CN114159813B - A high-efficient purification concentrator of syrup for jumping sugar production - Google Patents
A high-efficient purification concentrator of syrup for jumping sugar production Download PDFInfo
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- CN114159813B CN114159813B CN202111326998.0A CN202111326998A CN114159813B CN 114159813 B CN114159813 B CN 114159813B CN 202111326998 A CN202111326998 A CN 202111326998A CN 114159813 B CN114159813 B CN 114159813B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/0011—Heating features
- B01D1/0017—Use of electrical or wave energy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/30—Accessories for evaporators ; Constructional details thereof
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Abstract
The invention relates to high-efficiency syrup purifying and concentrating equipment for popping candy production, which comprises a shell, wherein the inner wall of the shell is fixedly connected with a supporting plate, the top of the supporting plate is provided with a power mechanism, the power mechanism comprises a gas storage tank arranged on the supporting plate, the output end of the gas storage tank is communicated with a gas inlet pipe, the middle part of the gas inlet pipe is communicated with a gas outlet pipe, the middle part of the gas inlet pipe is fixedly provided with a second control valve, the middle part of the gas outlet pipe is fixedly provided with a third control valve, the input end of the gas storage tank is communicated with a gas collecting pipe, the middle part of the gas collecting pipe is fixedly provided with a vacuum pump, gas flows are injected into an evaporation cavity through the gas inlet pipe by opening the second control valve, power is supplied to the movement of a movable plate, and meanwhile, the vacuum pump and the first control valve are started to collect steam, so that the gas pressure in the evaporation cavity is reduced.
Description
Technical Field
The invention relates to the technical field of popping candy production, in particular to high-efficiency syrup purifying and concentrating equipment for popping candy production.
Background
The principle of the popping candy is that gas is filled into the candy in the process of manufacturing the candy and is combined with the candy into a whole, and saliva wets the candy containing a large amount of gas when the candy is eaten, so that the gas contained in the candy in the mouth generates thrust when the candy is wetted in the mouth under the heat, and popping candy particles jump in the mouth, thereby giving people a fresh feeling.
Traditional production and processing equipment is when concentrating the syrup that jumps the sugar, need carry out high temperature evaporation to syrup and obtain concentrated syrup, and the steam after the evaporation causes the harm to the evaporation pot easily, and direct emission can cause the waste, simultaneously, because concentrated syrup is in the sticky state, is difficult to discharge it and collects, and collection efficiency is low.
Disclosure of Invention
The technical problem solved by the scheme is as follows:
(1) How to push the viscous concentrated syrup in the evaporating cavity by arranging the evaporating mechanism and matching the rubber piston through the moving plate, so that the collection speed of the concentrated syrup is increased, and the efficiency is improved;
(2) How through setting up power unit, through opening the second control valve for the air current pours into the evaporation intracavity through the intake pipe into, provides power to the movable plate removal, collects steam through opening vacuum pump and first control valve simultaneously, thereby reduces the atmospheric pressure in the evaporation chamber.
The aim of the invention can be achieved by the following technical scheme: a high-efficient purification concentrator of syrup for jumping sugar production, includes shell, its characterized in that: the inner wall fixedly connected with backup pad of shell, the backup pad top is provided with power unit, power unit is including placing the gas holder in the backup pad, the output intercommunication of gas holder has the intake pipe, the middle part intercommunication of intake pipe has the blast pipe, the middle part fixed mounting of intake pipe has the second control valve, the middle part fixed mounting of blast pipe has the third control valve, the input intercommunication of gas holder has the gas-collecting tube, the middle part fixed mounting of gas-collecting tube has the vacuum pump, absorbs the steam of evaporation intracavity through the cooperation gas-collecting tube of vacuum pump operation, through opening or closing first control valve, conveniently collects the steam of evaporation intracavity, and then conveniently controls the atmospheric pressure of evaporation intracavity, prevents that the atmospheric pressure of evaporation intracavity is too big, leads to the circumstances that the explosion is damaged to appear in the evaporation jar.
The invention further technically improves that: the top of backup pad fixed mounting has the supporting seat, supporting seat and vacuum pump fixed connection.
