CN114141454B - Porcelain insulator cementing tool and method - Google Patents
Porcelain insulator cementing tool and method Download PDFInfo
- Publication number
- CN114141454B CN114141454B CN202111319897.0A CN202111319897A CN114141454B CN 114141454 B CN114141454 B CN 114141454B CN 202111319897 A CN202111319897 A CN 202111319897A CN 114141454 B CN114141454 B CN 114141454B
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- Prior art keywords
- plate
- gear
- steel foot
- glue
- rod
- Prior art date
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- 239000012212 insulator Substances 0.000 title claims abstract description 37
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title claims description 14
- 239000003292 glue Substances 0.000 claims abstract description 100
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 83
- 239000010959 steel Substances 0.000 claims abstract description 83
- 238000009434 installation Methods 0.000 claims abstract description 23
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 229920000715 Mucilage Polymers 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims 3
- 239000004568 cement Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 230000002146 bilateral effect Effects 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/38—Fittings, e.g. caps; Fastenings therefor
Landscapes
- Electric Cable Installation (AREA)
- Transmission Devices (AREA)
Abstract
The invention relates to the technical field of insulator production, and discloses a porcelain insulator cementing tool, which solves the problem that cement is not good for the upper bottom wall of a steel foot so as to cause the steel foot to be easy to loosen, and comprises a workbench, wherein supporting legs are arranged at four corners of the bottom end of the workbench, side plates are symmetrically arranged at the top end of the workbench, a back plate is also arranged at the top end of the workbench, top plates are arranged at the top ends of the side plates and the back plate, and insulating columns are arranged above the workbench; in operation, the glue pushing plate is arranged at the bottom end of the steel foot clamping plate and is tightly attached to the inner wall of the steel foot installation groove, and when the glue pushing plate enters the steel foot installation groove along with the steel foot, the glue attached to the inner wall of the steel foot installation groove is scraped off by the outer wall of the glue pushing plate, so that the bottom end of the steel foot can be integrally wrapped by the glue, the contact area between the glue and the bottom end of the steel foot is increased, and the connection strength is improved.
Description
Technical Field
The invention belongs to the technical field of insulator production, and particularly relates to a porcelain insulator binding tool.
Background
The pollution flashover accident of the porcelain insulator for the electrified contact net can cause the oscillation of a plurality of traction power supply systems, so that a power grid is broken down, and serious accidents such as large-area power failure, railway operation interruption and outage are caused. Along with the high-speed development of electrified railway construction, the solution of the pollution flashover problem of the contact net insulator is increasingly important. By reasonably selecting porcelain insulator materials, the insulator structure is improved, and the anti-pollution flashover integral level of the contact net can be improved.
In the production of porcelain insulators, steel feet are generally glued with an insulating column through cement glue, and when in production, the steel feet are directly inserted into steel foot mounting grooves filled with the cement glue, so that poor contact of the cement glue to the upper bottom wall of the steel feet is easily caused, and the steel feet are easily loosened.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the porcelain insulator cementing tool, which effectively solves the problem that the cement adhesive is not good in contact with the upper bottom wall of the steel foot, so that the steel foot is easy to loosen.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a porcelain insulator mucilage binding frock and method, includes the workstation, the bottom four corners department of workstation all installs the supporting leg, and the curb plate is installed to the top symmetry of workstation, and the backplate is still installed on the top of workstation, and the roof is installed on the top of curb plate and backplate, and the top of workstation is equipped with the insulated column, and umbrella skirt is installed to the outside equidistance of insulated column, and steel foot mounting groove has been seted up to the bottom of insulated column, and the bilateral symmetry of insulated column is equipped with insulator fixed subassembly, and play gluey subassembly is installed to one side of one of them insulator fixed subassembly, and installation component is installed on the top of insulated column.
Preferably, the insulator fixing assembly comprises insulator clamping plates symmetrically arranged on one side of the insulating column, a connecting rod is arranged on one side of the insulator clamping plates, a movable plate is arranged on one side of the connecting rod, the connecting rod is symmetrically arranged on one side of the movable plate, a first screw is connected to the other side of the movable plate in a threaded manner, a limiting block is arranged at one end of the first screw, a first gear is arranged at the other end of the first screw, an output gear of a first motor is connected to one side of the first gear in a meshed manner, the first motor is fixedly connected with the side plate, and the first screw is rotationally connected with the workbench.
