CN114139301B - Hemispherical harmonic oscillator processing error standard formulation method based on frequency splitting - Google Patents

Hemispherical harmonic oscillator processing error standard formulation method based on frequency splitting Download PDF

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CN114139301B
CN114139301B CN202111273583.1A CN202111273583A CN114139301B CN 114139301 B CN114139301 B CN 114139301B CN 202111273583 A CN202111273583 A CN 202111273583A CN 114139301 B CN114139301 B CN 114139301B
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陈明君
刘赫男
秦彪
程健
吴春亚
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Harbin Institute of Technology Shenzhen
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Abstract

A hemispherical resonator machining error standard making method based on frequency splitting relates to the technical field of hemispherical resonator machining errors and aims to solve the problem that the hemispherical resonator machining error standard is not made based on frequency splitting angles in the prior art so as to improve working accuracy of the hemispherical resonator. The method comprises the steps of establishing a hemispherical resonator simulation three-dimensional model by using finite element analysis software, setting model boundary conditions as fixed constraints of upper and lower surfaces of a supporting rod, carrying out finite element grid division by adopting extremely-thin free tetrahedron grids to obtain a first working frequency and a second working frequency of hemispherical resonator operation, and obtaining a frequency cracking value by differentiating the first working frequency and the second working frequency, thereby obtaining a simulation result of influence of a plurality of processing errors on frequency cracking; and respectively analyzing the simulation result of the influence of each machining error on the frequency splitting, and finally obtaining the hemispherical resonator machining error standard. The invention improves the processing precision of the hemispherical harmonic oscillator and gives consideration to the processing efficiency and the working performance.

Description

一种基于频率裂解的半球谐振子加工误差标准制定方法A method for formulating the machining error standard of hemispherical harmonic oscillator based on frequency cracking

技术领域technical field

本发明涉及半球谐振子加工技术领域,具体涉及一种基于频率裂解的半球谐振子加工误差标准制定方法。The invention relates to the technical field of hemispherical harmonic oscillator processing, in particular to a method for formulating a processing error standard for hemispherical harmonic oscillators based on frequency splitting.

背景技术Background technique

随着现代科学技术的日益发展,在航空航天、军事国防、航海勘探等诸多领域,需要各种高性能的陀螺仪来保障精确的导航定位能力。半球谐振陀螺作为新型高精度陀螺仪具有较为简单的结构和独特的工作原理,凭借抗冲击、抗辐射能力强、尺寸小、能耗低、可靠性高、工作寿命长等多方面优点,得到广泛应用。半球谐振子作为半球谐振陀螺的核心部件,其加工精度和表面质量直接决定了陀螺仪的工作性能。With the increasing development of modern science and technology, various high-performance gyroscopes are needed to ensure accurate navigation and positioning capabilities in many fields such as aerospace, military defense, and marine exploration. As a new type of high-precision gyroscope, the hemispherical resonant gyroscope has a relatively simple structure and unique working principle. It has been widely used due to its advantages in impact resistance, strong radiation resistance, small size, low energy consumption, high reliability, and long working life. application. The hemispherical resonator is the core component of the hemispherical resonant gyroscope, and its machining accuracy and surface quality directly determine the performance of the gyroscope.

目前对于半球谐振子的超精密加工,需要采用特制的小尺寸研抛头,在专用的多轴联动超精密机床上实现。半球谐振子在加工过程中产生的加工误差,如:半球壳对准误差(半球壳与支撑杆对称轴的同轴度误差,内、外半球壳表面的球心在轴线方向和半径方向上的同心度误差)和半球壳表面加工误差(底部唇缘附近圆度误差以及半球壳表面的真球度误差)等会造成谐振子工作频率的频率裂解,使谐振子产生角漂移,影响谐振子的工作精度。因此,在工程实际应用中如何控制半球谐振子的加工误差亟待解决。At present, for the ultra-precision machining of the hemispherical resonator, it is necessary to use a special small-sized polishing head and realize it on a dedicated multi-axis linkage ultra-precision machine tool. The machining error generated during the processing of the hemispherical resonator, such as: the alignment error of the hemispherical shell (the coaxiality error between the hemispherical shell and the symmetry axis of the support rod, the center of the sphere on the surface of the inner and outer hemispherical shells in the axial direction and radial direction Concentricity error) and surface processing error of the hemispherical shell (roundness error near the bottom lip and true sphericity error on the surface of the hemispherical shell), etc. will cause the frequency cracking of the operating frequency of the harmonic oscillator, causing the angular drift of the harmonic oscillator and affecting the performance of the harmonic oscillator. Working precision. Therefore, how to control the processing error of the hemispherical resonator in practical engineering applications needs to be solved urgently.

发明内容Contents of the invention

鉴于以上问题,本发明提出一种基于频率裂解的半球谐振子加工误差标准制定方法,用以解决现有技术没有基于频率裂解角度制定半球谐振子的加工误差标准以提高其工作精度的问题。In view of the above problems, the present invention proposes a hemispherical harmonic oscillator processing error standard formulation method based on frequency splitting to solve the problem in the prior art that the processing error standard of the hemispherical harmonic oscillator is not formulated based on the frequency splitting angle to improve its working accuracy.

