CN114163695A - Method for manufacturing fully biodegradable tableware and production equipment thereof - Google Patents

Method for manufacturing fully biodegradable tableware and production equipment thereof Download PDF

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Publication number
CN114163695A
CN114163695A CN202111357430.5A CN202111357430A CN114163695A CN 114163695 A CN114163695 A CN 114163695A CN 202111357430 A CN202111357430 A CN 202111357430A CN 114163695 A CN114163695 A CN 114163695A
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China
Prior art keywords
fixed
frame
temperature
starch
sliding
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CN202111357430.5A
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Chinese (zh)
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沈伟
王立明
王辉
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Hefei Yumaikang Environmental Protection Technology Co ltd
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Hefei Yumaikang Environmental Protection Technology Co ltd
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Priority to CN202111357430.5A priority Critical patent/CN114163695A/en
Publication of CN114163695A publication Critical patent/CN114163695A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L3/00Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08L3/02Starch; Degradation products thereof, e.g. dextrin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7461Combinations of dissimilar mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/52Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/28Tools, e.g. cutlery
    • B29L2031/286Cutlery

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Table Devices Or Equipment (AREA)

Abstract

The invention belongs to the technical field of biodegradable tableware, and particularly relates to a manufacturing method and production equipment of fully biodegradable tableware, which comprises a transmission cylinder, wherein a flange plate is fixed at the lower end of the transmission cylinder, a sliding frame is fixed at the lower end of the flange plate, a mounting frame is fixed at the lower end of the sliding frame, a lifting seat is fixed at the lower end of the mounting frame, an upper die is arranged at the lower end of the lifting seat, a lower die is arranged at the lower end of the upper die, a bearing frame is arranged outside the lower die, a positioning frame is fixed at the lower end of the bearing frame, a limiting rod is fixed at the top end of the positioning frame, and the limiting rod is in through connection with the mounting frame; the automatic feeding and automatic production device realizes the effect of automatic feeding and automatic production by matching the mechanical arm with the transmission cylinder, can effectively monitor the preheating temperature by arranging the adjusting contact and the circuit contact on the die equipment, and can alarm through the echo ball besides the system quotation when the temperature is abnormally too high, thereby achieving the effect of automatic forming production.

Description

Method for manufacturing fully biodegradable tableware and production equipment thereof
Technical Field
The invention relates to the technical field of biodegradable tableware, in particular to a method for manufacturing fully biodegradable tableware and production equipment thereof.
Background
Along with the development of society, people also change in the material use of articles, and people use a large amount of disposable articles corresponding to the current fast-paced society. For example, egg shake-proof holders made of disposable packing and filling materials, inverted flower pots, cup mats and the like are used; disposable food and drink utensils such as cup, bowl, plate, lunch box, spoon, short-term moisture-proof fruit and vegetable tray, etc. However, the disposable articles made of the plastic materials cannot be completely self-decomposed, and cause pollution to the environment.
With the increasing severity of the problems brought by the use of plastic products, various countries and governments make positive countermeasures for the problems, and China has completely prohibited the use of disposable foamed plastic tableware in 2000. Related plastic limit laws are also issued in 2020 across the country, and the research, development and popularization of full-biodegradable plastic substitutes are promoted while the use of disposable non-degradable plastic products is limited.
In order to meet the market demand nationwide, a series of substitute products have been developed and produced in China, and the main varieties are as follows: the bio-resin products, the paper pulp products, the starch-based degradable plastic products, the plant straw products and the like have great progress in the aspect of environmental protection performance. However, they still suffer from significant drawbacks. For example, the biological resin polylactic acid can be completely biodegraded, but about 4 tons of corn starch are needed for extracting 1 ton of polylactic acid, so that the production cost of the product is high, the product price is high, and the product is difficult to popularize. The production of the paper pulp tableware consumes a large amount of forest resources, and COD (chemical oxygen demand) emission problems are generated in the pulping process, so that the paper pulp tableware is harmful to the ecological environment.
The starch-based degradable plastic tableware is actually a product prepared by mixing polypropylene, polyethylene and other plastics with starch, and after the starch-based degradable plastic tableware is discarded, only the starch component in the starch-based degradable plastic tableware is biodegradable, and the plastic component is cracked into fragments and cannot be degraded, so that the problem of more difficult treatment is caused, and the environment is still polluted. The tableware made of plant straws has rich resources and low cost, but the waste liquid COD (chemical oxygen demand) discharge problem is also generated in the processes of extracting fiber from the straws and pulping, thereby influencing the ecological environment.
Therefore, how to manufacture a plastic tableware substitute product which has no pollution harm to the ecological environment, is safe and nontoxic to people, and has comprehensive advantages of rich raw materials, low cost, good use performance and the like is the current technical difficulty; therefore, the manufacturing method and the production equipment of the fully biodegradable tableware are provided for solving the problems.
