CN114161487A - Method and production line for assembling shaver - Google Patents
Method and production line for assembling shaver Download PDFInfo
- Publication number
- CN114161487A CN114161487A CN202111453364.1A CN202111453364A CN114161487A CN 114161487 A CN114161487 A CN 114161487A CN 202111453364 A CN202111453364 A CN 202111453364A CN 114161487 A CN114161487 A CN 114161487A
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- station
- base
- tooling plate
- assembling
- gluing
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- 238000000034 method Methods 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title abstract description 47
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 79
- 239000003292 glue Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000010073 coating (rubber) Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
- B26B21/00—Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor
- B26B21/40—Details or accessories
- B26B21/4068—Mounting devices; Manufacture of razors or cartridges
- B26B21/4075—Mounting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
- B26B19/00—Clippers or shavers operating with a plurality of cutting edges, e.g. hair clippers, dry shavers
- B26B19/38—Details of, or accessories for, hair clippers, or dry shavers, e.g. housings, casings, grips, guards
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- General Engineering & Computer Science (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an assembly method of a shaver and an assembly production line thereof, wherein the assembly method of the shaver comprises the following steps: conveying the tooling plate to a feeding station, and feeding the base to the tooling plate; conveying the base and the tooling plate to a gluing station together, and gluing the base; after the gluing is finished, conveying the base and the tooling plate to a first assembling station together, and assembling the upper cover to the gluing position of the base; after the upper cover is assembled, the base provided with the upper cover and the tooling plate are conveyed to a pressure maintaining station together for pressure maintaining to form a finished product. The assembling method of the shaver has the advantages that the process is simple, automatic production is carried out on all stations, the production efficiency is improved, and the labor force is saved. The assembly production line of the shaver comprises a conveying line, a feeding device, a gluing device, a first assembly device and a pressure maintaining device, and the conveying of the tooling plates on each station is realized by arranging the conveying line, so that the shaver can be assembled orderly along the transmission sequence of the conveying line, and a complete shaver finished product is obtained.
Description
Technical Field
The invention relates to the technical field of assembly, in particular to an assembly method and an assembly production line of a shaver.
Background
At present, part of handheld shavers are still realized by adopting a manual operation production mode, so that the efficiency is low, and the labor intensity is high. The traditional assembly method is produced by manually matching the assembly of the shaver of the conveyor line, so that the flexibility is too low, the production efficiency is low, the procedures are complex, and the cost of consumed manpower and material resources is high.
Disclosure of Invention
Because the traditional assembly method is produced by manually matching the assembly of the shaver of the conveyor line, the flexibility is too low, the production efficiency is low, the procedures are complex, and the cost of manpower and material resources is high. Therefore, the assembly method of the shaver and the assembly production line thereof are needed to be provided, so that the automatic assembly of the shaver is realized, and the production efficiency is improved.
The specific technical scheme is as follows:
in one aspect, the present application relates to a method of assembling a shaving razor, comprising the steps of:
conveying the tooling plate to a feeding station, and feeding the base to the tooling plate;
conveying the base and the tooling plate to a gluing station together, and gluing the base;
after the gluing is finished, conveying the base and the tooling plate to a first assembling station together, and assembling an upper cover to the gluing position of the base;
and after the upper cover is assembled, conveying the base provided with the upper cover and the tooling plate to a pressure maintaining station together for pressure maintaining to form a finished product.
When the assembling method of the shaver is used, the empty tooling plate is transported to the feeding station to feed the base, and the base is arranged on the tooling plate to facilitate the positioning and transportation of the base. The tooling plate loaded with the base is conveyed to a gluing station for gluing, so that a bonding point for assembling the upper cover is reserved on the base, then the tooling plate loaded with the base is conveyed to a first assembling station for assembling the upper cover, so that the base loaded with the upper cover is carried on the tooling plate, and finally the tooling plate is conveyed to a pressure maintaining station for pressure maintaining, so that the bonding strength of the upper cover and the base is ensured, and the whole assembling process is simple and rapid. This frock board cooperation transport area realizes the full-automatic transport of base, and the rubber coating passes through the gluing with the upper cover on the way and connects on the base carrying, through carrying out the pressurize with the work piece in order to guarantee the bonding fastening nature of work piece, the process of this razor's assembly method is succinct, and each station all carries out automated production, improves production efficiency, practices thrift the labour.
The technical solution is further explained below:
in one embodiment, after the step of conveying a tooling plate to a feeding station and feeding a base to the tooling plate, the step of conveying the base and the tooling plate to a gluing station together and before the step of gluing the base, the method further comprises the following steps: and conveying the tooling plate to a second assembly station, positioning, conveying an accessory to the base, and assembling the accessory and the base. Through carrying the frock board to the second assembly station after fix a position, the precision of the follow-up annex assembly of being convenient for, this annex carries out automated assembly on the second assembly station, and production process is swift, efficient.
