CN114162619A - Article separating apparatus, article separating method and article separating system - Google Patents

Article separating apparatus, article separating method and article separating system Download PDF

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Publication number
CN114162619A
CN114162619A CN202111444350.3A CN202111444350A CN114162619A CN 114162619 A CN114162619 A CN 114162619A CN 202111444350 A CN202111444350 A CN 202111444350A CN 114162619 A CN114162619 A CN 114162619A
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CN
China
Prior art keywords
conveyor
conveying
separation
belt
article
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Pending
Application number
CN202111444350.3A
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Chinese (zh)
Inventor
蔡熙
秦明
肖文睿
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Suzhou Jinfeng Iot Technology Co ltd
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Suzhou Jinfeng Iot Technology Co ltd
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Application filed by Suzhou Jinfeng Iot Technology Co ltd filed Critical Suzhou Jinfeng Iot Technology Co ltd
Priority to CN202111444350.3A priority Critical patent/CN114162619A/en
Publication of CN114162619A publication Critical patent/CN114162619A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/12De-stacking of articles characterised by de-stacking during transit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • B65G15/64Arrangements for supporting or guiding belts, e.g. by fluid jets for automatically maintaining the position of the belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/44Belt or chain tensioning arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/56Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections
    • B65G47/57Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections for articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles

Abstract

The invention discloses an article separating device, an article separating method and a separating system thereof, wherein the article separating device comprises a rack, a first conveyor and a separating belt conveyor are arranged on the rack, the separating belt conveyor is connected to two sides of the first conveyor, and the conveying direction of the separating belt conveyor is the moving direction of articles when the articles linearly move from a first side where the separating belt conveyor is connected with the first conveyor to the other side opposite to the separating belt conveyor. This scheme adopts the separation belt feeder to come the goods that does not enter into on the first conveyer to the separation of both sides, and its structure is simpler by the structure of limit roller relatively, easily assembles the realization, and small in noise when the operation simultaneously is more friendly to operational environment, and the stability of equipment operation is high, and the direction of delivery setting of belt feeder both provides the prerequisite for the realization of structure, is favorable to shortening the removal stroke when the goods separates simultaneously to improve letter sorting efficiency.

Description

Article separating apparatus, article separating method and article separating system
Technical Field
The invention relates to the field of logistics sorting, in particular to an article separation device, an article separation method and an article separation system.
Background
When commodity circulation letter sorting, a large amount of goods are the smallclothes goods, carry the goods to carry out the letter sorting before on-line letter sorting, often need carry out the one-piece separation with large batch goods and carry for subsequent letter sorting line.
Various devices for achieving the single piece separation and delivery of bulk goods have been developed to achieve the corresponding function, such as the structure disclosed in application No. 201480014825.7, in which the singulator conveyor station centers the bulk goods through a roller centering structure and then the ejector conveyor station separates the goods that do not enter the central conveyor belt outward by the side rollers 303, thereby achieving the single piece alignment and separation of the goods.
However, the ejector conveyor station with the structure adopts an inclined roller structure to lean against the edge, the inclined roller structure is complex and difficult to assemble, friction driving is adopted, the noise is high during operation, the failure rate of equipment is high, and the efficiency of goods conveying is low.
While the side of the side rollers 303 and the side of the conveying structure downstream of the ejector conveyor station also require chutes, adding to parts and cost.
Disclosure of Invention
The present invention is directed to solve the above problems in the prior art, and provides an article separating apparatus, an article separating method and a separating system.
The purpose of the invention is realized by the following technical scheme:
the article separating equipment comprises a rack, wherein the rack is provided with
A first conveyor for conveying the first material to a first conveyor,
the separation belt feeder links up the both sides of first conveyer, the direction of delivery of separation belt feeder is article by the separation belt feeder with the first side rectilinear movement that first conveyer links up arrives the direction of motion when the opposite side of separation belt feeder is relative.
Preferably, in the article separating device, a transition roller is arranged between the separating belt conveyor and the first conveyor.
Preferably, in the article separating apparatus, a friction coefficient of a belt of the separating belt conveyor is smaller than a friction coefficient of a conveying belt of the first conveyor and/or a conveying speed of the separating belt conveyor is smaller than a conveying speed of the first conveyor.
Preferably, in the article separating device, a conveying surface of the separating belt conveyor is obliquely arranged, and the height of one side, connected with the first conveyor, of the conveying surface is higher than that of the other opposite side of the conveying surface.
