method of the thermal insulation anti-cracking protective layer of the prefabricated external wall panel with the integrated thermal insulation structure as claimed in claim 1, wherein the diameter of the observation hole is 4-8 mm.
4. The construction method of the thermal insulation anti-cracking protective layer of the prefabricated external wall panel with the integrated thermal insulation structure as claimed in claim 1, wherein the size of the external steel sheet is less than or equal to the size of the bottom plate of the metal anchoring member, and the thickness of the external steel sheet is 0.3-0.8 mm.
5. The method for constructing a thermal insulation anti-crack protective layer of a prefabricated external wall panel with an integrated thermal insulation structure as claimed in claim 1, wherein in step S2, whether the glue overflows from each observation hole is observed, and when the glue overflows from each observation hole, the glue is uniformly and fully adhered to complete the adhesion; when glue does not overflow from some observation holes, the glue is not bonded well and is bonded again.
6. The method for constructing an insulating anti-cracking protective layer of an insulating structure-integrated prefabricated external wall panel according to claim 1, wherein the anchoring end of the metal anchoring member is provided with an anchoring elbow and extends into the prefabricated concrete structure layer.
7. The construction method of the thermal insulation anti-cracking protective layer of the prefabricated external wall panel with the integrated thermal insulation structure of claim 1, wherein a steel reinforcement framework is arranged in the prefabricated concrete structure layer, and the thermal insulation layer and the prefabricated concrete structure layer are integrally cast and fixed.
CN202111544077.1A 2021-12-16 2021-12-16 Construction method for heat-insulating anti-cracking protective layer of prefabricated external wall panel with integrated heat-insulating structure Active CN114182834B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140000204A1 (en) * 2011-03-08 2014-01-02 Harbin Wushuhuan Construction Engineering Technology Research Co., Ltd. Outer thermal insulating composite wall with supporters for outer walls
CN104695584A (en) * 2015-02-05 2015-06-10 山东建筑大学 Fire barrier belt with steel mesh frame rock wool board and construction method for fire barrier belt
CN207846751U (en) * 2018-01-03 2018-09-11 郑州中天建筑节能有限公司 A kind of prefabricated assembled concrete shear wall outer insulated wall plate
CN109487920B (en) * 2018-11-02 2020-08-07 慈溪江彩玻璃有限公司 Construction method, structure and special anchor nail for heat-insulating anti-cracking veneer on outer side of wall
CN112112299A (en) * 2020-10-21 2020-12-22 中锦绿建科技发展有限公司 Building fireproof heat-preservation net rack plate mounting structure and construction method thereof
CN112459291A (en) * 2020-11-28 2021-03-09 青岛科瑞新型环保材料集团有限公司 Prefabricated heat insulation structure integrated wall structure and construction process thereof

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