Disclosure of Invention
The invention provides a method for manufacturing fully biodegradable tableware and production equipment thereof, aiming at making up the defects of the prior art and solving the problems that the original plastic products can not be degraded in a short time and seriously damage the environment.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a method for manufacturing fully biodegradable tableware and production equipment thereof, and the method for manufacturing the fully biodegradable tableware comprises the following steps, and is characterized in that:
s1, mixing raw materials: taking 100 parts of starch, 150 parts of ionized water, 1 part of compound biological enzyme, 1 part of fatty acid, 4 parts of emulsifying dispersant, 0.6 part of stabilizer and 9 parts of hydrophobic modifier; putting deionized water, biological enzyme, fatty acid, a dispersing agent, a stabilizing agent and a hydrophobic modifying agent into a high-speed mixer of the starch composite material, starting the mixer, setting the temperature to be 70-80 ℃, mixing for five minutes, adding starch after five minutes, keeping the temperature, and continuously mixing for 20 minutes to obtain a mixed raw material;
s2, starch modification: putting the mixed raw material obtained in the step (1) into a starch biological modification machine, setting the temperature of a feeding section of the machine to be between 90 and 100 ℃, the temperature of a kneading section to be 110 ℃, the temperature of an extrusion section to be 120 ℃, setting the rotating speed of a screw to be 120r/min, operating the machine, adding the mixed material into a feed hopper, conveying the material to the screw kneading section through a parallel double-screw feeding section, shearing and kneading the material by the screw, then conveying the material to the extrusion section, discharging the material through a discharging section, and obtaining 260 parts of modified starch at the output end of the modification machine;
s3, material compounding: adding 37 parts of plant fiber, 26 parts of lubricant, 7.5 parts of surface modifier, 7.5 parts of composite swelling agent, 15 parts of fiber dispersant and 18.5 parts of filler into the modified starch obtained in the step 2, continuously adding the modified starch into a starch composite material high-speed mixer for premixing, taking out the premixed material, and continuously putting the premixed material into a starch biological modifying machine for fully kneading; setting the temperature of a plastic section at 90 ℃, the kneading temperature at 75 ℃, the temperature of an extrusion section at 50 ℃ and the reaction time at 20 minutes, and obtaining a columnar material after the reaction is finished;
s4, quantitative slitting: the columnar material obtained in the step 3 is subjected to a starch material quantitative splitting machine, the splitting length is set according to the requirement, the quantitative splitting machine is started, and the columnar material is split into small columns with equal quality, so that a wool blank can be obtained;
s5, tableware forming: and (4) placing the blank material obtained in the step (4) into a lower die, setting the temperature of an upper die to be 220 ℃, setting the temperature of the lower die to be 210 ℃, starting a transmission cylinder to drive a flange plate to move, driving a sliding frame to move by the movement of the flange plate, and pushing the upper die to be in contact with the lower die by the movement of the sliding frame, so that die assembly is completed, wherein the die assembly time is 50 seconds, and then a finished product is obtained.
According to a manufacturing method of fully biodegradable tableware, the fully biodegradable tableware production equipment comprises a transmission cylinder, wherein a flange is fixed at the lower end of the transmission cylinder, a sliding frame is fixed at the lower end of the flange, a mounting frame is fixed at the lower end of the sliding frame, a lifting seat is fixed at the lower end of the mounting frame, an upper die is arranged at the lower end of the lifting seat, a lower die is arranged at the lower end of the upper die, a bearing frame is arranged outside the lower die, a positioning frame is fixed at the lower end of the bearing frame, a limiting rod is fixed at the top end of the positioning frame, and the limiting rod is in through connection with the mounting frame; the during operation, system control transmission cylinder begins the operation, thereby transmission cylinder motion promotes ring flange downstream, ring flange motion drives the carriage motion, thereby the carriage motion promotes the mounting bracket and slides along the gag lever post, thereby the mounting bracket motion drives the motion of lift seat, the motion of lift seat drives and goes up the mould downstream, contact with the lower mould until last mould, system control transmission cylinder resets after waiting for fifty seconds this moment, thereby make to go up mould and lower mould separation, at this moment can obtain the finished product of tableware, so just reached automatic molding's effect.
Preferably, wiring terminals are fixed inside the lifting seat and the bearing frame, and heating wires are fixed on one sides of the wiring terminals, which are close to the center of the mounting frame; when the heating wire works, the system controls current to flow into the heating wire through the binding post, so that the heating wire starts to operate to generate heat. Thereby preheating the equipment and facilitating the subsequent tableware molding.
Preferably, a heat conduction frame is fixed outside the upper die and the lower die, and a heat transfer rod is fixed between the heat conduction frame and the heating wire; during operation, the heat of the heating wire can be more uniformly conducted into the upper die and the lower die through the conduction of the heat conducting rod and the heat conducting frame, and the situation of overhigh local temperature can not occur.
