CN114147933B - Manufacturing device and manufacturing method of bundling pipe - Google Patents

Manufacturing device and manufacturing method of bundling pipe Download PDF

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Publication number
CN114147933B
CN114147933B CN202111458782.XA CN202111458782A CN114147933B CN 114147933 B CN114147933 B CN 114147933B CN 202111458782 A CN202111458782 A CN 202111458782A CN 114147933 B CN114147933 B CN 114147933B
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China
Prior art keywords
die
water
guide
bundling
rod
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Chinese (zh)
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CN114147933A (en
Inventor
彭进雄
徐良军
别道文
刘世平
刘光平
严洪军
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Jingzhou Liang Cheng Sci Tech Co ltd
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Jingzhou Liang Cheng Sci Tech Co ltd
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Priority to CN202111458782.XA priority Critical patent/CN114147933B/en
Publication of CN114147933A publication Critical patent/CN114147933A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/151Coating hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0013Extrusion moulding in several steps, i.e. components merging outside the die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/28Storing of extruded material, e.g. by winding up or stacking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/355Conveyors for extruded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/885External treatment, e.g. by using air rings for cooling tubular films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles

Abstract

The invention relates to a manufacturing device and a manufacturing method of a bundling tube, belonging to the technical field of bundling tube production. The bundling tube manufacturing device comprises a microtube feeding mechanism, an inner plastic tube forming machine, an outer plastic tube forming machine, a cooling and shaping mechanism A, a cooling and shaping mechanism B, a tractor A and a winding mechanism; the method is characterized in that: one side of the microtubule feeding mechanism is provided with a bundling plate A and a bundling plate B in sequence; one side of the bundling plate B is sequentially provided with an inner plastic pipe forming machine, a cooling and shaping mechanism A, a traction machine A, an outer plastic pipe forming machine, a cooling and shaping mechanism B and a winding mechanism. The manufacturing device and the manufacturing method of the bundling tube can solve the problems of low production efficiency and poor product appearance quality existing in the existing production mode of the bundling tube, and are particularly suitable for the requirements of production and use of the bundling tube.

Description

Manufacturing device and manufacturing method of bundling pipe
Technical Field
The invention relates to a manufacturing device and a manufacturing method of a bundling tube, belonging to the technical field of bundling tube production.
Background
The bundling pipe comprises an outer pipe and microtubes, wherein a plurality of microtubes are sleeved in the outer pipe in a collecting mode, and the bundling pipe is widely applied to data transmission and pipeline laying of the Internet. The existing cluster tube production device and mode are as disclosed in application publication number CN107665750A, and the cluster tube and the production process thereof have the following defects during operation:
1. The existing production mode of the bundling pipe is limited by a production mould, and an inner sheath layer of the bundling pipe is easy to cover the outer surface of a microtube in the production process, so that the roundness of an outer pipe of the bundling pipe is out of round, and the appearance quality of a product is affected.
2. In the existing production process of the bundling pipe, the feeding work of the microtubes is completed by using a common rotating wheel, and the problem of 'easy knotting and winding' and 'abrasion' exist among the microtubes.
3. The winding device of the existing bundling pipe is synchronously controlled by a plurality of cylinders during working, and the problem that the production efficiency is affected due to the fact that a plurality of overhauling fault points exist.
4. The existing production process of the bundling pipe is directly manufactured by adopting a mode of sequentially laying an inner layer pipe and an outer layer pipe on the surface of a microtube, and in the production adjustment stage, namely, in the process of adjusting the pipe diameters of the inner layer pipe and the outer layer pipe, as the microtube is laid in the inner layer pipe, before the inner layer pipe and the outer layer pipe are adjusted to be qualified, the produced bundling pipe is an unqualified product, and the unqualified product is abandoned, so that the problem of waste of the qualified microtube in the unqualified product is caused. In addition, the microtube length of the bundling tube of some factories is generally fixed according to the required length, if the microtube is wasted by adopting the existing mode, the whole qualified bundling tube is insufficient in length, and nonstandard products are formed, so that the problem of influencing the product quality is caused.
5. The existing production process of the bundling pipe adopts two tractors to simultaneously drag an inner layer pipe and an outer layer pipe, and can meet the production and use requirements of the bundling pipe, but the problem that the traction speed of the two tractors is difficult to adjust to be suitable for leading to high rejection rate exists in the production process.
Therefore, it is necessary to develop a new manufacturing device and manufacturing method for the cluster tube aiming at the existing production mode of the cluster tube, so as to solve the above problems existing in the existing production mode.
Disclosure of Invention
The invention aims at: provided are a manufacturing device and a manufacturing method for a cluster tube, which can solve the problems of low production efficiency and poor product appearance quality existing in the conventional cluster tube production mode.
A bundling tube manufacturing device comprises a microtubule feeding mechanism, an inner plastic tube forming machine, an outer plastic tube forming machine, a cooling and shaping mechanism A, a cooling and shaping mechanism B, a tractor A and a winding mechanism; the method is characterized in that: one side of the microtubule feeding mechanism is provided with a bundling plate A and a bundling plate B in sequence; one side of the bundling plate B is sequentially provided with an inner plastic pipe forming machine, a cooling shaping mechanism A, a traction machine A, an outer plastic pipe forming machine, a cooling shaping mechanism B, a traction machine B and a winding mechanism.
The microtube feeding mechanism comprises a base, an unreeling frame, a lifting motor, a transmission screw rod, a sliding piece and a guiding component; guide assemblies are symmetrically arranged on the base; a plurality of unreeling frames are arranged on the base at one side of the guide assembly at intervals; the unreeling frame is provided with a sliding piece in a sliding way through a guide rail; a transmission screw rod is arranged on the unreeling frame above the sliding piece through a lifting motor; the transmission screw rod is connected with the sliding piece; unreeling shaft rods are respectively arranged on the side surfaces of the two sides of the sliding piece through bearing seats; the unreeling shaft rod is provided with a limit sleeve through a bolt.
A damping belt is arranged on the sliding piece at one end of the unreeling shaft rod; the inner side of the damping belt is in friction connection with the unreeling shaft.
The guide assembly comprises a height adjusting frame, a guide roller and a limiting cross rod; the base is provided with a height adjusting frame; a plurality of guide rollers are arranged on the height adjusting frame at intervals; one side of the guide roller is fixedly provided with a limiting cross rod.
The center of the bundling plate A is provided with a bundling guide hole; a plurality of bundling guide holes are uniformly distributed around the bundling guide holes in a circular shape; the middle part of the bundling plate B is provided with a bundling hole.
The inner layer mould of the inner layer plastic pipe forming machine comprises a mould sleeve, an outer layer fluid, an inner layer mouth mould, an outlet pipe mouth mould, a core mould base, a guide mould cylinder and a guide core mould; one end of the die sleeve is fixedly provided with a pipe outlet die through a bolt and a die pressing ring; one end of the pipe outlet die is provided with a die pressing cover through a bolt; the inner part of the die sleeve is fixedly provided with an outer layer of split fluid through bolts; one end of the outer layer split fluid is connected with an inner layer mouth die through threads; the inner layer of the outer layer of the split fluid is fixedly provided with the inner layer of the split fluid through bolts; the core die holder is fixedly arranged in the inner layer split flow body; a guide die cylinder is arranged at one end of the core die holder in a threaded manner; the guide die cylinder penetrates through the inner layer die and extends to the die pressing cover, and is connected with a guide core die in a threaded manner; the inner-layer fluid and the core die holder are provided with gas flow passages; the gas runner is communicated with the inside of the core die holder.
