CN114181746B

CN114181746B - Ethanol gasoline preparation device based on energy conservation and emission reduction

Info

Publication number: CN114181746B
Application number: CN202111483437.1A
Authority: CN
Inventors: 曾志红; 田秋云; 张洪彬
Original assignee: Hunan Hongbao Technology Development Co ltd
Current assignee: Hunan Hongbao Technology Development Co ltd
Priority date: 2021-12-07
Filing date: 2021-12-07
Publication date: 2023-01-03
Anticipated expiration: 2041-12-07
Also published as: CN114181746A

Abstract

The invention belongs to the field of ethanol preparation, and particularly relates to an energy-saving emission-reduction-based ethanol gasoline preparation device, aiming at the problems that the preparation efficiency is reduced due to the complexity of the existing operation flow, and simultaneously yeast cannot be effectively dispersed into prepared raw materials, so that the quality of prepared primary pulp is influenced.

Description

Ethanol gasoline preparation device based on energy conservation and emission reduction

Technical Field

The invention relates to the technical field of ethanol preparation, in particular to an ethanol gasoline preparation device based on energy conservation and emission reduction.

Background

Along with the industrialization process, the environmental pollution is more and more severe, the automobile discharges a large amount of tail gas every day to pollute the environment, the improvement of gasoline is necessary, the ethanol belongs to renewable energy resources, is prepared by fermenting sorghum, corn, potatoes and the like, the ethanol does not influence the driving performance of the automobile, and reduces the discharge amount of harmful gas, the ethanol gasoline is used as a novel clean fuel, is the key point of the development of the renewable energy resources in the world at present, accords with the energy replacement strategy and the development direction of the renewable energy resources in China, is mature, safe and reliable in technology, is completely applicable in China, has better economic benefit and social benefit, and the general ethanol gasoline can be produced by a preparation device;

however, the operation flow of the existing preparation device for preparing the ethanol is relatively complicated, so that the preparation efficiency is reduced, and simultaneously, the yeast can not be effectively dispersed into the prepared raw materials, thereby influencing the quality of the prepared primary pulp.

Disclosure of Invention

The invention aims to solve the defects that the operation flow for preparing ethanol is complex, the preparation efficiency is reduced, yeast cannot be effectively dispersed into prepared raw materials, and the quality of prepared raw stock is influenced in the prior art, and provides an ethanol gasoline preparation device based on energy conservation and emission reduction.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a device is prepared to ethanol petrol based on energy saving and emission reduction, including preparing casing and condensation casing, be connected with same conveyer pipe on preparing casing and the condensation casing, be provided with the transport fan on the conveyer pipe, one side of condensation casing is provided with first discharge tube, the bottom of preparing the casing is provided with the heater, one side of preparing the casing is connected with second discharge tube and third discharge tube, the third discharge tube is located the top of second discharge tube, one side of preparing the casing is provided with the PLC controller, the PLC controller cooperatees with the heater, be provided with netted baffle in preparing the casing, be provided with mixing mechanism on the netted baffle, the top of preparing the casing is provided with feed mechanism, the opposite side of preparing the casing is provided with yeast interpolation mechanism, the top of preparing the casing has seted up the motor recess, fixed mounting has the motor in the motor recess, motor and feed mechanism, yeast interpolation mechanism and PLC controller cooperate, and the motor is indirect with mixing mechanism, be provided with a plurality of condensation boards in the condensation casing.

Preferably, feed mechanism carries the top fixedly connected with feeder hopper of casing including setting up in the transport casing of preparing the casing top, and the top of preparing the casing is connected with the inlet pipe, carries the one end and the inlet pipe switch-on of casing, prepares the raw materials and enters into through carrying casing and inlet pipe in the feeder hopper and prepare the casing.

