CN110729949A - Device for facilitating solar panel roof installation and method of using the same - Google Patents
Device for facilitating solar panel roof installation and method of using the same Download PDFInfo
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- CN110729949A CN110729949A CN201911093046.1A CN201911093046A CN110729949A CN 110729949 A CN110729949 A CN 110729949A CN 201911093046 A CN201911093046 A CN 201911093046A CN 110729949 A CN110729949 A CN 110729949A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
Description
技术领域technical field
本发明涉及太阳能应用安装领域,具体涉及一种便于太阳能板屋顶安装的装置及其使用方法。The invention relates to the field of solar energy application installation, in particular to a device for facilitating solar panel roof installation and a method for using the same.
背景技术Background technique
随着科学技术的进步和发展,太阳能在人类社会中发挥的作用越来越大,太阳能电站、太阳能飞机、太阳能汽车、太阳能热水器、太阳能家居供电系统等也已经商业化,一些大型城市的高层建筑和楼房也越来越多地在屋顶安装太阳能收集应用系统,在阳光充足的天气太阳能收集的多余电力还可以进网,节省开支,在太阳能的产业实施中,需要对太阳能板快速地安装至屋顶等能直接接触到阳光的位置,现在一般都采用支架将太阳能板进行支撑固定,然后将支架调水平后与屋顶固定,一般固定采用膨胀螺钉或者预埋件固定的方式,但屋顶一般都不够平整,调水平时经常要对支架的多个支柱加垫垫块,且加垫的厚度不一,在需要大面积安装时,往往因为支架调水平而花费很长时间,有时候调水平不够好致使支架固定不牢靠使得支架的整体刚性和抗风能力都降低很多,也不能按照设计的采光角度进行安装,影响采能效率,不适合产业的大面积推广,因此需要一种技术能够快速安装并保证水平度的进行太阳能板现场安装。With the progress and development of science and technology, solar energy plays an increasingly important role in human society. Solar power plants, solar aircraft, solar cars, solar water heaters, solar home power supply systems, etc. have also been commercialized. High-rise buildings in some large cities have also been commercialized. And buildings are also increasingly installing solar energy collection application systems on the roof. In sunny weather, the excess electricity collected by solar energy can also be connected to the grid, saving expenses. In the implementation of solar energy industry, it is necessary to quickly install solar panels to the roof. When the solar panel can be directly exposed to sunlight, brackets are generally used to support and fix the solar panels, and then the brackets are leveled and fixed to the roof. Generally, expansion screws or embedded parts are used for fixing, but the roofs are generally not flat enough. , When leveling, it is often necessary to add pads to the multiple pillars of the bracket, and the thickness of the pads is different. When large-area installation is required, it often takes a long time for the bracket to be leveled, and sometimes the leveling is not good enough. The unreliable fixation of the bracket reduces the overall rigidity and wind resistance of the bracket, and it cannot be installed according to the designed lighting angle, which affects the energy harvesting efficiency and is not suitable for large-scale promotion of the industry. Therefore, a technology that can be quickly installed and guaranteed On-site installation of solar panels is carried out with the levelness.
现有技术中也有解决这样问题的产品,中国专利文献CN 207530746U记载了一种太阳能光伏组件可快速安装支架,通过伸缩架在底座上面伸缩和固定钉来固定安装支架,但支架上部是刚性的,要伸缩需要支架整体提升,就需要多人同时在支臂处进行操作,背离了方便安装的初衷,同时也未解决安装面本身水平度不够的问题。There are also products that solve this problem in the prior art. Chinese patent document CN 207530746U describes a fast mounting bracket for solar photovoltaic modules, and the mounting bracket is fixed by stretching and fixing nails on the base through a telescopic frame, but the upper part of the bracket is rigid, To expand and contract, the bracket needs to be lifted as a whole, and multiple people are required to operate at the support arm at the same time, which deviates from the original intention of convenient installation, and does not solve the problem of insufficient levelness of the installation surface itself.