一种基于频率裂解的半球谐振子加工误差标准制定方法,所述半球谐振子的结构包括半球壳和支撑杆;所述方法包括以下步骤:A method for formulating a processing error standard of a hemispherical harmonic oscillator based on frequency cracking, the structure of the hemispherical harmonic oscillator includes a hemispherical shell and a support rod; the method comprises the following steps:

步骤一、使用有限元分析软件建立半球谐振子的仿真三维模型,并定义半球谐振子材料属性;Step 1, using finite element analysis software to establish a simulated three-dimensional model of the hemispherical harmonic oscillator, and define the material properties of the hemispherical harmonic oscillator;

步骤二、在有限元分析软件中设置所述仿真三维模型的边界条件为支撑杆的上、下表面的固定约束,采用极细化的自由四面体网格进行有限元网格划分,获得半球谐振子工作在四波幅振型下的第一工作频率和第二工作频率,并将第一工作频率和第二工作频率作差得到频率裂解值,从而获得多个加工误差对频率裂解影响仿真结果,所述加工误差包括同轴度误差、内外半球表面球心径向同心度误差、内外半球表面球心轴向同心度误差、真球度误差和圆度误差;具体步骤包括:Step 2. Set the boundary conditions of the simulated three-dimensional model in the finite element analysis software as fixed constraints on the upper and lower surfaces of the support rods, and use extremely fine free tetrahedral meshes for finite element meshing to obtain hemispherical resonance The sub-work is the first working frequency and the second working frequency under the four-amplitude mode shape, and the difference between the first working frequency and the second working frequency is obtained to obtain the frequency cracking value, so as to obtain the simulation results of the influence of multiple processing errors on the frequency cracking, The processing error includes coaxiality error, inner and outer hemisphere surface radial concentricity error, inner and outer hemisphere surface spherical center axial concentricity error, true sphericity error and roundness error; the specific steps include:

步骤二一、将半球谐振子半球壳的轴线偏离支撑杆轴线第一微小距离,所述第一微小距离的值等于同轴度误差,改变所述第一微小距离的值,获得多个同轴度误差对频率裂解影响仿真结果,所述多个同轴度误差对频率裂解影响仿真结果包括每个同轴度误差对应的第一工作频率、第二工作频率、频率裂解值;Step 21. The axis of the hemispherical shell of the hemispherical resonator deviates from the axis of the support rod by a first minute distance, the value of the first minute distance is equal to the coaxiality error, and the value of the first minute distance is changed to obtain multiple coaxial Accuracy errors affect the simulation results of frequency splitting, and the simulation results of the impact of multiple coaxiality errors on frequency splitting include the first operating frequency, the second operating frequency, and the frequency splitting value corresponding to each coaxiality error;

步骤二二、将半球谐振子内外半球表面的球心在半径方向上偏离第二微小距离,所述第二微小距离的值等于内外半球表面球心径向同心度误差,改变所述第二微小距离的值,获得多个径向同心度误差对频率裂解影响仿真结果,所述多个径向同心度误差对频率裂解影响仿真结果包括每个径向同心度误差对应的第一工作频率、第二工作频率、频率裂解值;Step 22. Deviate the center of the inner and outer hemisphere surfaces of the hemispherical resonator by a second minute distance in the radial direction, the value of the second minute distance is equal to the radial concentricity error of the center of the inner and outer hemisphere surfaces, and change the second minute distance The value of the distance, the simulation results of the influence of multiple radial concentricity errors on the frequency splitting are obtained, and the simulation results of the influence of the multiple radial concentricity errors on the frequency splitting include the first operating frequency, the first operating frequency, and the second corresponding to each radial concentricity error 2. Working frequency, frequency cracking value;

步骤二三、将半球谐振子内外半球表面的球心沿工件回转轴线方向偏离第三微小距离,所述第三微小距离的值等于内外半球表面球心轴向同心度误差,改变所述第三微小距离的值,获得多个轴向同心度误差对频率裂解影响仿真结果,所述多个轴向同心度误差对频率裂解影响仿真结果包括每个轴向同心度误差对应的第一工作频率、第二工作频率、频率裂解值;Step 23: Deviate the sphere center of the inner and outer hemispherical surfaces of the hemispherical resonator along the axis of rotation of the workpiece by a third minute distance, the value of the third minute distance is equal to the axial concentricity error of the inner and outer hemispherical surfaces, and change the third The value of the small distance is used to obtain the simulation results of the influence of multiple axial concentricity errors on the frequency splitting. The simulation results of the influence of the multiple axial concentricity errors on the frequency splitting include the first operating frequency corresponding to each axial concentricity error, Second working frequency, frequency cracking value;

步骤二四、在半球谐振子内半球壳表面基础上加入正弦函数波动形成曲线球壳,所述曲线球壳壁厚沿半圆弧方向分布呈现正弦函数形状的不均匀,从而形成多个表面波纹状的真球度误差,获得多个真球度误差对频率裂解影响仿真结果,所述多个真球度误差对频率裂解影响仿真结果包括每个真球度误差对应的第一工作频率、第二工作频率、频率裂解值;Step 24: Add sinusoidal function fluctuations to the surface of the inner hemispherical shell of the hemispherical harmonic oscillator to form a curved spherical shell, and the wall thickness of the curved spherical shell is distributed along the direction of the semicircular arc to present an uneven sinusoidal function shape, thereby forming multiple surface corrugations Shaped true sphericity errors, to obtain a plurality of true sphericity errors on frequency cracking simulation results, the simulation results of the multiple true sphericity errors on frequency splitting include the first operating frequency, the second 2. Working frequency, frequency cracking value;

步骤二五、将半球谐振子内半球壳表面以对称中心面一分为二,一半设置为半球表面,另一半设置为半椭球表面,半椭球短轴与半球半径相同,半椭球长轴与半球半径的差值为第五微小距离,所述第五微小距离的值等于圆度误差,改变所述第五微小距离的值,获得多个圆度误差对频率裂解影响仿真结果,所述多个圆度误差对频率裂解影响仿真结果包括每个圆度误差对应的第一工作频率、第二工作频率、频率裂解值;Step 25: Divide the surface of the inner hemispherical shell of the hemispherical harmonic oscillator into two with the center plane of symmetry, set one half as a hemispherical surface, and the other half as a semi-ellipsoidal surface, the minor axis of the semi-ellipsoid is the same as the radius of the hemisphere, and the length of the semi-ellipsoid The difference between the shaft and the radius of the hemisphere is the fifth micro-distance, the value of the fifth micro-distance is equal to the roundness error, changing the value of the fifth micro-distance, and obtaining the simulation results of the impact of multiple roundness errors on the frequency splitting, so The simulation results of the impact of multiple roundness errors on frequency cracking include the first working frequency, the second working frequency, and the frequency cracking value corresponding to each roundness error;