Preferably, in the article separating apparatus, an inclination angle of the conveying surface is adjustable and an upper side thereof is maintained in a state of being engaged with the first conveyor.
Preferably, in the article separating device, the separating belt conveyor comprises a side plate, one end of the side plate, which is close to the first conveyor, is connected with a support fixed on the frame, and the side plate can rotate around a shaft connected with the support; the side plate is further connected with an inclination angle adjusting mechanism for adjusting the inclination angle of the conveying surface of the separation belt conveyor.
Preferably, in the article separating apparatus, the output ends of the first conveyor and the two separating belt conveyors are connected to a feeding slope.
Preferably, among the article splitter, the feeding slope is including the isosceles trapezoid face that the slope set up and the triangular face that is located its both sides, the minor face of isosceles trapezoid face is higher than long limit, long limit and first conveyer and two the at least part region of separation belt feeder links up, two the triangular face with the contained angle of isosceles trapezoid face is for being not less than 135 obtuse angle.
Preferably, in the article separating apparatus, an output end of the first conveyor is engaged with a second conveyor, each side of the second conveyor is engaged with a blanking guide groove, the blanking guide groove is engaged with a terminal end of one separating belt conveyor, and each blanking guide groove has a structure for allowing goods thereon to slide to an outer side thereof.
Preferably, in the article separating apparatus, a conveying surface of the second conveyor is lower than a conveying surface of the first conveyor and/or a conveying speed of the second conveyor is higher than a conveying speed of the first conveyor.
Preferably, in the article separating apparatus, the length of the first conveyor is greater than that of the separating belt conveyor, the blanking guide groove includes a groove, a first end of the groove is higher than a second end, and is narrow at the bottom and wide at the second end, the first end of the groove is connected to a side portion of a protruding portion of the first conveyor extending out of the separating belt conveyor, a first side of the groove is connected to a tail end of the separating belt conveyor, and a second side of the groove is connected to a side portion of the second conveyor through an adapter plate; the adapter plate is parallel to the conveying surface of the second conveyor and has the same height.
In the separation method of any article separation equipment, the conveying speed of the first conveying line is higher than that of the separation belt conveyor, and the conveying speed of the first conveying line is lower than that of the second conveyor.
A separation system comprising any of the article separation apparatus described above.
The technical scheme of the invention has the advantages that:
this scheme adopts the separation belt feeder to come the goods that does not enter into on the first conveyer to the separation of both sides, its structure is simpler by the structure of limit roller relatively, easily the equipment realizes, small in noise when moving simultaneously, more friendly to operational environment, and the stability of equipment operation is high, the direction of delivery of belt feeder sets up and has both provided the prerequisite for the realization of structure, be favorable to shortening the removal stroke when the goods separates simultaneously, thereby improve letter sorting efficiency, and, the splitter of this scheme only need link up the spout in splitter's both sides, thereby can reduce the spout effectively.
This scheme sets up the transition cylinder and can cut off first conveyer and second conveyer between first conveyer and separation belt feeder, can avoid the mutual interference when they move effectively, prevents effectively that the card material condition from appearing.
This scheme makes the slope of separation belt feeder set up, is favorable to improving the speed of article separation, makes the inclination of separation belt feeder can adjust, and the debugging in the time of can conveniently installing can adjust the angle at inclination as required simultaneously in order to adapt to different separation needs.
This scheme makes the coefficient of friction of the belt of separation belt feeder be less than the coefficient of friction of the conveyer belt of first conveyer, can guarantee the stability that the goods was carried on first conveyer effectively, and the risk that drops when the clearance received the impact makes the conveying speed of first conveyer be greater than the separation conveyer simultaneously, also can make the faster downward transport of goods in order to realize the separation.
The input of first conveyer and separation belt feeder sets up the feeding slope, and input and output that the feeding slope can have has the drop, can assist the separation that realizes the stack goods, and the impact when the feeding slope can reduce the goods and get into the separation belt feeder is favorable to reducing the belt off tracking risk of separation belt feeder simultaneously.
The lateral part of the second conveyor and the tail end of the separation belt conveyor are provided with blanking guide grooves, parallel goods can be separated again through the structural design of the blanking guide grooves, the separation reliability is guaranteed, meanwhile, the structure of the blanking guide grooves can effectively prevent the goods from moving along the conveying direction parallel to the first conveyor, so that the goods at the separation belt conveyor 130 can be separated to the groove at most, only a falling chute is arranged before the falling guide grooves, and a possible structure is provided for reducing the blanking chute.
