CN114135049A - Light concrete composite heat-insulating wallboard and preparation method thereof - Google Patents
Light concrete composite heat-insulating wallboard and preparation method thereof Download PDFInfo
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- CN114135049A CN114135049A CN202111515301.4A CN202111515301A CN114135049A CN 114135049 A CN114135049 A CN 114135049A CN 202111515301 A CN202111515301 A CN 202111515301A CN 114135049 A CN114135049 A CN 114135049A
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- 239000004567 concrete Substances 0.000 title claims abstract description 68
- 239000002131 composite material Substances 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 239000004568 cement Substances 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 20
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims abstract description 15
- 235000011941 Tilia x europaea Nutrition 0.000 claims abstract description 15
- 239000001913 cellulose Substances 0.000 claims abstract description 15
- 229920002678 cellulose Polymers 0.000 claims abstract description 15
- 239000003365 glass fiber Substances 0.000 claims abstract description 15
- 239000004571 lime Substances 0.000 claims abstract description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000010881 fly ash Substances 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000009413 insulation Methods 0.000 claims description 35
- 229910000831 Steel Inorganic materials 0.000 claims description 21
- 239000010959 steel Substances 0.000 claims description 21
- 239000002002 slurry Substances 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000004321 preservation Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 5
- 238000004537 pulping Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 229920002742 polystyrene-block-poly(ethylene/propylene) -block-polystyrene Polymers 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 239000011490 mineral wool Substances 0.000 claims description 3
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 238000005089 soft X-ray photoelectron spectroscopy Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
- B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/522—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement for producing multi-layered articles
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/10—Lime cements or magnesium oxide cements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Chemical Kinetics & Catalysis (AREA)
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Abstract
The invention belongs to the technical field of constructional engineering, and particularly relates to a lightweight concrete composite heat-insulating wallboard and a preparation method thereof, wherein the lightweight concrete composite heat-insulating wallboard comprises a concrete layer and a heat-insulating board, the concrete layer is wrapped on the outer layer of the heat-insulating board, and the concrete layer comprises the following raw materials: fly ash, lime, cement dry materials, aluminum powder, cellulose, glass fiber and liquid cement. The lightweight concrete composite heat-insulating wallboard prepared by the invention can be directly and integrally installed on an outer wall, so that the heat-insulating and heat-insulating properties of the outer wall are greatly improved.
Description
Technical Field
The invention belongs to the technical field of constructional engineering, and particularly relates to a lightweight concrete composite heat-insulation wallboard and a preparation method thereof.
Background
At present, with the improvement of living conditions and the continuous improvement of living standard of people, the requirements of more and more people on living environment and living environment are gradually improved, with the continuous development and progress of building industry and the emergence of various new materials, the traditional house building mode and the traditional house building are also updated and improved, wherein the more used heat-insulating wall boards are mainly used for controlling indoor temperature, and the utilization rate of an indoor air conditioner can be reduced in a room using the heat-insulating wall boards, so that energy is saved, and the environment is protected.
Along with the continuous acceleration of the house industrialization process in China, the application range of the prefabricated building is wider and wider due to the advantages of high mechanization degree, short construction period, convenient installation process and the like, and the application range of prefabricated components is also continuously increased, wherein the prefabricated components comprise prefabricated inner wall boards, external wall boards, laminated plates, air-conditioning boards, stairs, prefabricated beams, prefabricated columns and the like. Especially in residential engineering, the use of prefabricated external wall panels is more prominent.
However, most of the prefabricated external wall panels used in the existing residential engineering are prefabricated and formed by adopting common concrete, and the formed external wall panels have heavy weight and poor heat preservation and insulation effects, so that the use functions of the residential building envelope are influenced, and the development of high-quality residences is restricted.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the invention overcomes the defects of the prior art, provides a lightweight concrete composite thermal insulation wallboard, solves the technical problems of heavy weight and poor thermal insulation and heat insulation effects of an external wallboard, and also provides a preparation method of the lightweight concrete composite thermal insulation wallboard.
The invention is realized by adopting the following technical scheme:
the lightweight concrete composite heat-insulating wallboard comprises a concrete layer and a heat-insulating board, wherein the concrete layer is wrapped on the outer layer of the heat-insulating board and comprises the following raw materials: fly ash, lime, cement dry materials, aluminum powder, cellulose, glass fiber and liquid cement.
Preferably, the lightweight concrete composite thermal insulation wallboard is characterized in that a concrete layer is prepared from the following raw materials in parts by weight: 2500 parts of 2000-flyash-containing materials, 30-80 parts of lime, 500 parts of cement dry materials, 1800-aluminium powder-containing materials, 3-8 parts of cellulose, 3-8 parts of glass fiber and 400 parts of liquid cement.
Preferably, the insulation board is one of a rock wool board, a SEPS board, an XPS board, an SXPS board, or an EPS board.
Preferably, a steel wire mesh is arranged in the concrete layer, connecting steel bars penetrate through the heat insulation board, and the connecting steel bars are connected with the steel wire mesh. The connecting reinforcing steel bars penetrate through the heat insulation board in a mode of being inserted in a straight mode or an inclined mode or a combination of two modes, and the connecting reinforcing steel bars and the reinforcing steel bar net piece are connected in a mode of being welded, screwed or buckled in a mode of being combined with one or more than two modes.