步骤三、分别对多个同轴度误差对频率裂解影响仿真结果、多个径向同心度误差对频率裂解影响仿真结果、多个轴向同心度误差对频率裂解影响仿真结果、多个真球度误差对频率裂解影响仿真结果和多个圆度误差对频率裂解影响仿真结果进行分析,获得半球谐振子加工误差标准。Step 3. The simulation results of the influence of multiple coaxiality errors on the frequency cracking, the simulation results of the influence of multiple radial concentricity errors on the frequency cracking, the simulation results of the influence of multiple axial concentricity errors on the frequency cracking, and the simulation results of multiple true spheres The simulation results of the influence of roundness errors on the frequency splitting and the simulation results of the influence of multiple roundness errors on the frequency splitting are analyzed to obtain the processing error standard of the hemispherical harmonic oscillator.

进一步地,所述半球谐振子材料属性包括杨氏模量、密度和泊松比。Further, the material properties of the hemispherical harmonic oscillator include Young's modulus, density and Poisson's ratio.

进一步地,步骤二四中所述曲线球壳对应的曲面函数为:Further, the surface function corresponding to the curved spherical shell described in step two or four is:

式中,α、β表示角度变量;Δd表示真球度正弦波动大小。In the formula, α and β represent angle variables; Δd represents the size of the sinusoidal fluctuation of true sphericity.

进一步地,步骤三中对多个同轴度误差对频率裂解影响仿真结果进行分析的结果为:当半球谐振子的同轴度误差逐渐增大时,半球壳半径在圆周方向的分布不均匀性加剧,造成谐振子频率裂解呈波动增加趋势;随着同轴度误差在0.1~0.5μm范围内逐渐增大,谐振子频率裂解没有明显增加;因此,半球谐振子的同轴度误差标准取值为0.5μm。Furthermore, the result of analyzing the simulation results of multiple coaxiality errors on frequency splitting in step three is: when the coaxiality error of the hemispherical harmonic oscillator gradually increases, the distribution of the radius of the hemispherical shell in the circumferential direction is uneven Intensified, causing the frequency splitting of the harmonic oscillator to fluctuate and increase; as the coaxiality error gradually increases in the range of 0.1 to 0.5 μm, the frequency splitting of the harmonic oscillator does not increase significantly; therefore, the standard value of the coaxiality error of the hemispherical harmonic oscillator 0.5 μm.

进一步地,步骤三中对多个径向同心度误差对频率裂解影响仿真结果进行分析的结果为:随着径向同心度误差的增加,谐振子频率裂解呈波动增加趋势,但从数值上看,径向同心度误差在0.1~0.5μm范围内没有明显增加;因此,半球谐振子的内外半球表面球心径向同心度误差取值为0.5μm。Further, the result of analyzing the simulation results of the influence of multiple radial concentricity errors on the frequency splitting in step 3 is: with the increase of the radial concentricity error, the frequency splitting of the harmonic oscillator fluctuates and increases, but from the numerical point of view , the radial concentricity error does not increase significantly in the range of 0.1-0.5 μm; therefore, the radial concentricity error of the inner and outer hemisphere surfaces of the hemispherical resonator is 0.5 μm.

进一步地,步骤三中对多个轴向同心度误差对频率裂解影响仿真结果进行分析的结果为:存在半球壳在轴线方向上的同心度误差时,对谐振子工作振型的频率裂解略有下降,因此,半球谐振子的内外半球表面球心轴向同心度误差取值范围为0~0.5mm。Further, the result of analyzing the simulation results of multiple axial concentricity errors on the frequency splitting in step 3 is: when there is a concentricity error of the hemispherical shell in the axial direction, the frequency splitting of the working mode shape of the harmonic oscillator is slightly affected. Therefore, the concentricity error of the inner and outer hemispherical surfaces of the hemispherical harmonic oscillator ranges from 0 to 0.5 mm.

进一步地,步骤三中对多个真球度误差对频率裂解影响仿真结果进行分析的结果为:随着半球谐振子半球壳表面的真球度误差从0增加到10μm,半球谐振子工作振型的频率裂解呈正比例趋势有明显增加,因此,半球谐振子的真球度误差取值为0.5μm。Further, the result of analyzing the simulation results of multiple sphericity errors on the frequency splitting in step 3 is: as the sphericity error of the hemispherical shell surface of the hemispherical harmonic oscillator increases from 0 to 10 μm, the working mode of the hemispherical harmonic oscillator The frequency splitting of the frequency increases significantly in a proportional trend. Therefore, the true sphericity error of the hemispherical harmonic oscillator is 0.5 μm.

进一步地,步骤三中对多个圆度误差对频率裂解影响仿真结果进行分析的结果为:随着半球谐振子底面圆度误差增大,半球谐振子频率裂解呈波动上升趋势,因此,半球谐振子的圆度误差取值为0.5μm。Further, the result of analyzing the simulation results of multiple roundness errors on the frequency splitting in step 3 is: as the roundness error of the bottom surface of the hemispherical resonator increases, the frequency splitting of the hemispherical resonator presents a fluctuating upward trend. Therefore, the hemispherical resonant The roundness error of the sub is 0.5μm.

