CN114147977A - Mark3 liquid dome material hole plug manufacturing auxiliary device, manufacturing method and plug - Google Patents
Mark3 liquid dome material hole plug manufacturing auxiliary device, manufacturing method and plug Download PDFInfo
- Publication number
- CN114147977A CN114147977A CN202111389068.XA CN202111389068A CN114147977A CN 114147977 A CN114147977 A CN 114147977A CN 202111389068 A CN202111389068 A CN 202111389068A CN 114147977 A CN114147977 A CN 114147977A
- Authority
- CN
- China
- Prior art keywords
- adjusting screw
- frame
- rectangular frame
- mark3
- frame body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000007788 liquid Substances 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 title claims abstract description 19
- 101150059478 Mark3 gene Proteins 0.000 title description 2
- 239000011120 plywood Substances 0.000 claims abstract description 27
- 101001059429 Homo sapiens MAP/microtubule affinity-regulating kinase 3 Proteins 0.000 claims abstract description 22
- 102100028920 MAP/microtubule affinity-regulating kinase 3 Human genes 0.000 claims abstract description 22
- 241000239290 Araneae Species 0.000 claims abstract description 11
- 238000009413 insulation Methods 0.000 claims description 24
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 3
- 230000001680 brushing effect Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 5
- 238000010276 construction Methods 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3067—Ships
Abstract
The invention relates to an auxiliary device, a manufacturing method and a plug for manufacturing a MARK3 liquid dome material hole plug, wherein the auxiliary device comprises a rectangular frame body and a plurality of spider legs symmetrically distributed along the four sides of the rectangular frame body, each spider leg comprises an adjusting screw rod and a supporting leg, the supporting leg is installed at one end of the adjusting screw rod, the adjusting screw rod is perpendicular to one side of the rectangular frame body, and the adjusting screw rod is parallel to the surface formed by the four sides of the rectangular frame body; the support legs are positioned in the rectangular frame; and the adjusting screw rod is in threaded fit with the rectangular frame body. During the preparation stopper, establish the outside at insulating module with the rectangle framework cover, press from both sides through the round spider and support the plywood, fix the plywood on insulating module, guarantee that the plywood is firm in the outside installation of insulating module, promoted the off-the-shelf quality of final stopper and satisfied the sealed demand in material hole.
Description
Technical Field
The invention relates to the field of shipbuilding, in particular to an auxiliary device for manufacturing a MARK3 liquid dome material hole plug, a manufacturing method and a plug.
Background
In the cargo tank containment system MARK3 model, the order of construction is followed. Mainly comprises the work of the conventional area construction and ending stages. The conventional area construction refers to the module installation of a standard area and the module installation of a corner area. And after the installation and the check in the areas are finished, the work of the ending stage is started. The final stage work mainly comprises the hole opening position of the side and the work of the liquid dome area, and in the prior art, the precision requirement of the liquid dome area is higher due to the existence of the composite dome. And finally installing the plug of the material hole after all ending work is finished. The last process of the liquid cargo tank is successful or not, and whether the manufacturing of the material hole plug meets the requirements or not can not ensure that the cargo tank is manufactured on the material hole plug without leakage.
Disclosure of Invention
In order to meet the requirement for processing the material hole plug, the invention provides an auxiliary device for manufacturing the MARK3 liquid dome material hole plug, a manufacturing method and a plug, so that the material hole plug is processed smoothly, and the reworking of the manufacturing is avoided.
The technical purpose of the invention is realized by the following technical scheme:
an auxiliary device for manufacturing a MARK3 liquid dome material hole plug structurally comprises a rectangular frame body and a plurality of spider legs symmetrically distributed along four sides of the rectangular frame body, wherein each spider leg comprises an adjusting screw and a supporting leg, the supporting leg is installed at one end of the adjusting screw, the adjusting screw is perpendicular to one side of the rectangular frame body, and the adjusting screw is parallel to a surface formed by the four sides of the rectangular frame body; the support legs are positioned in the rectangular frame; the adjusting screw is installed in threaded fit with the rectangular frame body.