Preferably, the conveying rod is rotatably installed in the conveying shell, a rotating shaft is welded on an output shaft of the motor, a first bevel gear is fixedly connected to the top end of the rotating shaft, a first rotating rod is fixedly connected to one end of the conveying rod, one end of the first rotating rod penetrates through the feeding pipe and is fixedly connected with a second bevel gear, the second bevel gear is meshed with the first bevel gear, and the first bevel gear can drive the second bevel gear to rotate.

Preferably, the yeast adding mechanism comprises an adding pipe arranged on the preparation shell, the top end of the adding pipe is connected with a yeast shell, the top of the yeast shell is provided with an opening, and yeast powder in the yeast shell can enter the preparation shell through the adding pipe.

Preferably, add intraductal rotation and install the swiveling wheel, seted up on the swiveling wheel and accomodate the groove, the top of preparing the casing is provided with the bearing, is provided with the second rotary rod in the bearing, the one end of second rotary rod extend to add intraductally and with swiveling wheel fixed connection, can add intraductally through accomodating groove with yeast powder intermittent type nature's transport when the swiveling wheel rotates.

Preferably, the fixed cover in outside of rotation axis is equipped with the worm, and the other end fixedly connected with worm wheel of second rotary rod, worm wheel and worm mesh mutually, and the worm can drive the worm wheel and rotate and reduce rate.

Preferably, the mixing mechanism comprises a third rotating rod rotatably mounted on the mesh partition plate, and a plurality of stirring rods are fixedly sleeved on the outer side of the third rotating rod.

Preferably, mixing mechanism still installs in the fourth rotary rod of preparing casing one side including rotating, the other end of carrying the pole extends to the outside of carrying the casing and the big belt pulley of fixedly connected with, the one end fixedly connected with belt lace wheel of fourth rotary rod, the outside cover of belt lace wheel and big belt pulley is equipped with same belt, the other end fixedly connected with third bevel gear of fourth rotary rod, the outside fixed cover of third rotary rod is equipped with fourth bevel gear, fourth bevel gear meshes with third bevel gear mutually, big belt pulley can drive the belt lace wheel through the belt and rotate and promote speed.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the scheme, the first bevel gear is matched with the second bevel gear, and the conveying rod is matched with the conveying shell, so that the addition amount of prepared raw materials can be conveniently controlled by the starting motor, and the quality of the prepared ethanol raw stock is convenient to control;

2. according to the scheme, the worm is matched with the worm wheel, and the second rotating rod is matched with the rotating wheel, so that the rotating wheel can slowly rotate to add a part of yeast powder into the preparation shell through the containing groove;

3. according to the scheme, the large belt pulley and the belt are matched with the small belt pulley, the third bevel gear is matched with the fourth bevel gear, and the third rotary rod is matched with the stirring rod, so that the raw materials can be stirred while the prepared raw materials are added, the added yeast powder can be fully mixed into the prepared raw materials, and therefore subsequent full and rapid fermentation can be performed, and high-quality ethanol raw stock can be prepared;

the invention greatly simplifies the operation flow of preparing the ethanol, thereby improving the efficiency of preparing the ethanol, fully mixing the yeast powder into the prepared raw materials in the preparation process, improving the fermentation efficiency and quality, and ensuring that the prepared ethanol raw stock has high quality.

Drawings

FIG. 1 is a schematic structural diagram of an ethanol gasoline preparation device based on energy conservation and emission reduction, which is provided by the invention;

FIG. 2 is an enlarged schematic structural diagram of a part A in FIG. 1 of an ethanol gasoline preparation device based on energy conservation and emission reduction provided by the invention;

FIG. 3 is an enlarged schematic structural diagram of a portion B in FIG. 1 of an ethanol gasoline preparation device based on energy conservation and emission reduction provided by the invention;

FIG. 4 is an enlarged structural schematic diagram of a position C in FIG. 3 of an ethanol gasoline preparation device based on energy conservation and emission reduction provided by the invention;

FIG. 5 is a schematic view of a three-dimensional structure of a rotating wheel of the ethanol gasoline preparation device based on energy conservation and emission reduction provided by the invention.