Drawings
FIG. 1 is a perspective view of a first embodiment of the article separating apparatus of the present invention;
FIG. 2 is a perspective view of a separating belt conveyor of a first embodiment of the article separating apparatus of the present invention with one half and one side of the frame hidden;
FIG. 3 is an input end view of the first embodiment of the invention;
FIG. 4 is a perspective view of the split belt conveyor of the present invention (with side panels and pedestals on one side hidden);
FIG. 5 is a cross-sectional view of the separating belt conveyor of the present invention (with the belt separating and conveying surfaces horizontal);
FIG. 6 is an end view of the split belt of the present invention;
FIG. 7 is a cross-sectional view of the conical conveying roller of the separating belt conveyor and the belt sleeved thereon;
FIG. 8 is a top view of the split belt of the present invention;
fig. 9 is a perspective view of an article separating apparatus according to embodiments 5 and 6 of the present invention;
FIG. 10 is a top view of the separation system of the present invention;
fig. 11 is a perspective view of the separating system of the present invention (the straight arrow in the figure indicates the article conveying direction).
Detailed Description
Objects, advantages and features of the present invention will be illustrated and explained by the following non-limiting description of preferred embodiments. The embodiments are merely exemplary for applying the technical solutions of the present invention, and any technical solution formed by replacing or converting the equivalent thereof falls within the scope of the present invention claimed.
In the description of the schemes, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the embodiment, the operator is used as a reference, and the direction close to the operator is a proximal end, and the direction away from the operator is a distal end.
The article separating apparatus 100 of the present disclosure is described with reference to the accompanying drawings, as shown in fig. 1, and comprises a frame 110, wherein the frame 110 is provided with a plurality of supporting members
A first conveyor 120 that conveys in a first conveying direction X;
and the separation belt conveyors 130 are connected to two sides of the first conveyor 120, and a conveying direction Y of the separation belt conveyors 130 is a moving direction of the articles when the articles are linearly moved from a first side where the separation belt conveyors 130 are connected to the first conveyor 120 to the other side opposite to the separation belt conveyors 130.
As shown in fig. 2, the frame 110 is a frame structure assembled by section bars, and the specific structure of the frame structure can be designed according to actual installation needs, which is not limited herein.
As shown in fig. 2, the first conveyor 120 includes a base frame 121, the base frame 121 includes a zigzag-shaped intermediate support plate (not shown), two sides of the intermediate support plate are respectively provided with a support plate 123 at two ends thereof, the support plate 123 has a bent flat plate for connecting with the frame 110, two support plates 123 at the same end of the support plate 122 are provided with a conveying roller 124, the bottom of the support plate 122 is connected with a zigzag-shaped first mounting frame 125, two tension rollers 126 parallel to the conveying roller 124 are mounted on the first mounting frame 125, a second mounting frame 127 is disposed below the first mounting frame 125, a driving roller 128 parallel to the conveying roller 124 is mounted on the second mounting frame 127, the driving roller 128, the tension rollers 126 and the conveying pipe are connected by a conveying belt 129, one end of the driving roller 128 is connected with a first conveying motor 12b through a first transmission mechanism 12a composed of a synchronous belt and a synchronous wheel, the first conveying motor 12b is fixed to the frame 110 by a motor base 12 c.
Of course, in other embodiments, the first conveyor 120 may also be a known roller conveyor; alternatively, the driving roller 128, the first transmission mechanism 12a, and the first conveyance motor 12b may be omitted, and the conveyance roller 124 may be a motorized drum; or one tensioning roller 126 may be omitted.
The conveying surface 13a of the separating belt conveyor 130 may be flush with the conveying surface of the first conveyor 120, and preferably, as shown in fig. 3, the conveying surface of the separating belt conveyor 130 is inclined, and the height of the connecting side of the conveying surface 13a and the first conveyor 120 is higher than that of the opposite side, so that the goods entering the separating belt conveyor 130 can be separated by moving downwards quickly.
As shown in fig. 4 and 5, the separating belt conveyor 130 includes a support 1 and a conveying mechanism 2 disposed on the support 1, the support 1 includes two opposite side plates 11, the conveying mechanism 2 includes a belt 21, a friction coefficient of the belt 21 is smaller than a friction coefficient of a conveying belt 129 of the first conveyor 120, and at the same time, when the separating mechanism is actually used, a rotation speed of the belt is smaller than a rotation speed of the conveying belt 129, so that articles can be conveyed forward more stably and quickly after being conveyed onto the first conveyor 120, thereby achieving the separation, and avoiding that the articles on the first conveyor 120 are separated from the first conveyor 120 due to impact interference of the articles supplied in real time and the articles on the separating belt conveyor 130.