Furthermore, the support legs are movably connected with the end parts of the adjusting screws through spherical shafts.
Further, the other end of the adjusting screw is also provided with a handle for rotating the adjusting screw.
Furthermore, a hexagonal nut used for rotating the adjusting screw rod is fixed on the adjusting screw rod.
Furthermore, the rectangular frame body comprises a first frame, a second frame, a third frame and a fourth frame, the first frame and the second frame are arranged in parallel, and the third frame and the fourth frame are arranged in parallel; adjusting holes for adjusting the position between the third frame and the fourth frame are formed in the two ends of the first frame and the two ends of the second frame, and connecting holes matched with the adjusting holes and penetrating through the connecting pieces are formed in the two ends of the third frame and the fourth frame respectively; the connecting piece is penetrated in the connecting hole, and the distance between the third frame and the fourth frame is adjusted at the position of the adjusting hole by the connecting piece.
Further, the connecting hole is also an adjusting hole.
Further, the adjusting hole is a toothed hole.
Further, the adjusting holes are strip-shaped holes.
A method of making a hole plug for a MARK3 liquid dome, the method comprising the steps of:
s1, welding a plurality of upright posts for installing an insulation module on the square steel plate, wherein the insulation module is provided with a plurality of openings penetrating through two sides of the insulation module; the upper end of the upright post is provided with an external thread, and the external thread is screwed with a limiting block provided with an internal thread;
s2, hoisting the insulation modules, enabling the holes of the insulation modules to be sleeved on the corresponding upright posts, enabling the upper ends of the upright posts to penetrate out of the insulation modules, and rotating the limiting blocks to enable the limiting blocks to clamp the upper ends of the insulation modules;
s3, brushing adhesives on four side faces of the insulating module, and mounting a plywood to enable the plywood to be adhered to the side faces of the insulating module;
s4, arranging the rectangular frame outside the insulating module to enable the plywood on the four sides to be located in the rectangular frame, and rotating the adjusting screw to enable the support legs to abut against the plywood;
s5, after the adhesive is cured, reversely rotating the adjusting screw rod, and removing the rectangular frame body;
and S6, mounting a right-angle protective edge at the splicing corner of the plywood on the side surface of the insulating module.
Compared with the prior art, the invention has the beneficial effects that the adhesive clamping of the plywood at the outer side of the insulating module is realized by means of the MARK3 liquid dome material hole plug manufacturing auxiliary device, the firm installation of the plywood at the outer part of the insulating module is ensured, and the quality of the final plug finished product is improved to meet the requirement of material hole sealing.
Drawings
FIG. 1 is a schematic structural diagram of an auxiliary device for manufacturing a liquid dome material hole plug of MARK3 in the invention.
Fig. 2 is a schematic view of the spider leg structure in the present invention.
Fig. 3 is a schematic view of an adjustment aperture in the present invention.
FIG. 4 is a schematic flow chart of the process for making a MARK3 liquid dome orifice plug of the present invention.
In the figure, 1, spider leg; 2. a rectangular frame body; 3. a steel plate; 4. a column; 5. an insulating module; 6. a limiting block; 7. a gasket; 8. plywood; 9. protecting edges at right angles; 101. adjusting the screw rod; 102. a support leg; 103. mounting blocks; 104. a spherical shaft; 105. a handle; 106. a hexagonal nut; 201. a first frame; 202 a second border; 203. a third frame; 204. a fourth frame; 205. an adjustment hole; 206. connecting holes; 207. a connecting member.
Detailed Description
The technical solution of the present invention is further described below with reference to specific embodiments:
an auxiliary device for manufacturing a MARK3 liquid dome material hole plug is structurally characterized by comprising a rectangular frame body 2 and a plurality of spider legs 1 symmetrically distributed along four sides of the rectangular frame body, wherein each spider leg 1 comprises an adjusting screw 101 and a supporting leg 102, the supporting leg 102 is installed at one end of the adjusting screw 101, the adjusting screw 101 is perpendicular to one side of the rectangular frame body, and the adjusting screw 101 is parallel to the surface formed by the four sides of the rectangular frame body; the support legs 102 are located within the rectangular frame; the adjusting screw 101 is installed in threaded fit with the rectangular frame body.