Preferably, a connecting rod is fixed outside the heat conduction frame, a heat dissipation block is fixed at one end, far away from the heat conduction frame, of the connecting rod, an expansion airbag is fixed outside the heat dissipation block, a sliding plate is connected to one end, far away from the heat dissipation block, of the expansion airbag in a sliding manner, an adjusting contact is fixed at one side, far away from the expansion airbag, of the sliding plate, and a circuit contact is arranged at one side, far away from the sliding plate, of the adjusting contact; the during operation, in the temperature conduction arrived the radiating block, at this moment the temperature rising of radiating block can make the inflation gasbag inflation promote the sliding plate motion, thereby the sliding plate motion promotes the regulation contact motion, until adjusting the contact and contacting with the circuit contact, control system obtains the signal after adjusting the contact and contacting with the circuit contact, and the surface preheats the completion to but reached intelligent control preheats the effect of temperature.
Preferably, the sliding plate is externally connected with a limiting frame in a sliding manner, and a return spring is fixed between the limiting frame and the sliding plate; during operation, the sliding plate moves to pull the reset spring to enable the reset spring to deform and then slide in the limiting frame, the sliding plate can be limited through the limiting frame, and the temperature of the system during signal receiving can be adjusted by adjusting the elasticity of the reset spring.
Preferably, a conductive wire is fixed on one side of the circuit contact, which is far away from the adjusting contact, a hollow column is connected to the outside of the circuit contact in a sliding manner, and the hollow column is fixedly connected with a limiting frame; when the heating wire works, when the control system is abnormal and the heating wire is heated unlimitedly, the heating wire is continuously heated after the adjusting contact is contacted with the circuit contact, so that the circuit contact is pushed to slide in the hollow column, and the adjusting contact and the circuit contact are prevented from being damaged due to overhigh temperature.
Preferably, an extrusion plate is arranged outside the hollow column, a vibrating spring is fixed on one side of the extrusion plate, which is far away from the sliding plate, a vibrating rod is fixed on one side of the vibrating spring, which is far away from the extrusion plate, pull-back springs are fixed on the upper side and the lower side of the vibrating rod, a knocking plate is fixed on one end, which is far away from the vibrating rod, of each pull-back spring, a returning ball is fixed on one side, which is far away from the pulling-back springs, of each knocking plate, and a vibrating rod is fixed on one side, which is far away from the knocking plates, of each returning ball; the during operation, the sliding plate can exert an extrusion force to the stripper plate, and this extrusion force is used in vibrating the spring, makes its deformation back rock, vibrates the spring and rocks and then drive and vibrate the pole and rock, thereby vibrate the pole and rock and drive the motion of pullback spring, thereby the reciprocal pulling of pullback spring motion strikes the board motion, strikes the echo ball at the in-process that strikes the board motion, thereby produces the alarm sound, so alright remind outside staff equipment to appear unusually.
Preferably, a sliding ball is connected to the inner part of the echo ball in a sliding manner, a collision spring is fixed to the outer part of the echo ball, and a striking plate is fixed to one side, far away from the echo ball, of the collision spring; during operation, the echo ball receives and drives the pole of shaking after the impact and rock, and then drives the sliding ball and roll in it to produce alarm sound, simultaneously, it also can drive two collision spring and strike each other, and the compression striking piece makes its shrink, also can produce alarm sound at this in-process, like this alright produce the alarm sound of a plurality of differences and remind staff's equipment unusual.
Preferably, a buffer spring is fixed outside the limiting rod, a limiting column is connected to the bottom end of the limiting rod in a sliding manner, the limiting column is fixedly connected with the positioning frame, a guide rod is fixed at the lower end of the lifting seat, and a mounting hole matched with the guide rod is formed in the lower end of the bearing frame; during operation, the mounting bracket drives the limiting rod to slide in the limiting column after compressing the buffer spring, so that the process of die assembly is effectively buffered, and in the process of die assembly, the guide rod can be completely inserted into the mounting hole, so that the accuracy of die assembly is improved, and the effect of die assembly can be accurately and stably achieved.
The invention has the advantages that:
1. according to the automatic feeding and automatic production device, the automatic feeding and automatic production effects are realized by matching the mechanical arm with the transmission cylinder, the preheating temperature can be effectively monitored by arranging the adjusting contact and the circuit contact on the die equipment, and when the temperature is abnormally too high, the alarm can be given through the echo ball besides the system quotation, so that the automatic forming and production effects are achieved;
2. according to the invention, the mounting frame compresses the buffer spring and then drives the limiting rod to slide in the limiting column in the die closing process, so that the die closing process is effectively buffered, and the guide rod can be completely inserted into the mounting hole in the die closing process, so that the accuracy in die closing is improved, and the effect of accurately and stably closing the die is achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a positioning frame according to the present invention;
FIG. 3 is an enlarged view taken at A in FIG. 2 according to the present invention;
FIG. 4 is an enlarged view of the invention at B of FIG. 3;
FIG. 5 is an enlarged view taken at C of FIG. 4 according to the present invention;
FIG. 6 is a schematic structural diagram of a second embodiment of a spacer structure according to the present invention.
