CN114161098A - Strip embossing and shearing composite process - Google Patents
Strip embossing and shearing composite process Download PDFInfo
- Publication number
- CN114161098A CN114161098A CN202111683133.XA CN202111683133A CN114161098A CN 114161098 A CN114161098 A CN 114161098A CN 202111683133 A CN202111683133 A CN 202111683133A CN 114161098 A CN114161098 A CN 114161098A
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- embossing
- shearing
- strip
- cutter
- preset
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Abstract
The invention provides a strip embossing and shearing composite process, which is characterized in that embossing and shearing processes are arranged at the same position, and corresponding procedures are carried out through corresponding judgment, so that the arrangement of a conveying device is reduced, the occupied space is saved, and the working efficiency is improved; through the detection of the preset position and the preset station and the corresponding position adjustment, the positioning accuracy of the strip is ensured, and the subsequent embossing or shearing process is facilitated; by providing recommended parameters for a user in the instruction judging process, the user can compare the recommended parameters with preset parameters, so that the improper preset parameters can be timely and effectively modified and replaced, and the process precision is improved; through the visual detection after the embossing or shearing process is finished, the accuracy of the embossing or shearing process is further ensured, and the process precision is improved.
Description
Technical Field
The invention relates to the technical field of strip forming processes, in particular to a strip embossing and shearing composite process.
Background
In the process of strip forming, embossing means that certain continuous grains, shapes or patterns are formed on the surface of a strip, so that the surface friction of the strip is increased; and the shearing is to cut the strip material according to the actual required length of the strip material.
In the prior art, when embossing and cutting processes are carried out on a strip material, the strip material is often required to be conveyed to a corresponding position to carry out corresponding cutting or embossing operation, the conveying distance is increased, meanwhile, the whole occupied space of a production line is increased, and the working efficiency is reduced.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides a strip embossing and shearing composite process, which is characterized by comprising the following steps of: the method comprises the following steps:
1) and (3) transmission detection: detecting whether the strip material is conveyed to a preset position in the conveying direction;
2) level detection: detecting whether the strip of a preset station has deviation in the horizontal direction;
3) vertical detection: detecting whether the strip of a preset station has offset in the vertical direction;
4) position adjustment: adjusting the horizontal and vertical positions of the strip at the preset station;
5) surface treatment: carrying out surface treatment and cleaning on the surface of the strip;
6) and (3) instruction confirmation: confirming whether the instruction currently received by the strip material of the preset station is embossing or cutting;
7) and (3) thickness detection: detecting the thickness of the strip at the predetermined station;
8) and (4) instruction judgment:
8.1) if the instruction currently received by the strip is an embossing instruction, judging whether the preset embossing parameter is reasonable or not according to the actual detected thickness of the strip, and giving a recommended embossing parameter;
8.2) if the instruction currently received by the strip is a shearing instruction, judging whether the preset shearing parameter is reasonable or not according to the actual detected thickness of the strip, and giving a recommended shearing parameter;
9) and (3) parameter confirmation: adjusting and determining final embossing and shearing parameters by a user according to embossing and shearing requirements;
10) strip fixing: fixing two sides of the strip material through a clamping piece or a fastening piece;
11) selecting a cutter: selecting a corresponding embossing cutter and a corresponding shearing cutter according to the determined final embossing and shearing parameters;
12) adjusting a cutter: adjusting the positions of the corresponding embossing cutter and the corresponding shearing cutter according to the determined final embossing and shearing parameters;
13) inputting parameters: inputting the determined final embossing and shearing parameters into the corresponding embossing cutter controller and shearing cutter controller;
14) and (3) cutter operation: the controller controls the corresponding embossing cutter or shearing cutter to carry out corresponding strip embossing or shearing operation according to the input parameters;
15) and (3) later-stage cleaning: carrying out later-stage cleaning on the embossing or cutting position;
16) visual inspection: the embossing or cutting location is detected by a visual camera to determine if the embossing or cutting process is acceptable.