The invention further technically improves that: the utility model discloses a syrup evaporator, including shell, the cavity inside of shell is provided with the evaporating mechanism that is used for concentrating syrup, evaporating mechanism includes the evaporation jar, the evaporation chamber has been seted up to the inside of evaporation jar, the top of evaporation chamber is provided with and is used for accelerating concentrated syrup exhaust pressing mechanism, pressing mechanism's below is provided with the pivot, the bottom fixed mounting of pivot has two stirring paddles, the inner wall bottom fixed mounting of evaporation jar has two electrical heating boards, carries out efficient stirring to syrup through two stirring paddles, has guaranteed the even heating of syrup, the inner wall bottom fixed mounting of evaporation jar has two electrical heating boards for conveniently carry out high temperature evaporation to syrup.
The invention further technically improves that: the utility model discloses a steam generator, including evaporation jar, shell, discharge pipe, check valve, discharge pipe, air inlet pipe, air outlet pipe, air inlet pipe, check valve, shell is run through to the middle part fixed mounting of evaporation jar, the shell is run through to the middle part fixed mounting of inlet pipe, the bottom intercommunication of evaporation jar has the discharge pipe, the shell is run through to the output of discharge pipe, air in the air outlet pipe is sealed to the air of evaporation intracavity through the check valve, conveniently adjusts the atmospheric pressure value in the evaporation chamber, the shell is run through on the top of inlet pipe.
The invention further technically improves that: the pressing mechanism comprises a mounting plate fixedly connected with the inner wall of the evaporation tank, a moving plate which is slidably connected with the inner wall of the evaporation tank is arranged below the mounting plate, a rubber piston is arranged on the bottom surface of the moving plate, four guide rods are fixedly connected to the top surface of the moving plate, and the top ends of the four guide rods movably penetrate through the mounting plate.
The invention further technically improves that: four the equal cover in middle part of guide bar is equipped with tension spring, tension spring's both ends respectively with mounting panel and movable plate fixed connection, rubber piston and evaporation tank inner wall sliding connection, the middle part activity of pivot runs through mounting panel, movable plate and rubber piston, leads to the condition that the gas leakage appears in the rubber piston through four guide bars to the movable plate at the removal in-process of preventing to shift, pours into the top in evaporation chamber with the air current through the intake pipe, promotes rubber piston downwardly moving, conveniently discharges concentrated syrup fast.
The invention further technically improves that: two first heat dissipation fans are installed on one side face of the shell, a second heat dissipation fan is installed on the other side face of the shell, and a plurality of heat dissipation holes are formed in the lower portion of the second heat dissipation fan.
The invention further technically improves that: the top of shell is installed the third cooling fan, the outside fixed mounting of third cooling fan has the dust screen, the output of blast pipe runs through the shell and corresponds with the position of dust screen, clears up the dust through the exhaust air current in the blast pipe to the top of dust screen, prevents that the dust from plugging up the dust screen for a long time for the radiating efficiency of third cooling fan reduces.
The invention further technically improves that: the top of shell still fixed mounting has the motor cabinet, the top fixed mounting of motor cabinet has driving motor, the top activity of pivot runs through shell and motor cabinet and with driving motor's output fixed connection.
The invention further technically improves that: the front end face of the shell is provided with an observation window, a control panel is arranged below the observation window, and a knife switch is arranged on one side of the control panel.
Compared with the prior art, the invention has the beneficial effects that:
1. when the device is used, syrup is injected into the evaporation tank through the feeding pipe, the syrup is heated and evaporated by matching with the two electric heating plates, the driving motor is operated to drive the rotating shaft and the stirring paddles to rotate, the syrup is stirred efficiently by the two stirring paddles, uniform heating of the syrup is ensured, the first control valve is opened, a large amount of steam generated in the evaporation process is absorbed by matching with the air collecting pipe by operating the vacuum pump, so that the air pressure value in the steam cavity is reduced, explosion damage of the evaporation tank is prevented, the moving plate is guided by the four guide rods, and the situation that the moving plate deviates in the moving process to cause air leakage of the rubber piston is prevented.