Preferably, clamping grooves are symmetrically formed in two sides of the movable plate, clamping rods are inserted into the clamping grooves, and one ends of the clamping rods are fixedly connected with the side plates.
Preferably, the glue outlet assembly comprises a second bevel gear arranged on one side of one first gear, one side of the second bevel gear is connected with the first bevel gear in a meshed mode, a rotating rod is arranged on one side of the first bevel gear, the first bevel gears are symmetrically arranged on two sides of the rotating rod, one side of the first bevel gear on the other side is connected with a third bevel gear in a meshed mode, a connecting rod is arranged on one side of the third bevel gear, and a connecting groove is formed in one side of the connecting rod.
Preferably, the inner wall of the connecting groove is provided with a swivel base at equal angles, teeth are arranged on the outer side of the swivel base, a baffle is arranged on one side of each tooth, and the baffle is arranged on the inner wall of the connecting groove at equal angles.
Preferably, the inside meshing of tooth is connected with the second gear, and the third gear is installed to one side of second gear, and installs the torsional spring between second gear and the spread groove, and one side meshing of third gear is connected with the fourth gear, and the revolving plate is installed to one side of fourth gear, and the dead lever is installed to one side of revolving plate, and the bull stick is installed in the outside of dead lever, and the rubberizing unit is installed to the one end of bull stick.
Preferably, the glue outlet unit comprises a push rod rotationally connected to one end of the rotary rod, a push plate is arranged at one end of the push rod, the push plate is in threaded connection with the inside of the glue storage barrel, the glue outlet plate is arranged in the inside of the glue storage barrel, the top glue outlet holes are formed in the top end of the glue storage barrel at equal intervals, the outer barrel is sleeved on the outer side of the glue storage barrel, the top end of the outer barrel is provided with a glue adding pipe, the lower part of the glue adding pipe is provided with a one-way valve, the one-way valve is arranged at the top end of the glue storage barrel, and the glue adding pipe is fixedly connected with the back plate.
Preferably, the installation component is including installing in the second motor on roof top, and the both ends symmetry of second motor is installed around the roller, and the outside winding of first helical gear has the hoist rope, and the hanger plate is installed to the bottom of hoist rope, and one side rotation of hanger plate is connected with the second screw rod, and the rack bar is installed to one side of second screw rod, and the one side meshing of rack bar is connected with the output gear of third motor, and third motor and hanger plate fixed connection, and the opposite side rotation of second screw rod is connected with the steel foot cardboard, and the joint has the steel foot between two steel foot cardboard.
Preferably, the bottom of steel foot cardboard rotates and is connected with the movable rod, and the bottom of movable rod rotates and is connected with the pushing away the offset plate, and the outer wall of pushing away the offset plate contacts with the inner wall of steel foot mounting groove, and the spout has been seted up to the bilateral symmetry of hanger plate, and peg graft in the inside of spout has the draw runner, the top of draw runner and the diapire fixed connection of roof.
Compared with the prior art, the invention has the beneficial effects that:
1) In operation, the glue pushing plate is arranged at the bottom end of the steel foot clamping plate and is tightly attached to the inner wall of the steel foot installation groove, when the glue pushing plate enters the steel foot installation groove along with the steel foot, the adhesive attached to the inner wall of the steel foot installation groove is scraped off by the outer wall of the glue pushing plate, so that the bottom end of the steel foot can be integrally wrapped by the adhesive, the contact area between the adhesive and the bottom end of the steel foot is increased, and the connection strength is improved;
2) In operation, after the movable plate is moved to be in contact with the limiting block, the insulator clamping plate clamps the insulating column, the movable plate is separated from the clamping rod, the output gear of the first motor continuously rotates and drives the first screw to rotate, and the movable plate is acted by the limiting block, so that the movable plate can rotate to a transverse glue adding position along with the first screw, the consistency of glue binding is improved, and the glue binding efficiency is improved;
3) In operation, through the push pedal that sets up in storing up the packing element and remove, release the glue in the packing element from the hole on the play offset plate, and at push pedal removal in-process, drive and store up the packing element and rotate to extrude the back with the glue from top play glue hole department, make the glue can attach on the inner wall of steel foot mounting groove, thereby improved the even degree of glue in steel foot mounting groove inside, thereby improved the uniformity of being connected of glue and steel foot, thereby improve joint strength.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the workbench according to the invention;
FIG. 3 is a schematic view of an insulator fixing assembly according to the present invention;
FIG. 4 is a schematic view of a rotating plate structure according to the present invention;
FIG. 5 is a schematic view of the structure of the glue discharging assembly of the present invention;
FIG. 6 is a schematic diagram of the structure of the glue discharging unit of the present invention;
fig. 7 is a schematic view of the mounting assembly structure of the present invention.