As a further preferred embodiment of the present invention, in the steps 2) -3), threshold value alarm devices are arranged in the horizontal direction and the vertical direction of the predetermined station, and when the strip material deviates in the corresponding direction and exceeds the corresponding threshold value range, the alarm devices give out corresponding alarms.
As a further preferred embodiment of the present invention, in the step 4), the vertical position of the strip at the predetermined station is preferably adjusted, and then the horizontal position of the strip at the predetermined station is adjusted.
In a further preferred embodiment of the present invention, in the step 5), after the surface of the strip material is treated and cleaned by the milling cutter, the surface of the strip material is inspected to ensure that no obvious cracks, holes and concave-convex points exist on the surface of the strip material.
In a further preferred embodiment of the present invention, in step 6), it is determined whether the instruction currently received by the strip at the predetermined station is embossing, and then it is determined whether the instruction currently received by the strip at the predetermined station is cutting.
As a further preferred embodiment of the present invention, in the step 8), the embossing parameters at least include embossing shape, embossing thickness, embossing pitch, embossing force and embossing time.
In a further preferred embodiment of the present invention, in the step 8), the shearing parameters at least include shearing distance, shearing strength and shearing time.
As a further preferred embodiment of the present invention, in the step 12), the position of the embossing tool is preferentially adjusted.
Compared with the prior art, the invention has the following beneficial effects:
(1) the invention provides a strip embossing and shearing composite process, which is characterized in that embossing and shearing processes are arranged at the same position, and corresponding procedures are carried out through corresponding judgment, so that the arrangement of a conveying device is reduced, the occupied space is saved, and the working efficiency is improved.
(2) The invention provides a strip embossing and shearing composite process, which ensures the positioning accuracy of strips through the detection of preset positions and preset stations and the corresponding position adjustment, and is convenient for the embossing or shearing process at the later stage.
(3) The invention provides a strip embossing and shearing composite process, which is characterized in that recommended parameters are provided for a user in an instruction judgment process, so that the user can compare the recommended parameters with preset parameters, and thus, improper preset parameters can be timely and effectively modified and replaced, and the process precision is improved.
(4) The invention provides a strip embossing and shearing composite process, which further ensures the accuracy of the embossing or shearing process and improves the process precision through visual detection after the embossing or shearing process is finished.
Drawings
FIG. 1 is a flow chart of the steps of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The specific embodiment of the invention provides a strip embossing and shearing composite process, which comprises the following steps:
1) and (3) transmission detection: detecting whether the strip material is conveyed to a preset position in the conveying direction;
2) level detection: detecting whether the strip of a preset station has deviation in the horizontal direction;
3) vertical detection: detecting whether the strip of a preset station has offset in the vertical direction; in this embodiment, preferably, threshold value warning devices are arranged in the horizontal direction and the vertical direction of the predetermined station, and when the strip material deviates in the corresponding direction and exceeds the corresponding threshold value range, the warning devices give out corresponding warning;
4) position adjustment: after receiving corresponding alarm information, adjusting the horizontal and vertical positions of the strip at the preset station until the alarm information is eliminated; in addition, in the embodiment, the vertical position of the strip at the preset station is preferably adjusted, and then the horizontal position of the strip at the preset station is adjusted, because the strip is generally long, the horizontal position is usually deviated again while the vertical position is adjusted, so that the arrangement can avoid the situation;
5) surface treatment: carrying out surface treatment and cleaning on the surface of the strip; in the step, the surface of the strip is preferably treated and cleaned by a milling cutter, and then the surface of the strip needs to be detected in time to ensure that no obvious cracks, holes and concave-convex points exist on the surface of the strip; those skilled in the art will appreciate that other surface treatments commonly used in the art may be used to achieve the same technical effects as those of the present application;