本发明的有益技术效果是:The beneficial technical effect of the present invention is:

本发明采用有限元软件分析不同加工误差对半球谐振子频率裂解的影响程度,结合有限元分析结果,制定可信度高的加工精度指标,为实际半球谐振子的加工精度提供理论指导意义;通过合理选用加工设备与工艺参数,降低影响半球谐振子工作精度较大的真球度误差,兼顾加工效率与半球谐振子的工作性能。本发明方法具有一定普适性,可推广用于分析与制定各类零件的加工误差控制标准制定方法。The present invention uses finite element software to analyze the degree of influence of different processing errors on the frequency cracking of the hemispherical resonator, and combines the finite element analysis results to formulate a highly credible processing accuracy index to provide theoretical guidance for the processing accuracy of the actual hemispherical resonator; through Reasonably select the processing equipment and process parameters to reduce the true sphericity error that affects the working accuracy of the hemispherical harmonic oscillator, and take into account the processing efficiency and the working performance of the hemispherical harmonic oscillator. The method of the invention has certain universality, and can be extended to analyze and formulate the method for formulating processing error control standards of various parts.

附图说明Description of drawings

本发明可以通过参考下文中结合附图所给出的描述而得到更好的理解,所述附图连同下面的详细说明一起包含在本说明书中并且形成本说明书的一部分,而且用来进一步举例说明本发明的优选实施例和解释本发明的原理和优点。The present invention can be better understood by reference to the following description given in conjunction with the accompanying drawings, which together with the following detailed description are incorporated in and form a part of this specification, and are used to further illustrate A preferred embodiment of the invention and an explanation of the principles and advantages of the invention.

图1是本发明中半球谐振子的结构示意图;其中,图(a)是半球谐振子尺寸参数示意图,图中1是半球壳,2是支撑杆;图(b)是半球谐振子有限元网格划分示意图;Fig. 1 is a structural schematic diagram of a hemispherical harmonic oscillator in the present invention; wherein, Figure (a) is a schematic diagram of the size parameters of a hemispherical harmonic oscillator, in which 1 is a hemispherical shell, and 2 is a support rod; Figure (b) is a hemispherical harmonic oscillator finite element network Schematic diagram of grid division;

图2是本发明中同轴度误差示意图;Fig. 2 is a schematic diagram of coaxiality error in the present invention;

图3是本发明中半球壳径向同心度误差示意图;Fig. 3 is a schematic diagram of the radial concentricity error of the hemispherical shell in the present invention;

图4是本发明中半球壳轴向同心度误差示意图;Fig. 4 is a schematic diagram of the axial concentricity error of the hemispherical shell in the present invention;

图5是本发明中真球度误差表面示意图;Fig. 5 is a schematic diagram of the sphericity error surface in the present invention;

图6是本发明中圆度误差示意图。Fig. 6 is a schematic diagram of roundness error in the present invention.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本发明方案,在下文中将结合附图对本发明的示范性实施方式或实施例进行描述。显然,所描述的实施方式或实施例仅仅是本发明一部分的实施方式或实施例,而不是全部的。基于本发明中的实施方式或实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式或实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, exemplary implementations or embodiments of the present invention will be described below in conjunction with the accompanying drawings. Apparently, the described embodiments or examples are only part of the embodiments or embodiments of the present invention, not all of them. Based on the implementation modes or examples in the present invention, all other implementation modes or examples obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

由于现有技术中对于半球谐振子加工精度指标没有科学的标准,不合理的加工精度不仅会带来一定的加工难度,也会大幅度降低加工效率,因此本发明提供了一种基于频率裂解的半球谐振子加工误差标准制定方法,仿真研究各种加工误差对谐振子频率裂解的影响程度,探索半球谐振子误差控制标准,建立谐振子加工精度的评价体系。这种基于频率裂解的半球谐振子加工误差标准制定方法可以合理制定加工误差的范围。Since there is no scientific standard for the processing accuracy index of the hemispherical resonator in the prior art, unreasonable processing accuracy will not only bring a certain degree of processing difficulty, but also greatly reduce the processing efficiency. Therefore, the present invention provides a frequency cracking-based Hemispherical harmonic oscillator processing error standard formulation method, simulated research on the influence of various processing errors on harmonic oscillator frequency splitting, explored hemispherical harmonic oscillator error control standards, and established an evaluation system for harmonic oscillator processing accuracy. This method of formulating the machining error standard of hemispherical harmonic oscillator based on frequency splitting can reasonably formulate the range of machining error.

如图1(a)所示,Ψ型半球谐振子由半球壳和支撑杆组成,半球壳和支撑杆采用过渡圆角进行过渡,半球谐振子的结构尺寸参数见表1,设置半球谐振子三维模型的边界条件为支撑杆上、下表面的固定约束,采用极细化的自由四面体网格进行有限元网格划分,如图1(b)所示。As shown in Figure 1(a), the Ψ-shaped hemispherical harmonic oscillator is composed of a hemispherical shell and a support rod, and the hemispherical shell and the support rod are transitioned by a transition fillet. The boundary conditions of the model are fixed constraints on the upper and lower surfaces of the support rods, and a very fine free tetrahedron mesh is used for finite element mesh division, as shown in Fig. 1(b).

表1某型号Ψ型半球谐振子结构尺寸参数Table 1 Dimension parameters of a certain model Ψ-type hemispherical harmonic oscillator

半球谐振子的加工误差指的是,在加工过程中由于机床、刀具精度或加工环境干扰等因素产生的误差,包括半球壳对准误差(半球壳与支撑杆对称轴的同轴度误差,内、外半球壳表面的球心在轴线方向和半径方向上的同心度误差)和半球壳表面加工误差(底部唇缘附近圆度误差以及半球壳表面的真球度误差)。采用单因素法,分析不同加工误差对于半球谐振子频率裂解的影响,根据分析结果,制定谐振子加工误差标准。The machining error of the hemispherical resonator refers to the error caused by factors such as machine tool accuracy or machining environment interference during the machining process, including the alignment error of the hemispherical shell (the coaxiality error of the hemispherical shell and the symmetry axis of the support rod, the internal , the concentricity error of the center of the outer hemispherical shell in the axial direction and radial direction) and the surface processing error of the hemispherical shell (the roundness error near the bottom lip and the true sphericity error of the hemispherical shell surface). Using the single factor method, the influence of different machining errors on the frequency splitting of the hemispherical harmonic oscillator is analyzed, and according to the analysis results, the machining error standard of the harmonic oscillator is established.