中国专利文献CN 109869578A记载了一种机械设备精密万向调整垫铁,可实现通过调节调节螺杆,调整中间带过孔的上部分支撑体升高或者降低。Chinese patent document CN 109869578A describes a precision universal adjustment pad for mechanical equipment, which can be adjusted to raise or lower the upper part of the support body with a through hole in the middle by adjusting the adjustment screw.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供便于太阳能板屋顶安装的装置及其使用方法,能够使尺寸标准化的安装支架方便地在安装面高低不齐的底面方便地进行安装,适合大面积地进行太阳能板安装作业,并提高安装支架的整体刚性和抗风能力。The technical problem to be solved by the present invention is to provide a device that facilitates the installation of solar panels on the roof and a method of using the same, so that the installation brackets with standardized dimensions can be easily installed on the bottom surface with uneven height of the installation surface, which is suitable for large-area solar panels. installation work, and improve the overall rigidity and wind resistance of the mounting bracket.
为解决上述技术问题,本发明所采用的技术方案是:便于太阳能板屋顶安装的装置,它包括可互相固定拼接的工装架,工装架与穿过工装架和调整垫铁内孔的地脚螺钉相连,地脚螺钉和工装架通过螺母连接,工装架放置在调整垫铁调整面上,工装架和调整垫铁整体置于要安装的地基上,调整垫铁上设有用于调节的调整螺钉,调整螺钉与调整垫铁通过螺纹连接,调整螺钉与地基表面接触,调整垫铁置于浇筑围板中,地基上在浇筑围板内设有内沉的浇筑孔,地脚螺钉下部伸出调整垫铁的部分位于浇筑孔内,通过调节调整螺钉伸出调整垫铁部分的长度,可使与调整垫铁上接触的工装架部分升高或者降低,达到调水平的效果,可使各个调整垫铁的上表面达到水平。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a device for facilitating the installation of a solar panel roof, which includes a tooling frame that can be fixed and spliced to each other, a tooling frame and an anchor screw passing through the tooling frame and the inner hole of the adjustment pad iron. Connected, the anchor screw and the tooling frame are connected by nuts, the tooling frame is placed on the adjustment surface of the adjustment pad, the tooling frame and the adjustment pad are integrally placed on the foundation to be installed, and the adjustment pad is provided with adjustment screws for adjustment. The adjusting screw and the adjusting pad are connected by thread, the adjusting screw is in contact with the surface of the foundation, the adjusting pad is placed in the pouring hoarding, the foundation is provided with a sinking pouring hole in the pouring hoarding, and the lower part of the anchor screw extends the adjusting pad The iron part is located in the pouring hole. By adjusting the length of the adjusting screw extending out and adjusting the pad iron part, the part of the tooling frame in contact with the adjusting pad iron can be raised or lowered to achieve the effect of leveling, and each adjustment pad iron can be adjusted. the upper surface is level.
上述的工装架为四根方管固定连接组成的长方形结构体,在每两根方管的直角连接处的外围面分为拼接阴角α和拼接阳角β,每根方管的两端的连接处各有一拼接阴角α和拼接阳角β,拼接阴角α和拼接阳角β上方设有与方管拼接直角外表面平齐的拼装定位块,每根方管上都设有用于安装地脚螺钉的过孔,在拼接阴角α处与拼接阴角α所在表面垂直的方管上设有四面内凹的定位凹槽,在拼接阳角β处与拼接阳角β所在表面垂直的方管上设有四面外凸的定位凸管,定位凸管的外表面尺寸与定位凹槽外表面尺寸相同,两个工装架上的定位凸管和定位凹槽可以互相配合插入,不一样尺寸的工装架,只要相连接处的方管的长度相等,即可实现拼接。The above-mentioned tooling frame is a rectangular structure composed of four square tubes fixedly connected, and the outer surface of the right-angle connection of every two square tubes is divided into a splicing inner angle α and a splicing outer angle β, and the connection between the two ends of each square tube. There is a splicing inside angle α and a splicing outside angle β at each place. Above the splicing inner angle α and the splicing outside angle β, there is an assembly positioning block flush with the outer surface of the square tube splicing right angle. For the via hole of the foot screw, there are four concave positioning grooves on the square tube at the inner splicing angle α and the surface where the inner splicing angle α is located. There are four convex positioning convex pipes on the pipe. The outer surface size of the positioning convex pipe is the same as the outer surface size of the positioning groove. The positioning convex pipe and the positioning groove on the two tooling frames can be inserted into each other. For the tooling frame, as long as the lengths of the square tubes at the connection are equal, the splicing can be realized.