In the figure: 1 preparing shell, 2 condensing shell, 3 conveying pipe, 4 conveying fan, 5 first discharging pipe, 6 heater, 7 second discharging pipe, 8 third discharging pipe, 9 PLC controller, 10 mesh partition board, 11 motor, 12 condensing plate, 13 conveying shell, 14 feeding hopper, 15 feeding pipe, 16 conveying rod, 17 rotating shaft, 18 first bevel gear, 19 first rotating rod, 20 second bevel gear, 21 adding pipe, 22 yeast shell, 23 rotating wheel, 24 accommodating groove, 25 second rotating rod, 26 worm, 27 worm gear, 28 third rotating rod, 29 stirring rod, 30 fourth rotating rod, 31 big belt pulley, 32 small belt pulley, 33 belt, 34 third bevel gear and 35 fourth bevel gear.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Example one

Referring to fig. 1-5, an ethanol gasoline preparation device based on energy conservation and emission reduction comprises a preparation shell 1 and a condensation shell 2, the preparation shell 1 and the condensation shell 2 are connected with a same delivery pipe 3, the delivery pipe 3 is provided with a delivery fan 4, one side of the condensation shell 2 is provided with a first discharge pipe 5, the bottom of the preparation shell 1 is provided with a heater 6, one side of the preparation shell 1 is connected with a second discharge pipe 7 and a third discharge pipe 8, the third discharge pipe 8 is positioned above the second discharge pipe 7, one side of the preparation shell 1 is provided with a PLC controller 9, the PLC controller 9 is matched with the heater 6, a reticular partition plate 10 is arranged in the preparation shell 1, a mixing mechanism is arranged on the reticular partition plate 10, the top of the preparation shell 1 is provided with a feeding mechanism, the other side of the preparation shell 1 is provided with a yeast adding mechanism, the top of the preparation shell 1 is provided with a motor groove, a motor 11 is fixedly installed in the motor groove through bolts, the motor 11 is matched with the feeding mechanism, the yeast adding mechanism and the PLC controller 9, the motor 11 is indirectly matched with the mixing mechanism, and the condensation shell 2 is provided with a plurality of condensation plates 12.

In this embodiment, feed mechanism is including setting up in preparing the transport casing 13 at casing 1 top, and the top of carrying casing 13 is through welded fastening connection with feeder hopper 14, and the top of preparing casing 1 is connected with inlet pipe 15, carries the one end and the inlet pipe 15 switch-on of casing 13, prepares the raw materials and enters into through carrying casing 13 and inlet pipe 15 from feeder hopper 14 and prepare in the casing 1.

In this embodiment, a conveying rod 16 is installed in the conveying shell 13 in a rotating manner, a rotating shaft 17 is welded on an output shaft of the motor 11, a first bevel gear 18 is fixedly connected to the top end of the rotating shaft 17 through welding, a first rotating rod 19 is fixedly connected to one end of the conveying rod 16 through welding, one end of the first rotating rod 19 penetrates through the feeding pipe 15 and is connected with a second bevel gear 20 through welding, the second bevel gear 20 is meshed with the first bevel gear 18, and the first bevel gear 18 can drive the second bevel gear 20 to rotate.

In this embodiment, the yeast adding mechanism includes an adding pipe 21 disposed on the preparing casing 1, the top end of the adding pipe 21 is connected to a yeast casing 22, the top of the yeast casing 22 is provided with a through hole, and yeast powder in the yeast casing 22 can enter the preparing casing 1 through the adding pipe 21.

In this embodiment, add the intraductal rotation of pipe 21 and install swiveling wheel 23, seted up on the swiveling wheel 23 and accomodate groove 24, the top of preparing casing 1 is provided with the bearing, is provided with second rotary rod 25 in the bearing, the one end of second rotary rod 25 extend to in adding pipe 21 and pass through welded fastening with swiveling wheel 23 and be connected, can be through accomodating the transport of groove 24 with yeast powder intermittent type nature when swiveling wheel 23 rotates and add in the pipe 21.