As shown in fig. 4, the conveying mechanism 2 includes two conveying rollers 22 located at two ends of the support 1, a supporting plate 12 located between the two conveying rollers 22 is further connected between the two side plates 11, the belt 21 is sleeved on the conveying rollers 22, the corresponding belt 21 includes an upper horizontal section 211, a lower horizontal section (not shown in the figure) and turning sections (not shown in the figure) at two ends, and one of the conveying rollers 22 may be connected to a driving mechanism for driving the conveying roller to rotate.
As shown in fig. 4 and 5, the bracket 1 is further provided with a tension roller 23 and a driving roller 24, the belt 21 is connected to the tension roller 23 and the driving roller 24, the tension roller 23 is used for adjusting the tension of the belt 21, the driving roller 24 is used for driving the belt 21 to rotate, the driving roller 24 can be connected to a driving motor 26 through a transmission mechanism 25, and the transmission mechanism can be a mechanism formed by a synchronous belt and a synchronous wheel or a gear transmission mechanism. The belt 21 now comprises a lower inclined section 212 between the tensioning roller 23 and the drive roller 24 and a lower inclined section 212 between the tensioning roller 23 and the right-hand transport roller 22. Of course, in other embodiments, the driving roller 24 may be omitted, and one of the conveying rollers 22 may be connected to a motor for driving the conveying roller to rotate. The drive mechanism of the conveying mechanism 2 can also adopt a simpler structure, namely that at least one conveying roller 22 in the conveying mechanism 2 is a motorized roller.
Example 2
In this embodiment, on the basis of embodiment 1, the inclination angle of the conveying surface 13a of the separation belt conveyor 130 is adjustable, and the upper side of the separation belt conveyor is kept in a state of being connected with the first conveyor 120, so that the conveying surface is conveniently adjusted to a proper inclination angle as required, and thus, the actual equipment installation and debugging are facilitated.
As shown in fig. 3, 5 and 6, one end of the separating belt conveyor 130 adjacent to the first conveyor 120 is connected with a support 13, the support 13 is fixed on the frame 110, and the separating belt conveyor 130 can rotate relative to the shaft connected with the support; the separating belt conveyor 130 is further connected with an inclination angle adjusting mechanism 140 for adjusting the inclination angle of the conveying surface of the separating belt conveyor.
As shown in fig. 6, the side plates of the bracket are L-shaped, the driving roller 24 is disposed at the lower second end of the side plate 11, the tensioning roller 23 is disposed at the corner position of the two side plates 11, the upper end of each side plate 11 is provided with the support 13 combined with the side plate into a U shape, and the support 13 is fixed on the frame 110.
As shown in fig. 3 and 6, a connecting hole is formed on the vertical plate 131 of the support 13, the supporting shaft 221 of the conveying roller 22 is coaxially bolted to a connecting bolt 222 passing through the connecting hole and the side plate from the outer side of the vertical plate 131, the connecting bolt 222 is a shaft connecting the support 13 and the separating belt conveyor, and the support 13 and the connecting bolt 222 can rotate relatively by loosening the connecting bolt 222.
As shown in fig. 3 and 6, a through hole (not shown) is formed in the side plate 11, the through hole may be a screw hole, an arc hole 132 corresponding to the through hole is formed in the vertical plate 131, when the side plate is rotated by the arc hole 132, the locking nut 133 has a rotational degree of freedom, and after the side plate is adjusted in place, the vertical plate 131 and the side plate 11 are connected by a locking bolt 133 and a nut (not shown in the drawings, which is fixed on the inner side of the side plate), although when the through hole is a screw hole, the nut may not be needed to connect.
As shown in fig. 3, the inclination angle adjusting mechanism 140 includes an adjusting plate 141 disposed outside the side plate and close to the driving roller, the adjusting plate being parallel or nearly parallel to the conveying surface of the separation belt conveyor, the adjusting plate 141 being vertically connected with an adjusting screw 142, and the inclination angle of the separation belt conveyor 130 can be adjusted by adjusting the length of the adjusting screw 142 extending below the adjusting plate 141. Meanwhile, fastening bolts 143 are vertically screwed on the side plates, a guide plate 144 is arranged on the frame 110, arc-shaped guide holes 145 corresponding to the fastening bolts 143 are formed on the guide plate 144, and the fastening bolts 143 penetrate through the arc-shaped guide holes 145 from the outer side of the guide plate 144 to be connected to the side plates 11 of the separation belt conveyor.