6) and (3) instruction confirmation: confirming whether the instruction currently received by the strip material of the preset station is embossing or cutting; in the embodiment, whether the instruction currently received by the strip at the preset station is embossing is preferentially confirmed, and then whether the instruction currently received by the strip at the preset station is cutting is confirmed, because the embossing process is long in forming time and large in size of the required cutter, the preparation time is further shortened by preferentially confirming in advance, and the working efficiency is improved;
7) and (3) thickness detection: detecting the thickness of the strip at the predetermined station;
8) and (4) instruction judgment:
8.1) if the instruction currently received by the strip is an embossing instruction, judging whether the preset embossing parameter is reasonable or not according to the actual detected thickness of the strip, and giving a recommended embossing parameter; the embossing parameters in the step at least comprise embossing shape, embossing thickness, embossing interval, embossing force and embossing time;
8.2) if the instruction currently received by the strip is a shearing instruction, judging whether the preset shearing parameter is reasonable or not according to the actual detected thickness of the strip, and giving a recommended shearing parameter; the shearing parameters in the step at least comprise shearing distance, shearing force and shearing time;
9) and (3) parameter confirmation: adjusting and determining final embossing and shearing parameters by a user according to embossing and shearing requirements;
10) strip fixing: fixing two sides of the strip material through a clamping piece or a fastening piece;
11) selecting a cutter: selecting a corresponding embossing cutter and a corresponding shearing cutter according to the determined final embossing and shearing parameters;
12) adjusting a cutter: adjusting the positions of the corresponding embossing cutter and the corresponding shearing cutter according to the determined final embossing and shearing parameters; in this step, it is preferable to preferentially adjust the position of the embossing tool, and similarly, since the embossing process takes a long time to form and the required tool size is large, prior confirmation contributes to further shortening the preparation time and improving the work efficiency.
13) Inputting parameters: inputting the determined final embossing and shearing parameters into the corresponding embossing cutter controller and shearing cutter controller;
14) and (3) cutter operation: the controller controls the corresponding embossing cutter or shearing cutter to carry out corresponding strip embossing or shearing operation according to the input parameters;
15) and (3) later-stage cleaning: carrying out later-stage cleaning on the embossing or cutting position;
16) visual inspection: the embossing or cutting location is detected by a visual camera to determine if the embossing or cutting process is acceptable.
According to the embossing and shearing combined process for the strip, the embossing and shearing processes are arranged at the same position, and the corresponding working procedures are carried out through corresponding judgment, so that the arrangement of a conveying device is reduced, the occupied space is saved, and the working efficiency is improved; through the detection of the preset position and the preset station and the corresponding position adjustment, the positioning accuracy of the strip is ensured, and the subsequent embossing or shearing process is facilitated; by providing recommended parameters for a user in the instruction judging process, the user can compare the recommended parameters with preset parameters, so that the improper preset parameters can be timely and effectively modified and replaced, and the process precision is improved; through the visual detection after the embossing or shearing process is finished, the accuracy of the embossing or shearing process is further ensured, and the process precision is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The embossing and shearing composite process for the strip is characterized by comprising the following steps of: the method comprises the following steps:
1) and (3) transmission detection: detecting whether the strip material is conveyed to a preset position in the conveying direction;
2) level detection: detecting whether the strip of a preset station has deviation in the horizontal direction;
3) vertical detection: detecting whether the strip of a preset station has offset in the vertical direction;
4) position adjustment: adjusting the horizontal and vertical positions of the strip at the preset station;
5) surface treatment: carrying out surface treatment and cleaning on the surface of the strip;
6) and (3) instruction confirmation: confirming whether the instruction currently received by the strip material of the preset station is embossing or cutting;