The inner hole of the die sleeve is in a conical structure; an inner material inlet and an outer material inlet are symmetrically arranged on the die sleeve; the outer layer fluid is in a cylindrical structure; the peripheral surface and the inner hole of the outer layer of the split fluid are of conical structures; the left circumferential surface of the outer layer split fluid is in fit and sealing connection with the inner hole of the die sleeve; an outer layer molten material cavity is formed between the right circumferential surface of the outer layer split fluid and the inner layer die, the die sleeve and the outlet die; the outer layer molten material cavity is communicated with an outer material inlet on the die sleeve through an outer material runner; an inner material flow hole is arranged on the outer layer of the split fluid; the inner material flow hole is communicated with the inner material inlet.
An inner layer melt cavity is formed between the tail end of the inner layer split fluid, the guide die cylinder and the inner layer neck die; the inner layer molten material cavity is communicated with the inner material flow hole through an inner material flow channel arranged on the circumferential surface of the inner layer split flow body.
The core die holder is of a cylindrical structure; the end of the core mold seat is connected with a guide mold cylinder in a threaded manner; the guide core mould is of a cylindrical structure; a pipe ring opening is formed between the guide core mould and the opening mould pressing cover; the diameter of the inner hole of the guide core mold is consistent with that of the inner hole of the core mold base.
The cooling shaping mechanism A and the cooling shaping mechanism B comprise shaping water tanks, a water ring pump and a water-gas separation mechanism, one side of each shaping water tank is provided with the water ring pump, the air exhaust end of each water ring pump is communicated with one side of the upper part of each shaping water tank through an air exhaust pipe, the water inlet end of each water ring pump is communicated with each shaping water tank through a water inlet pipe, and the water outlet end of each water ring pump is connected with a water outlet pipe; the water outlet pipe is provided with a water-gas separation mechanism; the water-gas separation mechanism is connected with a drain pipe.
The water-gas separation mechanism comprises a shell, an air duct, a water stop plate, a water throwing blade and a rotating blade; the outer circle of the upper part of the shell is provided with a water inlet, the center of the top end of the shell is provided with an air outlet, and the bottom end of the shell is provided with a water outlet; an air duct is movably arranged on the air outlet of the shell through a bearing; a plurality of water-stop plates are fixedly arranged on the inner wall of the air duct; a water throwing blade is arranged on the inner wall of the air duct below the water stop plate; the excircle of the air duct corresponding to the water inlet is fixedly provided with a plurality of rotating blades.
The water-stop plate is in a semicircular shape and is arranged on the inner wall of the air duct at staggered intervals.
The winding mechanism comprises a frame, a driving motor, a expansion supporting rod, a limiting disc and a telescopic controller; the frame is provided with a rotary sleeve through a bearing seat; a driving motor is arranged on the frame above the rotary sleeve; the driving motor is connected with the rotary sleeve through a transmission chain and a chain wheel; one end of the rotary sleeve is fixedly connected with a limiting disc; a plurality of support rods are uniformly distributed on the end surface of the limit disc in a circular ring shape; the support rod is movably provided with a spreading support rod through a hinged rotating plate and a torsion spring which are arranged at intervals; the end head of the supporting rod is hinged with a limiting ejector rod; the inside of the rotary sleeve is slidably provided with a sliding rod through a spline groove; one end of the sliding rod is fixedly provided with a telescopic controller; the telescopic controller is movably connected with the limiting ejector rod; a control cylinder is arranged on the frame at the other end of the sliding rod; the control cylinder is connected with the sliding rod through a movable coupling.
The telescopic controller comprises a bottom plate, a telescopic rod, a locking turntable, a guide plate and a return spring; a bottom plate is fixedly arranged at one end of the sliding rod; a locking turntable is rotatably arranged in the center of the end face of one end of the bottom plate; a plurality of guide plates are arranged around the locking turntable in a divergent manner; a telescopic rod is slidably arranged in the guide plate through a sliding hole; the upper end of the telescopic rod is connected with the corresponding limiting ejector rod; a reset spring is connected between the step surface of the telescopic rod and the bottom end of the guide plate; the lower end of the telescopic rod passes through the guide plate and is connected with the locking turntable in an intermittent plug-in connection way.
The locking turntable is provided with a plurality of plug holes in a divergent manner; the inserting holes are in intermittent inserting connection with the corresponding telescopic rods; the end face of the locking turntable is provided with a positioning bolt; two groups of positioning holes are formed in the end face of the bottom plate; the positioning bolt is connected with the positioning hole in an intermittent inserting way.
The telescopic rod is of a stepped shaft structure; the upper end head of the telescopic rod is provided with an avoidance fork; a driving rotary pin is arranged in the avoiding fork opening; the telescopic rod is connected with the long sliding hole on the corresponding limiting ejector rod in a sliding way through the driving rotary pin.
The movable coupling comprises a limiting turntable and a clamping sleeve; two groups of limit turntables are movably arranged in the clamping sleeve through bearings; one end of the control cylinder extends into the clamping sleeve and is fixedly connected with the corresponding limit turntable; one end of the sliding rod extends into the clamping sleeve and is fixedly connected with the corresponding limit turntable.
The end of the expansion rod is provided with a sliding roller; the sliding roller is connected with the limiting ejector rod in an intermittent rolling way.
The outer layer mould of the outer layer plastic pipe forming machine comprises a machine head body, a forming core mould, a mouth mould base, a mouth mould cover and a shunt matrix; one end of the machine head body is provided with a die base and a die cover through bolts; the inside of the machine head body is fixedly provided with a shunt matrix; one end of the shunt matrix is fixedly provided with a molding core mold; the molding core mold extends to the inside of the die base; one side of the machine head body is connected with a feeding flange; a storage cavity is formed between the shunt matrix and the inner wall of the machine head body; forming a forming die orifice between the die base, the die pressing cover and the forming core die; the molding die orifice is communicated with the storage cavity.
The invention has the advantages that:
the manufacturing device and the manufacturing method of the bundling tube can solve the problems of low production efficiency and poor product appearance quality existing in the existing production mode of the bundling tube, and are particularly suitable for the requirements of production and use of the bundling tube.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a micro-pipe feeding mechanism according to the present invention;
FIG. 3 is a left-hand structural schematic diagram of FIG. 2;
FIG. 4 is a schematic view of the unreeling shaft of the present invention;
FIG. 5 is a schematic view of the structure of the microtube feeding mechanism according to the present invention;
FIG. 6 is a schematic view of the structure of a cluster plate A according to the present invention;
FIG. 7 is a schematic view of a cluster plate B according to the present invention;
FIG. 8 is a schematic view of the inner layer mold according to the present invention;
FIG. 9 is a schematic view of the structure of the jacket and outer split streams of the inner mold of the present invention;
FIG. 10 is a schematic view of the structure of the die sleeve of the inner die of the present invention;
FIG. 11 is a schematic view of the structure of the outer split stream of the inner mold of the present invention;
FIG. 12 is a schematic view of the outer layer parting body, the inner layer parting body and the core mold base of the inner layer mold of the present invention;
FIG. 13 is a schematic view showing the structure of an inner layer-dividing fluid of the inner layer mold of the present invention;
FIG. 14 is a schematic view showing the structure of a core holder, a guide cylinder and a guide core mold of an inner mold according to the present invention;
FIG. 15 is a schematic view of the structure of the guide shell and guide core of the inner mold of the present invention;
FIG. 16 is a schematic view of the setting water tanks of the cooling setting mechanism A and the cooling setting mechanism B according to the present invention;
FIG. 17 is a schematic diagram of the cooling and shaping mechanism A and the cooling and shaping mechanism B according to the present invention;
FIG. 18 is a schematic view of a water-gas separation mechanism according to the present invention;
FIG. 19 is a schematic view of the structure in the direction A-A of FIG. 18;
FIG. 20 is a schematic diagram of a front view of a winding mechanism according to the present invention;
FIG. 21 is a schematic view showing the structure of the winding mechanism in the working state of the present invention;
FIG. 22 is a right side view of the schematic diagram of FIG. 21;
fig. 23 is an enlarged structural schematic diagram at B of fig. 20;
FIG. 24 is a schematic view of the structure of the limiting plate, support rod and expansion rod of the winding mechanism of the present invention;
FIG. 25 is a schematic view showing the structure of the expansion controller of the winding mechanism in the "open" state;
FIG. 26 is a schematic view of the structure of the "telescoping rod" of the winding mechanism of the present invention;
FIG. 27 is an enlarged schematic view of the structure of FIG. 25 at C;
FIG. 28 is a schematic view of the telescoping control of the winding mechanism of the present invention in a "contracted" state;
fig. 29 is an enlarged schematic view of the structure at D in fig. 28;
FIG. 30 is an enlarged schematic view of the structure of FIG. 20E;
FIG. 31 is a schematic view of the outer layer mold according to the present invention;
FIG. 32 is a schematic cross-sectional view of an outer mold according to the present invention.