In this embodiment, the outer side of the rotating shaft 17 is fixedly sleeved with a worm 26 by welding, the other end of the second rotating rod 25 is fixedly connected with a worm wheel 27 by welding, the worm wheel 27 is meshed with the worm 26, and the worm 26 can drive the worm wheel 27 to rotate and reduce the speed.

In this embodiment, the mixing mechanism includes a third rotating rod 28 rotatably mounted on the net-shaped partition 10, and a plurality of stirring rods 29 are fixedly sleeved outside the third rotating rod 28 by welding.

In this embodiment, mixing mechanism still installs in the fourth rotary rod 30 of preparing casing 1 one side including rotating, the other end of carrying pole 16 extends to the outside of carrying casing 13 and is connected with big belt pulley 31 through welded fastening, welded fastening is connected with belt pulley 32 is passed through to the one end of fourth rotary rod 30, belt pulley 32 overlaps with big belt pulley 31's the outside and is equipped with same belt 33, the other end fixedly connected with third bevel gear 34 of fourth rotary rod 30, welded fastening is overlapped in the outside of third rotary rod 28 and is equipped with fourth bevel gear 35 through welded fastening, fourth bevel gear 35 meshes with third bevel gear 34 mutually, big belt pulley 31 can drive belt pulley 32 through belt 33 and rotate and promote speed.

In this embodiment, when in use, the motor 11 is started, the motor 11 can drive the rotation shaft 17 to rotate through the output shaft, the rotation shaft 17 synchronously drives the first bevel gear 18 and the worm 26 to rotate, the first bevel gear 18 drives the second bevel gear 20 to rotate, the second bevel gear 20 drives the first rotation rod 19 to rotate, the first rotation rod 19 drives the conveying rod 16 to rotate, so that the conveying rod 16 can continuously convey the prepared raw material in the feeding hopper 14 to the preparation shell 1 through the conveying shell 13 and the feeding pipe 14 and is blocked by the reticular partition board 10, in this process, the worm 26 can drive the worm gear 27 to rotate and reduce the speed, the worm 26 drives the second rotation rod 25 to rotate, the second rotation rod 25 drives the rotation wheel 23 to rotate, when the rotation wheel 23 rotates, the mother yeast powder in the yeast shell 22 can be intermittently conveyed to the adding pipe 21 through the accommodating groove 24, and then enters the preparation shell 1 from the adding pipe 21, and directly adding the raw materials into the preparation shell, simultaneously, the conveying rod 16 drives the large belt pulley 31 to rotate, the large belt pulley 31 drives the small belt pulley 32 to rotate through the belt 33, the small belt pulley 32 drives the fourth rotating rod 30 to rotate, the fourth rotating rod 30 drives the third bevel gear 34 to rotate, the third bevel gear 34 drives the fourth bevel gear 35 to rotate, the fourth bevel gear 35 drives the third rotating rod 28 to rotate, the third rotating rod 28 drives the stirring rod 29 to rotate, so that the preparation shell and yeast powder are fully mixed by the stirring rod 29, the fermentation quality is improved, high-quality ethanol protoplasm is generated, the ethanol protoplasm falls into the bottom of the preparation shell 1 through the mesh partition plate 10, the heater 6 is controlled to generate heat through the PLC 9, the heater 6 keeps the temperature in the preparation shell 1 at 80 ℃, and the ethanol is vaporized by utilizing the difference between the boiling points of the ethanol and the water, the conveying fan 4 is started, the vaporized ethanol is conveyed into the condensation shell 2 through the conveying pipe 3, the vaporized ethanol is contacted with the condensation plate 12 in the ascending process in the condensation shell 2, the vaporized ethanol is liquefied and falls down, the water in the prepared shell 1 is discharged through the second discharge pipe 7, and the residues on the mesh-shaped partition plate 10 are discharged through the third discharge pipe 8.