In one embodiment, after the assembly of the upper cover is completed, the step of conveying the base provided with the upper cover and the tooling plate to a pressure maintaining station together for pressure maintaining to form a finished product further comprises the following steps: and conveying the tooling plate to a blanking station, positioning the tooling plate, and transferring the finished product formed on the tooling plate to a blanking tray. The base spliced with the upper cover is used for maintaining pressure to ensure the bonding strength of the upper cover and the base, the tooling plate is conveyed to the blanking station for positioning after a workpiece finished product is obtained, the accuracy of subsequent blanking is convenient to ensure, and finally, a finished product is transmitted to the blanking tray, so that the blanking process is simple and rapid, and the efficiency is high.
In one embodiment, after the step of conveying the tooling plate to a blanking station, positioning the tooling plate and transferring the finished product to a blanking tray, the method further comprises the following steps: and after the finished product is unloaded, conveying the tooling plate to a feeding station, and positioning the tooling plate. After the finished product is transmitted to the discharging tray, the tooling plate can be loaded again after no load, the tooling plate is conveyed to a feeding station again after the finished product is discharged, and is positioned to form a circulating production line for production, so that the assembling method of the shaver can realize automatic production, the production process is rapid, and the efficiency is high.
In one embodiment, the step of conveying the tooling plate to the feeding station and feeding the base to the tooling plate comprises:
conveying the tooling plate to a feeding station;
the tool plate is provided with a plurality of material loading positions which are divided into two groups;
providing a plurality of bases, wherein one base corresponds to the feeding position.
Through being equipped with a plurality of material levels of going up on the frock board to divide into a plurality of material levels of going up two sets of, make a plurality of bases can material loading simultaneously and arrange in groups on the frock board, be convenient for follow-up while assembles a plurality of bases, improve production efficiency.
On the other hand, the application also provides an assembly production line of the shaver, which comprises a conveying line, a feeding device, a gluing device, a first assembly device and a pressure maintaining device, wherein the conveying line is sequentially provided with a feeding station, a gluing station, a first assembly station and a pressure maintaining station along the conveying direction of the conveying line; the feeding device is used for feeding the base to the tooling plate; the gluing device is used for gluing the base; the first assembling device is used for assembling the upper cover to the gluing position of the base; the pressure maintaining device is used for maintaining pressure of the workpiece on the tooling plate to form a finished product; the conveying line is configured to convey the tooling plate to the feeding station, convey the tooling plate to the gluing station after the base is fed to the tooling plate through the feeding device, glue the base through the gluing device, convey the tooling plate to the first assembling station after the base is glued, adhere the upper cover to the gluing position of the base through the first assembling device, and convey the tooling plate to the pressure maintaining station after the upper cover is assembled.
This assembly line of razor realizes that frock board transmits on each station through setting up the transfer chain to be equipped with loading attachment, rubber coating device, first assembly quality and pressurizer on corresponding the station respectively, make the razor assemble in order along the transmission order of transfer chain, thereby obtain complete razor finished product. A gluing device is arranged between a feeding device and a first assembling device in the assembling production line of the shaver, and gluing is carried out on a base to form a gluing point, so that the upper cover can be assembled on the base conveniently. The pressure maintaining device maintains pressure of the glue between the upper cover and the base, so that a finished shaver product is produced quickly. Loading attachment, rubber coating device, first assembly quality and pressurizer mutually support on the transfer chain, and the course of working is swift in order, and this razor's assembly line convenient to use, production efficiency is high.
In one embodiment, the assembly line of the shaver further comprises a first containing body for storing an upper cap, and the first assembling device is configured to assemble the upper cap in the first containing body to the glue application place of the base.
In one embodiment, the assembling line of the shaver further includes a second assembling device, the conveyor line is further provided with a second assembling station, the second assembling station is located between the gluing station and the first assembling station, the second assembling device is used for transferring an accessory to the base and assembling the accessory and the base, and the conveyor line is configured to convey the tooling plate to the second assembling station after the gluing of the base is completed, and convey the tooling plate to the first assembling station after the accessory is assembled on the base. Carry the frock board to assemble after the second assembly station, can assemble the annex to the base fast through this second assembly quality on, form automation line with the transfer chain cooperation, the production process is swift, efficient.