In this embodiment, the mounting block 103 is welded to the rectangular frame, the mounting block 103 is provided with an internal threaded hole that penetrates through the mounting block, the adjusting screw 101 penetrates through the internal threaded hole, and the adjusting screw is in threaded engagement with the internal threaded hole.
The support foot 102 can be fixed at the end of the adjusting screw 101, or the support foot 102 can be movably mounted at the end of the adjusting screw 101 through a spherical shaft 104, and the angle adjustment of the support foot 102 can be realized through the spherical shaft 104.
The other end of the adjusting screw 101 is also provided with a handle 105 for rotating the adjusting screw 101, the handle 105 is a butterfly handle, and the adjusting screw 101 is rotated through the butterfly handle, so that the support legs 102 abut against the plywood, and the plywood is bonded on the side surface of the insulating module. A hexagonal nut 106 for rotating the adjusting screw 101 is further fixed on the adjusting screw 101, and a wrench can be used to clamp the hexagonal nut and rotate the adjusting screw so that the support legs further clamp the plywood.
The rectangular frame body 2 comprises a first frame 201, a second frame 202, a third frame 203 and a fourth frame 204, wherein the first frame 201 and the second frame 202 are arranged in parallel, and the third frame 203 and the fourth frame 204 are arranged in parallel; two ends of the first frame 201 and two ends of the second frame 202 are respectively provided with an adjusting hole 205 for adjusting the distance between the third frame 203 and the fourth frame 204, and two ends of the third frame 203 and the fourth frame 204 are respectively provided with a connecting hole 206 which is matched with the adjusting hole 205 and penetrates through the connecting piece 207; the connecting member 207 is inserted into the connecting hole 206, the connecting member 207 is a bolt, the connecting hole 206 is a circular hole, the adjusting hole 205 is a strip-shaped hole (as shown in fig. 1) or a toothed hole (as shown in fig. 3), and the distance between the third frame 203 and the fourth frame 204 is adjusted by changing the position of the connecting member 207 in the adjusting hole 205. The connecting hole 206 may also be an adjusting hole, such as a strip-shaped hole or a toothed hole, which can adjust the distance between the first frame 201 and the second frame 202.
The embodiment also provides a method for manufacturing the hole plug of the liquid dome of the MARK3, which comprises the following steps, as shown in FIG. 4:
s1, welding a plurality of upright posts 4 for installing insulation modules on the square steel plate 3, wherein the insulation modules 5 are of cuboid structures, and a plurality of openings penetrating through two sides of the insulation modules are formed in the insulation modules 5; the upper end of the upright post 4 is provided with an external thread, the external thread is screwed with a limiting block 6 provided with an internal thread, and the limiting block 6 is a nut;
s2, hoisting the insulation module 5, wherein the insulation module 5 consists of a polyurethane block and a plywood, and the plywood is bonded outside the polyurethane block; when the insulation modules 5 are installed, the limiting blocks 6 are taken down, so that the holes of the insulation modules are sleeved on the corresponding stand columns 4, the upper ends of the stand columns 4 penetrate out of the insulation modules 5, the upper ends of the stand columns 4 are sleeved with gaskets 7, then the limiting blocks 6 are installed, and the limiting blocks 6 are rotated so that the limiting blocks 6 clamp the upper ends of the insulation modules 5;
s3, coating adhesives on four side faces of the insulating module 5, wherein the adhesives are TBP (tunnel boring machine) glue (polyurethane resin), and installing the plywood 8 to enable the plywood 8 to be adhered to the side faces of the insulating module 5;
s4, arranging the rectangular frame body 2 on the outer side of the insulating module 5, enabling the plywood 8 on the four sides to be located in the rectangular frame body 2, and rotating the adjusting screw 101 to enable the support legs 102 to abut against the plywood 8;
s5, after 24 hours, after the adhesive is cured, reversely rotating the adjusting screw rod, and removing the rectangular frame body 2;
s6, mounting a right-angle protective edge 9 at the splicing corner of the plywood on the side face of the insulating module, reserving a space between the right-angle protective edge 9 and the steel plate 3 at the bottom, selecting angle iron as the right-angle protective edge 9, and mounting the right-angle protective edge on the plywood 8 through a screw to complete the manufacture of the MARK3 liquid dome material hole plug.