上述的拼装定位块结构为:拼装定位块为直角架结构,拼装定位块的下部与方管上表面固定连接,拼装定位块上直角垂直的两个面上都设有若干定位块凹孔和定位块凸块,两个面的定位块凹孔和定位块凸块尺寸和位置互相配合,拼装定位块的两个直角面尺寸相同,在两个面的相同位置设有孔径相同的固定螺钉孔,拼装定位块可以在定位块凹孔和定位块凸块的基础上再通过在固定螺钉孔中使用螺栓螺母固定加强工装架拼装组合的刚性。The above-mentioned assembly positioning block structure is: the assembly positioning block is a right-angle frame structure, the lower part of the assembly positioning block is fixedly connected to the upper surface of the square tube, and the two vertical surfaces of the assembly positioning block are provided with a number of positioning block concave holes and positioning blocks. Block bump, the size and position of the positioning block concave hole on the two sides and the positioning block bump are matched with each other, the two right-angle faces of the assembled positioning block are of the same size, and there are fixed screw holes with the same diameter at the same position on the two faces. The assembled positioning block can be fixed on the basis of the concave hole of the positioning block and the convex block of the positioning block by using bolts and nuts in the fixing screw holes to strengthen the rigidity of the assembly combination of the tooling frame.
上述的调整垫铁结构为:调整垫铁的上方设有安装垫块,安装垫块中间设有贯穿整个调整垫铁的地脚螺钉孔,调整垫铁底座边缘设有带螺纹的浇筑调节螺钉孔,调整垫铁一端设有可调节安装垫块高度的垫铁调节螺钉,调整垫铁两侧设有带开口凹槽的固定螺钉槽,调整垫铁长度方向的尺寸大于浇筑孔的直径,通过在浇筑孔中浇筑水泥至没过调节螺钉可实现调整垫铁的刚性固定,如果需要更高的刚性,可在浇筑前在固定螺钉槽上加上更粗的螺栓后进行浇筑。The above-mentioned adjustment pad iron structure is as follows: an installation pad is arranged above the adjustment pad, the middle of the installation pad is provided with an anchor screw hole that runs through the entire adjustment pad, and the edge of the adjustment pad base is provided with a threaded pouring adjustment screw hole. , One end of the adjustment pad iron is provided with a pad iron adjusting screw that can adjust the height of the mounting pad, and there are fixed screw slots with open grooves on both sides of the adjustment pad iron. Pour cement in the pouring hole until the adjusting screw can achieve the rigid fixation of the adjusting pad. If higher rigidity is required, it can be poured after adding thicker bolts to the fixing screw slot before pouring.
上述的地脚螺钉孔和过孔直径大于地脚螺钉外径,可保证地脚螺钉能顺利穿过调整垫铁和方管。The diameters of the above-mentioned anchor screw holes and through holes are larger than the outer diameter of the anchor screws, which can ensure that the anchor screws can smoothly pass through the adjustment pad and the square tube.
上述的地脚螺钉上部设有紧固螺纹,紧固螺纹下方设有限位块,限位块上部的长度大于调整垫铁和方管叠加一起的厚度,限位块为一凸出的柱形块,柱形块直径大于地脚螺钉孔半径,这样可保证落入浇筑孔中的地脚螺钉长度不致过短,同时可在组合体整体起吊时使调整垫铁不至于落下来,限位块下方设有两个沿地脚螺钉轴线对称的波浪片,所述紧固螺纹长度大于限位块上部的长度减去调整垫铁和太阳能安装支架的支撑柱安装板叠加一起的厚度后的长度。The upper part of the above-mentioned anchor screw is provided with a fastening thread, and the lower part of the fastening thread is provided with a limit block. The length of the upper part of the limit block is greater than the thickness of the superimposed thickness of the adjustment pad iron and the square tube, and the limit block is a protruding cylindrical block. , the diameter of the cylindrical block is larger than the radius of the anchor screw hole, so as to ensure that the length of the anchor screw falling into the pouring hole is not too short, and at the same time, when the assembly is lifted as a whole, the adjusting horn will not fall down. There are two wave plates symmetrical along the axis of the anchor screw, and the length of the fastening thread is greater than the length of the upper part of the limit block minus the thickness of the superimposed thickness of the adjustment pad iron and the support column mounting plate of the solar installation bracket.
上述的定位块凸块厚度大于定位块凹孔深度。The thickness of the above-mentioned positioning block protruding block is greater than the depth of the positioning block concave hole.