In the figure: 1. a transmission cylinder; 2. a flange plate; 3. a carriage; 4. a mounting frame; 5. a lifting seat; 6. heating wires; 7. a binding post; 8. a heat transfer rod; 9. a heat conducting frame; 10. an upper die; 11. a guide bar; 12. a limiting rod; 13. a buffer spring; 14. a limiting column; 15. a positioning frame; 16. a receiving frame; 17. a lower die; 18. mounting holes; 19. a connecting rod; 20. a heat dissipating block; 21. inflating the balloon; 22. a sliding plate; 23. a limiting frame; 24. a return spring; 25. adjusting the contact; 26. a circuit contact; 27. a conductive wire; 28. a hollow column; 29. a pressing plate; 30. a fluttering spring; 31. a flutter bar; 32. a pullback spring; 33. knocking the plate; 34. a sound returning ball; 35. a sliding ball; 36. a collision spring; 37. a striking plate; 38. a shaking rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1-5, a method for manufacturing fully biodegradable tableware comprises the following steps:
s1, mixing raw materials: taking 100 parts of starch, 150 parts of ionized water, 1 part of compound biological enzyme, 1 part of fatty acid, 4 parts of emulsifying dispersant, 0.6 part of stabilizer and 9 parts of hydrophobic modifier; putting deionized water, biological enzyme, fatty acid, a dispersing agent, a stabilizing agent and a hydrophobic modifying agent into a high-speed mixer of the starch composite material, starting the mixer, setting the temperature to be 70-80 ℃, mixing for five minutes, adding starch after five minutes, keeping the temperature, and continuously mixing for 20 minutes to obtain a mixed raw material;
s2, starch modification: putting the mixed raw material obtained in the step (1) into a starch biological modification machine, setting the temperature of a feeding section of the machine to be between 90 and 100 ℃, the temperature of a kneading section to be 110 ℃, the temperature of an extrusion section to be 120 ℃, setting the rotating speed of a screw to be 120r/min, operating the machine, adding the mixed material into a feed hopper, conveying the material to the screw kneading section through a parallel double-screw feeding section, shearing and kneading the material by the screw, then conveying the material to the extrusion section, discharging the material through a discharging section, and obtaining 260 parts of modified starch at the output end of the modification machine;
s3, material compounding: adding 37 parts of plant fiber, 26 parts of lubricant, 7.5 parts of surface modifier, 7.5 parts of composite swelling agent, 15 parts of fiber dispersant and 18.5 parts of filler into the modified starch obtained in the step 2, continuously adding the modified starch into a starch composite material high-speed mixer for premixing, taking out the premixed material, and continuously putting the premixed material into a starch biological modifying machine for fully kneading; setting the temperature of a plastic section at 90 ℃, the kneading temperature at 75 ℃, the temperature of an extrusion section at 50 ℃ and the reaction time at 20 minutes, and obtaining a columnar material after the reaction is finished;
s4, quantitative slitting: the columnar material obtained in the step 3 is subjected to a starch material quantitative splitting machine, the splitting length is set according to the requirement, the quantitative splitting machine is started, and the columnar material is split into small columns with equal quality, so that a wool blank can be obtained;
s5, tableware forming: and (3) placing the blank material obtained in the step (4) into a lower die 17, setting the temperature of an upper die 10 to be 220 ℃, setting the temperature of the lower die 17 to be 210 ℃, then starting a transmission cylinder 1 to drive a flange plate 2 to move, driving a sliding frame 3 to move by the movement of the flange plate 2, and driving the upper die 10 to contact with the lower die 17 by the movement of the sliding frame 3, thus completing die assembly, wherein the die assembly time is 50 seconds, and then obtaining a finished product.