When the inclination angle of the separation belt conveyor 130 needs to be adjusted, the connecting bolt, the locking bolt and the fastening bolt 143 are loosened, and then the adjustment of the inclination angle of the separation belt conveyor 130 can be realized by adjusting the adjusting screw 142. After the adjustment is completed, the connecting bolt 222, the locking bolt 133, and the fastening bolt 143 are tightened.
Example 3
As shown in fig. 4 and 5, since the side surface of the belt faces the input end, the belt is prone to deviation when goods are continuously input to the belt, so that in this embodiment, on the basis of the above embodiment, wear-resistant shafts 3 are respectively arranged on two sides of the belt 21, the wear-resistant shafts 3 are rotatably arranged on the bracket 1 and keep a distance from and close to the corresponding side of the belt 21, and the wear-resistant shafts 3 are driven to rotate and limit the belt 21 to continue deviation when contacting with the side surface of the belt 21.
When the belt 21 deviates under the action of external force, the structure can be blocked by the wear-resistant shaft 3 so as not to continuously deviate, thus effectively limiting the deviation distance of the belt 21 and avoiding damage caused by unlimited deviation of the belt 21.
As shown in fig. 4 and 5, in order to prevent the wear-resistant shaft 3 from protruding above the upper horizontal segment 211 of the belt 21, the wear-resistant shaft 3 is located at two sides of the lower horizontal segment or the lower inclined segment 212, and the axis of the wear-resistant shaft 3 is perpendicular to the lower horizontal segment or the lower inclined segment 212. Preferably, each side of the belt 21 is provided with two wear-resistant shafts 3, and the two wear-resistant shafts 3 correspond to the two lower-layer inclined sections 212 of the belt 21 respectively.
As shown in fig. 4 and 5, the wear-resistant shaft 3 is fixed on the inner side of the bracket 1 through two bearings with seats 4. Because the wear-resistant shaft 3 is in contact with the belt 21 and rubs against each other, the wear-resistant shaft 3 needs to have better wear resistance to prolong the service life, and the wear-resistant shaft 3 is preferably made of high-carbon chromium bearing steel (SUJ 2), which is wear-resistant and has high hardness, and can effectively meet the long-term use under the condition of smaller contact area between the belt 21 and the wear-resistant shaft 3. Meanwhile, the pedestal bearing 4 adopts a high-speed bearing so that the wear-resistant shaft 3 can follow the height of the belt 21 without affecting the running of the belt 21.
As shown in fig. 7, after the belt 21 deviates, the material is continuously abraded with the wear-resistant shaft 3, which is obviously unfavorable for prolonging the service life, correspondingly, the two conveying rollers 22 of the conveying mechanism 2 are tapered rollers, the directions of the small-diameter ends of the two conveying rollers 22 are opposite, when the belt 21 deviates, the tapered rollers can apply a bias force to the belt 21, the belt is slowly deviated, and meanwhile, the two tapered rollers with opposite directions can also effectively limit the deviation of the belt 21. Further, the taper of the conveying roller 22 is 1 ° ± 0.2 °.
As shown in fig. 8, in order to avoid the wear-resistant shaft 3, a certain space needs to be reserved between the roller body of the conveying roller 22 and the two side plates 11 of the bracket 1, a certain gap exists between the corresponding belt 21 and the two side plates 11, wherein a part of the gap is blocked by the support pallet 12, the gap on the two sides of the support pallet 12 is not blocked, and the seal plates 5 located on the two sides of the support pallet 12 and having the height equivalent to the top surface of the belt 21 are arranged between the side plates 11 of the bracket 1 and the belt 21, so that the entry of goods into the gap can be effectively avoided, and the seal plates 5 can be connected with the support pallet 12 and/or the side plates.
Example 4
As shown in fig. 1 and 2, since the first conveyor 120 is nearly perpendicular to the conveying direction of the goods on the separating belt conveyor 130, and for some flexible goods, a situation that the material is jammed between the conveyor and the separating belt conveyor 130 may occur, in this embodiment, a transition roller 150 is further disposed between the separating belt conveyor 130 and the first conveyor 120, the transition roller is rotatably disposed on a roller frame 151, and the roller frame 151 is fixed on both sides of the supporting plate 122 of the first conveyor 120. So that the transition roller 150 can effectively isolate the first conveyor 120 from the separating belt conveyor 130.