In the figure: 1. a work table; 2. support legs; 3. a side plate; 4. a back plate; 5. a top plate; 6. an insulating column; 7. umbrella skirt; 8. a steel foot mounting groove; 9. an insulator fixing assembly; 901. a first motor; 902. a first gear; 903. a first screw; 904. a movable plate; 905. a clamping groove; 906. a clamping rod; 907. a limiting block; 908. a connecting rod; 909. an insulator clamping plate; 10. a glue outlet assembly; 1001. a rotating lever; 1002. a first helical gear; 1003. a second helical gear; 1004. a third bevel gear; 1005. a connecting rod; 1006. a connecting groove; 10061. rotating base; 10062. teeth; 10063. a baffle; 1007. a second gear; 1008. a torsion spring; 1009. a third gear; 1010. a fourth gear; 1011. a rotating plate; 1012. a fixed rod; 1013. a rotating rod; 1014. a glue outlet unit; 10141. a push rod; 10142. a push plate; 10143. a glue storage cylinder; 10144. a glue outlet plate; 10145. a glue outlet hole is formed at the top; 10146. an outer cylinder; 10147. adding a rubber tube; 11. a mounting assembly; 1101. a second motor; 1102. winding a roller; 1103. a hoisting rope; 1104. a hanger plate; 1105. a chute; 1106. a slide bar; 1107. a third motor; 1108. a toothed bar; 1109. a second screw; 1110. a steel foot clamping plate; 1111. a movable rod; 1112. pushing the glue plate; 12. steel feet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The first embodiment is shown in fig. 1-7, the invention comprises a workbench 1, supporting legs 2 are respectively arranged at four corners of the bottom end of the workbench 1, side plates 3 are symmetrically arranged at the top end of the workbench 1, a back plate 4 is also arranged at the top end of the workbench 1, a top plate 5 is arranged at the top ends of the side plates 3 and the back plate 4, an insulating column 6 is arranged above the workbench 1, umbrella skirts 7 are equidistantly arranged on the outer sides of the insulating column 6, steel foot mounting grooves 8 are formed in the bottom end of the insulating column 6, insulator fixing assemblies 9 are symmetrically arranged on two sides of the insulating column 6, a glue outlet assembly 10 is arranged on one side of one insulator fixing assembly 9, and a mounting assembly 11 is arranged at the top end of the insulating column 6.
In the second embodiment, based on the first embodiment, the insulator fixing assembly 9 includes an insulator clamping plate 909 symmetrically installed on one side of the insulating column 6, a connecting rod 908 installed on one side of the insulator clamping plate 909, a movable plate 904 installed on one side of the connecting rod 908, the connecting rod 908 symmetrically installed on one side of the movable plate 904, a first screw 903 screwed on the other side of the movable plate 904, a limiting block 907 installed on one end of the first screw 903, a first gear 902 installed on the other end of the first screw 903, an output gear connected with the first motor 901 in a meshed manner on one side of the first gear 902, and the first motor 901 is fixedly connected with the side plate 3, and the first screw 903 is rotationally connected with the working table 1, clamping grooves 905 are symmetrically provided on both sides of the movable plate 904, clamping rods 906 are inserted in the clamping grooves 905, and one end of each clamping rod 906 is fixedly connected with the side plate 3;
first motor 901 is started at first, first gear 902 is driven to rotate by the output gear of first motor 901, then first screw 903 is driven to rotate, movable plate 904 is connected with first screw 903 in a threaded mode, movable plate 904 is limited by clamping rod 906, and therefore first gear 902 drives movable plate 904 to move, insulator clamping plates 909 on two sides move towards the middle, insulating columns 6 are clamped, when movable plate 904 moves to be in contact with limiting block 907, insulator clamping plates 909 clamp insulating columns 6 at the moment, movable plate 904 is separated from clamping rod 906 at the moment, after the output gear of first motor 901 continues to rotate, first screw 903 is driven to rotate, movable plate 904 is subjected to the action of limiting block 907, and accordingly the movable plate 904 can rotate to a transverse glue adding position along with first screw 903, glue binding consistency is improved, and glue binding efficiency is improved.