In the figure: 1. a microtube feeding mechanism; 2. a cluster plate A; 3. a cluster plate B; 4. an inner plastic pipe forming machine; 5. an inner layer mold; 6. cooling and shaping mechanism A; 7. a traction machine A; 8. an outer plastic pipe forming machine; 9. an outer layer mold; 10. cooling and shaping mechanism B; 11. a winding mechanism; 12. a base; 13. a guide assembly; 14. unreeling rack; 15. a sliding member; 16. a lifting motor; 17. a transmission screw rod; 18. unreeling the shaft rod; 19. a limit sleeve; 20. a damping belt; 21. a height adjusting frame; 22. a guide roller; 23. a limiting cross bar; 24. a cluster guide hole; 25. a beam collecting hole; 26. a gas flow passage; 27. a die sleeve; 28. a die press ring; 29. a pipe outlet die; 30. a die pressing cover; 31. an outer layer of fluid separation; 32. an inner layer die; 33. an inner layer of fluid separation; 34. a core die holder; 35. a guide die cylinder; 36. guiding the core mold; 37. an internal material inlet; 38. an external material inlet; 39. an outer layer melt cavity; 40. an external material runner; 41. an inner material flow hole; 42. an inner melt chamber; 43. an inner material runner; 44. a pipe outlet ring opening; 45. shaping a water tank; 46. a water ring pump; 47. an exhaust pipe; 48. a water inlet pipe; 49. a water outlet pipe; 50. a water-gas separation mechanism; 51. a water inlet; 52. an exhaust port; 53. an air duct; 54. a water-stop plate; 55. a water throwing blade; 56. rotating the blade; 57. a frame; 58. rotating the sleeve; 59. a driving motor; 60. a drive chain; 61. a limiting disc; 62. a support rod; 63. a hinged rotating plate; 64. expanding a supporting rod; 65. limiting ejector rod; 66. a sliding rod; 67. a telescoping controller; 68. a control cylinder; 69. a movable coupling; 70. a bottom plate; 71. locking a rotary table; 72. a guide plate; 73. a telescopic rod; 74. a return spring; 75. a plug hole; 76. positioning a bolt; 77. a housing; 78. avoiding fork openings; 79. driving the rotating pin; 80. a clamping sleeve; 81. a limit turntable; 82. a sliding roller; 83. a machine head body; 84. a die base; 85. forming a die opening; 86. a shunt base; 87. forming a core mold; 88. a feed flange; 89. a storage cavity; 90. a drain pipe; 91. a die cover; 92. and a traction machine B.
Description of the embodiments
The cluster pipe manufacturing device comprises a microtube feeding mechanism 1, an inner plastic pipe forming machine 4, an outer plastic pipe forming machine 8, a cooling and shaping mechanism A6, a cooling and shaping mechanism B10, a tractor A7 and a winding mechanism 11 (see figure 1 of the specification).
The microtube feeding mechanism 1 comprises a base 12, an unreeling frame 14, a lifting motor 16, a transmission screw 17, a sliding piece 15 and a guiding component 13 (see fig. 2 and 3 in the specification);
the base 12 is symmetrically provided with guide components 13 (see fig. 3 of the specification); the guide assembly 13 comprises a height adjusting frame 21, a guide roller 22 and a limit cross bar 23 (see fig. 3 of the specification); the base 12 is provided with a height adjusting frame 21; the height adjusting frame 21 can adjust the length of the height adjusting frame to adapt to unreeling operations of different stations.
A plurality of guide rollers 22 are installed on the height adjusting frame 21 at intervals; a limit cross bar 23 (see fig. 3 of the specification) is fixedly arranged on one side of the guide roller 22. The guide roller 22 can assist in limiting the microtube from the left-right direction, and the limiting cross rod 23 can assist in limiting the microtube in the up-down direction; when in operation, the microtubes can pass through the lower part of the limiting cross rod 23 and then output through the positions between the guide rollers 22, so that the problem that the microtubes collide with each other can be effectively avoided.
A plurality of unreeling frames 14 are arranged on the base 12 at one side of the guide assembly 13 at intervals; the unreeling frame 14 is provided with a sliding piece 15 in a sliding way through a guide rail; a transmission screw rod 17 is arranged on the unreeling frame 14 above the sliding piece 15 through a lifting motor 16; the drive screw 17 is connected to the slide 15 (see fig. 2 of the description). When the lifting motor 16 works to drive the transmission screw rod 17 to rotate, the transmission screw rod 17 can drive the sliding piece 15 to slide up and down on the unreeling frame 14.
The unreeling shaft rods 18 are respectively arranged on the side surfaces of the two sides of the sliding piece 15 through bearing seats; the unreeling shaft rod 18 is provided with a limit sleeve 19 (see fig. 3 of the specification) through bolts. The stop collar 19 is operable to secure the microtube reel to the unwind shaft 18.
A damping belt 20 is arranged on the sliding piece 15 at one end of the unreeling shaft rod 18; the inner side of the damping band 20 is in frictional connection with the unwind shaft 18. In operation, the damping belt 20 can provide a certain friction resistance for the unwinding shaft 18, so that when the microtube is pulled in operation, the unwinding shaft 18 can be driven to rotate by the microtube reel to unwind, and the purpose of outputting the microtube in a stretched state is achieved.
When the microtube feeding mechanism is used, firstly, microtube reels to be unreeled can be fixedly arranged on the unreeling shaft rod 18 through the limiting sleeve 19, then microtubes on the microtube reels are sequentially pulled and pass through the limiting cross rod 23 and then pass through between the guide rollers 22, and the ends of the microtubes are pulled to follow-up equipment of the bundling tube manufacturing device, so that bundling tube forming operation is started.
In the process of the bundling tube forming operation, the diameter of a microtube wound on a microtube reel is gradually reduced along with the unreeling operation, when the microtube inclines, the lifting motor 16 is started, the lifting motor 16 drives the sliding piece 15 and the unreeling shaft rod 18 to move upwards on the unreeling frame 14 through the transmission screw rod 17, and when the microtube is restored to a horizontal state, the lifting motor 16 stops rotating, so that the microtube is always in the horizontal state, the problem that after the microtube inclines to unreel, the bundling tube forming effect of a subsequent station is poor easily caused is avoided, and the bundling tube forming quality is effectively ensured.