The present invention is further explained and not limited by the embodiments, and those skilled in the art can make various modifications as necessary after reading the present specification, but all the embodiments are protected by the patent law within the scope of the claims.
Claims (10)
1. The MARK3 liquid dome material hole plug manufacturing auxiliary device is characterized by comprising a rectangular frame body and a plurality of spider legs symmetrically distributed along four sides of the rectangular frame body, wherein each spider leg comprises an adjusting screw rod and a supporting leg, the supporting leg is installed at one end of the adjusting screw rod, the adjusting screw rod is perpendicular to one side of the rectangular frame body, and the adjusting screw rods are parallel to the surfaces formed by the four sides of the rectangular frame body; the support legs are positioned in the rectangular frame; and the adjusting screw rod is in threaded fit with the rectangular frame body.
2. The MARK3 liquid dome hole plug manufacturing aid of claim 1, wherein the leg is movably connected with the end of the adjusting screw through a spherical shaft.
3. The MARK3 liquid dome hole plug manufacturing aid of claim 1, wherein the other end of the adjusting screw is further provided with a handle for rotating the adjusting screw.
4. The MARK3 liquid dome hole plug manufacturing aid of claim 1, wherein a hexagonal nut for rotating the adjusting screw is further fixed on the adjusting screw.
5. The MARK3 liquid dome material hole plug manufacturing auxiliary device of any one of claims 1-4, wherein the rectangular frame body comprises a first frame, a second frame, a third frame and a fourth frame, the first frame and the second frame are arranged in parallel, and the third frame and the fourth frame are arranged in parallel; adjusting holes for adjusting the space between the third frame and the fourth frame are formed in the two ends of the first frame and the two ends of the second frame, and connecting holes matched with the adjusting holes and penetrating through the connecting pieces are formed in the two ends of the third frame and the fourth frame respectively; the connecting piece is penetrated in the connecting hole, and the distance between the third frame and the fourth frame is adjusted at the position of the adjusting hole by the connecting piece.
6. The MARK3 liquid dome hole plug manufacturing aid of claim 5, wherein the connection hole is also an adjustment hole.
7. The MARK3 liquid dome hole plug manufacturing aid of claim 5, wherein the adjustment hole is a toothed hole.
8. The MARK3 liquid dome hole plug manufacturing auxiliary device of claim 5, wherein the adjusting hole is a strip-shaped hole.
9. A method for manufacturing a hole plug of a liquid dome of MARK3, which is characterized by comprising the following steps:
s1, welding a plurality of upright posts for installing an insulation module on the square steel plate, wherein the insulation module is provided with a plurality of openings penetrating through two sides of the insulation module; the upper end of the upright post is provided with an external thread, and the external thread is screwed with a limiting block provided with an internal thread;
s2, hoisting the insulation modules, enabling the holes of the insulation modules to be sleeved on the corresponding upright posts, enabling the upper ends of the upright posts to penetrate out of the insulation modules, and rotating the limiting blocks to enable the limiting blocks to clamp the upper ends of the insulation modules;
s3, brushing adhesives on four side faces of the insulating module, and mounting a plywood to enable the plywood to be adhered to the side faces of the insulating module;
s4, arranging the rectangular frame body in the claim 1 or 6 at the outer side of the insulating module, enabling the plywood at the four sides to be positioned in the rectangular frame body, and rotating the adjusting screw rod to enable the support legs to abut against the plywood;
s5, after the adhesive is cured, reversely rotating the adjusting screw rod, and removing the rectangular frame body;
and S6, mounting a right-angle protective edge at the splicing corner of the plywood on the side surface of the insulating module.