In the third embodiment, based on the second embodiment, the glue discharging assembly 10 includes a second bevel gear 1003 installed on one side of one of the first gears 902, one side of the second bevel gear 1003 is engaged with and connected with the first bevel gear 1002, one side of the first bevel gear 1002 is installed with a rotating rod 1001, the first bevel gear 1002 is symmetrically installed on two sides of the rotating rod 1001, one side of the first bevel gear 1002 on the other side is engaged with and connected with a third bevel gear 1004, one side of the third bevel gear 1004 is installed with a connecting rod 1005, one side of the connecting rod 1005 is provided with a connecting groove 1006, the inner wall of the connecting groove 1006 is equiangularly installed with a rotating seat 10061, the outer side of the rotating seat 10061 is installed with a tooth 10062, one side of the tooth 10062 is provided with a baffle 10063, and the baffle 10063 is equiangularly installed on the inner wall of the connecting groove 1006;
the inside of tooth 10062 is meshed and connected with a second gear 1007, one side of the second gear 1007 is provided with a third gear 1009, a torsion spring 1008 is arranged between the second gear 1007 and a connecting groove 1006, one side of the third gear 1009 is meshed and connected with a fourth gear 1010, one side of the fourth gear 1010 is provided with a rotating plate 1011, one side of the rotating plate 1011 is provided with a fixed rod 1012, the outer side of the fixed rod 1012 is provided with a rotating rod 1013, one end of the rotating rod 1013 is provided with a glue outlet unit 1014, the glue outlet unit 1014 comprises a push rod 10141 rotationally connected with one end of the rotating rod 1013, one end of the push rod 10141 is provided with a push plate 10142, the push plate 10142 is connected with the inside of the glue storage cylinder 10143 in a threaded manner, the inside of the glue storage cylinder 10143 is provided with a glue outlet plate 10144, the top of the glue outlet 10145 is formed in an equidistant manner at the top end of the glue storage cylinder 10143, the outer side of the glue storage cylinder 10143 is sleeved with a glue adding pipe 10147, a one-way valve is arranged below the glue adding 10147, the one-way valve is arranged at the top end of the glue storage cylinder 10143, and the glue adding pipe 10147 is fixedly connected with the back plate 4;
after the insulating column 6 is fixed, the first motor 901 continuously drives the output gear thereof to rotate for half a circle, so that 1, after the movable plate 904 rotates for half a circle, the insulating column 6 rotates to a transverse position, at the moment, the steel foot mounting groove 8 at the top end of the insulating column 6 faces to the top plate 5 side, when the first gear 902 rotates, the second bevel gear 1003 at one side of the first gear 902 rotates, the second bevel gear 1003 is meshed with the first bevel gear 1002, so that the rotating rod 1001 rotates, then drives the third bevel gear 1004 to rotate, then drives the connecting rod 1005 to rotate, meanwhile, as the teeth 10062 in the connecting groove 1006 are meshed with the second gear 1007, and meanwhile, one side of the teeth 10062 is provided with a baffle 10063, so that after the third bevel gear 1004 rotates, the connecting rod 1005 drives the torsion spring 1008 to rotate and compress, and the third gear 1009 does not rotate, after the first motor 901 stops working, at the moment, under the driving of the torsion spring 1008, the third gear 1009 is driven to rotate, then drives the fourth gear 1010 to move the push plate 10142 transversely through the fixing rod 1012;
when the push plate 10142 is stressed, the glue storage cylinder 10143 is driven to move out of the outer cylinder 10146 and then enters the steel foot installation groove 8, and when one side of the glue storage cylinder 10143 reaches the bottom end of the steel foot installation groove 8, the push plate 10142 is in threaded connection with the glue storage cylinder 10143, so that the push plate 10142 moves in the glue storage cylinder 10143, glue in the glue storage cylinder 10143 is pushed out of a hole in the glue outlet plate 10144, in the moving process of the push plate 10142, the glue storage cylinder 10143 is driven to rotate, so that the glue can be attached to the inner wall of the steel foot installation groove 8 after being extruded from the glue outlet hole 10145 at the top, then the glue storage cylinder 10143 moves into the steel foot installation groove 8 under the continuous rotation of the rotating plate 1011 and then returns to the outer cylinder 10146 for glue supplementing, the uniformity of the glue inside the steel foot installation groove 8 is improved, and the connection uniformity of the glue and the steel foot 12 is improved, and the connection strength is improved.