A bundling plate A2 and a bundling plate B3 (see the attached figure 1 of the specification) are sequentially arranged on one side of the microtubule feeding mechanism 1; the center of the cluster plate A2 is provided with a cluster guide hole 24; a plurality of bundling guide holes 24 are uniformly distributed around the bundling guide holes 24 in a circular shape (see fig. 6 of the specification); the middle part of the beam collecting plate B3 is provided with a beam collecting hole 25 (see fig. 7 of the specification). In operation, the microtubes can sequentially pass through the bundling guide holes 24 on the bundling plate A2 and the bundling holes 25 in the bundling plate B3 and then output.
One side of the cluster plate B3 is provided with an inner plastic pipe forming machine 4, a cooling and shaping mechanism A6, a traction machine A7, an outer plastic pipe forming machine 8 and a cooling and shaping mechanism B10 in sequence (see figure 1 of the specification).
The inner layer mold 5 of the inner layer plastic pipe molding machine 4 comprises a mold sleeve 27, an outer layer split 31, an inner layer split 33, an inner layer die 32, an exit die 29, a core mold seat 34, a guide mold cylinder 35 and a guide core mold 36 (see fig. 8 of the specification).
The inner hole of the die sleeve 27 is in a conical structure; the die sleeve 27 is symmetrically provided with an inner material inlet 37 and an outer material inlet 38 (see fig. 10 of the specification). One end of the die sleeve 27 is fixedly provided with a nozzle die 29 (see fig. 8 of the specification) through a bolt and a die pressing ring 28;
one end of the nozzle die 29 is provided with a nozzle die cover 30 (see fig. 8 of the specification) by bolts; the inside of the die sleeve 27 is provided with an outer parting fluid 31 (see fig. 8 of the specification). The outer layer of the split fluid 31 is in a cylindrical structure (see fig. 11 of the specification);
the circumferential surface and the inner hole of the outer layer of the split fluid 31 are in a conical structure (see fig. 11 in the specification); the left circumferential surface of the outer layer split body 31 is in fit and sealing connection with the inner hole of the die sleeve 27; an outer melt chamber 39 is formed between the right circumferential surface of the outer split stream 31 and the inner die 32 and the die sleeve 27 and the exit die 29 (see fig. 8 of the specification). The outer melt chamber 39 is in a "cone" annular configuration; the outer melt chamber 39 is stepped down in volume from left to right, and is configured to: so that during operation, the plastic melt enters the outer-layer melt cavity 39 to move from left to right, the moving space is gradually reduced, the moving pressure is gradually increased, and the problems of incompact product compression and poor physical property caused by insufficient pressure in the plastic melt output process are avoided.
The outer melt chamber 39 communicates with an outer feed inlet 38 in the die sleeve 27 via an outer feed channel 40 (see fig. 8 of the specification); in operation, the outer layer of plastic melt may flow into the outer layer melt chamber 39 through the outer material inlet 38 and outer material runner 40 and finally out through the outlet collar 44.
The outer layer of the fluid separation body 31 is provided with an inner material flow hole 41 (see fig. 8 of the specification); the inner orifice 41 communicates with the inner inlet 37 on the die sleeve 27. In operation, the inner plastic melt will flow into the interior of the outer fluid 31 through the inner material inlet 37 and the inner material flow aperture 41.
One end of the outer layer fluid-dividing body 31 is connected with an inner layer mouth die 32 (see fig. 8 and 11 of the specification) in a conical cylinder structure in a threaded manner; the inner layer of the outer layer of the fluid 31 is fixed by screws with the inner layer of the fluid 33 (see fig. 8 and 12 of the specification).
The inner partial fluid 33 has a cylindrical structure (see fig. 13 of the specification); the core die holder 34 (see fig. 8 and 12 of the specification) is fixedly arranged in the inner layer of the split fluid 33; a guide cylinder 35 (see fig. 8 and 12 of the specification) is screw-mounted to one end of the core holder 34.
The core die holder 34 is in a cylindrical structure; the end of the core die holder 34 is connected with a guide die cylinder 35 in a threaded manner; an inner melt cavity 42 is formed between the end of the inner split stream 33 and the flow guide cylinder 35 and the inner die 32 (see fig. 8 and 12 of the specification); the inner melt chamber 42 communicates with the inner flow hole 41 through an inner flow channel 43 provided on the circumferential surface of the inner melt stream 33. In operation, the inner plastic melt flows into the inner melt cavity 42 through the inner material inlet 37, the inner material flow bore 41 and the inner material flow channel 43 (see fig. 8 of the specification).
The guide cylinder 35 is screwed with a guide core mold 36 (see fig. 8 and 14 of the specification) after extending through the inner die 32 to the die cover 30; the guide core die 36 has a cylindrical structure; a pipe collar 44 is formed between the guide core die 36 and the port die cover 30; the inner bore of the guide core 36 is of the same diameter as the inner bore of the core holder 34 (see fig. 14 of the specification). The purpose of the guide core 36 is to: so that, in operation, the microtube is discharged from the inside of the guide core mold 36 and then enters the inside of the inner tube which is discharged from the outlet pipe ring 44, and thus the microtube can be placed in the inside of the inner tube.
The inner layer of the split fluid 33 and the core die seat 34 are provided with a gas flow passage 26; the gas flow passage 26 communicates with the interior of the core mold seat 34 (see fig. 8 of the specification). The purpose of the gas flow passage 26 is to: when the inner pipe is in operation, external cooling gas can enter the inner pipe through the gas flow passage 26 and the core mold seat 34, so that the inner pipe can be cooled while keeping certain air pressure, and firstly, the inner pipe can be supported through the air pressure to prevent the deformation of the inner pipe and the problem of insufficient roundness; secondly, the inner layer pipe can be quickened to achieve the aim of cooling and hardening the inner layer pipe.
The outer part of the die sleeve 27, the outer part of the die cover 30 and the outer part of the die 29 are all provided with heating plates (see fig. 1 of the specification). The purpose of setting up the hot plate is: the inner layer mould 5 can be kept at a certain temperature during operation by heating the inner layer mould 5 by the heating plate, so that the problem of cooling and solidifying the plastic melt in the inner layer mould 5 is avoided.
When the inner layer mould 5 works, inner layer plastic melt continuously flows into the inner layer melt cavity 42 through the inner material inlet 37, the inner material flow hole 41 and the inner material flow channel 43; the outer plastic melt continuously flows into the outer melt cavity 39 through the outer material inlet 38 and the outer material runner 40; after the inner plastic melt in the inner melt cavity 42 enters the outer melt cavity 39, the inner plastic melt and the outer plastic melt in the outer melt cavity 39 enter the pipe ring 44 to form an inner pipe with a double-layer structure, and then the inner pipe is output. The inner layer of the inner layer tube is made of anti-adhesion material, and has anti-adhesion effect.
In the above process, the microtube is discharged from the inside of the guide core mold 36 and then enters the inside of the inner tube which is formed by the discharge pipe ring 44, so that the microtube can be placed inside the inner tube. Meanwhile, the external cooling gas can enter the inner tube through the gas flow passage 26 and the core die seat 34, so that the inner tube can be cooled while keeping certain air pressure, and firstly, the inner tube can be supported through the air pressure to prevent the deformation of the inner tube and the problem of insufficient roundness; secondly, the inner layer pipe can be quickened to achieve the aim of cooling and hardening the inner layer pipe.
The cooling shaping mechanism A6 and the cooling shaping mechanism B10 comprise a shaping water tank 45, a water ring pump 46 and a water-air separating mechanism 50 (see fig. 16 and 17 of the specification);
one side of the shaping water tank 45 is provided with a water ring pump 46, the air exhaust end of the water ring pump 46 is communicated with one side of the upper part of the shaping water tank 45 through an air exhaust pipe 47 (see figure 17 of the specification), and the water ring pump 46 pumps air in the shaping water tank 45 through the air exhaust pipe 47 during operation so as to achieve the aim of vacuumizing.