Example 5
As shown in fig. 9, when articles are conveyed to the first conveyor 120 and the separating belts 130, some overlapped articles exist, and the overlapped articles cannot be output as a single article when conveyed to the first conveying section, so that the output ends of the first conveyor 120 and the two separating belts 130 are connected with the feeding ramp 160. The feeding ramp 160 comprises an isosceles trapezoid surface 161 and triangular surfaces 162 located on two sides of the isosceles trapezoid surface 161, wherein the short side 163 of the isosceles trapezoid surface 161 is higher than the long side 164 thereof, and the long side 164 is connected to the first conveyor 120 and two of the separation belts 130 at least in a partial region and is connected to the first conveyor 120 and the separation belts 130. The included angle between the two triangular faces 162 and the isosceles trapezoidal face 161 is an obtuse angle not less than 135 °. Such design makes to have the difference in height between the feed end of feeding slope 160 and the discharge end, can make the goods have certain slope landing process to a certain extent when the goods passes through, can make the goods landing of its top when the goods inclines to the goods that make and pile up can separate. Meanwhile, the design of the feeding slope 160 can reduce the power of the goods conveyed to the separation belt conveyor 130 to a certain extent, thereby reducing the impact on the belt and preventing the belt 21 from deviating to a certain extent.
The lower end of the triangular face 162 engages a rectangular face 165, the rectangular face 165 being adapted to engage the equipment at the front end to avoid gaps.
Example 6
As shown in fig. 9, the output end of the first conveyor 120 is engaged with the second conveyor 170, each side of the second conveyor 170 is engaged with a discharging guide groove 180, the discharging guide groove 180 is engaged with the end of one of the separating belt conveyors 130, and each discharging guide groove 180 has a structure for allowing the goods thereon to slide to the outside thereof.
Specifically, the second conveyor 170 is a belt conveyor, and the detailed structure thereof is not described herein. The width of the second conveyor 170 is greater than the width of the first conveyor 120 and both sides of the second conveyor 170 extend beyond both sides of the first conveyor 120, the conveying surface of the second conveyor 170 is lower than the conveying surface of the first conveyor 120, and the conveying speed of the second conveyor 170 is greater than the conveying speed of the first conveyor 120, so that the articles can be conveyed from the first conveyor to the second conveyor due to the drop height and the speed difference, and the overlapped goods can be eliminated again.
As shown in fig. 9, the feeding chute 180 includes a groove 181 engaged with the separating belt 130, and the groove 181 has a shape close to a triangle in a plan view. More preferably, the recess 181 is formed by bending a metal plate, the length of the first conveyor 120 is greater than the length of the separation belt conveyor 130, and the output end of the first conveyor 120 extends to the outer side of the tail end of the separation belt conveyor 130, so that the structural design is favorable for reducing the processing difficulty of the blanking guide groove 180, the first end 182 of the recess 181 is narrow and is engaged with the side part of the extending part of the first conveyor 120 extending out of the separation belt conveyor 130, the first end 182 is higher than the second end 183 of the recess 181, the second end 183 of the recess 181 is wide, so that goods can smoothly pass through the second end of the recess 181 to slide out. The first side 184 of the groove 181 is engaged with the end of the separating belt conveyor 130, the second side 185 thereof is engaged with the side of the second conveyor 170 through an adapter plate 186, the adapter plate 186 comprises a right-angled triangle 187 and a downward bending plate, the top surface of the right-angled triangle 187 is parallel to and has the same height as the top surface of the second conveyor 170, the first right-angled edge 188 of the right-angled triangle is engaged with the side of the second conveyor 170, and the second right-angled edge 189 thereof is flush with the output end of the second conveyor 170 so as to connect the subsequent structure. The blanking guide groove 180 structure can realize secondary separation of parallel cargos.
Example 7
The present embodiment discloses a separation system, as shown in fig. 10, including the article separation apparatus 100 according to any one of the above embodiments, further including a bag supplying structure for conveying a batch of goods to the article separation apparatus 100, where the bag supplying structure includes a bag feeding conveyor 200, a climbing machine 300, and a middle conveyor 400, which are connected in sequence, the bag feeding conveyor 200 is a belt conveyor or a roller conveyor, and a conveying direction is the same as a conveying direction of the first conveyor 120. The concrete structure of the climbing machine 300 is a known technology, and comprises three sections of climbing belt conveyors, wherein the output end of each climbing belt conveyor is positioned above the input end of the downstream climbing belt conveyor, and the arrangement of the climbing machine 300 can eliminate the phenomenon of overlapped goods to a certain extent, so that a foundation is provided for the subsequent single piece arrangement output.