In one of them embodiment, still include the second and hold body and vibration dish, the second holds the body and is used for holding the annex, the one end of vibration dish connect in the second holds the body, the other end of vibration dish connect in the transfer chain the second assembly station, the vibration dish be used for with the internal annex of second holding is through vibration pay-off extremely the second assembly station, second assembly device is configured to be in the vibration dish is to the completion of annex vibration pay-off, the transmission the annex extremely the base, and will the annex with the base is assembled.
In one embodiment, the assembly line of the shaver further comprises a plurality of positioning devices, one positioning device is arranged on each of the feeding station, the gluing station, the first assembly station, the second assembly station and the pressure maintaining station, and the positioning devices are used for positioning the tooling plate. The positioning device is arranged to enable the tooling plate to be positioned when reaching any station, so that the position of the tooling plate is convenient to lock, the assembly stability and the assembly precision are ensured, and the product uniformity is ensured.
In one embodiment, the assembling line of the shaver further includes a blanking device, the conveying line is further provided with a blanking station, the blanking station is received after the pressure maintaining station, the conveying line is configured to convey the finished product and the tooling plate to the blanking station after the pressure maintaining of the base provided with the upper cover is completed to form the finished product, and the blanking device is used for separating and blanking the finished product conveyed to the blanking station on the tooling plate.
In one embodiment, the conveying lines include an upper conveying line and a lower conveying line which are arranged in a stacked manner, the upper conveying line is provided with the loading station, the gluing station, the first assembling station, the pressure maintaining station and the blanking station, the lower conveying line is arranged between the loading station and the blanking station, and the lower conveying line is configured to convey the tooling plate back to the loading station after blanking of the finished product on the tooling plate is completed. This frock board is through removing on each station on the upper transfer chain to realize the assembly of razor, the frock board is after unloading work station unloading is accomplished, gets back to the material loading work station again through lower floor's transfer chain and carries out the assembly of a new round of razor, thereby forms full automatic assembly's production mode, and degree of automation is high, and production process is swift, and is efficient, can reach the production effect that subtracts the worker and increase effects.
In one embodiment, the assembling line of the shaver further comprises a first plate returning machine and a second plate returning machine, the first plate returning machine is arranged at the feeding station and used for transferring the tooling plates located on the lower conveying line to the upper conveying line, the second plate returning machine is arranged at the blanking station and used for transferring the tooling plates located on the upper conveying line to the lower conveying line. The first plate returning machine is arranged on the feeding station, the second plate returning machine is arranged on the discharging station, the tooling plate can be switched between the upper-layer conveying line and the lower-layer conveying line conveniently, and therefore the full-automatic assembly production mode of the assembly production line of the shaver is achieved, the structure is simple, and the use is convenient.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention, are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention.
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without inventive labor.
Furthermore, the drawings are not to scale of 1:1, and the relative dimensions of the various elements in the drawings are drawn only by way of example and not necessarily to true scale.
FIG. 1 is a schematic view showing an overall structure of an assembly line of a shaver according to an embodiment;
FIG. 2 is a schematic view of an embodiment of the arrangement of the base on the tooling plate;
FIG. 3 is a flow chart of a method of assembling a shaving razor according to one embodiment;
fig. 4 is a flow chart of an assembly method of another embodiment shaver.
Description of reference numerals:
10. an assembly line of the shaver; 100. a conveying line; 110. an upper layer conveying line; 111. a feeding station; 112. a gluing station; 113. a first assembly station; 114. a pressure maintaining station; 115. a second assembly station; 116. a blanking station; 200. a feeding device; 300. a gluing device; 400. a first assembly device; 500. a pressure maintaining device; 600. a second assembly device; 700. a positioning device; 800. a first containing body; 900. a second containing body; 1000. a blanking tray; 1100. a feeding tray; 1200. a blanking device;
20. assembling a plate; 30. a base.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
Referring to fig. 1 and fig. 2, an embodiment provides an assembly line 10 for a shaver, including a conveying line 100, a feeding device 200, a gluing device 300, a first assembly device 400, and a pressure maintaining device 500, where the conveying line 100 is provided with a feeding station 111, a gluing station 112, a first assembly station 113, and a pressure maintaining station 114, which are sequentially arranged along a conveying direction of the conveying line 100, and the conveying line 100 is used for conveying a tooling plate 20 between the stations; the feeding device 200 is arranged at the feeding station 111, and the feeding device 200 is used for feeding the base 30 to the tooling plate 20; the gluing device 300 is arranged at the gluing station 112, and the gluing device 300 is used for gluing the base 30; the first assembling device 400 is arranged at the first assembling station 113, and the first assembling device 400 is used for assembling the upper cover to the gluing position of the base 30; the pressure maintaining device 500 is arranged at the pressure maintaining station 114, and the pressure maintaining device 500 is used for maintaining pressure on the workpiece on the tooling plate 20 to form a finished product; the conveyor line 100 is configured to convey the tooling plate 20 to the feeding station 111, convey the tooling plate 20 to the glue coating station 112 after the base 30 is fed to the tooling plate 20 by the feeding device 200, to coat the base 30 with glue by the glue coating device 300, convey the tooling plate 20 to the first assembling station 113 after the base 30 is coated with glue, to adhere the upper cover to the glue coated portion of the base 30 by the first assembling device 400, and convey the tooling plate 20 to the pressure maintaining station 114 after the upper cover is assembled.
