Buckle formula photovoltaic roof boarding and machine-shaping device
Technical Field
The invention relates to the field of photovoltaic roof panels, in particular to a buckle type photovoltaic roof panel and a processing and forming device.
Background
In recent years, the photovoltaic power generation industry has rapidly developed, especially for roof distributed photovoltaic power generation. If the photovoltaic module is used as a roof material, the functions of enclosure and photovoltaic power generation can be simultaneously met.
The photovoltaic roof panel needs to be cut and pressed to form a steel plate in the production process, and the edge of the steel plate is inconvenient to polish when the existing device cuts the steel plate, so that burrs are convenient to exist on the baffle, and a user is easily scratched; when the device is used for cutting the steel plate, the steel plate is inconvenient to fix, and the effect of cutting the steel plate by the cutting knife is easily influenced; the device is after carrying out press forming to the steel sheet, and inconvenient equidistance cutting is carried out to the steel sheet, and the practicality is not good.
Disclosure of Invention
The invention aims to provide a buckle type photovoltaic roof panel and a processing and forming device, which are used for solving the problems in the background technology that: when the device is used for cutting a steel plate, the edge of the steel plate is not convenient to polish, so that burrs are convenient to exist on the baffle, and a user is easily scratched; when the device is used for cutting the steel plate, the steel plate is inconvenient to fix, and the effect of cutting the steel plate by the cutting knife is easily influenced; the device is after carrying out the press forming to the steel sheet, and inconvenient equidistance cutting, the not good problem of practicality is carried out the steel sheet. In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a buckle formula photovoltaic roof boarding and machine-shaping device, includes the metal roof boarding, fixedly connected with rubber strip in the recess of metal roof boarding upside, the top surface of rubber strip bonds with the top surface of metal roof boarding and has the foam insulation layer, the top surface fixedly connected with waterproof board of foam insulation layer, the top surface of waterproof board is provided with solar wafer, the side fixedly connected with cardboard of metal roof boarding, foam insulation layer and waterproof board.
Preferably, the side fixedly connected with isosceles trapezoid piece of foam heat preservation, and the foam heat preservation passes through isosceles trapezoid piece card in the recess that the waterproof board downside was seted up, the edge that foam heat preservation and waterproof board bonded has smeared sealing glue.
Preferably, including fixed frame, the left side of the relative one side of two diaphragms of fixed frame is rotated and is connected with the wind-up roll, the brush mechanism of sweeping has been seted up at the middle part of the relative one side of two diaphragms of fixed frame, the upside fixedly connected with extrusion mechanism of two diaphragms of fixed frame, the right side of the relative one side of two diaphragms of fixed frame is rotated and is connected with trigger mechanism, the indent has been seted up to the bottom surface of fixed frame inner wall, the front side of fixed frame inner wall is opened and is equipped with the silo of getting.
Preferably, the brushing and sweeping mechanism comprises a rectangular groove, the rectangular groove is formed in the front side and the rear side of one side, opposite to the two transverse plates, of the fixed frame, the side face of the rectangular groove on the front side is fixedly connected with a motor, two ends of the middle part of the side face of a rotating shaft of the motor are movably sleeved with damping rings, and the side faces of the damping rings are fixedly sleeved with compression rollers;
the upper side of the inner wall of the rectangular groove is fixedly connected with a damping telescopic rod, the bottom end of the damping telescopic rod is fixedly connected with a bearing, the inner side of the bearing is fixedly connected with a rotating rod, two ends of the side surface of the rotating rod and two ends of the side surface of the compression roller are fixedly sleeved with driving gears, the two driving gears on the upper side and the two driving gears on the lower side are in one-to-one correspondence and are meshed with each other, and one side of the two driving gears on the front side, which is opposite to the two driving gears on the rear side, is fixedly connected with a polishing disc;
the side of driving gear meshes has driven gear, driven gear's side is rotated with fixed frame's inboard and is connected, driven gear's terminal surface fixedly connected with flood dragon pole, flood dragon pole's side bonds and has the brush hair.