Referring to fig. 1-2, according to a manufacturing method of fully biodegradable tableware, a manufacturing apparatus of fully biodegradable tableware is proposed, which includes a transmission cylinder 1, a flange 2 is fixed to a lower end of the transmission cylinder 1, a sliding frame 3 is fixed to a lower end of the flange 2, a mounting frame 4 is fixed to a lower end of the sliding frame 3, a lifting seat 5 is fixed to a lower end of the mounting frame 4, an upper die 10 is arranged at a lower end of the lifting seat 5, a lower die 17 is arranged at a lower end of the upper die 10, a receiving frame 16 is arranged outside the lower die 17, a positioning frame 15 is fixed to a lower end of the receiving frame 16, a limiting rod 12 is fixed to a top end of the positioning frame 15, and the limiting rod 12 is connected to the mounting frame 4 in a penetrating manner; the during operation, system control transmission cylinder 1 begins the operation, thereby transmission cylinder 1 moves and promotes ring flange 2 downstream, ring flange 2 moves and drives the motion of carriage 3, thereby carriage 3 moves and promotes mounting bracket 4 and slides along gag lever post 12, thereby mounting bracket 4 moves and drives lift seat 5 motion, lift seat 5 moves and drives mould 10 downstream, until last mould 10 contacts with lower mould 17, wait for fifty seconds after system control transmission cylinder 1 to reset this moment, thereby make and go up mould 10 and lower mould 17 separation, at this moment, can obtain the finished product of tableware, so just reached automatic molding's effect.
Referring to fig. 2, a binding post 7 is fixed inside each of the lifting seat 5 and the receiving frame 16, and a heating wire 6 is fixed on one side of the binding post 7 close to the center of the mounting frame 4; in operation, the system controls the flow of current into the heating wire 6 via the terminal 7, thereby causing the heating wire 6 to begin to operate to generate heat. Thereby preheating the equipment and facilitating the subsequent tableware molding.
Referring to fig. 2, a heat conduction frame 9 is fixed outside the upper die 10 and the lower die 17, and a heat transfer rod 8 is fixed between the heat conduction frame 9 and the heating wire 6; during operation, the heat of the heating wire 6 can be more uniformly conducted into the upper die 10 and the lower die 17 through the conduction of the heat transfer rod 8 and the heat conduction frame 9, and the situation of overhigh local temperature can not occur.
Referring to fig. 3, a connecting rod 19 is fixed outside the heat conducting frame 9, a heat dissipating block 20 is fixed at one end of the connecting rod 19 away from the heat conducting frame 9, an inflatable air bag 21 is fixed outside the heat dissipating block 20, a sliding plate 22 is slidably connected at one end of the inflatable air bag 21 away from the heat dissipating block 20, an adjusting contact 25 is fixed at one side of the sliding plate 22 away from the inflatable air bag 21, and a circuit contact 26 is arranged at one side of the adjusting contact 25 away from the sliding plate 22; during operation, the temperature is conducted to the connecting rod 19, then is conducted to the radiating block 20 through the connecting rod 19, at the moment, the temperature in the expansion air bag 21 is synchronously increased due to the temperature increase of the radiating block 20, the expansion air bag 21 starts to expand to push the sliding plate 22 to move, the sliding plate 22 moves to push the adjusting contact 25 to move until the adjusting contact 25 is in contact with the circuit contact 26, the control system obtains a signal after the adjusting contact 25 is in contact with the circuit contact 26, surface preheating is completed, and therefore the effect of intelligently controlling the preheating temperature is achieved.
Referring to fig. 3, a limiting frame 23 is slidably connected to the exterior of the sliding plate 22, and a return spring 24 is fixed between the limiting frame 23 and the sliding plate 22; when the sliding plate 22 moves, the sliding plate pulls the return spring 24 to deform and then slide in the limiting frame 23, the sliding plate 22 can be limited by the limiting frame 23, and the temperature of the system receiving signals can be adjusted by adjusting the elasticity of the return spring 24.
Referring to fig. 3, a conductive wire 27 is fixed on one side of the circuit contact 26 away from the adjusting contact 25, a hollow column 28 is connected to the outside of the circuit contact 26 in a sliding manner, and the hollow column 28 is fixedly connected with the limiting frame 23; when the heating wire 6 is heated unlimitedly due to the abnormality of the control system, the heating wire 6 is heated continuously after the adjusting contact 25 is contacted with the circuit contact 26, so that the circuit contact 26 is pushed to slide in the hollow column 28, and the adjusting contact 25 and the circuit contact 26 are prevented from being damaged due to overhigh temperature.
Referring to fig. 4, a pressing plate 29 is arranged outside the hollow column 28, a vibrating spring 30 is fixed on one side of the pressing plate 29 away from the sliding plate 22, a vibrating rod 31 is fixed on one side of the vibrating spring 30 away from the pressing plate 29, pull-back springs 32 are fixed on both upper and lower sides of the vibrating rod 31, a striking plate 33 is fixed on one end of the pull-back spring 32 away from the vibrating rod 31, an echo ball 34 is fixed on one side of the striking plate 33 away from the pull-back spring 32, and a vibrating rod 38 is fixed on one side of the echo ball 34 away from the striking plate 33; the during operation, when control system appeared unusual, sliding plate 22 can contact with stripper plate 29 this moment, thereby exert an extrusion force to stripper plate 29, this extrusion force is used in vibrating spring 30, make its deformation after rock, vibrate spring 30 and rock and then drive and vibrate pole 31 and rock, vibrate pole 31 and rock and thereby drive the motion of pullback spring 32, thereby the board 33 motion is strikeed in reciprocal pulling of pullback spring 32 motion, it can strike the echo ball 34 at the in-process of strikeing the board 33 motion, thereby produce the alarm sound, so alright remind outside staff equipment to appear unusually.