The assembling line 10 of the shaver realizes that the tooling plate 20 is conveyed on each station by arranging the conveying line 100, and the feeding device 200, the gluing device 300, the first assembling device 400 and the pressure maintaining device 500 are respectively arranged on the corresponding stations, so that the shaver can be assembled orderly along the transmission sequence of the conveying line 100, and a complete finished shaver product is obtained. In the assembling line 10 of the shaver, a gluing device 300 is arranged between the feeding device 200 and the first assembling device 400, and the gluing device 300 is used for gluing the base 30 to form a gluing point, so that the upper cover can be conveniently assembled on the base 30. The pressure maintaining device 500 maintains pressure of the glue between the upper cover and the base 30, thereby rapidly producing a finished razor product. The feeding device 200, the gluing device 300, the first assembling device 400 and the pressure maintaining device 500 are matched with each other on the conveying line 100, the machining process is orderly and fast, the assembling production line 10 of the shaver is convenient to use, and the production efficiency is high.
Specifically, the feeding device 200, the gluing device 300 and the first assembling device 400 are all six-axis robots, and the six-axis robots can move and rotate in all directions, so that the workpieces can be grabbed, assembled and glued. The pressurizer 500 is two pressure maintaining stations, the two pressure maintaining stations are respectively arranged at two ends of the pressure maintaining station 114 in the conveying line 100, and the pressure maintaining work is performed on the base 30 provided with the upper cover on the pressure maintaining station 114 to ensure the bonding strength of the upper cover and the base 30.
Referring to fig. 1, in some embodiments, the assembling line 10 of the shaver further includes a loading tray 1100 and a first accommodating body 800, the loading tray 1100 is disposed at the first assembling device 400, the base 30 is stored in the loading tray 1100, and the loading device 200 grabs the base 30 in the loading tray 1100 to the tooling plate 20 to realize loading of the base 30. The first accommodating body 800 is used for storing the upper cover, the first accommodating body 800 is arranged at the other end of the first assembling station 113 in the conveying line 100, which is opposite to the other end provided with one end of the first assembling device 400, the first assembling device 400 grabs the upper cover in the first accommodating body 800 to the gluing position of the base 30, and the upper cover is assembled, so that the assembling process is fast and efficient.
Referring to fig. 1, in some embodiments, the shaver assembly line 10 further includes a second assembly device 600, the conveyor line 100 further includes a second assembly station 115, the second assembly station 115 is located between the glue station 112 and the first assembly station 113, the second assembly device 600 is configured to transfer the accessories to the base 30 of the tooling plate 20 and assemble the accessories with the base 30, and the conveyor line 100 is configured to transfer the tooling plate 20 to the second assembly station 115 after the base 30 is glued, and transfer the tooling plate 20 to the first assembly station 113 after the accessories are assembled on the base 30. Carry the frock board 20 to assemble behind the second assembly station 115, can assemble the annex to base 30 fast through second assembly quality 600 on, form automatic production line with the cooperation of transfer chain 100, the production process is swift, efficient.
Referring to fig. 1, in some embodiments, the assembling line 10 of the shaver further includes a second accommodating body 900 and a vibrating tray, not shown in the drawings, the second accommodating body 900 is used for accommodating accessories, one end of the vibrating tray is connected to the second accommodating body 900, the other end of the vibrating tray is connected to the second assembling station 115 in the conveying line 100, and the vibrating tray is used for feeding the accessories in the second accommodating body 900 to the second assembling station 115 through vibration. The second assembling device 600 is a six-axis robot, which can move and rotate in all directions to facilitate grabbing and assembling the accessories, and the second assembling device 600 is configured to transfer the accessories to the base 30 after the vibration plate completes vibration feeding of the accessories, and assemble the accessories with the base 30.