In the fourth embodiment, on the basis of the third embodiment, the installation component 11 comprises a second motor 1101 installed at the top end of the top plate 5, two ends of the second motor 1101 are symmetrically provided with winding rollers 1102, a traction rope 1103 is wound on the outer side of the first bevel gear 1002, a hanging plate 1104 is installed at the bottom end of the traction rope 1103, one side of the hanging plate 1104 is rotationally connected with a second screw 1109, one side of the second screw 1109 is provided with a toothed bar 1108, one side of the toothed bar 1108 is in meshed connection with an output gear of a third motor 1107, the third motor 1107 is fixedly connected with the hanging plate 1104, the other side of the second screw 1109 is rotationally connected with a steel foot clamping plate 1110, steel feet 12 are clamped between the two steel foot clamping plates 1110, the bottom end of the steel foot clamping plate 1110 is rotationally connected with a movable rod 1111, the bottom end of the movable rod 1111 is rotationally connected with a rubber pushing plate 1112, the outer wall of the rubber pushing plate 1112 is contacted with the inner wall of the steel foot installation groove 8, two sides of the hanging plate 1104 are symmetrically provided with sliding grooves 1105, the inside of the sliding grooves 1106 are spliced with sliding bars 1106, and the top ends of the sliding bars 1106 are fixedly connected with the bottom wall of the top plate 5;
when glue is added into the steel foot installation groove 8, the output gear of the first motor 901 is reversed at the moment, so that the insulating column 6 returns to the original position, the second motor 1101 is started at the moment, the lifting plate 1104 is enabled to move downwards after the winding roller 1102 is driven to rotate, so that the lifting plate 1104 drives the steel foot clamping plate 1110 to move downwards, the steel feet 12 are clamped between the two steel foot clamping plates 1110, the steel feet 12 are driven to enter the steel foot installation groove 8, the glue pushing plate 1112 is installed at the bottom end of the steel foot clamping plate 1110, the glue pushing plate 1112 is tightly attached to the inner wall of the steel foot installation groove 8, and when the glue pushing plate 1112 enters the steel foot installation groove 8 along with the steel foot 12, the glue attached to the inner wall of the steel foot installation groove 8 is scraped at the moment, so that the glue can integrally wrap the bottom end of the steel foot 12, the contact area between the glue and the bottom end of the steel foot 12 is improved, and the connection strength is improved;
after the steel foot 12 is fixed with the steel foot mounting groove 8, the third motor 1107 is started at this time, the output gear of the third motor 1107 drives the toothed bar 1108 to rotate, and the hanging plate 1104 is limited by the sliding bar 1106, so that the toothed bar 1108 drives the second screw 1109 to move out, and then drives the steel foot clamping plate 1110 to move outwards, at this time, the steel foot clamping plate 1110 is rotationally connected with the glue pushing plate 1112 through the movable bar 1111, and then the glue pushing plate 1112 is brought out in the outwards moving process of the steel foot clamping plate 1110.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. Porcelain insulator mucilage binding frock, including workstation (1), its characterized in that: support legs (2) are arranged at four corners of the bottom end of the workbench (1), side plates (3) are symmetrically arranged at the top end of the workbench (1), a back plate (4) is further arranged at the top end of the workbench (1), top plates (5) are arranged at the top ends of the side plates (3) and the back plate (4), insulating columns (6) are arranged above the workbench (1), umbrella skirts (7) are arranged at equal intervals on the outer sides of the insulating columns (6), steel foot mounting grooves (8) are formed in the bottom ends of the insulating columns (6), insulator fixing assemblies (9) are symmetrically arranged on two sides of the insulating columns (6), a glue outlet assembly (10) is arranged on one side of one insulator fixing assembly (9), and mounting assemblies (11) are arranged at the top ends of the insulating columns (6);