As shown in fig. 11, a first image recognition device 002 is arranged above the climbing machine and close to the output end of the climbing machine, and/or a second image recognition device 003 is arranged above the centering conveyor 400 and close to the input end of the centering conveyor, wherein the first image recognition device is at least used for determining whether the goods output from the climbing machine are overlapped, and simultaneously the first image recognition device can also be used for determining the goods amount output to different mechanisms of the centering conveyor 400, so that the conveying speed of different mechanisms of the centering conveyor 400 can be controlled; the second image recognition device 003 is mainly used to determine the amount of the articles output to the different mechanisms of the centering conveyor 400, so that the conveying speeds of the different mechanisms of the centering conveyor 400 can be controlled.
As shown in fig. 11, the centering conveyor 400 includes a middle belt conveyor 410 and middle roller conveyors 420 located at two sides thereof, and the specific structures thereof are known in the art and will not be described herein, and the conveying surface of the middle belt conveyor 410 is engaged with the upper edge of the isosceles trapezoid surface 161 of the feeding ramp 160. The centering roller conveyors 420 are obliquely arranged on two sides of the middle conveyor, one side of the centering roller conveyor 420, which is connected with the middle conveyor, is higher than the other opposite side of the centering roller conveyor, and each centering roller conveyor is connected with one triangular surface 162 of the feeding slope 160, so that the output end of the centering roller conveyor 400 is effectively connected with the input end of the feeding slope 160.
As shown in fig. 10 and 11, the lower ends of the separation belt conveyor 130 and the blanking guide groove 180 of the article separation device 100 are respectively connected to a blanking chute, wherein the blanking chute on one side is a conventional straight chute 510, and the blanking chute on the other side is a spiral chute 520 with a 90 ° corner. The lower end of the straight chute 510 is connected to a reflow conveying line, the reflow conveying line includes a first reflow conveyor 600, the conveying direction of the first reflow conveyor 600 is opposite to the conveying direction of the first conveyor 120, and the lower end of the straight chute 510 is connected to the side of the first reflow conveyor 600. The output end of the first return conveyor 600 is connected to the return climbing machine 700, the output end of the return climbing machine 700 is connected to the upper end of the return chute 800, and the lower end of the return chute 800 is connected to the side of the upper bag conveyor 200, so that the returned goods enter the upper bag conveyor 200 again for re-separation.
As shown in fig. 11, in order to make the goods stably slide to the backflow chute 800, the backflow chute 800 and one side of the backflow climbing machine that links up have a transition side block 810, the transition side block 810 is obtained by bending a metal plate, and includes three sections of bending portions 840, adjacent bending portions are obtuse angles not less than 150 °, and the bending portions and the included angles of the bottom plates of the backflow chutes are sequentially reduced. Meanwhile, the connecting edge 830 of the transition side baffle 810 and the bottom plate 820 of the return chute is arc-shaped, the connecting edge of the transition side baffle 810 and the bottom plate 820 is arc-shaped, and the width is gradually increased from the middle area to the output end, so that the goods can smoothly enter the bale loading conveyor 200 after slowly sliding onto the bottom plate 820 of the return chute 800.
As shown in fig. 10, the lower end of the spiral chute 520 is connected to the side of the second return conveyor 900, the second return conveyor 900 extends in a direction perpendicular to the direction of the first return conveyor 600, and the output end of the second return conveyor 900 is connected to the side of the first return conveyor 600, so that the goods sliding down from the spiral chute 520 can fall into the second return conveyor 900 and be conveyed from the second return conveyor 900 to the first return conveyor 600 to return to the upper bag conveyor 200 for separation again.
As shown in fig. 10, the output end of the article separating apparatus 100 is also engaged in a span section 001 comprising two span conveyors for conveying the goods at a fixed spacing to the subsequent apparatus. The width of the span conveyor is greater than the width of the second conveyor 170, and the span conveyor is connected with the adapter plate of the blanking slope.