Example two

The difference from the first embodiment is that: including preparing casing 1, condensation casing 2 and mixed casing, prepare and be connected with same conveyer pipe 3 on casing 1 and the condensation casing 2, be provided with conveying fan 4 on the conveyer pipe 3, one side of condensation casing 2 is provided with first discharge tube 5, the bottom of preparing casing 1 is provided with heater 6, one side of preparing casing 1 is connected with second discharge tube 7 and third discharge tube 8, third discharge tube 8 is located the top of second discharge tube 7, one side of preparing casing 1 is provided with PLC controller 9, PLC controller 9 cooperatees with heater 6, be provided with netted baffle 10 in preparing casing 1, be provided with mixing mechanism on the netted baffle 10, the top of preparing casing 1 is provided with feed mechanism, the opposite side of preparing casing 1 is provided with yeast and adds the mechanism, the motor recess has been seted up at the top of preparing casing 1, fixed mounting has motor 11 in the motor recess, motor 11 and feed mechanism, yeast adds mechanism and PLC controller 9 and cooperatees, and motor 11 indirectly cooperatees with mixing mechanism, be provided with a plurality of condensation board 12 in the condensation casing 2, the one end of first discharge tube 5 is connected with mixed casing, be connected with petrol pipe and the ethanol discharge pipe on the mixed casing.

In the invention, when in use, the motor 11 is started, the motor 11 can drive the rotating shaft 17 to rotate through the output shaft, the rotating shaft 17 synchronously drives the first bevel gear 18 and the worm 26 to rotate, the first bevel gear 18 drives the second bevel gear 20 to rotate, the second bevel gear 20 drives the first rotating rod 19 to rotate, the first rotating rod 19 drives the conveying rod 16 to rotate, so that the conveying rod 16 can continuously convey the prepared raw materials in the feed hopper 14 to the preparation shell 1 through the conveying shell 13 and the feed pipe 14 and is blocked by the reticular clapboard 10, in the process, the worm 26 can drive the worm gear 27 to rotate and reduce the speed, the worm 26 drives the second rotating rod 25 to rotate, the second rotating rod 25 drives the rotating wheel 23 to rotate, when the rotating wheel 23 rotates, the mother yeast powder in the yeast shell 22 can be intermittently conveyed to the adding pipe 21 through the accommodating groove 24 and then enters the preparation shell 1 from the adding pipe 21, and directly adding the raw materials to the prepared raw materials, simultaneously, the conveying rod 16 drives the large belt pulley 31 to rotate, the large belt pulley 31 drives the small belt pulley 32 to rotate through the belt 33, the small belt pulley 32 drives the fourth rotating rod 30 to rotate, the fourth rotating rod 30 drives the third bevel gear 34 to rotate, the third bevel gear 34 drives the fourth bevel gear 35 to rotate, the fourth bevel gear 35 drives the third rotating rod 28 to rotate, the third rotating rod 28 drives the stirring rod 29 to rotate, so that the prepared raw materials and yeast powder are fully mixed by the stirring rod 29, thereby improving the fermentation quality, generating high-quality ethanol raw pulp, the ethanol raw pulp falls into the bottom of the prepared shell 1 through the mesh-shaped partition plate 10, the heater 6 is controlled to generate heat through the PLC 9, the heater 6 keeps the temperature in the prepared shell 1 at 80 ℃, and the ethanol is vaporized by utilizing the different boiling points of the ethanol and the water, the conveying fan 4 is started, the vaporized ethanol is conveyed into the condensation shell 2 through the conveying pipe 3, the vaporized ethanol is contacted with the condensation plate 12 in the ascending process of the condensation shell 2, the vaporized ethanol is liquefied and falls down, the water in the prepared shell 1 is discharged through the second discharge pipe 7, the residue on the mesh-shaped partition plate 10 is discharged through the third discharge pipe 8, the ethanol in the condensation shell 2 enters the mixing shell through the first discharge pipe 5, meanwhile, the gasoline is released by the gasoline inlet pipe and enters the mixing shell, the proportion of the ethanol to the gasoline is kept as 1.