the insulator fixing assembly (9) comprises insulator clamping plates (909) symmetrically arranged on one side of an insulating column (6), connecting rods (908) are arranged on one side of each insulator clamping plate (909), movable plates (904) are arranged on one side of each connecting rod (908), each connecting rod (908) is symmetrically arranged on one side of each movable plate (904), a first screw rod (903) is connected to the other side of each movable plate (904) in a threaded manner, a limiting block (907) is arranged at one end of each first screw rod (903), a first gear (902) is arranged at the other end of each first screw rod (903), one side of each first gear (902) is meshed with an output gear of each first motor (901), each first motor (901) is fixedly connected with each side plate (3), each first screw rod (903) is in rotary connection with each workbench (1), clamping grooves (905) are symmetrically formed in two sides of each movable plate (904), clamping rods (906) are inserted into the clamping grooves (905), and one end of each clamping rod (906) is fixedly connected with each side plate (3);
the glue outlet assembly (10) comprises a second bevel gear (1003) arranged on one side of one first gear (902), one side of the second bevel gear (1003) is connected with the first bevel gear (1002) in an engaged way, one side of the first bevel gear (1002) is provided with a rotating rod (1001), the first bevel gear (1002) is symmetrically arranged on two sides of the rotating rod (1001), one side of the first bevel gear (1002) on the other side is connected with a third bevel gear (1004) in an engaged way, one side of the third bevel gear (1004) is provided with a connecting rod (1005), one side of the connecting rod (1005) is provided with a connecting groove (1006), the inner wall of the connecting groove (1006) is provided with a rotating seat (10061) at equal angles, the outer side of the rotating seat (10061) is provided with a tooth (10062), one side of the tooth (10062) is provided with a baffle (10063), the baffle (10063) is arranged on the inner wall of the connecting groove (1006) at equal angles, the inner side of the tooth (10062) is provided with a second gear (1007), one side of the second gear (1007) is provided with a third gear (1009), one side of the second gear (1007) is provided with a torsion spring (1010), one side of the second gear (1008) is provided with a torsion spring (1010), one side of the second gear (1011) is provided with a torsion spring (1010) is provided with a fourth side of the torsion plate (1011), a rotating rod (1013) is arranged on the outer side of the fixed rod (1012), and a glue outlet unit (1014) is arranged at one end of the rotating rod (1013);
the glue outlet unit (1014) comprises a push rod (10141) rotationally connected to one end of the rotary rod (1013), a push plate (10142) is arranged at one end of the push rod (10141), the push plate (10142) is in threaded connection with the inside of the Chu Jiaotong (10143), a glue outlet plate (10144) is arranged in the glue storage barrel (10143), top glue outlet holes (10145) are formed in the top end of the glue storage barrel (10143) at equal intervals, an outer barrel (10146) is sleeved on the outer side of the glue storage barrel (10143), a glue adding pipe (10147) is arranged at the top end of the outer barrel (10146), a one-way valve is arranged below the glue adding pipe (10147), the one-way valve is arranged at the top end of the Chu Jiaotong (10143), and the glue adding pipe (10147) is fixedly connected with the backboard (4);
the installation component (11) including installing in second motor (1101) on roof (5) top, install around roller (1102) in the both ends symmetry of second motor (1101), the outside winding of first helical gear (1002) has haulage rope (1103), hanger plate (1104) are installed to the bottom of haulage rope (1103), one side rotation of hanger plate (1104) is connected with second screw rod (1109), rack bar (1108) are installed to one side of second screw rod (1109), the output gear of third motor (1107) is connected with in one side meshing of rack bar (1108), and third motor (1107) and hanger plate (1104) fixed connection, the opposite side rotation of second screw rod (1109) is connected with steel foot cardboard (1110), joint has steel foot (12) between two steel foot cardboard (1110), the bottom rotation of steel foot cardboard (1110) is connected with movable rod (1111), the bottom rotation of movable rod (1111) is connected with push away glued board (1112), the outer wall of push away glued board (1112) and the inner wall contact of steel foot mounting groove (8), the both sides of hanger plate (1104) meshing is connected with the inside spout (1105) of spout (1105), peg graft top (5) fixed connection of slider bar (1105).