The water inlet end of the water ring pump 46 is communicated with the shaping water tank 45 through a water inlet pipe 48, and the shaping water tank 45 can supplement water for the water ring pump 46 through the water inlet pipe 48 during operation. The water outlet end of the water ring pump 46 is connected with a water outlet pipe 49; the water outlet pipe 49 is provided with a water-gas separation mechanism 50; the water-gas separation mechanism 50 is connected with a drain pipe 90 (see fig. 17 of the specification).
The water-air separation mechanism 50 includes a housing 77, an air duct 53, a water blocking plate 54, a water throwing blade 55, and a rotating blade 56 (see fig. 18 and 19 of the specification).
The water inlet 51 is arranged on the outer circle of the upper part of the shell 77, and the water outlet pipe 49 of the water ring pump 46 and the water inlet 51 of the shell 77 are arranged in an inclined mode (see figure 19 of the specification), so that water flow can enter the shell 77 in an inclined mode conveniently.
The center of the top end of the housing 77 is provided with an exhaust port 52; the air duct 53 is movably arranged on the air outlet 52 of the shell 77 through a bearing; a plurality of water-stop plates 54 are fixedly arranged on the inner wall of the air duct 53; the water-stop plate 54 is in a semicircular shape, and the water-stop plate 54 is arranged on the inner wall of the air duct 53 at intervals (see fig. 18 of the specification). The purpose of disposing the water stop 54 as such is to: when water can collect at the bottom of the water-stop plate 54 in the process of the water vapor rising through the air duct 53, the water can drop downwards under the action of the gravity of the water, and the air is discharged upwards through the gaps among the water-stop plates 54, so that the purpose of water and air separation can be achieved.
A water throwing blade 55 is arranged on the inner wall of the air duct 53 below the water stop plate 54; the water throwing blade 55 is a spiral blade, and in operation, when the air duct 53 drives the water throwing blade 55 to rotate, the water draining effect of the air duct 53 can be further improved, so that water drops adhered to the inner wall of the air duct 53 are thrown downwards under the action of centrifugal force, and the water-gas separation effect is further improved.
A plurality of rotating blades 56 (see fig. 18 and 19 of the specification) are fixedly arranged on the outer circle of the air duct 53 corresponding to the water inlet 51. The rotating vane 56 is rectangular sheet-shaped body and is inclined, in operation, the rotating vane 56 can drive the air duct 53 to rotate after being impacted by water at the water outlet of the water ring pump 46, and meanwhile, the rotating vane 56 can also block water injection at the water outlet of the water ring pump 46, the impact force of the water is converted into the rotating force of the rotating vane 56, and the water-air separation effect is effectively improved.
The bottom end of the shell 77 is provided with a water outlet, and the lower end of the water outlet is communicated with a drain pipe 90. The water flow separated by the water-air separation mechanism 50 will eventually be discharged outside through the drain pipe 90.
When the cooling shaping mechanism A6 and the cooling shaping mechanism B10 work, the bundling pipe can pass through the shaping water tank 45 to be cooled, and in the process, the shaping water tank 45 can be immersed in cooling water with a certain liquid level in the back of the shaping water tank by means of continuous water supplementing and draining so as to achieve the purpose of uniformly cooling the bundling pipe.
In the cooling process of the bundling pipe, people can control the cooling water temperature in the shaping water tank 45 by controlling the flow rate of the cooling water, so that the water temperatures in each section of the shaping water tank 45 are different. So as to achieve the gradual cooling by sections through the shaping water tank 45, and prevent the scrapping of the bundling pipe caused by stress concentration when the bundling pipe is cooled too fast.
Meanwhile, the water ring pump 46 pumps out the air at the upper part of the cooling water liquid level in the shaping water tank 45 through the air pumping pipe 47, so that the purpose of enabling the shaping water tank 45 to be in a negative pressure state is achieved, the pressure inside the bundling pipe is ensured to be larger than the external pressure, the bundling pipe can be kept in a circular state for shaping, and the problem that the bundling pipe is flattened due to the fact that the external pressure is larger than the internal pressure is avoided.
When water sprayed from the water outlet pipe 49 of the water ring pump 46 enters the shell 77 of the water-air separation mechanism in an inclined mode, the water impacts the rotating blades 56 to drive the air guide pipe 53 to rotate, under the action of gravity of the water, the water flows downwards through the water outlet pipe into the water outlet pipe 90, and the air is discharged upwards through the air guide pipe 53, so that the purpose of water-air separation is achieved.
The cooling shaping mechanism A6 and the cooling shaping mechanism B10 are mutually matched through the rotating blade 56, the air duct 53, the water stop plate 54 and the water throwing blade 55, so that water and air separation of the water outlet of the water ring pump 46 can be realized, the air duct 53 is driven by water power to realize rotation, the water and air separation efficiency can be further improved, and the water hammer phenomenon at the water outlet of the water ring pump 46 is avoided.
One side of the cooling shaping mechanism B10 is provided with a traction machine B92 and a winding mechanism 11
(see fig. 1 of the specification), the winding mechanism 11 includes a frame 57, a driving motor 59, a spreader lever 64, a support bar 62, a stopper plate 61, and a telescopic controller 67 (see fig. 20 and 21 of the specification).
The frame 57 is provided with a rotary sleeve 58 through a bearing seat; a driving motor 59 is arranged on the frame 57 above the rotating sleeve 58; the drive motor 59 is connected to the rotary sleeve 58 via a drive chain 60 and a sprocket (see fig. 20 and 21 of the description); the driving motor 59 can drive the rotary sleeve 58 to synchronously rotate through the transmission chain 60 and the chain wheel when working.
One end of the rotary sleeve 58 is fixedly connected with a limit disc 61 (see fig. 20 and 21 of the specification); the rotation of the rotary sleeve 58 drives the limit disk 61 to rotate synchronously. A plurality of support rods 62 (see fig. 20 and 21 of the specification) are uniformly distributed on the end surface of the limit disc 61 in a circular ring shape.
The supporting rod 62 is movably provided with a expanding stay bar 64 through a hinged rotating plate 63 and a torsion spring which are arranged at intervals (see fig. 20 and 21 of the specification); the expansion brace 64 always has a tendency to approach the support bar 62 under the spring force of the torsion spring. When the expansion stay 64 is not subjected to external force, the expansion stay 64 is in a state of being close to the support rod 62 by the elastic force of the torsion spring (see fig. 20 and 23 of the specification).
The end of the expansion brace 64 is provided with a sliding roller 82 (see fig. 23 of the specification); the end of the supporting rod 62 is hinged with a limiting ejector rod 65; the limiting ejector rod 65 can freely rotate around the end head of the supporting rod 62; when the limiting ejector rod 65 rotates from a horizontal state to a vertical state (see fig. 20 and 21 in the specification), the limiting ejector rod 65 can press the expansion rod 64 through the sliding roller 82 to enable the expansion rod to outwards move under the cooperation of the hinged rotating plate 63, and the expansion rod is in an 'expanding state' (see fig. 21 in the specification); and when the limit push rod 65 rotates from the vertical state to the horizontal state, the expansion rod 64 is contracted to be in a contracted state under the action of the elastic force of the torsion spring.
The interior of the rotating sleeve 58 is slidably fitted with a slide bar 66 (see fig. 20 and 21 of the specification) through spline grooves; the sliding rod 66 can slide back and forth relative to the rotating sleeve 58; the rotation of the rotating sleeve 58 drives the sliding rod 66 to rotate synchronously.