7) and (3) thickness detection: detecting the thickness of the strip at the predetermined station;
8) and (4) instruction judgment:
8.1) if the instruction currently received by the strip is an embossing instruction, judging whether the preset embossing parameter is reasonable or not according to the actual detected thickness of the strip, and giving a recommended embossing parameter;
8.2) if the instruction currently received by the strip is a shearing instruction, judging whether the preset shearing parameter is reasonable or not according to the actual detected thickness of the strip, and giving a recommended shearing parameter;
9) and (3) parameter confirmation: adjusting and determining final embossing and shearing parameters by a user according to embossing and shearing requirements;
10) strip fixing: fixing two sides of the strip material through a clamping piece or a fastening piece;
11) selecting a cutter: selecting a corresponding embossing cutter and a corresponding shearing cutter according to the determined final embossing and shearing parameters;
12) adjusting a cutter: adjusting the positions of the corresponding embossing cutter and the corresponding shearing cutter according to the determined final embossing and shearing parameters;
13) inputting parameters: inputting the determined final embossing and shearing parameters into the corresponding embossing cutter controller and shearing cutter controller;
14) and (3) cutter operation: the controller controls the corresponding embossing cutter or shearing cutter to carry out corresponding strip embossing or shearing operation according to the input parameters;
15) and (3) later-stage cleaning: carrying out later-stage cleaning on the embossing or cutting position;
16) visual inspection: the embossing or cutting location is detected by a visual camera to determine if the embossing or cutting process is acceptable.
2. The embossing and shearing composite process for strips as claimed in claim 1, wherein: in the steps 2) -3), threshold value alarm devices are arranged in the horizontal direction and the vertical direction of the preset stations, and when the strip deviates in the corresponding direction and exceeds the corresponding threshold value range, the alarm devices give out corresponding alarms.
3. The embossing and shearing composite process for strips as claimed in claim 1, wherein: in the step 4), the vertical position of the strip at the preset station is preferentially adjusted, and then the horizontal position of the strip at the preset station is adjusted.
4. The embossing and shearing composite process for strips as claimed in claim 1, wherein: in the step 5), after the surface of the strip is treated and cleaned by the milling cutter, the surface of the strip is detected to ensure that no obvious cracks, holes and concave-convex points exist on the surface of the strip.
5. The embossing and shearing composite process for strips as claimed in claim 1, wherein: in the step 6), whether the instruction currently received by the strip material of the preset station is embossing is firstly confirmed, and then whether the instruction currently received by the strip material of the preset station is cutting is secondly confirmed.
6. The embossing and shearing composite process for strips as claimed in claim 1, wherein: in the step 8), the embossing parameters at least comprise embossing shape, embossing thickness, embossing distance, embossing force and embossing time.
7. The embossing and shearing composite process for strips as claimed in claim 1, wherein: in the step 8), the shearing parameters at least comprise shearing distance, shearing strength and shearing time.
8. The embossing and shearing composite process for strips as claimed in claim 1, wherein: in said step 12), the position of the embossing tool is preferentially adjusted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111683133.XA CN114161098B (en) | 2021-12-31 | 2021-12-31 | Embossing and shearing composite process for strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111683133.XA CN114161098B (en) | 2021-12-31 | 2021-12-31 | Embossing and shearing composite process for strip |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114161098A true CN114161098A (en) | 2022-03-11 |
| CN114161098B CN114161098B (en) | 2023-08-25 |
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| CN202111683133.XA Active CN114161098B (en) | 2021-12-31 | 2021-12-31 | Embossing and shearing composite process for strip |
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| CN112745593A (en) * | 2020-12-30 | 2021-05-04 | 江苏恒隆通新材料科技有限公司 | High-fog high-brightness diffusion plate and production process thereof |
| CN113712630A (en) * | 2021-08-30 | 2021-11-30 | 以诺康医疗科技（苏州）有限公司 | Control method and system based on cutting end judgment model |
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2021
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| CN104507636A (en) * | 2012-07-24 | 2015-04-08 | 百德福钢带有限公司 | Method for structuring a press belt |
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| CN114161098B (en) | 2023-08-25 |
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