上述的定位块凹孔深度方向轴线与固定螺钉孔轴线平行,且都与方管上表面平行。The depth direction axis of the above-mentioned positioning block concave hole is parallel to the axis of the fixing screw hole, and both are parallel to the upper surface of the square tube.
上述的工装架上每根方管上的过孔的数量不少于两个。The number of vias on each square tube on the above-mentioned tooling frame is not less than two.
一种便于太阳能板屋顶安装的装置的使用方法,其特征在于,包括:A method of using a device that facilitates solar panel roof installation, comprising:
步骤S1:根据太阳能板数量确定支架的尺寸,根据支架的尺寸确定所需工装架的尺寸,工装架的尺寸不止一种,不同可拼接的工装架可拼接处的方管长度相同;Step S1: determine the size of the support according to the number of solar panels, determine the size of the required tooling frame according to the size of the support, the size of the tooling frame is more than one, and the lengths of the square tubes at the spliced places of different splicable tooling frames are the same;
步骤S2:根据工装架的尺寸和调整垫铁的尺寸确定所安装的地基上浇筑孔的尺寸,并在地基上开好相应数量和尺寸的浇筑孔,检查使用的调整垫铁的高度并调整使其达到一致,将浇筑围板放置于地基并使浇筑孔位于浇筑围板正中;Step S2: Determine the size of the pouring hole on the installed foundation according to the size of the tooling frame and the size of the adjustment horn, and open the corresponding number and size of pouring holes on the foundation, check the height of the used adjustment horn and adjust the If it is consistent, place the pouring hoarding on the foundation and place the pouring hole in the middle of the pouring hoarding;
步骤S3:拼接组合工装架,拼接时相邻处的工装架之间拼接阳角β处的定位凸管插入拼接阴角α处的定位凹槽,拼装定位块上定位块凸块插入相对的拼装定位块上的定位块凹孔,相对的两个拼装定位块之间用螺栓螺母穿过固定螺钉孔并紧固固定;Step S3: splicing the combined tooling frame, during splicing, the positioning convex tube at the outer angle β of the splicing between the adjacent tooling frames is inserted into the positioning groove at the inner angle α of the splicing, and the positioning block convex block on the assembled positioning block is inserted into the opposite assembly The positioning block concave hole on the positioning block, the bolts and nuts are passed through the fixing screw holes between the two opposite assembled positioning blocks and fastened and fixed;
步骤S4:将地脚螺钉上部穿过地脚螺钉孔和过孔后用螺母在方管上方进行固定,将调整螺钉拧至调节螺钉孔中并传出;Step S4: Pass the upper part of the anchor screw through the anchor screw hole and the through hole, and then fix it with a nut on the top of the square tube, screw the adjustment screw into the adjustment screw hole and pass it out;
步骤S5:将组合后的工装架和地脚螺钉、调整垫铁整体起吊并放置在到已开好浇筑孔的地基中,使地脚螺钉位于浇筑孔中,调整螺钉位于浇筑孔并支撑起上述工装架和地脚螺钉、调整垫铁的组合整体;Step S5: Lift the combined tooling frame, anchor screws, and adjustment pads as a whole and place them in the foundation with the pouring holes opened, so that the anchor screws are located in the pouring holes, and the adjusting screws are located in the pouring holes and support the above The combination of the tooling frame, the anchor screws and the adjustment pad iron as a whole;
步骤S6:在组合好的工装架放置好两个方向的水平仪,并调节调整螺钉使其伸出调整垫铁的部分增加或减少,最终使水平仪显示装置已水平;Step S6: place the level in two directions on the assembled tooling rack, and adjust the adjusting screw to increase or decrease the part extending out of the adjustment pad, and finally make the level display device level;
步骤S7:向浇筑孔内浇筑水泥,水泥浇至与浇筑围板上表面平齐;Step S7: pour cement into the pouring hole, and pour the cement to be flush with the surface of the pouring hoarding;
步骤S8:待水泥硬化后,再次在组合好的工装架放置好两个方向的水平仪,松开地脚螺钉上的螺母,若组合体不在水平状态,使用垫铁调节螺钉对工装架进行微调直至达到水平;Step S8: After the cement is hardened, place the spirit level in both directions on the assembled tooling frame again, loosen the nuts on the anchor screws, if the assembly is not in a horizontal state, use the horn adjustment screw to fine-tune the tooling frame until reach the level;
步骤S9:把组合的工装架从调整垫铁上取下,把太阳能支架置于调整垫铁上,使地脚螺钉穿过支撑柱安装板上的安装孔,然后将螺母上到地脚螺钉上并拧紧固定,安装完成。Step S9: Remove the combined tooling frame from the adjustment pad, place the solar bracket on the adjustment pad, make the anchor screws pass through the mounting holes on the mounting plate of the support column, and then put the nuts on the anchor screws And tighten and fix, the installation is complete.