Preferably, the side surfaces of the bristles are in lap joint with the end surface of the polishing disc, and polishing protrusions are arranged on the end surface of the polishing disc.
Preferably, the extrusion mechanism comprises a C-shaped plate, two ends of the C-shaped plate are respectively and fixedly connected with the upper sides of two transverse plates of the fixed frame, the bottom surface of the transverse plate of the C-shaped plate is fixedly connected with an air cylinder, a C-shaped fixed plate is fixedly sleeved on the side surface of the air cylinder, through grooves are formed in the side surfaces of two vertical plates of the C-shaped fixed plate, a C-shaped sliding plate is connected with the side surface of the inner wall of each through groove in a sliding mode, the top surface of the transverse plate of the C-shaped sliding plate is movably connected with the upper side of the inner wall of each through groove through a spring, hinged plates are hinged to the left side and the right side of the two vertical plates of the C-shaped sliding plate, and the side surfaces of the hinged plates are movably connected with the side surfaces of the vertical plates of the C-shaped sliding plate through tension springs;
the bottom fixedly connected with extrusion piece of cylinder, and the extrusion piece is in the upside of indent, the left side fixedly connected with pinion rack of C shape slide, the pinion rack is at the upside of the driving gear of right side upside.
Preferably, one end of the hinged plate, which is far away from the C-shaped sliding plate, and two ends of the C-shaped sliding plate are both rotatably connected with rotating rods.
Preferably, the trigger mechanism comprises an inclined plate, the side face of the inclined plate is rotatably connected with the side face of the inner wall of the fixed frame through a torsion spring, a collision plate is abutted on the left side of the inclined plate, a sliding sleeve is slidably connected to the side face of the collision plate, the left side of the sliding sleeve is movably connected with the side face of the collision plate through a tension spring, and the side face of the sliding sleeve is fixedly connected with the top face of the fixed frame;
the left side of the touch plate is abutted with an electric telescopic handle, the bottom surface of the electric telescopic handle is fixedly connected with a cutting knife, the cutting knife is movably inserted into the top surface of a vertical plate on the left side of the C-shaped plate, and the bottom end of the cutting knife penetrates through a top plate of a C-shaped sliding plate on the left side and extends to the lower side of the vertical plate on the left side of the C-shaped plate.
Compared with the prior art, the invention has the beneficial effects that:
according to the steel plate conveying device, the press roller is driven by the motor to rotate clockwise, then the driving gear on the side face of the rotary roller is driven by the driving gear on the side face of the press roller to rotate, a steel plate is conveyed, when the driving gear rotates, the front side and the rear side of the steel plate are polished by the polishing discs on the end face of the driving gear, the possibility of burrs on the front side and the rear side of the steel plate is reduced, then the driving gear drives the driven gear to rotate, the flood dragon rod is enabled to scrape the front side and the rear side of the upper side and the rear side of the steel plate, the possibility of burr residues is further reduced, and chips generated by polishing the steel plate by the polishing disc are brushed and swept by rotating bristles on the side face of the flood dragon rod.
According to the invention, the C-shaped fixing plate is driven to move downwards through the air cylinder, the toothed plate is driven to move downwards to be clamped with the driving gear when the C-shaped fixing plate moves downwards, the driving gear on the upper side is enabled not to rotate, then the hinged plate on the side surface of the C-shaped sliding plate is abutted against the top surface of the steel plate and deflects and is positioned on the left side and the right side of the cutting position of the cutting knife, the possibility of tilting of the steel plate is reduced when the cutting knife cuts the steel plate, and the stability and the quality of the cutting knife cutting the steel plate are further improved.
According to the invention, when the steel plate moves right to collide with the side face of the inclined plate, the inclined plate deflects anticlockwise to enable the touch plate to move right to collide with the trigger button of the electric telescopic handle, then the steel plate is fixed by downward movement of the cylinder, the C-shaped fixing plate, the C-shaped sliding plate and the hinged plate, and is clamped with the driving gear through downward movement of the toothed plate to limit rotation of the compression roller, then the electric telescopic handle stretches out to drive the cutting knife to move downward on the inner side of the vertical plate on the left side of the C-shaped fixing plate to drive the cutting knife to cut the steel plate, so that the device can cut the steel plate at equal length, and then the electric telescopic handle drives the cutting knife to reset on the inner side of the vertical plate on the left side of the C-shaped fixing plate, so that a certain protection effect is achieved.