10. A MARK3 liquid dome orifice plug, made according to the method of claim 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111389068.XA CN114147977B (en) | 2021-11-22 | Auxiliary device and method for manufacturing MARK3 liquid dome material hole plug and plug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111389068.XA CN114147977B (en) | 2021-11-22 | Auxiliary device and method for manufacturing MARK3 liquid dome material hole plug and plug |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114147977A true CN114147977A (en) | 2022-03-08 |
| CN114147977B CN114147977B (en) | 2024-05-10 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351503A (en) * | 2022-07-29 | 2022-11-18 | 沪东中华造船(集团)有限公司 | Installation method for insulating module in corner area of thin film tank |
| CN115783174A (en) * | 2022-09-22 | 2023-03-14 | 沪东中华造船(集团)有限公司 | Method for accurately installing liquid dome bracket in liquid cargo tank of N0.96 containment system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH551581A (en) * | 1972-08-01 | 1974-07-15 | Kneuss Rene | CLOSING DEVICE FOR CONTAINERS, ESPECIALLY FOR VEHICLE TANKS. |
| US4478022A (en) * | 1982-05-18 | 1984-10-23 | Ksm Fastening Systems Inc. | Insulation system and method and apparatus for retaining same |
| CN210739713U (en) * | 2019-08-23 | 2020-06-12 | 上海建工七建集团有限公司 | Temporary pipeline plugging device |
| CN211778346U (en) * | 2019-11-08 | 2020-10-27 | 沪东中华造船(集团)有限公司 | Insulating module fixed mounting anchor clamps |
| CN211992750U (en) * | 2020-03-31 | 2020-11-24 | 河北南玻玻璃有限公司 | Puller auxiliary device |
| CN213081842U (en) * | 2020-06-30 | 2021-04-30 | 中国二十二冶集团有限公司 | Flatness control device for embedded wire box of prefabricated wall |
| CN213401341U (en) * | 2020-10-29 | 2021-06-08 | 南京林业大学 | Lithium battery cover plate |
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH551581A (en) * | 1972-08-01 | 1974-07-15 | Kneuss Rene | CLOSING DEVICE FOR CONTAINERS, ESPECIALLY FOR VEHICLE TANKS. |
| US4478022A (en) * | 1982-05-18 | 1984-10-23 | Ksm Fastening Systems Inc. | Insulation system and method and apparatus for retaining same |
| CN210739713U (en) * | 2019-08-23 | 2020-06-12 | 上海建工七建集团有限公司 | Temporary pipeline plugging device |
| CN211778346U (en) * | 2019-11-08 | 2020-10-27 | 沪东中华造船(集团)有限公司 | Insulating module fixed mounting anchor clamps |
| CN211992750U (en) * | 2020-03-31 | 2020-11-24 | 河北南玻玻璃有限公司 | Puller auxiliary device |
| CN213081842U (en) * | 2020-06-30 | 2021-04-30 | 中国二十二冶集团有限公司 | Flatness control device for embedded wire box of prefabricated wall |
| CN213401341U (en) * | 2020-10-29 | 2021-06-08 | 南京林业大学 | Lithium battery cover plate |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351503A (en) * | 2022-07-29 | 2022-11-18 | 沪东中华造船(集团)有限公司 | Installation method for insulating module in corner area of thin film tank |
| CN115351503B (en) * | 2022-07-29 | 2024-03-26 | 沪东中华造船(集团)有限公司 | Method for installing insulation module in corner area of thin film tank |
| CN115783174A (en) * | 2022-09-22 | 2023-03-14 | 沪东中华造船(集团)有限公司 | Method for accurately installing liquid dome bracket in liquid cargo tank of N0.96 containment system |
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