2. When the invention is used, the vacuum pump and the first control valve are started, collected steam is injected into the air storage tank through the air collecting pipe for storage, when the second control valve is opened and the third control valve is closed, the air storage tank injects air flow into the top of the evaporation cavity through the air inlet pipe, power is provided for the movable plate to push the rubber piston to move downwards, meanwhile, the first control valve is closed, concentrated syrup is conveniently and rapidly discharged into the discharging pipe, so that the concentrated syrup is conveniently and rapidly collected, the collection efficiency of the concentrated syrup is improved, when the second control valve is closed and the third control valve is opened, the movable plate moves upwards due to the reset of the four tension springs, the air inlet pipe injects external air into the evaporation cavity, the air pressure in the evaporation cavity is ensured to be the same as the external air pressure, meanwhile, the air flow at the top of the evaporation cavity is discharged into the exhaust pipe, and the air flow discharged from the exhaust pipe cleans dust at the top of the dust screen, so that the dust screen is prevented from being blocked for a long time, the heat dissipation efficiency of the third heat dissipation fan is reduced, and the manual cleaning process is reduced.
Drawings
The present invention is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the exterior of the housing of the present invention;
FIG. 3 is a schematic view of the evaporating mechanism of the present invention;
FIG. 4 is a schematic perspective view of a pressing mechanism according to the present invention;
FIG. 5 is a schematic diagram of the power mechanism of the present invention.
In the figure: 1. a housing; 2. an evaporation mechanism; 3. a one-way valve; 4. a feed pipe; 5. a power mechanism; 6. a support plate; 7. a heat radiation hole; 8. a discharge pipe; 9. a driving motor; 10. a motor base; 11. an observation window; 12. a control panel; 13. a knife switch; 14. a dust screen; 201. a rotating shaft; 202. an evaporation tank; 203. an electric heating plate; 204. a pressing mechanism; 205. a first control valve; 206. stirring paddles; 501. an exhaust pipe; 502. a second control valve; 503. a vacuum pump; 504. a gas storage tank; 505. a support base; 506. a third control valve; 507. an air inlet pipe; 508. an air collecting pipe; 2041. a guide rod; 2042. a mounting plate; 2043. a tension spring; 2044. a moving plate; 2045. a rubber piston.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1 and 5, a high-efficiency purifying and concentrating device for syrup production of popping candy comprises a shell 1, wherein a supporting plate 6 is fixedly connected to the inner wall of the shell 1, a power mechanism 5 is arranged at the top of the supporting plate 6, the power mechanism 5 comprises a gas storage tank 504 placed on the supporting plate 6, the output end of the gas storage tank 504 is communicated with a gas inlet pipe 507, the middle part of the gas inlet pipe 507 is communicated with a gas outlet pipe 501, the middle part of the gas inlet pipe 507 is fixedly provided with a second control valve 502, the middle part of the gas outlet pipe 501 is fixedly provided with a third control valve 506, the input end of the gas storage tank 504 is communicated with a gas collecting pipe 508, the middle part of the gas collecting pipe 508 is fixedly provided with a vacuum pump 503, the top of the supporting plate 6 is fixedly provided with a supporting seat 505, the supporting seat 505 is fixedly connected with the vacuum pump 503, steam in an evaporating cavity is absorbed by running the vacuum pump 503 in cooperation with the gas collecting pipe 508, the gas flow is injected into the top of the evaporating cavity through the gas inlet pipe 507, and the rubber piston 2045 is pushed to move downwards, so that concentrated syrup is conveniently and rapidly discharged.