Drawings
FIG. 1 is a schematic perspective view of a metal roofing panel or the like according to the present invention;
FIG. 2 is a schematic perspective view of a fixing frame according to the present invention;
FIG. 3 is an enlarged view of the perspective structure at A in FIG. 2 according to the present invention;
FIG. 4 is a schematic perspective view of the pressing mechanism and the like of the present invention;
fig. 5 is an enlarged view of the three-dimensional structure at B in fig. 4 according to the present invention.
In the figure: 1. a metal roof panel; 2. a rubber strip; 3. a foam insulation layer; 4. a waterproof sheet; 5. a solar cell sheet; 6. clamping a plate; 7. an isosceles trapezoid block; 8. a fixed frame; 9. a wind-up roll; 10. a brushing mechanism; 1001. a rectangular groove; 1002. a motor; 1003. a damping ring; 1004. a compression roller; 1005. a shock-absorbing telescopic rod; 1006. a bearing; 1007. rotating the stick; 1008. a driving gear; 1009. a driven gear; 1010. a flood dragon rod; 1011. brushing; 1012. grinding disc; 11. an extrusion mechanism; 1101. a C-shaped plate; 1102. a cylinder; 1103. a C-shaped fixing plate; 1104. a through groove; 1105. a C-shaped sliding plate; 1106. a hinge plate; 1107. extruding the block; 1108. a driving gear; 12. a trigger mechanism; 121. a sloping plate; 122. a touch plate; 123. a sliding sleeve; 124. an electric telescopic rod; 125. a cutting knife; 13. pressing a groove; 14. a material taking groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1 to 5, the present invention provides a technical solution: the utility model provides a buckle formula photovoltaic roof boarding and machine-shaping device, includes metal roof boarding 1, fixedly connected with rubber strip 2 in the 1 upside recess of metal roof boarding, the top surface of rubber strip 2 bonds with the top surface of metal roof boarding 1 has foam insulation layer 3, the top surface fixedly connected with waterproof board 4 of foam insulation layer 3, the top surface of waterproof board 4 is provided with solar wafer 5, the side fixedly connected with cardboard 6 of metal roof boarding 1, foam insulation layer 3 and waterproof board 4.
In this embodiment, as shown in fig. 1, the side fixedly connected with isosceles trapezoid block 7 of foam heat preservation layer 3, and foam heat preservation layer 3 is blocked in the recess that 4 belows of waterproof board were seted up through isosceles trapezoid block 7, and the edge that foam heat preservation layer 3 and waterproof board 4 bonded is smeared and is had sealing glue, is convenient for increase metal roof boarding 1's intensity through the isosceles trapezoid block 7 of horizontal setting and the rubber strip 2 of vertical setting.
In this embodiment, as shown in fig. 2, fig. 3, fig. 4, including fixed frame 8, the left side of the relative one side of two diaphragms of fixed frame 8 is rotated and is connected with wind-up roll 9, brush sweep mechanism 10 has been seted up at the middle part of the relative one side of two diaphragms of fixed frame 8, the upside fixedly connected with extrusion mechanism 11 of two diaphragms of fixed frame 8, the right side of the relative one side of two diaphragms of fixed frame 8 is rotated and is connected with trigger mechanism 12, indent 13 has been seted up to the bottom surface of the 8 inner walls of fixed frame, the front side of the 8 inner walls of fixed frame is opened and is equipped with and gets silo 14.