包括的具体步骤如下:The specific steps involved are as follows:

步骤一:使用有限元分析软件COMSOL建立半球谐振子的仿真三维模型,COMSOL软件是一款广泛用于材料的模态分析、多物理场耦合求解的有限元分析软件。定义所采用熔石英材料的杨氏模量E=7.67×1010Pa、密度ρ=2.2×103kg/m3、泊松比μ=0.17;Step 1: Use the finite element analysis software COMSOL to establish a simulated 3D model of the hemispherical harmonic oscillator. COMSOL software is a finite element analysis software widely used for modal analysis of materials and multi-physics field coupling solutions. Define Young’s modulus E=7.67×10 10 Pa, density ρ=2.2×10 3 kg/m3, Poisson’s ratio μ=0.17 of the fused silica material used;

步骤二:设置支撑杆的上、下表面为固定约束,采用极细化的自由四面体网格进行有限元网格划分,对半球谐振子进行特征频率分析,得到半球谐振子工作在四波幅振型下的第一、第二工作频率分别为5078.865Hz、5078.929Hz,两频率作差得到频率裂解值为0.063Hz。Step 2: Set the upper and lower surfaces of the support rods as fixed constraints, use extremely fine free tetrahedral grids for finite element mesh division, and analyze the eigenfrequency of the hemispherical harmonic oscillator to obtain the hemispherical harmonic oscillator working in the four-amplitude vibration The first and second operating frequencies under the model are 5078.865Hz and 5078.929Hz respectively, and the difference between the two frequencies gives a frequency split value of 0.063Hz.

步骤三:分析谐振子同轴度误差对频率裂解的影响规律。Step 3: Analyze the influence law of the coaxiality error of the harmonic oscillator on the frequency splitting.

步骤三一:建立谐振子同轴度误差的模型,将半球壳的轴线偏离支撑杆轴线△x的距离即第一微小距离,设置半球壳轴线与支撑杆轴线的同轴度误差,如图2所示。Step 31: Establish the model of the coaxiality error of the harmonic oscillator, and set the distance between the axis of the hemispherical shell and the axis of the support rod by the distance △x of the support rod, that is, the first minute distance, and set the coaxiality error between the axis of the hemispherical shell and the axis of the support rod, as shown in Figure 2 shown.

步骤三二:改变步骤三一中第一微小距离的值,按照步骤二,得到对应不同同轴度误差下谐振子的第一工作频率、第二工作频率和频率裂解值。Step 32: Change the value of the first tiny distance in step 31, and follow step 2 to obtain the first operating frequency, the second operating frequency and the frequency splitting value of the harmonic oscillator corresponding to different coaxiality errors.

步骤三三:分析同轴度误差对频率裂解影响仿真结果可知,当半球谐振子同轴度误差逐渐增大时,半球壳半径在圆周方向的分布不均匀性加剧,会造成谐振子频率裂解呈波动增加趋势。但是,随同轴度误差在0.1~0.5μm范围内的增加,谐振子频率裂解没有明显的增加。若仅考虑半球谐振子的频率裂解,进一步提高误差要求会极大增加谐振子的加工难度。因此,从仿真结果来看,无需提高对同轴度误差的要求。Step 33: Analyze the influence of the coaxiality error on the frequency splitting. The simulation results show that when the coaxiality error of the hemispherical harmonic oscillator gradually increases, the uneven distribution of the radius of the hemispherical shell in the circumferential direction will increase, which will cause the frequency splitting of the harmonic oscillator to be Increased volatility trend. However, with the increase of the coaxiality error in the range of 0.1-0.5μm, the frequency splitting of the harmonic oscillator does not increase significantly. If only the frequency splitting of the hemispherical resonator is considered, further increasing the error requirements will greatly increase the processing difficulty of the resonator. Therefore, from the simulation results, there is no need to increase the requirement on the coaxiality error.

步骤四:分析谐振子半球壳径向同心度误差对频率裂解的影响规律。Step 4: Analyze the influence law of the radial concentricity error of the hemispherical shell of the harmonic oscillator on the frequency splitting.

步骤四一:建立谐振子半球壳径向同心度误差的模型,将内、外半球表面的球心在半径方向上偏离△y的距离即第二微小距离,设置内、外半球表面球心径向同心度误差,如图3所示。Step 41: Establish the model of the radial concentricity error of the hemispherical shell of the harmonic oscillator, and set the center diameter of the inner and outer hemisphere surfaces by the distance from △y in the radial direction, which is the second minute distance. Concentricity error, as shown in Figure 3.

步骤四二:改变步骤四一中第二微小距离的值,按照步骤二,得到对应不同径向同轴度误差下谐振子的第一工作频率、第二工作频率和频率裂解值。Step 42: Change the value of the second tiny distance in step 41, and follow step 2 to obtain the first operating frequency, the second operating frequency and the frequency splitting value of the harmonic oscillator corresponding to different radial coaxiality errors.