本发明提供的一种便于太阳能板屋顶安装的装置及其使用方法,通过工装架、地脚螺钉、调整垫铁的拼装组合,在没安装太阳能板之前,有充足的空间对调整垫铁进行调整使安装垫块的上表面处于水平,这样只需要一次水泥浇筑即可实现太阳能板安装支架与地基的刚性连接,安装不依赖地基本身的水平度,且在通过太阳能板安装支架的标准化之后对工装架进行标准化,工装架可以批量化生产,根据太阳能板的安装数量选择适合数量的工装叫进进行安装,特别适合产业化的太阳能板安装工作。The invention provides a device that facilitates the installation of a solar panel roof and a method of using the same. Through the assembly and combination of a tooling frame, an anchor screw and an adjustment pad, there is sufficient space to adjust the adjustment pad before the solar panel is installed. Make the upper surface of the mounting block level, so that only one cement pouring is needed to realize the rigid connection between the solar panel mounting bracket and the foundation. The installation does not depend on the levelness of the foundation itself, and the tooling is adjusted after the standardization of the solar panel mounting bracket. The racks are standardized, and the tooling racks can be mass-produced. According to the number of solar panels installed, a suitable number of tooling is selected for installation, which is especially suitable for industrialized solar panel installation work.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment, the present invention will be further described:
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为图1 A处的局部放大图;Fig. 2 is a partial enlarged view of Fig. 1 A;
图3为工装架结构示意图;Fig. 3 is a structural schematic diagram of a tooling frame;
图4为工装架B处的局部放大图;Figure 4 is a partial enlarged view of the tooling frame B;
图5为调整垫铁结构示意图;Figure 5 is a schematic diagram of the structure of the adjustment pad;
图6为地脚螺钉结构示意图;Figure 6 is a schematic diagram of the structure of the anchor screw;
图7为太阳能板安装实施例的示意图。FIG. 7 is a schematic diagram of an embodiment of a solar panel installation.
图中:工装架1、调整垫铁2、地脚螺钉3、调整螺钉4、地基5、浇筑围板6、太阳能安装架7、支撑柱8、支撑柱安装板9、紧固螺母10、方管11、拼装定位块12、过孔13、定位凸管14、定位凹槽15、定位块凹孔16、定位块凸块17、固定螺钉孔18、拼接阴角α、拼接阳角β、地脚螺钉孔21、垫铁调节螺钉22、浇筑调节螺钉孔23、固定螺钉槽24、安装垫块25、紧固螺纹31、限位块32、波浪片33。In the figure: tooling frame 1, adjusting
具体实施方式Detailed ways
如图1、2中所示,便于太阳能板屋顶安装的装置,它包括可互相固定拼接的工装架1,工装架1与穿过工装架1和调整垫铁2内孔的地脚螺钉3相连,地脚螺钉3和工装架1通过螺母连接,工装架1放置在调整垫铁2调整面上,工装架1和调整垫铁2整体置于要安装的地基5上,调整垫铁2上设有用于调节的调整螺钉4,调整螺钉4与调整垫铁2通过螺纹连接,调整螺钉4与地基5表面接触,调整垫铁2置于浇筑围板6中,地基5上在浇筑围板6内设有内沉的浇筑孔,地脚螺钉3下部伸出调整垫铁2的部分位于浇筑孔内,通过调节调整螺钉4伸出调整垫铁2部分的长度,可使与调整垫铁2上接触的工装架1部分升高或者降低,达到调水平的效果,可使各个调整垫铁2的上表面达到水平。As shown in Figures 1 and 2, the device for facilitating the installation of solar panels on the roof includes a tooling frame 1 that can be fixed and spliced to each other. The tooling frame 1 is connected with the anchor screws 3 passing through the tooling frame 1 and the inner hole of the