In this embodiment, as shown in fig. 2, 3, 4, and 5, the brushing and sweeping mechanism 10 includes a rectangular groove 1001, the rectangular groove 1001 is formed on the front and rear sides of one side of the two transverse plates of the fixing frame 8, a motor 1002 is fixedly connected to the side of the rectangular groove 1001, damping rings 1003 are movably sleeved on both ends of the middle portion of the rotating shaft of the motor 1002, and a pressing roller 1004 is fixedly sleeved on the side of the damping rings 1003;
the upper side of the inner wall of the rectangular groove 1001 is fixedly connected with a damping telescopic rod 1005, the bottom end of the damping telescopic rod 1005 is fixedly connected with a bearing 1006, the inner side of the bearing 1006 is fixedly connected with a rotating rod 1007, two ends of the side surface of the rotating rod 1007 and two ends of the side surface of the compression roller 1004 are fixedly sleeved with driving gears 1008, the two driving gears 1008 on the upper side and the two driving gears 1008 on the lower side are in one-to-one correspondence and are mutually meshed, and one side of the two driving gears 1008 on the front side opposite to the two driving gears 1008 on the rear side is fixedly connected with a polishing disc 1012;
the side of driving gear 1008 is engaged with driven gear 1009, and the side of driven gear 1009 is connected with the inboard rotation of fixed frame 8, and the terminal surface fixed connection flood dragon pole 1010 of driven gear 1009, the side of flood dragon pole 1010 bonds there is brush hair 1011.
In this embodiment, as shown in fig. 2, 3, 4, and 5, the side surfaces of the bristles 1011 are overlapped with the end surfaces of the polishing disc 1012, and the end surfaces of the polishing disc 1012 are provided with polishing protrusions, so that when the rotating rod 1007 is matched with the pressing roller 1004 to convey the steel plate, the polishing disc 1012 can polish the end surfaces of the steel plate.
In this embodiment, as shown in fig. 2, 4, and 5, the squeezing mechanism 11 includes a C-shaped plate 1101, two ends of the C-shaped plate 1101 are respectively fixedly connected with upper sides of two transverse plates of the fixing frame 8, a cylinder 1102 is fixedly connected to a bottom surface of the transverse plate of the C-shaped plate 1101, a C-shaped fixing plate 1103 is fixedly sleeved on a side surface of the cylinder 1102, through slots 1104 are formed in side surfaces of the two vertical plates of the C-shaped fixing plate 1103, a C-shaped sliding plate 1105 is slidably connected to a side surface of an inner wall of the through slot 1104, a top surface of the transverse plate of the C-shaped sliding plate 1105 is movably connected with an upper side of an inner wall of the through slot 1104 through a spring, hinge plates 1106 are respectively hinged to left and right sides of the two vertical plates of the C-shaped sliding plate 1105, and side surfaces of the hinge plates 1106 are movably connected with side surfaces of the vertical plates of the C-shaped sliding plate 1105 through tension springs; drive C shape fixed plate 1103 through cylinder 1102 and move down, and make the articulated plate 1106 of C shape slide 1105 side contradict and deflect with the top surface of steel sheet simultaneously, then make C shape slide 1105 move down and contradict with the top surface of steel sheet, extrude the steel sheet fixedly, and be convenient for through the bull stick when guaranteeing that extrusion piece 1107 extrudees the steel sheet right side steel sheet and can slide left.
The bottom end of the cylinder 1102 is fixedly connected with an extrusion block 1107, the extrusion block 1107 is arranged on the upper side of the pressure groove 13, the left side of the left C-shaped sliding plate 1105 is fixedly connected with a toothed plate 1108, and the toothed plate 1108 is arranged on the upper side of the driving gear 1008 on the upper side of the right side.
In this embodiment, as shown in fig. 1 and fig. 2, a rotating rod is rotatably connected to both ends of the C-shaped sliding plate 1105 and one end of the hinge plate 1106 away from the C-shaped sliding plate 1105, and the stability of the contact between the one end of the hinge plate 1106 and both ends of the C-shaped sliding plate 1105 and the surface of the steel plate is ensured by the rotating rod.