Referring to fig. 5, a sliding ball 35 is slidably connected inside the echo ball 34, a collision spring 36 is fixed outside the echo ball 34, and a striking plate 37 is fixed on one side of the collision spring 36 away from the echo ball 34; during operation, the echo ball 34 can drive the sway rod 38 to sway after receiving the impact, and in the process of swaying the echo ball 34, the echo ball can drive the sliding ball 35 to roll in the sway rod, so that an alarm sound is generated, meanwhile, the echo ball can drive the two collision springs 36 to mutually collide, the collision sheet 37 is compressed to contract, the alarm sound is generated in the process, and thus, a plurality of different alarm sounds can be generated to remind the worker of equipment abnormality.
Example two
Referring to fig. 6, in a first comparative example, as another embodiment of the present invention, a buffer spring 13 is fixed outside the limiting rod 12, a limiting column 14 is connected to the bottom end of the limiting rod 12 in a sliding manner, the limiting column 14 is fixedly connected to a positioning frame 15, a guide rod 11 is fixed at the lower end of the lifting seat 5, and a mounting hole 18 adapted to the guide rod 11 is formed at the lower end of the receiving frame 16; the during operation, at mounting bracket 4 along the gliding in-process of gag lever post 12, its compression buffer spring 13 makes it drive gag lever post 12 and slide in spacing post 14 after contracting, thereby effectual process to the compound die cushions, and at the in-process of compound die, guide bar 11 can be complete peg graft in mounting hole 18, thereby precision when having improved the compound die, if the guide bar 11 shows equipment appearance off normal with the unable butt joint of mounting hole 18, need the staff to adjust, so just reached the effect that can accurate stable compound die.
The working principle is that before the device is used, system control current flows into a heating wire 6 through a binding post 7, so that the heating wire 6 starts to run to generate heat, the heat is conducted into a heat conduction frame 9 through a heat conduction rod 8, then the heat is conducted into an upper die 10 and a lower die 17 through the heat conduction frame 9, the heat of the heating wire 6 can be conducted into the upper die 10 and the lower die 17 more uniformly through the conduction of the heat conduction rod 8 and the heat conduction frame 9, the situation that local temperature is overhigh cannot occur, after the upper die 10 and the lower die 17 reach specified temperature, a manipulator grabs and places blank materials into the lower die 17, then the system controls a transmission cylinder 1 to run, the transmission cylinder 1 moves to push a flange plate 2 to move downwards, the flange plate 2 moves to drive a sliding frame 3 to move, the sliding frame 3 moves to push a mounting frame 4 to slide along a limiting rod 12, the mounting frame 4 moves to drive a lifting seat 5 to move, the lifting seat 5 moves to drive the upper die 10 to move downwards until the upper die 10 is contacted with the lower die 17, and at the moment, after fifty seconds, the system controls the transmission cylinder 1 to reset, so that the upper die 10 is separated from the lower die 17, and at the moment, a finished tableware product can be obtained, and the effect of automatic forming is achieved;
during the process that the heating wire 6 is started to heat the upper die 10 and the lower die 17, the temperature is synchronously conducted to the connecting rod 19 and then conducted to the heat dissipation block 20 through the connecting rod 19, the temperature rise of the heat radiation block 20 at this time causes the temperature in the inflatable air bag 21 to rise synchronously, thereby causing the inflatable bladder 21 to begin to inflate and push the sliding plate 22 to move, the sliding plate 22 moves and thus pushes the adjustment contacts 25 to move, until the adjustment contacts 25 contact the circuit contacts 26, when the adjustment contact 25 comes into contact with the circuit contact 26, the control system is signaled that the preheating is complete and, during the movement of the slide plate 22, the reset spring 24 is pulled to deform and then slide in the limiting frame 23, the sliding plate 22 can be limited by the limiting frame 23, the temperature of the system receiving signals can be adjusted by adjusting the elasticity of the return spring 24;
when the heating wire 6 is heated unlimitedly due to the abnormal control system, the heating wire 6 is heated continuously after the adjusting contact 25 is contacted with the circuit contact 26, so that the circuit contact 26 is pushed to slide in the hollow column 28, at the moment, the sliding plate 22 is contacted with the extrusion plate 29, an extrusion force is applied to the extrusion plate 29, the extrusion force acts on the vibrating spring 30, the vibrating spring 30 is vibrated after being deformed, the vibrating spring 30 is vibrated to drive the vibrating rod 31 to vibrate, the vibrating rod 31 vibrates to drive the pullback spring 32 to move, the pullback spring 32 moves to pull the knocking plate 33 in a reciprocating manner, the knocking plate 33 impacts the echo ball 34 in the moving process, so that an alarm sound is generated, the abnormal external worker is reminded, the echo ball 34 drives the moving rod 38 to vibrate after being impacted, and in the vibrating process of the echo ball 34, the sliding ball 35 is driven to roll in the sliding ball, so that an alarm sound is generated, meanwhile, the two collision springs 36 are driven to collide with each other and compress the collision sheet 37 to contract, the alarm sound is generated in the process, and therefore a plurality of different alarm sounds can be generated to remind workers of equipment abnormality;
at mounting bracket 4 along the gliding in-process of gag lever post 12, its compression buffer spring 13 makes it drive gag lever post 12 and slide in spacing post 14 after contracting, thereby effectual process to the compound die cushions, and at the in-process of compound die, peg graft into mounting hole 18 in that guide bar 11 can be complete, thereby precision when having improved the compound die, if the guide bar 11 shows equipment appearance off normal with the unable butt joint of mounting hole 18, need the staff to adjust, so just reached the effect that can accurate stable compound die.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.