Referring to fig. 1, in some embodiments, the assembling line 10 of the shaver further includes a plurality of positioning devices 700, each of the feeding station 111, the glue applying station 112, the first assembling station 113, the second assembling station 115, and the pressure maintaining station 114 is provided with one positioning device 700, and the positioning devices 700 are used for positioning the tooling plate 20. Through setting up positioner 700 and all can fix a position when making frock board 20 reach arbitrary station, the position of the locking frock board 20 of being convenient for ensures assembly stability and assembly precision, guarantees that the product is unified.
Preferably, the positioning device 700 includes a plug and a jack, the tooling plate 20 has a jack, and the jack inserts the plug into the tooling plate 20 through the jack plug to form positioning, so that the tooling plate 20 is locked to improve the processing precision. Specifically, jacks are formed in four end corners of the tooling plate 20, four pins are correspondingly arranged on the positioning device 700, and when the tooling plate 20 is conveyed to any station through the conveying line 100, all the pins for jacking the jacking device are correspondingly inserted into the jacks to form locking positioning. After the process on the corresponding station is completed, the jack drives the plug pin to retract, so that the tooling plate 20 can be continuously transmitted to the next station in the transportation process.
Referring to fig. 1, in some embodiments, the shaver assembly line 10 further includes a blanking device 1200, the conveyor line 100 further includes a blanking station 116, the blanking station 116 is received after the pressure maintaining station 114, the conveyor line 100 is configured to convey the finished product to the blanking station 116 together with the tooling plate 20 after the pressure maintaining of the capped base 30 is completed to form the finished product, and the blanking device 1200 is configured to separate and blank the finished product conveyed to the tooling plate 20 of the blanking station 116.
It should be understood that the blanking station 116 is connected after the pressure maintaining station 114 and is referred to as being after the process sequence, and not as being limited to a specific installation orientation, which may be before or after, and is set as desired.
Referring to fig. 1, in some embodiments, the conveyor line 100 includes an upper layer conveyor line 110 and a lower layer conveyor line, the upper layer conveyor line is not shown in the drawings, the upper layer conveyor line 110 is provided with a feeding station 111, a gluing station 112, a first assembling station 113, a pressure maintaining station 114 and a blanking station 116, the lower layer conveyor line is arranged between the feeding station 111 and the blanking station 116, and the lower layer conveyor line is configured to convey the tooling plate 20 back to the feeding station 111 after blanking of the finished products on the tooling plate 20 is completed. The frock board 20 is through removing on each station on upper transfer chain 110 to realize the assembly of razor, frock board 20 is after unloading completion at unloading station 116, gets back to material loading station 111 again through lower transfer chain and carries out the assembly of a new round of razor, thereby forms full automatic assembly's production mode, and degree of automation is high, and the production process is swift, and is efficient, can reach the production effect of reducing the staff and increasing the effect. The upper conveying line 110 and the lower conveying line are parallel to each other and are stacked, the whole structure is more integrated, the structure is simple, and the use is convenient.
Referring to fig. 1, in some embodiments, the shaver assembly line 10 further includes a first plate returning machine, not shown, disposed at the loading station 111 for transferring the tooling plate 20 located at the lower conveying line to the upper conveying line 110, and a second plate returning machine, disposed at the unloading station 116 for transferring the tooling plate 20 located at the upper conveying line 110 to the lower conveying line. The first plate returning machine is arranged at the feeding station 111, the second plate returning machine is arranged at the discharging station 116, so that the position switching of the tooling plate 20 between the upper-layer conveying line 110 and the lower-layer conveying line is facilitated, the full-automatic assembly production mode of the assembly production line 10 of the shaver is realized, and the full-automatic assembly production mode is simple in structure and convenient to use.
Specifically, the first plate returning machine and the second plate returning machine are lifters with the same structure, and automatically reset after the first plate returning machine transfers the tooling plate 20 of the lower-layer conveying line to the upper-layer conveying line 110, and automatically reset after the second plate returning machine transfers the tooling plate 20 of the upper-layer conveying line 110 to the lower-layer conveying line.
Specifically, the assembly line 10 of the shaver further includes a blanking tray 1000, the blanking device 1200 is a six-axis robot, the six-axis robot can move and rotate in all directions so as to grab the workpiece for blanking, the blanking tray 1000 is arranged at the blanking device 1200, and the blanking device 1200 grabs the finished product on the tooling plate 20 at the blanking station 116 and transfers the finished product to the blanking tray 1000 to realize blanking of the finished product.
In the field of razor assembly, the base 30 is a holder of the razor, the accessories can be keys or connectors of the razor, and the upper cover is a protective cover of the razor.