In this embodiment, as shown in fig. 2, 3, 4, and 5, the triggering mechanism 12 includes an inclined plate 121, a side surface of the inclined plate 121 is rotatably connected to a side surface of an inner wall of the fixed frame 8 through a torsion spring, a collision plate 122 is collided against a left side of the inclined plate 121, a sliding sleeve 123 is slidably connected to a side surface of the collision plate 122, a left side of the sliding sleeve 123 is movably connected to a side surface of the collision plate 122 through a tension spring, and a side surface of the sliding sleeve 123 is fixedly connected to a top surface of the fixed frame 8;
the left side of the touch plate 122 is abutted with the electric telescopic rod 124, the bottom surface of the electric telescopic rod 124 is fixedly connected with a cutting knife 125, the cutting knife 125 is movably inserted on the top surface of the vertical plate on the left side of the C-shaped plate 1101, and the bottom end of the cutting knife 125 penetrates through the top plate of the C-shaped sliding plate 1105 on the left side and extends to the lower side of the vertical plate on the left side of the C-shaped plate 1101.
The use method and the advantages of the invention are as follows: the use method of the buckle type photovoltaic roof panel and the machining and forming device comprises the following working processes:
as shown in fig. 1, 2, 3, 4, and 5: the steel plate is placed on the side face of a winding roller 9 through a steel plate coil, one side of the steel plate is placed between a rotating roller 1007 and a pressing roller 1004, the pressing roller 1004 is driven by a motor 1002 to clockwise drive the pressing roller 1004 to rotate, then a driving gear 1008 on the side face of the pressing roller 1004 drives a driving gear 1008 on the side face of the rotating roller 1007 to rotate, the steel plate is conveyed, and when the driving gear 1008 rotates, the front side and the rear side of the steel plate are polished through polishing discs 1012 on the end face of the driving gear 1008, so that the possibility of burrs on the front side and the rear side of the steel plate is reduced;
then, the driving gear 1008 drives the driven gear 1009 to rotate, the flood dragon rod 1010 is enabled to scrape the front side and the rear side of the upper side and the lower side of the steel plate, the possibility of burr residues is further reduced, and the bristles 1011 on the side surface of the flood dragon rod 1010 rotate to brush and sweep chips generated by grinding the steel plate by the grinding disc 1012;
when the pressing roller 1004 is driven by the motor 1002 to rotate clockwise to convey a steel plate to the right, the C-shaped fixing plate 1103 is driven by the air cylinder 1102 to move downwards, so that the C-shaped sliding plate 1105 drives the hinge plate 1106 to move downwards to extrude the steel plate, and the toothed plate 1108 is driven to move downwards to be clamped with the driving gear 1008 when the C-shaped fixing plate 1103 moves downwards, so that the driving gear 1008 on the upper side does not rotate, so that the driving gear 1008 on the lower side does not rotate, the motor 1002 rotates on the inner side of the damping ring 1003, the rotating roller 1007 and the pressing roller 1004 are not used for conveying the steel plate, then the C-shaped fixing plate 1103 is driven by the air cylinder 1102 to move downwards, so that the extruding block 1107 is matched with the pressing groove 13 to press and mold the steel plate, and then the C-shaped fixing plate 1103 is driven by the air cylinder 1102 to move upwards to reset;
then when the steel sheet moves to the right and collides with the side of swash plate 121, through swash plate 121 counter-clockwise deflection, make to touch panel 122 move to the right and collide with the trigger button of electric telescopic handle 124, then move down through cylinder 1102 and C-shaped fixed plate 1103, C-shaped sliding plate 1105 and articulated plate 1106 are fixed the steel sheet, and move down through pinion rack 1108 and connect with driving gear 1008, restrict the rotation of compression roller 1004, then stretch out through electric telescopic handle 124 and drive cutting knife 125 and move down in the inboard of C-shaped fixed plate 1103 left side riser and drive cutting knife 125 and cut the steel sheet, realize the isometric cutting of device to the steel sheet, then drive the inboard of cutting knife 125 at C-shaped fixed plate 1103 left side riser through electric telescopic handle 124 and reset, reach certain safeguard effect, then take out the steel sheet through getting groove 14, make swash plate 121 reset and close electric telescopic handle 124.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.