Claims (10)

1. The method for manufacturing the fully biodegradable tableware comprises the following steps of:
s1, mixing raw materials: taking 100 parts of starch, 150 parts of ionized water, 1 part of compound biological enzyme, 1 part of fatty acid, 4 parts of emulsifying dispersant, 0.6 part of stabilizer and 9 parts of hydrophobic modifier; putting deionized water, biological enzyme, fatty acid, a dispersing agent, a stabilizing agent and a hydrophobic modifying agent into a high-speed mixer of the starch composite material, starting the mixer, setting the temperature to be 70-80 ℃, mixing for five minutes, adding starch after five minutes, keeping the temperature, and continuously mixing for 20 minutes to obtain a mixed raw material;
s2, starch modification: putting the mixed raw material obtained in the step (1) into a starch biological modification machine, setting the temperature of a feeding section of the machine to be between 90 and 100 ℃, the temperature of a kneading section to be 110 ℃, the temperature of an extrusion section to be 120 ℃, setting the rotating speed of a screw to be 120r/min, operating the machine, adding the mixed material into a feed hopper, conveying the material to the screw kneading section through a parallel double-screw feeding section, shearing and kneading the material by the screw, then conveying the material to the extrusion section, discharging the material through a discharging section, and obtaining 260 parts of modified starch at the output end of the modification machine;
s3, material compounding: adding 37 parts of plant fiber, 26 parts of lubricant, 7.5 parts of surface modifier, 7.5 parts of composite swelling agent, 15 parts of fiber dispersant and 18.5 parts of filler into the modified starch obtained in the step 2, continuously adding the modified starch into a starch composite material high-speed mixer for premixing, taking out the premixed material, and continuously putting the premixed material into a starch biological modifying machine for fully kneading; setting the temperature of a plastic section at 90 ℃, the kneading temperature at 75 ℃, the temperature of an extrusion section at 50 ℃ and the reaction time at 20 minutes, and obtaining a columnar material after the reaction is finished;
s4, quantitative slitting: the columnar material obtained in the step 3 is subjected to a starch material quantitative splitting machine, the splitting length is set according to the requirement, the quantitative splitting machine is started, and the columnar material is split into small columns with equal quality, so that a wool blank can be obtained;
s5, tableware forming: and (3) placing the blank material obtained in the step (4) into a lower die (17), setting the temperature of an upper die (10) to be 220 ℃, setting the temperature of the lower die (17) to be 210 ℃, then starting a transmission cylinder (1) to drive a flange (2) to move, driving a sliding frame (3) to move by the movement of the flange (2), and thus pushing the upper die (10) to contact with the lower die (17) by the movement of the sliding frame (3), namely completing die assembly, wherein the die assembly time is 50 seconds, and then obtaining a finished product.
2. The method for manufacturing the biodegradable tableware according to claim 1, which provides a device for manufacturing the biodegradable tableware, characterized in that: including drive cylinder (1), drive cylinder (1) lower extreme is fixed with ring flange (2), ring flange (2) lower extreme is fixed with carriage (3), carriage (3) lower extreme is fixed with mounting bracket (4), mounting bracket (4) lower extreme is fixed with lift seat (5), lift seat (5) lower extreme is provided with mould (10), it is provided with lower mould (17) to go up mould (10) lower extreme, lower mould (17) outside is provided with carriage (16), carriage (16) lower extreme is fixed with locating rack (15), locating rack (15) top is fixed with gag lever post (12), gag lever post (12) and mounting bracket (4) through connection.