如图3中所示,上述的工装架1为四根方管11固定连接组成的长方形结构体,在每两根方管11的直角连接处的外围面分为拼接阴角α和拼接阳角β,每根方管11的两端的连接处各有一拼接阴角α和拼接阳角β,拼接阴角α和拼接阳角β上方设有与方管11拼接直角外表面平齐的拼装定位块12,每根方管11上都设有用于安装地脚螺钉3的过孔13,在拼接阴角α处与拼接阴角α所在表面垂直的方管11上设有四面内凹的定位凹槽15,在拼接阳角β处与拼接阳角β所在表面垂直的方管11上设有四面外凸的定位凸管14,定位凸管14的外表面尺寸与定位凹槽15外表面尺寸相同,两个工装架1上的定位凸管14和定位凹槽15可以互相配合插入,不一样尺寸的工装架1,只要相连接处的方管11的长度相等,即可实现拼接。As shown in FIG. 3 , the above-mentioned tooling frame 1 is a rectangular structure composed of four
如图3、4中所示,上述的拼装定位块12结构为:拼装定位块12为直角架结构,拼装定位块12的下部与方管11上表面固定连接,拼装定位块12上直角垂直的两个面上都设有若干定位块凹孔16和定位块凸块17,两个面的定位块凹孔16和定位块凸块17尺寸和位置互相配合,拼装定位块12的两个直角面尺寸相同,在两个面的相同位置设有孔径相同的固定螺钉孔18,拼装定位块12可以在定位块凹孔16和定位块凸块17的基础上再通过在固定螺钉孔18中使用螺栓螺母固定加强工装架1拼装组合的刚性。As shown in Figures 3 and 4, the structure of the above-mentioned
如图5中所示,上述的调整垫铁2结构为:调整垫铁2的上方设有安装垫块25,安装垫块25中间设有贯穿整个调整垫铁2的地脚螺钉孔21,调整垫铁2底座边缘设有带螺纹的浇筑调节螺钉孔23,调整垫铁2一端设有可调节安装垫块25高度的垫铁调节螺钉22,调整垫铁2两侧设有带开口凹槽的固定螺钉槽24,调整垫铁2长度方向的尺寸大于浇筑孔的直径,通过在浇筑孔中浇筑水泥至没过调节螺钉22可实现调整垫铁2的刚性固定,如果需要更高的刚性,可在浇筑前在固定螺钉槽24上加上更粗的螺栓后进行浇筑。As shown in FIG. 5 , the structure of the above-mentioned
上述的地脚螺钉孔21和过孔13直径大于地脚螺钉3外径,可保证地脚螺钉3能顺利穿过调整垫铁2和方管11。The diameters of the above-mentioned anchor screw holes 21 and through
如图6中所示,上述的地脚螺钉3上部设有紧固螺纹31,紧固螺纹31下方设有限位块32,限位块32上部的长度大于调整垫铁2和方管11叠加一起的厚度,限位块32为一凸出的柱形块,柱形块直径大于地脚螺钉孔21半径,这样可保证落入浇筑孔中的地脚螺钉3长度不致过短,同时可在组合体整体起吊时使调整垫铁2不至于落下来,限位块32下方设有两个沿地脚螺钉3轴线对称的波浪片33,所述紧固螺纹31长度大于限位块32上部的长度减去调整垫铁2和太阳能安装支架的支撑柱安装板9叠加一起的厚度后的长度。As shown in FIG. 6 , a
上述的定位块凸块17厚度大于定位块凹孔16深度。The thickness of the above-mentioned
上述的定位块凹孔16深度方向轴线与固定螺钉孔18轴线平行,且都与方管11上表面平行。The above-mentioned positioning block
上述的工装架1上每根方管11上的过孔13的数量不少于两个。The number of the via holes 13 on each
一种便于太阳能板屋顶安装的装置的使用方法,其特征在于,包括:A method of using a device that facilitates solar panel roof installation, comprising:
步骤S1:根据太阳能板数量确定支架的尺寸,根据支架的尺寸确定所需工装架1的尺寸,工装架1的尺寸不止一种,不同可拼接的工装架1可拼接处的方管11长度相同;Step S1: determine the size of the support according to the number of solar panels, determine the size of the required tooling frame 1 according to the size of the support, the size of the tooling frame 1 is more than one, and the
步骤S2:根据工装架1的尺寸和调整垫铁2的尺寸确定所安装的地基5上浇筑孔的尺寸,并在地基5上开好相应数量和尺寸的浇筑孔,检查使用的调整垫铁的高度并调整使其达到一致,将浇筑围板6放置于地基5并使浇筑孔位于浇筑围板6正中;Step S2: Determine the size of the pouring holes on the installed