When the system works, the control system controls the whole set of equipment to automatically operate, and the corresponding control technology is a known technology and is not an innovation point of the scheme and is not described in detail here. The operation of the system is briefly described below: the goods in batches are placed in the upper package conveying section manually or through automatic equipment, the goods are obliquely conveyed upwards after entering the climbing machine 300 to eliminate the situation of stacking the goods as much as possible, the goods enter the centering conveyor 400 through the climbing machine 300, are conveyed to the article separating equipment 100 after being drawn close to the middle position, enter the goods on the first conveyor 120 and are conveyed to the second conveyor 170 in an accelerating mode, and are conveyed to the distance drawing section through the second conveyor 170 and then are output. The goods entering the separation belt conveyor 130 are conveyed towards the blanking chute, enter the first return conveyor 600 through the blanking chute, enter the return chute 800 through the return climbing machine 700, and finally return to the upper packing conveyor 200 for packing again.
The invention has various embodiments, and all technical solutions formed by adopting equivalent transformation or equivalent transformation are within the protection scope of the invention.

Claims (13)

1. Article splitter, including the frame, its characterized in that: the rack is provided with
A first conveyor for conveying the first material to a first conveyor,
the separation belt feeder links up the both sides of first conveyer, the direction of delivery of separation belt feeder is article by the separation belt feeder with the first side rectilinear movement that first conveyer links up arrives the direction of motion when the opposite side of separation belt feeder is relative.
2. The article separating apparatus according to claim 1, wherein: and a transition roller is arranged between the separation belt conveyor and the first conveyor.
3. The article separating apparatus according to claim 1, wherein: the friction coefficient of the belt of the separation belt conveyor is smaller than the friction coefficient of the conveying belt of the first conveyor and/or the conveying speed of the separation belt conveyor is smaller than the conveying speed of the first conveyor.
4. The article separating apparatus according to claim 1, wherein: the conveying surface of the separation belt conveyor is obliquely arranged, and the height of one side, connected with the first conveyor, of the conveying surface is higher than that of the other opposite side of the conveying surface.
5. The article separating apparatus according to claim 3, wherein: the inclination angle of the conveying surface is adjustable, and the upper side of the conveying surface is kept in a state of being connected with the first conveyor.
6. The article separating apparatus according to claim 5, wherein: the separating belt conveyor comprises a side plate, one end of the side plate, which is close to the first conveyor, is connected with a support fixed on the frame, and the side plate can rotate around a shaft connected with the support; the side plate is further connected with an inclination angle adjusting mechanism for adjusting the inclination angle of the conveying surface of the separation belt conveyor.
7. The article separating apparatus according to any one of claims 1 to 6, wherein: the output ends of the first conveyor and the two separation belt conveyors are connected with a feeding slope.
8. The article separating apparatus according to claim 7, wherein: the feeding slope comprises an isosceles trapezoid surface and triangular surfaces, wherein the isosceles trapezoid surface is obliquely arranged, the triangular surfaces are located on two sides of the isosceles trapezoid surface, the short side of the isosceles trapezoid surface is higher than the long side, the long side is connected with the first conveyor and the at least partial area of the separation belt conveyor, and the triangular surfaces are not smaller than 135-degree obtuse angles with included angles of the isosceles trapezoid surface.
9. The article separating apparatus according to any one of claims 1 to 6, wherein: the output end of the first conveyor is connected with a second conveyor, each side of the second conveyor is connected with a blanking guide groove, the blanking guide grooves are connected with the tail end of a separating belt conveyor, and each blanking guide groove is provided with a structure enabling goods on the blanking guide groove to slide to the outer side of the blanking guide groove.
10. The article separating apparatus according to claim 9, wherein: the conveying surface of the second conveyor is lower than the conveying surface of the first conveyor and/or the conveying speed of the second conveyor is higher than the conveying speed of the first conveyor.
11. The article separating apparatus according to claim 9, wherein: the length of first conveyer is greater than the length of separation belt feeder, the unloading guide slot includes the recess, the first end of recess is higher than the second end, and first narrow down, and the second end is wide, the first end of recess links up first conveyer extends to the lateral part of the outside extension of separation belt feeder, the first side of recess links up the end of separation belt feeder, and its second side links up through the lateral part of keysets and second conveyer, the keysets with the conveying face of second conveyer is parallel and highly is equivalent.
12. The separation method of the article separating apparatus according to any one of claims 9 to 11, wherein: the conveying speed of the first conveying line is higher than that of the separation belt conveyor, and the conveying speed of the first conveying line is lower than that of the second conveyor.
13. A separation system, characterized by: comprising the article separating device of any one of claims 1 to 11.
CN202111444350.3A 2021-11-30 2021-11-30 Article separating apparatus, article separating method and article separating system Pending CN114162619A (en)

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