The frame 57 at the other end of the sliding rod 66 is provided with a control cylinder 68; the control cylinder 68 is connected to the slide bar 66 via a movable coupling 69 (see fig. 20 and 21 of the description).
The movable coupling 69 comprises a limit turntable 81 and a clamping sleeve 80 (see figure 30 of the specification); two groups of limiting turntables 81 are movably arranged in the clamping sleeve 80 through bearings; one end of the control cylinder 68 extends into the clamping sleeve 80 and is fixedly connected with the corresponding limiting rotary plate 81; one end of the sliding rod 66 extends into the clamping sleeve 80 and is fixedly connected with the corresponding limiting rotary plate 81. The purpose of the movable coupling 69 is to: so that when the control cylinder 68 works, the sliding rod 66 can be driven to slide back and forth relative to the rotary sleeve 58 through the movable coupling 69; when the rotating sleeve 58 drives the sliding rod 66 to rotate, the sliding rod 66 can drive the corresponding limiting turntable 81 to rotate relative to the clamping sleeve 80, so that the problem that the rotating sleeve 58 drives the control cylinder 68 to rotate can be avoided.
One end of the sliding rod 66 is fixedly provided with a telescopic controller 67 (see fig. 20 and 21 of the specification); the sliding rod 66 can drive the telescopic controller 67 to synchronously act. The telescoping controller 67 includes a base plate 70, a telescoping rod 73, a locking dial 71, a guide plate 72, and a return spring 74 (see fig. 25 and 28 of the specification).
A bottom plate 70 is fixedly arranged at one end of the sliding rod 66; a locking turntable 71 is rotatably arranged in the center of one end face of the bottom plate 70; the locking dial 71 is provided with a plurality of insertion holes 75 in a divergent shape (see fig. 27 and 29 of the specification).
The end face of the locking turntable 71 is provided with a positioning bolt 76 (see fig. 29 of the specification); the end face of the bottom plate 70 is provided with two groups of positioning holes (not shown in the drawings in the specification); the positioning bolt 76 is in intermittent plug connection with the positioning hole. The purpose of the locking dial 71 is thus to: so that the locking turntable 71 can rotate freely when the positioning pins 76 are out of contact with the positioning holes on the bottom plate 70; when the positioning bolts 76 are connected with a group of positioning holes on the bottom plate 70 in a plugging manner, and the locking rotary plate 71 is fixedly connected with the bottom plate 70, the plugging holes 75 on the locking rotary plate 71 are opposite to the telescopic rods 73; when the positioning bolts 76 are connected with another group of positioning holes on the bottom plate 70 in a plugging manner, and the locking rotary plate 71 is fixedly connected with the bottom plate 70, the circumferential surface of the locking rotary plate 71 and the telescopic rod 73 are arranged in opposite directions.
A plurality of guide plates 72 are arranged around the locking turntable 71 in a divergent manner; a telescopic rod 73 is slidably arranged in the guide plate 72 through a sliding hole (see fig. 27 of the specification); the telescopic rod 73 is in a stepped shaft-like structure (see fig. 26 of the specification); the upper end head of the telescopic rod 73 is provided with an avoidance fork opening 78; the avoidance fork opening 78 is internally provided with a driving rotary pin 79; the telescopic rod 73 is slidably connected with a long sliding hole on the corresponding limit push rod 65 through a driving rotary pin 79 (see fig. 23 of the specification).
A return spring 74 (see fig. 29 of the specification) is connected between the stepped surface of the telescopic rod 73 and the bottom end of the guide plate 72; the telescopic link 73 always has a tendency to move outwards under the force of the return spring 74. The lower end of the telescopic rod 73 passes through the guide plate 72 and is connected with the plug hole 75 on the locking turntable 71 in an intermittent plug connection mode.
When the winding mechanism 11 is in the initial state, the limiting ejector rod 65 is in a horizontal state (see fig. 20 of the specification), and the telescopic rod 73 of the telescopic controller 67 is in plug-in connection with the plug-in hole 75 on the locking turntable 71 (see fig. 29 of the specification).
When the winding mechanism 11 works, the control cylinder 68 firstly pushes the telescopic controller 67 to move outwards through the movable coupling 69 and the sliding rod 66. During the outward movement of the telescoping controller 67, the telescoping rod 73 on the telescoping controller 67 moves gradually outwards under the elastic force of the return spring 74. During the outward movement of the telescopic rod 73, the ejector rod 65 is limited to rotate to a vertical state by the driving pin 79 and the long slide Kong Qudong (see fig. 21 of the specification). And then the control cylinder 68 is deactivated.
In the process of rotating the limiting ejector rod 65 from the horizontal state to the vertical state (see fig. 20 and 21 of the specification), the limiting ejector rod 65 can press the expansion rod 64 through the sliding roller 82, so that the expansion rod can move outwards under the cooperation of the hinged rotating plate 63, and the expansion rod is in an 'expanding state' (see fig. 21 of the specification). Then the positioning bolt 76 on the telescopic controller 67 is manually pulled out, the locking turntable 71 is rotated to enable the circumferential surface of the locking turntable 71 to be in a collision state with the telescopic rod 73, then the positioning bolt 76 is in plug connection with another group of positioning holes on the bottom plate 70, and at the moment, the locking turntable 71 is fixedly connected with the bottom plate 70. The telescopic rod 73 is fixedly connected with the bottom plate 70 through the locking turntable 71, so that the aim of fixing the limiting ejector rod 65 through the telescopic rod 73 is fulfilled; the problem that the bundling tube extrudes the limiting ejector rod 65 to deflect the limiting ejector rod from the vertical position during winding is avoided.
After the above process is finished, the driving motor 59 acts to drive the rotary sleeve 58 to synchronously rotate through the transmission chain 60 and the chain wheel. The rotation of the rotary sleeve 58 drives the limit disc 61, the sliding rod 66, the telescopic controller 67, the support rod 62 and the expansion rod 64 to synchronously rotate; and then one end of the bundling pipe is wound on the expansion supporting rod 64, and the bundling pipe can be wound on the outer surface of the expansion supporting rod 64 in a coiled mode.
After the bundling pipe is coiled and packed, the driving motor 59 stops acting, then the positioning bolt 76 on the telescopic controller 67 is manually pulled out, and the locking turntable 71 is rotated to enable the inserting hole 75 and the telescopic rod 73 to be arranged in opposite directions; and the positioning bolts 76 are connected with another group of positioning holes on the bottom plate 70 in a plugging manner, and the locking turntable 71 is fixedly connected with the bottom plate 70.
Subsequently, the control cylinder 68 drives the telescopic controller 67 to move inwards to reset through the movable coupling 69 and the sliding rod 66, and in the process of moving the telescopic controller 67 inwards to reset, the telescopic rod 73 rotates to a horizontal state through the driving rotary pin 79 and the long sliding Kong Qudong limiting ejector rod 65, and in the process, the lower end of the telescopic rod 73 is gradually inserted into the inserting hole 75. When the limiting ejector rod 65 rotates to be in a horizontal state, the expansion supporting rod 64 is reset under the action of the torsion spring, and then the bundling tube roll is manually taken down. The winding mechanism 11 can completely complete the winding action of the bundling tube, and the winding mechanism 11 can enter the next working cycle.
The winding mechanism 11 is compact in structure and ingenious in design, winding work can be completed only by one cylinder, and therefore the problem that the air pipe is easy to wind and the overhauling amount is large due to the fact that the number of the cylinders of the existing winding mechanism is large is solved.