步骤S3:拼接组合工装架1,拼接时相邻处的工装架1之间拼接阳角β处的定位凸管14插入拼接阴角α处的定位凹槽15,拼装定位块12上定位块凸块17插入相对的拼装定位块12上的定位块凹孔16,相对的两个拼装定位块12之间用螺栓螺母穿过固定螺钉孔18并紧固固定;Step S3: splicing the combined tooling frame 1, inserting the positioning
步骤S4:将地脚螺钉3上部穿过地脚螺钉孔21和过孔13后用螺母在方管11上方进行固定,将调整螺钉4拧至调节螺钉孔23中并传出;Step S4: pass the upper part of the
步骤S5:将组合后的工装架1和地脚螺钉3、调整垫铁2整体起吊并放置在到已开好浇筑孔的地基5中,使地脚螺钉3位于浇筑孔中,调整螺钉4位于浇筑孔并支撑起上述工装架1和地脚螺钉3、调整垫铁2的组合整体;Step S5: Lift the combined tooling frame 1, anchor screws 3, and
步骤S6:在组合好的工装架1放置好两个方向的水平仪,并调节调整螺钉4使其伸出调整垫铁2的部分增加或减少,最终使水平仪显示装置已水平;Step S6: place the level in two directions on the assembled tooling frame 1, and adjust the
步骤S7:向浇筑孔内浇筑水泥,水泥浇至与浇筑围板6上表面平齐;Step S7: pour cement into the pouring hole, and pour the cement to be flush with the upper surface of the pouring
步骤S8:待水泥硬化后,再次在组合好的工装架1放置好两个方向的水平仪,松开地脚螺钉3上的螺母,若组合体不在水平状态,使用垫铁调节螺钉22对工装架进行微调直至达到水平;Step S8: After the cement is hardened, place the level gauges in both directions on the assembled tooling frame 1 again, loosen the nuts on the anchor screws 3, if the assembly is not in a horizontal state, use the pad
步骤S9:把组合的工装架1从调整垫铁2上取下,把太阳能支架置于调整垫铁2上,使地脚螺钉3穿过支撑柱安装板9上的安装孔,然后将螺母上到地脚螺钉3上并拧紧固定,安装完成。Step S9: Remove the combined tooling frame 1 from the
如图1、7中所示的实施例,根据太阳能面板类型的标准化尺寸,设计出标准化的太阳能面板安装支架,进一步可生成标准化的工装架1尺寸和浇筑孔之间的定位尺寸,在进行安装作业时,在确认需要安装的太阳能面板类型后,可以得出浇筑孔的定位尺寸,先行进行开浇筑孔作业,同时拼装工装架1、调整垫铁2和使地脚螺钉3,浇筑孔开好后,将拼装组合吊起并将地脚螺钉3放置于浇筑孔中,调整螺钉4在地基5支撑整个拼装组合,通过调节调整螺钉4使工装架1组合达到水平后,多个调整垫铁2的安装垫块25上表面即达到水平,之后进行浇筑作业,浇筑后因水泥的凝固导致的微小形变只需实用垫铁调节螺钉22对即可使调整垫铁2上表面达到重新水平,再将太阳能板安装支架吊至调整垫铁2进行紧固即完成作业,不许要根据地基5表面高低的不同而垫高或者降低,便于规模化安装,特别适用于太阳能的产业化发展。In the embodiment shown in Figures 1 and 7, a standardized solar panel mounting bracket is designed according to the standardized dimensions of the solar panel type, and further standardized dimensions of the tooling frame 1 and positioning dimensions between the pouring holes can be generated. During the operation, after confirming the type of solar panel to be installed, the positioning size of the pouring hole can be obtained, and the pouring hole is opened first. At the same time, assemble the tooling frame 1, adjust the
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| CN111305476A (en) * | 2020-02-24 | 2020-06-19 | 中建八局第一建设有限公司 | Combined roof daylighting roof for mounting glass curtain wall |
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Application publication date: 20200124 |