2. The gluing method of the porcelain insulator gluing tool according to claim 1, wherein the gluing method comprises the following steps:
s1, an output gear of a first motor (901) drives a first gear (902) to rotate, so that the first gear (902) drives a movable plate (904) to move, and after insulator clamping plates (909) at two sides move towards the middle part, an insulating column (6) is clamped;
s2, after the insulating column (6) is fixed, the first motor (901) continuously drives the output gear of the first motor to rotate for half a circle, so that the insulating column (6) rotates to a transverse position;
s3, after the first gear (902) drives the rotating rod (1001) to rotate, the connecting rod (1005) is driven to rotate, as the tooth (10062) in the connecting groove (1006) is meshed with the second gear (1007), and meanwhile, a baffle (10063) is arranged on one side of the tooth (10062) to limit the direction, so that after the third bevel gear (1004) rotates, the connecting rod (1005) drives the torsion spring (1008) to rotate and compress, and the third gear (1009) does not rotate, when the first motor (901) stops working, the third gear (1009) is driven by the torsion spring (1008) to rotate, and then the fourth gear (1010) is driven to rotate, and the push rod (10141) is driven by the fixing rod (1012) to push the push plate (10142) to move transversely;
s4, a pushing plate (10142) moves in the glue storage cylinder (10143) to push out the adhesive in the glue storage cylinder (10143) from a hole on the glue outlet plate (10144), and in the moving process of the pushing plate (10142), the glue storage cylinder (10143) is driven to rotate, so that the adhesive is extruded from the top glue outlet hole (10145); then back, in turn causing the insulating column (6) to swivel;
s5, the hanging plate (1104) drives the steel foot clamping plate (1110) to move downwards, so that the steel foot (12) is driven to enter the steel foot installation groove (8), and the bottom end of the steel foot clamping plate (1110) is provided with the glue pushing plate (1112), so that the adhesive attached to the inner wall of the steel foot installation groove (8) is scraped off by the outer wall of the glue pushing plate (1112), and the bottom end of the steel foot (12) can be integrally wrapped by the adhesive;
s6, after the steel foot (12) is fixed with the steel foot mounting groove (8), the toothed bar (1108) rotates to drive the steel foot clamping plate (1110) to move outwards, and the steel foot clamping plate (1110) is connected with the rubber pushing plate (1112) through the movable bar (1111) in a rotating mode, so that the rubber pushing plate (1112) is brought out in the outwards moving process of the steel foot clamping plate (1110).
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| CN202111319897.0A CN114141454B (en) | 2021-11-09 | 2021-11-09 | Porcelain insulator cementing tool and method |
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| CN202111319897.0A CN114141454B (en) | 2021-11-09 | 2021-11-09 | Porcelain insulator cementing tool and method |
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| CN114141454B true CN114141454B (en) | 2023-11-17 |
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| JPH07114846A (en) * | 1993-10-20 | 1995-05-02 | Ngk Insulators Ltd | Lightning arrester unit, lightning insulator device provided with this unit and manufacture of lightning insulator device |
| JPH08229454A (en) * | 1995-02-28 | 1996-09-10 | Trinity Ind Corp | System for electric voltage applying coating on work |
| CN102243914A (en) * | 2010-05-13 | 2011-11-16 | 苏州爱建电瓷有限公司 | Binding process of insulator |
| CN207718955U (en) * | 2018-01-23 | 2018-08-10 | 安徽东盾电力有限公司 | A kind of height-adjustable type composite insulator |
| CN111135970A (en) * | 2019-12-17 | 2020-05-12 | 萍乡市神州电瓷厂 | Insulator production spraying device |
| CN213150483U (en) * | 2020-11-03 | 2021-05-07 | 湖南汇丰电瓷电器有限公司 | Cementing tool for line pin insulator |
| CN113380477A (en) * | 2021-08-16 | 2021-09-10 | 江苏伟同如自动化设备有限公司 | Pillar insulator porcelain spare processing mucilage binding device |
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2021
- 2021-11-09 CN CN202111319897.0A patent/CN114141454B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07114846A (en) * | 1993-10-20 | 1995-05-02 | Ngk Insulators Ltd | Lightning arrester unit, lightning insulator device provided with this unit and manufacture of lightning insulator device |
| JPH08229454A (en) * | 1995-02-28 | 1996-09-10 | Trinity Ind Corp | System for electric voltage applying coating on work |
| CN102243914A (en) * | 2010-05-13 | 2011-11-16 | 苏州爱建电瓷有限公司 | Binding process of insulator |
| CN207718955U (en) * | 2018-01-23 | 2018-08-10 | 安徽东盾电力有限公司 | A kind of height-adjustable type composite insulator |
| CN111135970A (en) * | 2019-12-17 | 2020-05-12 | 萍乡市神州电瓷厂 | Insulator production spraying device |
| CN213150483U (en) * | 2020-11-03 | 2021-05-07 | 湖南汇丰电瓷电器有限公司 | Cementing tool for line pin insulator |
| CN113380477A (en) * | 2021-08-16 | 2021-09-10 | 江苏伟同如自动化设备有限公司 | Pillar insulator porcelain spare processing mucilage binding device |
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| CN114141454A (en) | 2022-03-04 |
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