Referring to fig. 3, in addition, an embodiment provides an assembling method of a shaver, including the steps of:
conveying the tooling plate 20 to a feeding station 111, and feeding the base 30 to the tooling plate 20;
specifically, after the conveyor line 100 conveys the tooling plate 20 to the feeding station 111, the feeding device 200 feeds the base 30 to the tooling plate 20.
Conveying the base 30 and the tooling plate 20 to a gluing station 112, and gluing the base 30;
specifically, after the conveyor line 100 conveys the tooling plate 20 loaded with the base 30 to the gluing station 112, the gluing device 300 glues the base 30.
After the gluing is finished, conveying the base 30 and the tooling plate 20 to a first assembling station 113 together, and assembling the upper cover to the gluing position of the base 30;
specifically, after the conveyor line 100 conveys the tooling plate 20 loaded with the base 30 to the first assembling station 113, the first assembling device 400 assembles the upper cover to the base 30.
After the upper cover is assembled, the base 30 with the upper cover and the tooling plate 20 are conveyed to the pressure maintaining station 114 together for pressure maintaining to form a finished product.
Specifically, after the conveyor line 100 conveys the upper-lid-attached base 30 and the tooling plate 20 to the pressure holding station 114 together, the pressure holding device 500 holds pressure on the upper-lid-attached base 30 to form a finished product.
In the assembling method of the shaver, when in use, the empty tooling plate 20 is transported to the loading station 111 to load the base 30, and the base 30 is arranged on the tooling plate 20 to facilitate the positioning and transportation of the base 30. The tooling plate 20 loaded with the base 30 is conveyed to a gluing station 112 for gluing, so that a bonding point for upper cover assembly is reserved on the base 30, then the tooling plate 20 loaded with the base 30 is conveyed to a first assembly station 113 for upper cover assembly, so that the base 30 loaded with the upper cover is loaded on the tooling plate 20, and finally the tooling plate 20 is conveyed to a pressure maintaining station 114 for pressure maintaining, so that the bonding strength between the upper cover and the base 30 is ensured, and the whole assembly process is simple and rapid. The full-automatic conveying of base 30 is realized to frock board 20 cooperation transport area, and the rubber coating is carried on the way and with the upper cover through gluing in base 30, through carrying out the pressurize with the work piece in order to guarantee the bonding fastening nature of work piece, the process of the assembly method of razor is succinct, and each station all carries out automated production, improves production efficiency, practices thrift the labour.
Referring to fig. 3 and 4, in some embodiments, after the step of conveying the tooling plate 20 to the feeding station 111 and the step of feeding the base 30 to the tooling plate 20, the step of conveying the base 30 and the tooling plate 20 to the gluing station 112 and before the step of gluing the base 30 further includes the following steps: the tooling plate 20 is transported to the second assembly station 115 and positioned, the accessory is transported to the base 30, and the accessory is assembled with the base 30. The tooling plate 20 is conveyed to the second assembly station 115 and then positioned, so that the subsequent accessory assembly precision is facilitated, the accessories are automatically assembled on the second assembly station 115, the production process is rapid, and the efficiency is high.
Specifically, the tool apron is transported to a second assembly station 115 through a transport line 100 to assemble a button or a connecting piece, after the button or the connecting piece is assembled, the tool apron is transported to a gluing station 112 through the transport line 100 to glue, after the glue is coated, the tool apron is transported to a first assembly station 113 through the transport line 100 to assemble an upper cover, after the upper cover is assembled, a base 30 provided with the upper cover is transported to a pressure maintaining station 114 through the transport line 100 to maintain pressure, and a finished product of the shaver is formed after the pressure maintaining is completed.
Referring to fig. 3 and 4, in some embodiments, after the step of assembling the upper cover, the step of conveying the base 30 with the upper cover and the tooling plate 20 to the pressure maintaining station 114 together for pressure maintaining to form the finished product further includes the following steps: the tooling plate 20 is conveyed to the blanking station 116 and the tooling plate 20 is positioned, and the finished product formed on the tooling plate 20 is transferred to the blanking tray 1000. The base 30 spliced with the upper cover is kept pressure to ensure the bonding strength of the upper cover and the base 30, the tooling plate 20 is conveyed to the blanking station 116 for positioning after a workpiece finished product is obtained, the accuracy of subsequent blanking is convenient to ensure, the finished product is finally transmitted to the blanking tray 1000, and the blanking process is simple and rapid and has high efficiency.