The outer layer mould 9 of the outer layer plastic pipe forming machine 8 comprises a machine head body 83, a forming mandrel 87, a die base 84, a die cover 91 and a shunt base 86; one end of the head 83 is provided with a die base 84 and a die cover 91 by bolts; the inside of the machine head 83 is fixedly provided with a diversion matrix 86; one end of the split-flow matrix 86 is fixedly provided with a molding core mold 87; the forming plug 87 extends into the interior of the die base 84; one side of the machine head body 83 is connected with a feeding flange 88; a storage cavity 89 is formed between the shunt base 86 and the inner wall of the handpiece 83; a molding die orifice 85 is formed between the die base 84 and the die cover 91 and the molding die 87; the molding die 85 communicates with the storage cavity 89.
The manufacturing method of the bundling pipe comprises the following steps:
1) Firstly, starting an inner layer plastic pipe forming machine 4 of the cluster pipe manufacturing device to produce an inner layer pipe; the produced inner layer pipe is cooled by a cooling shaping mechanism A6 and then is pulled and output by a tractor A7, and the wall thickness is adjusted; simultaneously starting an outer plastic pipe forming machine 8 to simultaneously produce an outer layer pipe, cooling by a cooling and shaping mechanism B10, and then drawing and outputting by a drawing machine B92, wherein the wall thickness is also adjusted;
2) Approximately regulating the traction speed of the inner layer pipe and the outer layer pipe, penetrating the inner layer pipe into the outer layer pipe through the outer layer mold 9, closing the vacuum of the cooling shaping mechanism B10 after the inner layer and outer layer composite pipe penetrates out of the cooling shaping mechanism B10, loosening the traction machine A7, drawing the inner layer and outer layer composite pipe through the traction machine B92 for output, and then regulating the outer diameter and the wall thickness of the inner layer and outer layer composite pipe;
3) Starting a microtube feeding mechanism 1 of the bundling tube manufacturing device to output a plurality of microtubes, sequentially passing through a bundling plate A2 and a bundling plate B3, entering an inner layer mould 5 of an inner layer plastic tube forming machine 4, and entering the inner layer tube under the guidance of the inner layer mould 5; outputting the microtubes along with the inner layer tube;
4) After the microtubes are output together with the inner layer pipe and enter the inner layer mold 9 of the outer layer plastic pipe forming machine 8, the outer surface of the inner layer pipe forms an outer layer pipe under the action of the outer layer mold 9, so that a bundling pipe can be manufactured preliminarily; then cooling and shaping the preliminarily manufactured bundling pipe by a cooling and shaping mechanism B10 and outputting the bundling pipe; in the process, the cooling shaping mechanism B10 carries out cooling shaping on the preliminarily manufactured bundling pipe under normal pressure;
5) And cooling the preliminarily manufactured bundling tube by a cooling and shaping mechanism B10 to form a bundling tube finished product, fine-adjusting the outer diameter and the wall thickness of the bundling tube until the appearance of the product is qualified, and then rolling the bundling tube finished product into a roll by a rolling mechanism 11.
The manufacturing method of the bundling pipe adopts the mode of feeding the microtube after the inner layer pipe and the outer layer pipe are shaped and produced normally; thus, the problem of waste of the microtubes caused by feeding the microtubes during the adjustment of the inner layer tube and the outer layer tube can be avoided.
In addition, the roundness of the inner layer pipe can be ensured when the inner layer mold 5 works, so that when the cluster pipe which is initially manufactured is shaped by the cooling shaping mechanism B10, the outer layer pipe can be kept roundness under the support of the inner layer pipe without being in a vacuum state. When the cooling shaping mechanism B10 cools the bundling pipe under normal pressure, the vacuum shaping sleeve inside the cooling shaping mechanism B10 is not tightly attached to the bundling pipe, so that friction force between the bundling pipe and the vacuum shaping sleeve of the cooling shaping mechanism B10 is greatly reduced, traction resistance of the bundling pipe is reduced, and at the moment, the traction work of the whole bundling pipe can be completed by the traction machine B92 under the condition that the traction machine A7 does not work, and the problem of high rejection rate caused by the fact that traction speeds of the traction machine A7 and the traction machine B92 are required to be strictly and finely allocated in the existing production mode is solved.
The manufacturing device and the manufacturing method of the bundling tube can solve the problems of low production efficiency and poor product appearance quality existing in the existing production mode of the bundling tube, and are particularly suitable for the requirements of production and use of the bundling tube.

Claims (8)

1. A bundling tube manufacturing device comprises a microtubule feeding mechanism (1), an inner plastic tube forming machine (4), an outer plastic tube forming machine (8), a cooling and shaping mechanism A (6), a cooling and shaping mechanism B (10), a tractor A (7) and a winding mechanism (11); the method is characterized in that: one side of the microtubule feeding mechanism (1) is sequentially provided with a bundling plate A (2) and a bundling plate B (3); one side of the bundling plate B (3) is sequentially provided with an inner plastic pipe forming machine (4), a cooling and shaping mechanism A (6), a tractor A (7), an outer plastic pipe forming machine (8), a cooling and shaping mechanism B (10), a tractor B (92) and a winding mechanism (11);
The winding mechanism (11) comprises a frame (57), a driving motor (59), a expanding stay bar (64), a supporting rod (62), a limiting disc (61) and a telescopic controller (67); the frame (57) is provided with a rotary sleeve (58) through a bearing seat; a driving motor (59) is arranged on the frame (57) above the rotary sleeve (58); the driving motor (59) is connected with the rotary sleeve (58) through a transmission chain (60) and a chain wheel; one end of the rotary sleeve (58) is fixedly connected with a limiting disc (61); a plurality of support rods (62) are uniformly distributed on the end surface of the limiting disc (61) in a circular ring shape; the supporting rod (62) is movably provided with a expanding supporting rod (64) through a hinged rotating plate (63) and a torsion spring which are arranged at intervals; the end head of the supporting rod (62) is hinged with a limiting ejector rod (65); the inside of the rotary sleeve (58) is slidably provided with a sliding rod (66) through a spline groove; one end of the sliding rod (66) is fixedly provided with a telescopic controller (67); the telescopic controller (67) is movably connected with the limiting ejector rod (65); a control cylinder (68) is arranged on the frame (57) at the other end of the sliding rod (66); the control cylinder (68) is connected with the sliding rod (66) through a movable coupling (69);
The telescopic controller (67) comprises a bottom plate (70), a telescopic rod (73), a locking turntable (71), a guide plate (72) and a return spring (74); a bottom plate (70) is fixedly arranged at one end of the sliding rod (66); a locking rotary disc (71) is rotatably arranged in the center of one end face of the bottom plate (70); a plurality of guide plates (72) are arranged around the locking turntable (71) in a divergent manner; a telescopic rod (73) is slidably arranged in the guide plate (72) through a sliding hole; the upper end of the telescopic rod (73) is connected with a corresponding limit ejector rod (65); a return spring (74) is connected between the step surface of the telescopic rod (73) and the bottom end of the guide plate (72); the lower end of the telescopic rod (73) passes through the guide plate (72) and is connected with the locking turntable (71) in an intermittent inserting way; a plurality of inserting holes (75) are formed in the locking turntable (71) in a divergent mode; the inserting holes (75) are in intermittent inserting connection with the corresponding telescopic rods (73); the end face of the locking turntable (71) is provided with a positioning bolt (76); two groups of positioning holes are formed in the end face of the bottom plate (70); the positioning bolt (76) is in intermittent plug connection with the positioning hole; the telescopic rod (73) is of a stepped shaft structure; an avoidance fork opening (78) is arranged at the upper end head of the telescopic rod (73); a driving rotary pin (79) is arranged in the avoiding fork opening (78); the telescopic rod (73) is connected with the long sliding hole on the corresponding limiting ejector rod (65) in a sliding way through a driving rotary pin (79); the movable coupling (69) comprises a limiting rotary disc (81) and a clamping sleeve (80); two groups of limit turntables (81) are movably arranged in the clamping sleeve (80) through bearings; one end of the control cylinder (68) extends into the clamping sleeve (80) and is fixedly connected with the corresponding limit turntable (81); one end of the sliding rod (66) extends into the clamping sleeve (80) and is fixedly connected with the corresponding limiting rotary table (81).