步骤四三:分析径向同轴度误差对对频率裂解影响仿真结果可知,随着径向同心度误差的增加,谐振子频率裂解呈波动增加的趋势,但从数值上看径向同心度误差在0.1~0.5μm范围内没有明显的增加。因此,0.5μm以内的径向同心度误差,不会对谐振子漂移造成较大影响。Step 43: Analyze the influence of the radial concentricity error on the frequency splitting. The simulation results show that with the increase of the radial concentricity error, the frequency splitting of the resonator shows a trend of increasing fluctuations, but the radial concentricity error is numerically There is no obvious increase in the range of 0.1-0.5 μm. Therefore, the radial concentricity error within 0.5 μm will not have a great impact on the drift of the harmonic oscillator.

步骤五:分析谐振子半球壳轴向同心度误差对频率裂解的影响规律。Step 5: Analyze the influence law of the axial concentricity error of the hemispherical shell of the harmonic oscillator on the frequency splitting.

步骤五一:建立谐振子轴向同心度误差的模型,将内、外半球表面的球心沿工件回转轴线方向偏离△z的距离即第三微小距离,设置内、外半球表面球心轴向同心度误差,如图4所示。Step 51: Establish the model of the axial concentricity error of the harmonic oscillator, deviate the center of the inner and outer hemispheres along the axis of rotation of the workpiece by a distance of △z, which is the third minute distance, and set the axis of the center of the inner and outer hemispheres Concentricity error, as shown in Figure 4.

步骤五二:改变步骤五一中第三微小距离的值,按照步骤二,得到对应不同轴向同轴度误差下谐振子的第一工作频率、第二工作频率和频率裂解值。Step 52: Change the value of the third tiny distance in step 51, and follow step 2 to obtain the first operating frequency, the second operating frequency and the frequency splitting value of the harmonic oscillator corresponding to different axial coaxiality errors.

步骤五三:分析轴向同心度误差对频率裂解影响仿真结果可知,存在半球壳在轴线方向上的同心度误差时,对谐振子工作振型的频率裂解略有下降,其原因可能是轴线上的同心度误差只会造成半球壳厚度在轴线方向的厚度不均匀,谐振子厚度和半径在圆周方向半球壳厚度是均匀的,圆角附近的壁厚增加使谐振子振动振幅降低但更加稳定,轴向同心度误差的存在对频率裂解有一定的抑制作用。Step 53: Analyze the influence of the axial concentricity error on the frequency cracking. The simulation results show that when there is a concentricity error of the hemispherical shell in the axial direction, the frequency cracking of the working mode shape of the harmonic oscillator decreases slightly. The reason may be that the axis The concentricity error will only cause the thickness of the hemispherical shell to be uneven in the axial direction, and the thickness and radius of the resonator to be uniform in the circumferential direction. The increase in the wall thickness near the rounded corners will reduce the vibration amplitude of the resonator but make it more stable. The existence of the axial concentricity error has a certain inhibitory effect on the frequency splitting.

步骤六:分析谐振子真球度误差对频率裂解的影响规律。Step 6: Analyze the influence law of the sphericity error of the harmonic oscillator on the frequency cracking.

步骤六一:建立谐振子真球度误差的模型,将原半球壳形内半球壳替换为由式(1)控制的参数化曲面,在内半球壳表面的基础上加入正弦函数波动,形成如图5所示的曲线球壳,使半球壳壁厚沿半圆弧方向分布呈现正弦函数形状的不均匀,形成表面波纹状的真球度误差。Step 61: Establish the model of the true sphericity error of the harmonic oscillator, replace the original hemispherical shell with the parametric surface controlled by formula (1), add sinusoidal function fluctuations on the basis of the inner hemispherical shell surface, and form as The curved spherical shell shown in Figure 5 makes the wall thickness of the hemispherical shell distributed along the direction of the semicircular arc to present an uneven sinusoidal function shape, forming a corrugated surface true sphericity error.

式中,α、β表示角度变量;Δd表示真球度正弦波动大小即第四微小距离。In the formula, α and β represent angle variables; Δd represents the magnitude of the sinusoidal fluctuation of true sphericity, that is, the fourth tiny distance.

步骤六二:改变步骤六一中第四微小距离的值,按照步骤二,得到对应不同真球度误差下谐振子的第一工作频率、第二工作频率和频率裂解值。Step 62: Change the value of the fourth tiny distance in step 61, and follow step 2 to obtain the first operating frequency, the second operating frequency and the frequency cracking value of the harmonic oscillator corresponding to different true sphericity errors.

步骤六三:分析真球度误差对频率裂解影响仿真结果可知,随着半球谐振子半球壳表面的真球度误差从0增加到10μm,半球谐振子工作振型的频率裂解呈正比例趋势有明显的增加,说明与其他的加工误差相比,半球壳表面波动的存在会对半球谐振子工作精度产生更大的影响。因此,为保证半球谐振子正常工作,在加工半球壳时有必要提高装夹精度,选用刚度较大的刀具,尽量减小因机床或刀具的抖动产生的表面真球度误差。Step 63: Analyze the effect of sphericity error on frequency cracking. The simulation results show that as the sphericity error on the surface of the hemispherical shell of the hemispherical harmonic oscillator increases from 0 to 10 μm, the frequency cracking of the working mode shape of the hemispherical harmonic oscillator has a direct proportional trend. The increase of , indicating that compared with other processing errors, the existence of surface fluctuations of the hemispherical shell will have a greater impact on the working accuracy of the hemispherical harmonic oscillator. Therefore, in order to ensure the normal operation of the hemispherical resonator, it is necessary to improve the clamping accuracy when machining the hemispherical shell, and choose a tool with a higher rigidity to minimize the surface true sphericity error caused by the vibration of the machine tool or the tool.

步骤七;分析谐振子圆度误差对频率裂解的影响规律。Step 7: Analyze the law of the influence of the roundness error of the harmonic oscillator on the frequency splitting.