When the second control valve 502 is opened and the third control valve 506 is closed, air flows are injected into the top of the evaporation cavity by the air inlet pipe 507, power is provided for the moving plate 2044 by the air storage tank 504, the rubber piston 2045 is pushed to move downwards, meanwhile, the first control valve 205 is closed, concentrated syrup is conveniently and rapidly discharged into the discharging pipe 8, so that the concentrated syrup is conveniently and rapidly collected, the collection efficiency of the concentrated syrup is improved, when the second control valve 502 is closed and the third control valve 506 is opened, the moving plate 2044 moves upwards due to the reset of the four tension springs 2043, the feed pipe 4 injects external air into the evaporation cavity, the air pressure in the evaporation cavity is guaranteed to be the same as the external air, meanwhile, the air flow at the top of the evaporation cavity is discharged into the exhaust pipe 501, the top of the dust screen 14 is cleaned by the air flow discharged from the exhaust pipe 501, the dust is prevented from blocking the dust screen 14 for a long time, the heat dissipation efficiency of the third heat dissipation fan is reduced, and the manual cleaning process is reduced.
Example 2
Referring to fig. 1 and 3, the evaporation mechanism 2 for concentrating syrup is disposed in the cavity of the casing 1, the evaporation mechanism 2 includes an evaporation tank 202, an evaporation cavity is formed in the evaporation tank 202, a pressing mechanism 204 for accelerating the discharge of concentrated syrup is disposed at the top of the evaporation cavity, a rotating shaft 201 is disposed below the pressing mechanism 204, two stirring paddles 206 are fixedly disposed at the bottom of the rotating shaft 201, the syrup is efficiently stirred by the two stirring paddles 206, uniform heating of the syrup is ensured, two electric heating plates 203 are fixedly disposed at the bottom of the inner wall of the evaporation tank 202, so that high-temperature evaporation of the syrup is facilitated, two electric heating plates 203 are fixedly disposed at the bottom of the inner wall of the evaporation tank 202, a feeding pipe 4 is communicated with one side of the evaporation tank 202, a one-way valve 3 is fixedly disposed at the middle of the feeding pipe 4, air in the evaporation cavity is blocked by the one-way valve 3, the air pressure value in the evaporation cavity is conveniently regulated, the top end of the feeding pipe 4 penetrates through the casing 1, a discharging pipe 8 is fixedly disposed at the bottom of the evaporation tank 202, an output end of the discharging pipe 8 penetrates through the casing 1, another side surface of the evaporation tank 202 is communicated with an air pipe 507 and an air pipe 205, and an air receiving pipe 205 is fixedly disposed at the middle of the air receiving pipe 508, or the air receiving valve 508 is fixedly disposed at the bottom of the inner wall of the evaporation tank 202 is conveniently opened, and the first air receiving valve is conveniently opened, or the first air receiving valve is opened, and the first air valve is conveniently opened, and the condition is opened, and the second air condition is conveniently is opened.
Referring to fig. 4, the pressing mechanism 204 includes a mounting plate 2042 fixedly connected to an inner wall of the evaporation tank 202, a moving plate 2044 slidably connected to the inner wall of the evaporation tank 202 is disposed below the mounting plate 2042, a rubber piston 2045 is disposed on a bottom surface of the moving plate 2044, four guide rods 2041 are fixedly connected to a top surface of the moving plate 2044, top ends of the four guide rods 2041 movably penetrate the mounting plate 2042, a tension spring 2043 is sleeved at a middle portion of the four guide rods 2041, two ends of the tension spring 2043 are fixedly connected to the mounting plate 2042 and the moving plate 2044 respectively, the rubber piston 2045 is slidably connected to the inner wall of the evaporation tank 202, a middle portion of the rotating shaft 201 movably penetrates the mounting plate 2042, the moving plate 2044 and the rubber piston 2045, and the moving plate 2044 is guided by the four guide rods 2041, so that the rubber piston 2045 is prevented from being deviated in a gas leakage condition in a moving process.
The syrup is injected into the evaporation tank 202 through the feeding pipe 4, the syrup is heated and evaporated by matching with the two electric heating plates 203, the driving motor 9 operates to drive the rotating shaft 201 and the stirring paddles 206 to rotate, the syrup is stirred efficiently by the two stirring paddles 206, the syrup is guaranteed to be heated uniformly, the first control valve 205 is opened, a large amount of steam generated in the evaporation process is absorbed by the vacuum pump 503 operating matching with the air receiving pipe 508, so that the air pressure value in the steam cavity is reduced, explosion damage of the evaporation tank 202 is prevented, the rubber piston 2045 is driven to move downwards through the moving plate 2044, the concentrated syrup is quickly injected into the discharging pipe 8, the concentrated syrup is conveniently and quickly collected, the collection speed of the concentrated syrup is accelerated, the moving plate 2044 is guided by the four guide rods 2041, the moving plate 2044 is prevented from being deviated in the moving process, and the air leakage of the rubber piston 2045 is caused.