Referring to fig. 3 and 4, in some embodiments, after the steps of conveying the tooling plate 20 to the blanking station 116, positioning the tooling plate 20, and transferring the finished product to the blanking tray 1000, the method further includes the following steps:
after the finished product is unloaded, the tooling plate 20 is conveyed to the feeding station 111, and the tooling plate 20 is positioned. After the finished product is transferred to the blanking tray 1000, the tooling plate 20 can be loaded again after no load, the tooling plate 20 is conveyed to the feeding station 111 again after the finished product is blanked, and the tooling plate 20 is positioned to form a circulating production line for production, so that the assembly method of the shaver can realize automatic production, the production process is rapid, and the efficiency is high.
Referring to fig. 3 and 4, in some embodiments,
carry frock board 20 to material loading station 111, in the step of base 30 material loading to frock board 20, include:
conveying the tooling plate 20 to a loading station 111;
a plurality of material loading positions are arranged on the tooling plate 20 and are divided into two groups;
a plurality of bases 30 are provided, one base 30 corresponding to a loading position.
Through being equipped with a plurality of material levels of going up on frock board 20 to divide into two sets of with a plurality of material levels of going up, make a plurality of bases 30 can go up the material simultaneously and arrange in groups on frock board 20, be convenient for follow-up while assembles a plurality of bases 30, improve production efficiency.
Referring to fig. 2, specifically, eight loading positions are arranged on the tooling plate 20, the eight loading positions are divided into a group a and a group B, each loading position is provided with one base 30, four bases 30 are arranged in the group a, and four bases 30 are arranged in the group B. Through setting up A group and B group and can be orderly assemble base 30, assemble orderly and efficient.
Referring to fig. 2 and 4, the present invention provides a method for assembling a shaver, comprising the steps of:
s1: the lower-layer conveying line conveys the tooling plate 20 to a first plate returning machine, lifts the tooling plate 20 and finishes positioning through a positioning device 700;
s2: the feeding device 200 clamps the base 30 to the tooling plate 20 after positioning;
s3: the tooling plate 20 is conveyed to the second assembly station 115 and is positioned by the positioning device 700;
s4: the accessories are fed by a vibration disc, and the second assembling device 600 clamps the accessories onto the base 30;
s5: the tooling plate 20 is conveyed to the gluing station 112 and is positioned by the positioning device 700;
s6: the gluing device 300 is used for gluing the two groups of bases 30 carried by the tooling plate 20;
s7: the conveying line 100 conveys the tooling plate 20 to the first assembly station 113 and positions the tooling plate by the positioning device 700;
s8: the first assembling device 400 assembles the upper cover to the base 30 on which the glue is spread;
s9: the conveying line 100 conveys the tooling plate 20 to the pressure maintaining device 500 and maintains pressure;
s10: conveying the pressure-maintained tooling plate 20 to a blanking station 116 and positioning the tooling plate by a positioning device 700;
s11: the blanking device 1200 clamps the finished product to the blanking tray 1000;
s12: the tooling plate 20 is conveyed to the lower layer conveying line by the second plate returning machine and returns to the first plate returning machine;
s13: and the full-automatic assembly of the shaver is completed.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (13)
1. A method of assembling a shaving razor, comprising the steps of:
conveying the tooling plate to a feeding station, and feeding the base to the tooling plate;
conveying the base and the tooling plate to a gluing station together, and gluing the base;
after the gluing is finished, conveying the base and the tooling plate to a first assembling station together, and assembling an upper cover to the gluing position of the base;
and after the upper cover is assembled, conveying the base provided with the upper cover and the tooling plate to a pressure maintaining station together for pressure maintaining to form a finished product.
2. A method of assembling a shaver as set forth in claim 1, wherein after the step of feeding the jig plate to the feeding station and feeding the base plate to the jig plate, the step of feeding the base plate and the jig plate together to the gluing station and before the step of gluing the base plate, further comprises the steps of:
and conveying the tooling plate to a second assembly station, positioning, conveying an accessory to the base, and assembling the accessory and the base.
3. The method of assembling a shaver set forth in claim 1, wherein after the step of assembling the upper cover, conveying the base with the upper cover and the tooling plate together to a pressure maintaining station for pressure maintaining to form a finished product, further comprising the steps of:
and conveying the tooling plate to a blanking station, positioning the tooling plate, and transferring the finished product formed on the tooling plate to a blanking tray.
4. A method of assembling a razor as claimed in claim 3, wherein after the steps of conveying the tooling plate to a blanking station, positioning the tooling plate, and transferring the finished product to a blanking tray, the method further comprises the steps of:
and after the finished product is unloaded, conveying the tooling plate to a feeding station, and positioning the tooling plate.
5. The method of assembling a shaver set forth in any of claims 1-4, wherein the step of feeding the jig plate to the loading station and loading the base plate to the jig plate comprises:
conveying the tooling plate to a feeding station;
the tool plate is provided with a plurality of material loading positions which are divided into two groups;
providing a plurality of bases, wherein one base corresponds to the feeding position.