3. The method for manufacturing fully biodegradable tableware according to claim 2 and the production equipment thereof, wherein the method comprises the following steps: the lifting seat (5) and the inside of the bearing frame (16) are both fixed with binding posts (7), and one side of each binding post (7) close to the center of the mounting frame (4) is fixed with a heating wire (6).
4. The method for manufacturing fully biodegradable tableware according to claim 2 and the production equipment thereof, wherein the method comprises the following steps: the heat conduction frame (9) is fixed to the outer portions of the upper die (10) and the lower die (17), and a heat transfer rod (8) is fixed between the heat conduction frame (9) and the heating wire (6).
5. The method for manufacturing fully biodegradable tableware according to claim 4 and the production equipment thereof, wherein the method comprises the following steps: the heat conduction frame (9) external fixation has connecting rod (19), the one end that heat conduction frame (9) were kept away from in connecting rod (19) is fixed with radiating block (20), radiating block (20) external fixation has inflation gasbag (21), the one end sliding connection that radiating block (20) were kept away from in inflation gasbag (21) has sliding plate (22), one side that inflation gasbag (21) were kept away from in sliding plate (22) is fixed with adjusting contact (25), one side that sliding plate (22) were kept away from in adjusting contact (25) is provided with circuit contact (26).
6. The method for manufacturing fully biodegradable tableware according to claim 5 and the production equipment thereof, wherein the method comprises the following steps: the outer part of the sliding plate (22) is connected with a limiting frame (23) in a sliding mode, and a return spring (24) is fixed between the limiting frame (23) and the sliding plate (22).
7. The method for manufacturing fully biodegradable tableware according to claim 5 and the production equipment thereof, wherein the method comprises the following steps: one side of the circuit contact (26) far away from the adjusting contact (25) is fixed with a conductive wire (27), the outside of the circuit contact (26) is connected with a hollow column (28) in a sliding mode, and the hollow column (28) is fixedly connected with the limiting frame (23).
8. The method for manufacturing fully biodegradable tableware according to claim 7 and the production equipment thereof, wherein the method comprises the following steps: the hollow column (28) outside is provided with stripper plate (29), one side that stripper plate (29) kept away from sliding plate (22) is fixed with vibrates spring (30), vibrate one side that stripper plate (29) were kept away from in spring (30) and be fixed with and shake pole (31), both sides all are fixed with back-pull spring (32) about shaking pole (31), the one end that shakes pole (31) is kept away from in back-pull spring (32) is fixed with strikes board (33), it is fixed with return-sound ball (34) to strike one side that back-pull spring (32) were kept away from in board (33), one side that return-sound ball (34) kept away from and strike board (33) is fixed with and shakes pole (38).
9. The method for manufacturing fully biodegradable tableware according to claim 8 and the production equipment thereof, wherein the method comprises the following steps: the sound returning ball (34) is internally connected with a sliding ball (35) in a sliding manner, a collision spring (36) is fixed on the outer portion of the sound returning ball (34), and a striking sheet (37) is fixed on one side, far away from the sound returning ball (34), of the collision spring (36).
10. The method for manufacturing fully biodegradable tableware according to claim 2 and the production equipment thereof, wherein the method comprises the following steps: gag lever post (12) external fixation has buffer spring (13), gag lever post (12) bottom sliding connection has spacing post (14), spacing post (14) and locating rack (15) fixed connection, lift seat (5) lower extreme is fixed with guide bar (11), bearing frame (16) lower extreme is seted up mounting hole (18) with guide bar (11) looks adaptation.
CN202111357430.5A 2021-11-16 2021-11-16 Method for manufacturing fully biodegradable tableware and production equipment thereof Pending CN114163695A (en)

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CN111842591A (en) * 2020-07-14 2020-10-30 孔磊 Flanging device for machining of machine case plates
CN112289543A (en) * 2020-10-30 2021-01-29 谷凯 High-efficient radiating oil-immersed transformer shell structure
CN112999995A (en) * 2021-03-04 2021-06-22 陈伏权 Auxiliary assembly that chemical industry retort was in time reported to police with unusual equilibrium reaction temperature
CN113323034A (en) * 2021-05-27 2021-08-31 广州墨颜菲建筑科技有限公司 Auxiliary device for automatically correcting deviation and automatically alarming for building foundation construction

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CN1279253A (en) * 2000-07-14 2001-01-10 杨培漳 Puffing agent WTA for full-degradable (starch) dining set and packaging products
CN101456978A (en) * 2008-12-23 2009-06-17 山东九发生物降解工程有限公司 Disposable full degrading dining tool and preparation method thereof
CN101712775A (en) * 2009-11-24 2010-05-26 成都新柯力化工科技有限公司 Preparation method of starch-base biodegradation material
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CN113323034A (en) * 2021-05-27 2021-08-31 广州墨颜菲建筑科技有限公司 Auxiliary device for automatically correcting deviation and automatically alarming for building foundation construction

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Application publication date: 20220311