Referring to fig. 1, two first heat dissipation fans are installed on one side of the housing 1, a second heat dissipation fan is installed on the other side of the housing 1, a plurality of heat dissipation holes 7 are formed below the second heat dissipation fan, a third heat dissipation fan is installed on the top of the housing 1, a dust screen 14 is fixedly installed on the outside of the third heat dissipation fan, an output end of the exhaust pipe 501 penetrates through the housing 1 and corresponds to the position of the dust screen 14, dust is cleaned from the top of the dust screen 14 by the air flow exhausted from the exhaust pipe 501, and the dust is prevented from blocking the dust screen 14 for a long time, so that the heat dissipation efficiency of the third heat dissipation fan is reduced.
Referring to fig. 1 and 2, the top of the housing 1 is further fixedly provided with a motor base 10, the top of the motor base 10 is fixedly provided with a driving motor 9, and the top of the rotating shaft 201 movably penetrates through the housing 1 and the motor base 10 and is fixedly connected with the output end of the driving motor 9.
Referring to fig. 1 and 2, the front end surface of the housing 1 is provided with an observation window 11, a control panel 12 is disposed below the observation window 11, and a knife 13 is disposed on one side of the control panel 12.
Working principle: when the device is used, firstly, an operator pushes the knife 13 to open a switch to operate the control panel 12, the situation in the shell 1 is monitored through the observation window 11, syrup is injected into the evaporation tank 202 through the feed pipe 4, the syrup is heated and evaporated by matching with the two electric heating plates 203, the driving motor 9 operates to drive the rotating shaft 201 and the stirring paddles 206 to rotate, the syrup is efficiently stirred by the two stirring paddles 206, uniform heating of the syrup is ensured, the first control valve 205 is opened, the vacuum pump 503 operates to match with the air collecting pipe 508 to absorb a large amount of steam in the evaporation process, so that the air pressure value in the steam cavity is reduced, explosion damage of the evaporation tank 202 is prevented, the rubber piston 2045 is driven to move downwards through the moving plate 2044, so that the concentrated syrup is conveniently and rapidly injected into the discharge pipe 8, the collection speed of the concentrated syrup is accelerated, the moving plate 2044 is guided through the four guide rods 2041, and the situation that the rubber piston 2045 leaks in the moving process is prevented; when the second control valve 502 is opened and the third control valve 506 is closed, air flows are injected into the top of the evaporation cavity by the air inlet pipe 507, power is provided for the moving plate 2044 by the air storage tank 504, the rubber piston 2045 is pushed to move downwards, meanwhile, the first control valve 205 is closed, concentrated syrup is conveniently and rapidly discharged into the discharging pipe 8, so that the concentrated syrup is conveniently and rapidly collected, the collection efficiency of the concentrated syrup is improved, when the second control valve 502 is closed and the third control valve 506 is opened, the moving plate 2044 moves upwards due to the reset of the four tension springs 2043, the feed pipe 4 injects external air into the evaporation cavity, the air pressure in the evaporation cavity is guaranteed to be the same as the external air, meanwhile, the air flow at the top of the evaporation cavity is discharged into the exhaust pipe 501, the top of the dust screen 14 is cleaned by the air flow discharged from the exhaust pipe 501, the dust is prevented from blocking the dust screen 14 for a long time, the heat dissipation efficiency of the third heat dissipation fan is reduced, and the manual cleaning process is reduced.
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present invention with reference to the accompanying drawings and preferred embodiments.
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.