The rest is the same as the first embodiment.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The device for preparing the ethanol gasoline based on energy conservation and emission reduction comprises a preparation shell (1) and a condensation shell (2), and is characterized in that the preparation shell (1) and the condensation shell (2) are connected with the same conveying pipe (3), the conveying pipe (3) is provided with a conveying fan (4), one side of the condensation shell (2) is provided with a first discharge pipe (5), the bottom of the preparation shell (1) is provided with a heater (6), one side of the preparation shell (1) is connected with a second discharge pipe (7) and a third discharge pipe (8), the third discharge pipe (8) is positioned above the second discharge pipe (7), one side of the preparation shell (1) is provided with a PLC (9), the PLC (9) is matched with the heater (6), a reticular partition plate (10) is arranged in the preparation shell (1), the reticular partition plate (10) is provided with a mixing mechanism, the top of the preparation shell (1) is provided with a feeding mechanism, the other side of the preparation shell (1) is provided with an adding mechanism, the top of the preparation shell (1) is provided with a motor groove, a motor (11) is fixedly arranged in the motor groove, the yeast and the yeast feeding mechanism and the condensation shell (2) are indirectly matched with a plurality of the mixing mechanism (11), feeding mechanism is including setting up in the transport casing (13) of preparing casing (1) top, and the top fixedly connected with feeder hopper (14) of transport casing (13), and the top of preparing casing (1) is connected with inlet pipe (15), and the one end and the inlet pipe (15) of carrying casing (13) switch-on, conveying pole (16) are installed to transport casing (13) internal rotation, and the welding has rotation axis (17) on the output shaft of motor (11), the first bevel gear (18) of top fixedly connected with of rotation axis (17), the first rotary rod (19) of the one end fixedly connected with of conveying pole (16), and inlet pipe (15) and fixedly connected with second bevel gear (20) are run through to the one end of first rotary rod (19), and second bevel gear (20) mesh with first bevel gear (18), yeast adds the mechanism including setting up in adding pipe (21) of preparing on casing (1), and the top of adding pipe (21) is connected with yeast casing (22), and the top of yeast casing (22) is provided with the opening.

2. The device is prepared to ethanol gasoline based on energy saving and emission reduction of claim 1, characterized in that the rotating wheel (23) is rotatably installed in the adding pipe (21), the rotating wheel (23) is provided with a containing groove (24), the top of the preparing shell (1) is provided with a bearing, a second rotating rod (25) is arranged in the bearing, and one end of the second rotating rod (25) extends into the adding pipe (21) and is fixedly connected with the rotating wheel (23).

3. The energy-saving and emission-reducing ethanol gasoline preparation device according to claim 1, wherein a worm (26) is fixedly sleeved outside the rotating shaft (17), a worm wheel (27) is fixedly connected to the other end of the second rotating rod (25), and the worm wheel (27) is meshed with the worm (26).

4. The device for preparing the ethanol gasoline based on energy conservation and emission reduction as claimed in claim 1, wherein the mixing mechanism comprises a third rotating rod (28) rotatably mounted on the reticular partition plate (10), and a plurality of stirring rods (29) are fixedly sleeved outside the third rotating rod (28).

5. The device is prepared to ethanol gasoline based on energy saving and emission reduction of claim 1, characterized in that, the mixing mechanism further comprises a fourth rotating rod (30) rotatably mounted on one side of the preparation casing (1), the other end of the conveying rod (16) extends to the outside of the conveying casing (13) and is fixedly connected with a large belt pulley (31), one end of the fourth rotating rod (30) is fixedly connected with a small belt pulley (32), the small belt pulley (32) and the large belt pulley (31) are sleeved with the same belt (33), the other end of the fourth rotating rod (30) is fixedly connected with a third bevel gear (34), the third rotating rod (28) is fixedly sleeved with a fourth bevel gear (35), and the fourth bevel gear (35) is meshed with the third bevel gear (34).