步骤七一:建立谐振子圆度误差的模型,将半球谐振子内半球壳表面以对称中心面一分为二,一半设置为半球表面,另一半设置为半椭球表面,半椭球短轴与半球半径相同,半椭球长轴与半球半径的差值△h为第五微小距离,形成圆度误差,如图6所示。Step 71: Establish a model of the roundness error of the harmonic oscillator, divide the surface of the inner hemispherical shell of the hemispherical harmonic oscillator into two with the symmetrical central plane, set one half as the hemispherical surface, and the other half as the semi-ellipsoidal surface, and the minor axis of the semi-ellipsoid Same as the radius of the hemisphere, the difference △h between the major axis of the semi-ellipsoid and the radius of the hemisphere is the fifth minute distance, forming a roundness error, as shown in Figure 6.

步骤七二:改变步骤七一中第五微小距离的值,按照步骤二,得到对应不同圆度误差下谐振子的第一工作频率、第二工作频率和频率裂解值。Step 72: Change the value of the fifth tiny distance in step 71, and follow step 2 to obtain the first operating frequency, the second operating frequency and the frequency splitting value of the harmonic oscillator corresponding to different roundness errors.

步骤七三:分析圆度误差对频率裂解影响仿真结果可知,随着半球谐振子底面圆度误差的增大,半球谐振子频率裂解呈波动上升趋势,仅考虑频率裂解方面,继续提高圆度误差的精度要求不仅会耗费加工资源而且也不会降低后续调频的工作量。Step 73: Analyze the effect of roundness error on frequency cracking. The simulation results show that with the increase of the roundness error of the bottom surface of the hemispherical harmonic oscillator, the frequency cracking of the hemispherical harmonic oscillator shows a fluctuating upward trend. Only considering the frequency cracking, continue to improve the roundness error The accuracy requirements will not only consume processing resources but also will not reduce the workload of subsequent frequency adjustment.

步骤八:综合分析步骤三至步骤七中各种类型误差对谐振子频率裂解的影响规律,在谐振子频率裂解尽可能小的前提下,考虑半球谐振子的加工工艺与加工效率后,制定半球谐振子超精密加工的精度指标如表2所示。Step 8: Comprehensively analyze the influence of various types of errors in steps 3 to 7 on the frequency cracking of the harmonic oscillator. Under the premise that the frequency cracking of the harmonic oscillator is as small as possible, after considering the processing technology and processing efficiency of the hemispherical harmonic oscillator, formulate the hemispherical The precision index of the ultra-precision machining of the harmonic oscillator is shown in Table 2.

表2半球谐振子加工精度指标Table 2 Machining accuracy index of hemispherical harmonic oscillator

本发明采用有限元软件分析不同加工误差对半球谐振子频率裂解的影响程度,通过仿真分析的方法可减少实验工作量,提高了高品质谐振子的研发效率;结合有限元分析结果,制定可信度高的加工精度指标,控制各项加工误差在0.5μm左右,为实际半球谐振子的加工精度提供理论指导意义;通过合理选用加工设备与工艺参数,降低影响半球谐振子工作精度较大的真球度误差(当真球度误差为从10μm减小至0.5μm时,谐振子频率裂解从3.540Hz降低至0.221Hz),兼顾加工效率与半球谐振子的工作性能;该方法具有一定普适性,可推广用于分析与制定各类零件的加工误差控制标准制定方法。The present invention uses finite element software to analyze the degree of influence of different processing errors on the frequency cracking of hemispherical harmonic oscillators. The simulation analysis method can reduce the experimental workload and improve the research and development efficiency of high-quality harmonic oscillators; combined with the results of finite element analysis, a credible High precision machining accuracy index, control the machining error at about 0.5μm, provide theoretical guidance for the machining accuracy of the actual hemispherical harmonic oscillator; through the reasonable selection of processing equipment and process parameters, reduce the impact of the hemispherical harmonic oscillator. Sphericity error (when the true sphericity error is reduced from 10μm to 0.5μm, the frequency cracking of the harmonic oscillator is reduced from 3.540Hz to 0.221Hz), taking into account the processing efficiency and the working performance of the hemispherical harmonic oscillator; this method has certain universality, The method can be popularized for analyzing and formulating the standard formulation method of machining error control for various parts.

尽管根据有限数量的实施例描述了本发明,但是受益于上面的描述,本技术领域内的技术人员明白,在由此描述的本发明的范围内,可以设想其它实施例。对于本发明的范围,对本发明所做的公开是说明性的,而非限制性的,本发明的范围由所附权利要求书限定。While the invention has been described in terms of a limited number of embodiments, it will be apparent to a person skilled in the art having the benefit of the above description that other embodiments are conceivable within the scope of the invention thus described. With respect to the scope of the present invention, the disclosure of the present invention is intended to be illustrative rather than restrictive, and the scope of the present invention is defined by the appended claims.

Claims (8)