Claims (1)
1. A high-efficient purification concentrator of syrup for jumping sugar production, includes shell (1), its characterized in that: the utility model discloses a syrup concentrating device, including shell (1), inner wall fixedly connected with backup pad (6) of shell (1), backup pad (6) top is provided with power unit (5), power unit (5) are including placing gas holder (504) on backup pad (6), the output intercommunication of gas holder (504) has intake pipe (507), the middle part intercommunication of intake pipe (507) has blast pipe (501), the middle part fixed mounting of intake pipe (507) has second control valve (502), the middle part fixed mounting of blast pipe (501) has third control valve (506), the input intercommunication of gas holder (504) has collecting pipe (508), the middle part fixed mounting of collecting pipe (508) has vacuum pump (503), the top fixed mounting of backup pad (6) has supporting seat (505), supporting seat (505) and vacuum pump (503) fixed connection, the inside evaporating mechanism (2) that are used for concentrating syrup that are provided with of cavity of shell (1), evaporating mechanism (2) include evaporating pot (202), evaporating cavity has been seted up to the inside of evaporating pot (202), evaporating cavity's top is provided with collecting pipe (508), the middle part fixed mounting of collecting pipe (508) has vacuum pump (503), supporting seat (505) fixed mounting has vacuum pump (503), supporting seat (505) top fixed mounting has, supporting seat (505) of supporting 1) and vacuum pump (2) fixed part, the bottom (201) of syrup) is provided with the pivot (201) of pressing down) of the side (201), two electric heating plates (203) are fixedly arranged at the bottom of the inner wall of the evaporation tank (202), a feeding pipe (4) is communicated with one side surface of the evaporation tank (202), a one-way valve (3) is fixedly arranged in the middle of the feeding pipe (4), the top end of the feeding pipe (4) penetrates through the shell (1), a discharging pipe (8) is communicated with the bottom of the evaporation tank (202), the output end of the discharging pipe (8) penetrates through the shell (1), the other side surface of the evaporation tank (202) is communicated with an air inlet pipe (507) and an air collecting pipe (508), a first control valve (205) is fixedly arranged in the middle of the air collecting pipe (508), the pressing mechanism (204) comprises a mounting plate (2042) fixedly connected with the inner wall of the evaporation tank (202), a moving plate (2044) which is slidably connected with the inner wall of the evaporation tank (202) is arranged below the mounting plate (2042), a rubber piston (5) is arranged on the bottom surface of the moving plate (2044), steam in the evaporation cavity is absorbed by running through the air collecting pipe (508), the steam in the evaporation cavity is pushed by the running cooperation of the vacuum pump (503), the steam is injected into the air collecting pipe (507) through the air inlet pipe (2045), the air inlet pipe (2044) and the top surface (2041) is movably connected with the moving plate (2044) and the moving plate (2044) through the moving piston (2) and the top surface (2041), the middle parts of the four guide rods (2041) are respectively sleeved with a tension spring (2043), two ends of each tension spring (2043) are fixedly connected with a mounting plate (2042) and a moving plate (2044) respectively, each rubber piston (2045) is slidably connected with the inner wall of the evaporation tank (202), and the middle part of the rotating shaft (201) movably penetrates through the mounting plate (2042), the moving plate (2044) and the rubber piston (2045);
two first cooling fans are installed to one side of shell (1), the second cooling fans are installed to the opposite side of shell (1), a plurality of louvre (7) have been seted up to the below of second cooling fans, third cooling fans are installed at the top of shell (1), the outside fixed mounting of third cooling fans has dust screen (14), the output of blast pipe (501) runs through shell (1) and corresponds with the position of dust screen (14), motor cabinet (10) are still fixed mounting at the top of shell (1), driving motor (9) are installed to the top fixed mounting of motor cabinet (10), the top activity of pivot (201) runs through shell (1) and motor cabinet (10) and with driving motor (9)'s output fixed connection, observation window (11) are installed to the front end face of shell (1), the below of observation window (11) is provided with control panel (12), one side of control panel (12) is provided with knife switch (13).
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CN211752630U (en) * | 2019-10-26 | 2020-10-27 | 温州元晟机械有限公司 | Thermal reflux extraction concentrator |
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