2. The bundling tube manufacturing apparatus according to claim 1, wherein: the microtube feeding mechanism (1) comprises a base (12), an unreeling frame (14), a lifting motor (16), a transmission screw rod (17), a sliding piece (15) and a guide assembly (13); guide assemblies (13) are symmetrically arranged on the base (12); a plurality of unreeling frames (14) are arranged on the base (12) at one side of the guide assembly (13) at intervals; a sliding piece (15) is arranged on the unreeling frame (14) in a sliding way through a guide rail; a transmission screw rod (17) is arranged on the unreeling frame (14) above the sliding piece (15) through a lifting motor (16); the transmission screw rod (17) is connected with the sliding piece (15); unreeling shaft rods (18) are respectively arranged on the side surfaces of the two sides of the sliding piece (15) through bearing seats; a limiting sleeve (19) is arranged on the unreeling shaft rod (18) through a bolt; the guide assembly (13) comprises a height adjusting frame (21), a guide roller (22) and a limit cross rod (23); the base (12) is provided with a height adjusting frame (21); a plurality of guide rollers (22) are arranged on the height adjusting frame (21) at intervals; one side of the guide roller (22) is fixedly provided with a limit cross rod (23).
3. The bundling tube manufacturing apparatus according to claim 1, wherein: the center of the bundling plate A (2) is provided with a bundling guide hole (24); a plurality of bundling guide holes (24) are uniformly distributed around the bundling guide holes (24) in a circular ring shape; the middle part of the bundling plate B (3) is provided with a beam collecting hole (25).
4. The bundling tube manufacturing apparatus according to claim 1, wherein: the inner layer mould (5) of the inner layer plastic pipe forming machine (4) comprises a mould sleeve (27), an outer layer split fluid (31), an inner layer split fluid (33), an inner layer die (32), an outlet pipe die (29), a core mould seat (34), a guide mould cylinder (35) and a guide core mould (36); one end of the die sleeve (27) is fixedly provided with a pipe outlet die (29) through a bolt and a port die pressing ring (28); one end of the pipe outlet die (29) is provided with a die gland (30) through bolts; an outer layer of split fluid (31) is fixedly arranged in the die sleeve (27) through bolts; one end of the outer layer split body (31) is connected with an inner layer neck mold (32) in a threaded manner; the inner layer of the outer layer of the split fluid (31) is fixedly provided with the inner layer of the split fluid (33) through bolts; a core die holder (34) is fixedly arranged in the inner layer of the split fluid (33); one end of the core die holder (34) is provided with a guide die cylinder (35) in a threaded manner; the guide die cylinder (35) penetrates through the inner layer die (32) and extends to the die pressing cover (30), and is connected with a guide core die (36) in a threaded manner; the inner layer is divided into a fluid (33) and a core mold the seat (34) is provided with a gas flow passage (26); the gas flow passage (26) communicates with the interior of the core mold seat (34).
5. The apparatus for manufacturing a cluster tube according to claim 4, wherein: the inner hole of the die sleeve (27) is in a conical structure; an inner material inlet (37) and an outer material inlet (38) are symmetrically arranged on the die sleeve (27); the outer layer fluid (31) is of a cylindrical structure; the circumferential surface and the inner hole of the outer layer of the split fluid (31) are of conical structures; the left circumferential surface of the outer layer of the split fluid (31) is in fit and sealing connection with an inner hole of the die sleeve (27); an outer molten material cavity (39) is formed between the right circumferential surface of the outer layer split body (31) and the inner layer die (32) and between the die sleeve (27) and the outlet die (29); the outer layer melting material cavity (39) is communicated with an outer material inlet (38) on the die sleeve (27) through an outer material runner (40); an inner material flow hole (41) is arranged on the outer layer fluid (31); the inner material flow hole (41) is communicated with the inner material inlet (37); an inner layer melt cavity (42) is formed between the tail end of the inner layer partial fluid (33) and the guide cylinder (35) and the inner layer neck mold (32); the inner layer melt cavity (42) is communicated with the inner material flow hole (41) through an inner material flow channel (43) arranged on the circumferential surface of the inner layer fluid (33); the core mold seat (34) is of a cylindrical structure; the end of the core die holder (34) is connected with a guide die cylinder (35) through threads; the guide core mould (36) is of a cylindrical structure; a pipe ring opening (44) is formed between the guide core mould (36) and the opening mould pressing cover (30); the inner hole of the guide core mould (36) is consistent with the inner hole diameter of the core mould seat (34).
6. The bundling tube manufacturing apparatus according to claim 1, wherein: the cooling shaping mechanism A (6) and the cooling shaping mechanism B (10) comprise a shaping water tank (45), a water ring pump (46) and a water-air separation mechanism (50), wherein the water ring pump (46) is arranged on one side of the shaping water tank (45), the air suction end of the water ring pump (46) is communicated with one side of the upper part of the shaping water tank (45) through an air suction pipe (47), the water inlet end of the water ring pump (46) is communicated with the shaping water tank (45) through a water inlet pipe (48), and the water outlet end of the water ring pump (46) is connected with a water outlet pipe (49); the water outlet pipe (49) is provided with a water-gas separation mechanism (50); the water-gas separation mechanism (50) is connected with a drain pipe (90).
7. The bundling tube manufacturing apparatus according to claim 6, wherein: the water-gas separation mechanism (50) comprises a shell (77), an air duct (53), a water stop plate (54), a water throwing blade (55) and a rotating blade (56); the excircle of the upper part of the shell (77) is provided with a water inlet (51), the center of the top end of the shell (77) is provided with an air outlet (52), and the bottom end of the shell (77) is provided with a water outlet; an air duct (53) is movably arranged on the air outlet (52) of the shell (77) through a bearing; a plurality of water-stop plates (54) are fixedly arranged on the inner wall of the air duct (53); a water throwing blade (55) is arranged on the inner wall of the air duct (53) below the water stop plate (54); a plurality of rotating blades (56) are fixedly arranged on the outer circle of the air duct (53) corresponding to the water inlet (51); the water-stop plate (54) is in a semicircular shape, and the water-stop plate (54) is arranged on the inner wall of the air duct (53) at staggered intervals.
8. The bundling tube manufacturing apparatus according to claim 1, wherein: the outer layer mould (9) of the outer layer plastic pipe forming machine (8) comprises a machine head body (83), a forming mandrel (87), a die base (84), a die cover (91) and a shunt base (86); one end of the machine head body (83) is provided with a die base (84) and a die cover (91) through bolts; a shunt base (86) is fixedly arranged in the machine head body (83); one end of the shunt matrix (86) is fixedly provided with a molding core mold (87); the molding core mold (87) extends to the inside of the die base (84); one side of the machine head body (83) is connected with a feeding flange (88); a storage cavity (89) is formed between the shunt base body (86) and the inner wall of the machine head body (83); a molding die orifice (85) is formed between the die base (84) and the die cover (91) and the molding core die (87); the molding die opening (85) is communicated with the storage cavity (89).
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