6. An assembly line for shaving razors, comprising:
the device comprises a conveying line, a first assembling station and a pressure maintaining station, wherein the conveying line is provided with a feeding station, a gluing station, a first assembling station and a pressure maintaining station which are sequentially arranged along the conveying direction of the conveying line;
the feeding device is used for feeding the base to the tooling plate;
the gluing device is used for gluing the base;
the first assembling device is used for assembling the upper cover to the gluing position of the base;
the pressure maintaining device is used for maintaining the pressure of the workpiece on the tooling plate to form a finished product;
the conveying line is configured to convey the tooling plate to the feeding station, convey the tooling plate to the gluing station after the base is fed to the tooling plate through the feeding device, glue the base through the gluing device, convey the tooling plate to the first assembling station after the base is glued, adhere the upper cover to the gluing position of the base through the first assembling device, and convey the tooling plate to the pressure maintaining station after the upper cover is assembled.
7. The assembly line of shavers according to claim 6, further comprising a first receiving body for storing an upper cap, wherein the first assembly device is configured to assemble the upper cap in the first receiving body to the base at the glue site.
8. The razor assembling line of claim 6, further comprising a second assembling device, wherein the conveying line is further provided with a second assembling station located between the gluing station and the first assembling station, the second assembling device is used for transferring an accessory to the base and assembling the accessory with the base, and the conveying line is configured to convey the tooling plate to the second assembling station after the gluing of the base is completed and convey the tooling plate to the first assembling station after the accessory is assembled on the base.
9. The assembly line of shavers according to claim 8, further comprising a second receiving body for receiving the accessories, and a vibrating tray having one end connected to the second receiving body and the other end connected to the second assembly station, wherein the vibrating tray is configured to feed the accessories in the second receiving body to the second assembly station by vibration, and the second assembly device is configured to transfer the accessories to the base and assemble the accessories with the base after the vibrating tray feeds the accessories by vibration.
10. The assembly line of shavers according to claim 8, further comprising a plurality of positioning devices, wherein one of the positioning devices is disposed at each of the feeding station, the gluing station, the first assembly station, the second assembly station, and the pressure maintaining station, and the positioning devices are configured to position the tooling plate.
11. The razor assembling line according to any one of claims 6 to 10, further comprising a blanking device, wherein the conveyor line is further provided with a blanking station, the blanking station is received after the pressure maintaining station, the conveyor line is configured to convey the finished product to the blanking station together with the tooling plate after the pressure maintaining of the base on which the upper cover is mounted is completed to form the finished product, and the blanking device is configured to separately blank the finished product conveyed to the tooling plate of the blanking station.
12. The assembly line of shavers according to claim 11, wherein the conveyor lines include an upper conveyor line and a lower conveyor line arranged in a stacked manner, the upper conveyor line is provided with the loading station, the gluing station, the first assembly station, the pressure maintaining station, and the blanking station, the lower conveyor line is arranged between the loading station and the blanking station, and the lower conveyor line is configured to convey the tooling plate back to the loading station after blanking of the finished product on the tooling plate is completed.
13. The assembly line of shavers according to claim 12, further comprising a first plate returning machine disposed at the feeding station for transferring the tooling plates located at the lower conveyor line to the upper conveyor line, and a second plate returning machine disposed at the blanking station for transferring the tooling plates located at the upper conveyor line to the lower conveyor line.
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| CN202111453364.1A CN114161487B (en) | 2021-12-01 | 2021-12-01 | Shaver assembling method and shaver assembling production line |
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| CN202111453364.1A CN114161487B (en) | 2021-12-01 | 2021-12-01 | Shaver assembling method and shaver assembling production line |
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| CN114161487B CN114161487B (en) | 2023-11-28 |
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| CN113346119A (en) * | 2021-06-01 | 2021-09-03 | 湖南钒谷新能源技术有限公司 | Automatic pre-assembly line for plate frame assembly of flow battery |
| CN113399204A (en) * | 2021-06-18 | 2021-09-17 | 深圳市星禾宏泰自动化设备有限公司 | Cylinder and thin cover glue dispenser and glue dispensing method |
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| FR626880A (en) * | 1925-12-30 | 1927-09-21 | Hesser Ag Maschf | Razor Blade Wrapping Machine |
| GB507749A (en) * | 1937-10-20 | 1939-06-20 | Alfred German Rose | Improvements in machines for wrapping up razor blades |
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| Publication number | Publication date |
|---|---|
| CN114161487B (en) | 2023-11-28 |
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