1. The hemispherical resonator processing error standard making method based on frequency splitting is characterized in that the hemispherical resonator structure comprises a hemispherical shell and a supporting rod, and the method comprises the following steps:
step one, establishing a simulation three-dimensional model of a hemispherical resonator by finite element analysis, and defining the material properties of the hemispherical resonator;
setting boundary conditions of the simulation three-dimensional model as fixed constraints of the upper surface and the lower surface of a supporting rod in finite element analysis, carrying out finite element grid division by adopting extremely-thinned free tetrahedron grids to obtain a first working frequency and a second working frequency of a hemispherical resonator working under a four-wave amplitude vibration mode, and carrying out difference between the first working frequency and the second working frequency to obtain a frequency cracking value, thereby obtaining simulation results of influence of a plurality of processing errors on the frequency cracking, wherein the processing errors comprise coaxiality errors, inner and outer hemispherical surface spherical center radial concentricity errors, inner and outer hemispherical surface spherical center axial concentricity errors, true sphericity errors and roundness errors; the method comprises the following specific steps:
step two, deviating the axis of the hemispherical shell of the hemispherical resonator from the axis of the supporting rod by a first tiny distance, wherein the value of the first tiny distance is equal to the coaxiality error, changing the value of the first tiny distance, and obtaining a simulation result of the influence of a plurality of coaxiality errors on frequency splitting, wherein the simulation result of the influence of the plurality of coaxiality errors on frequency splitting comprises a first working frequency, a second working frequency and a frequency splitting value corresponding to each coaxiality error;
step two, deviating the sphere centers of the inner hemispherical surface and the outer hemispherical surface of the hemispherical harmonic oscillator by a second tiny distance in the radial direction, wherein the value of the second tiny distance is equal to the radial concentricity error of the sphere centers of the inner hemispherical surface and the outer hemispherical surface, changing the value of the second tiny distance, and obtaining a simulation result of the influence of a plurality of radial concentricity errors on frequency splitting, wherein the simulation result of the influence of the plurality of radial concentricity errors on frequency splitting comprises a first working frequency, a second working frequency and a frequency splitting value corresponding to each radial concentricity error;
step two, deviating the sphere centers of the inner hemispherical surface and the outer hemispherical surface of the hemispherical harmonic oscillator by a third tiny distance along the direction of the rotation axis of the workpiece, wherein the value of the third tiny distance is equal to the axial concentricity error of the sphere centers of the inner hemispherical surface and the outer hemispherical surface, changing the value of the third tiny distance, and obtaining a simulation result of the influence of a plurality of axial concentricity errors on frequency splitting, wherein the simulation result of the influence of the plurality of axial concentricity errors on frequency splitting comprises a first working frequency, a second working frequency and a frequency splitting value corresponding to each axial concentricity error;
step two, sinusoidal function fluctuation is added on the basis of the surface of a hemispherical shell in a hemispherical resonator to form a curve spherical shell, the wall thickness of the curve spherical shell is distributed along the direction of a semicircle arc to form a plurality of surface corrugated true sphericity errors, a frequency cracking influence simulation result of the plurality of true sphericity errors is obtained, and the frequency cracking influence simulation result of the plurality of true sphericity errors comprises a first working frequency, a second working frequency and a frequency cracking value corresponding to each true sphericity error;
fifthly, dividing the surface of a hemispherical shell in the hemispherical harmonic oscillator into two parts by a symmetrical center plane, wherein half of the hemispherical shell is set as a hemispherical surface, the other half of the hemispherical shell is set as a semi-ellipsoidal surface, the semi-ellipsoidal minor axis is identical to the hemispherical radius, the difference value between the semi-ellipsoidal major axis and the hemispherical radius is a fifth tiny distance, the value of the fifth tiny distance is equal to the roundness error, the value of the fifth tiny distance is changed, a simulation result of the influence of a plurality of roundness errors on frequency splitting is obtained, and the simulation result of the influence of the plurality of roundness errors on frequency splitting comprises a first working frequency, a second working frequency and a frequency splitting value corresponding to each roundness error;
and thirdly, analyzing the frequency cracking influence simulation result by a plurality of coaxiality errors, the frequency cracking influence simulation result by a plurality of radial concentricity errors, the frequency cracking influence simulation result by a plurality of axial concentricity errors, the frequency cracking influence simulation result by a plurality of true sphericity errors and the frequency cracking influence simulation result by a plurality of roundness errors respectively to obtain a hemispherical resonator processing error standard.
2. The method for formulating the hemispherical resonator processing error standard based on frequency splitting according to claim 1, wherein the hemispherical resonator material properties comprise young's modulus, density and poisson's ratio.
3. The method for formulating the hemispherical resonator processing error standard based on frequency splitting as claimed in claim 1, wherein the curved surface function corresponding to the curved spherical shell in the second and fourth steps is:
wherein, alpha and beta represent angle variables; Δd represents the magnitude of the sinusoidal waviness of the true sphericity.
4. The method for formulating the hemispherical resonator processing error standard based on frequency splitting according to claim 1, wherein the result of analyzing the simulation result of the influence of the plurality of coaxiality errors on the frequency splitting in the third step is as follows: the standard value of coaxiality error of the hemispherical harmonic oscillator is 0.5 mu m.
5. The method for formulating the hemispherical resonator processing error standard based on frequency splitting according to claim 1, wherein the result of analyzing the simulation result of the influence of the plurality of radial concentricity errors on the frequency splitting in the third step is as follows: the radial concentricity error of the sphere centers of the inner hemispherical surface and the outer hemispherical surface of the hemispherical harmonic oscillator is 0.5 mu m.
6. The method for formulating the hemispherical resonator processing error standard based on frequency splitting according to claim 1, wherein the result of analyzing the simulation result of the influence of the plurality of axial concentricity errors on the frequency splitting in the third step is as follows: the error value range of the axial concentricity of the spherical centers of the inner hemispherical surface and the outer hemispherical surface of the hemispherical harmonic oscillator is 0-0.5 mm.
7. The method for formulating the hemispherical resonator processing error standard based on frequency splitting according to claim 1, wherein the result of analyzing the simulation result of the influence of the plurality of true sphericity errors on the frequency splitting in the third step is as follows: as the true sphericity error of the hemispherical shell surface of the hemispherical resonator increases from 0 to 10 mu m, the true sphericity error of the hemispherical resonator takes a value of 0.5 mu m.
8. The method for formulating the hemispherical resonator processing error standard based on frequency splitting according to claim 1, wherein the result of analyzing the simulation result of the influence of the plurality of roundness errors on the frequency splitting in the third step is: the roundness error of the hemispherical harmonic oscillator is 0.5 mu m.
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