The preparation method of the lightweight concrete composite heat-insulation wallboard comprises the following steps:
(1) pulping: adding water into the fly ash to prepare slurry;
(2) heating and heat preservation: heating the slurry to 40-60 ℃ and then preserving heat;
(3) adding liquid cement into the slurry and uniformly stirring;
(4) then adding cement dry materials, lime, cellulose and glass fibers, uniformly mixing, then continuously adding aluminum powder, and uniformly mixing to obtain a concrete mixed material for later use;
(5) and (3) putting the heat insulation board into a mould, pouring the concrete mixture into the mould, and demoulding and curing to obtain the lightweight concrete composite heat insulation wallboard.
The diffusivity of the slurry in the step (1) is 20-25 cm.
And (3) adding the liquid cement into the slurry in the step (3) and controlling the solid-to-liquid ratio to be 60-70%.
And (4) adding the cement dry material, lime, cellulose and glass fiber, uniformly mixing for 1-3min, and then continuously adding aluminum powder.
Compared with the prior art, the invention has the following beneficial effects:
the lightweight concrete composite heat-insulating wallboard prepared by the invention can be directly and integrally installed on an outer wall, so that the heat-insulating and heat-insulating properties of the outer wall are greatly improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
in the figure: 1. a concrete layer; 2. a thermal insulation board; 3. connecting reinforcing steel bars; 4. a steel wire mesh.
Detailed Description
The invention is further described below with reference to the accompanying drawings and examples.
Example 1
As shown in fig. 1, the lightweight concrete composite heat-insulating wallboard comprises a concrete layer 1 and a heat-insulating board 2, the concrete layer 1 wraps the outer layer of the heat-insulating board 2, the heat-insulating board 2 is an SEPS board, a steel wire mesh 4 is arranged in the concrete layer 1, a connecting steel bar 3 penetrates through the heat-insulating board 2, and the connecting steel bar 3 is connected with the steel wire mesh 4.
The concrete layer is prepared from the following raw materials in parts by weight: 2300 parts of fly ash, 50 parts of lime, 450 parts of cement dry materials, 2000 parts of aluminum powder, 5 parts of cellulose, 5 parts of glass fiber and 300 parts of liquid cement.
The preparation method of the lightweight concrete composite heat-insulation wallboard comprises the following steps:
(1) pulping: adding water into the fly ash to prepare slurry with the diffusivity of 23 cm;
(2) heating and heat preservation: heating the slurry to 50 ℃ and then preserving heat;
(3) adding liquid cement into the slurry, and uniformly stirring, wherein the solid-liquid ratio is controlled to be 60%;
(4) then adding the cement dry material, the lime, the cellulose and the glass fiber, uniformly mixing for 2min, continuously adding the aluminum powder, and uniformly mixing to obtain a concrete mixed material for later use;
(5) and (3) putting the heat insulation board into a mould, pouring the concrete mixture into the mould, and demoulding and curing to obtain the lightweight concrete composite heat insulation wallboard.
Example 2
As shown in fig. 1, the lightweight concrete composite heat-insulating wallboard comprises a concrete layer 1 and a heat-insulating board 2, the concrete layer 1 wraps the outer layer of the heat-insulating board 2, the heat-insulating board 2 is an SEPS board, a steel wire mesh 4 is arranged in the concrete layer 1, a connecting steel bar 3 penetrates through the heat-insulating board 2, and the connecting steel bar 3 is connected with the steel wire mesh 4.
The concrete layer is prepared from the following raw materials in parts by weight: 2000 parts of fly ash, 50 parts of lime, 500 parts of cement dry materials, 2100 parts of aluminum powder, 5 parts of cellulose, 5 parts of glass fiber and 280 parts of liquid cement.
The preparation method of the lightweight concrete composite heat-insulation wallboard comprises the following steps:
(1) pulping: adding water into the fly ash to prepare slurry with the diffusivity of 24 cm;
(2) heating and heat preservation: heating the slurry to 50 ℃ and then preserving heat;
(3) adding liquid cement into the slurry, and uniformly stirring, wherein the solid-liquid ratio is controlled to be 65%;
(4) then adding the cement dry material, the lime, the cellulose and the glass fiber, uniformly mixing for 2min, continuously adding the aluminum powder, and uniformly mixing to obtain a concrete mixed material for later use;
(5) and (3) putting the heat insulation board into a mould, pouring the concrete mixture into the mould, and demoulding and curing to obtain the lightweight concrete composite heat insulation wallboard.
Example 3
As shown in fig. 1, the lightweight concrete composite heat-insulating wallboard comprises a concrete layer 1 and a heat-insulating board 2, the concrete layer 1 wraps the outer layer of the heat-insulating board 2, the heat-insulating board 2 is a rock wool board, a steel wire mesh 4 is arranged in the concrete layer 1, a connecting steel bar 3 penetrates through the heat-insulating board 2, and the connecting steel bar 3 is connected with the steel wire mesh 4.
The concrete layer is prepared from the following raw materials in parts by weight: 2400 parts of fly ash, 60 parts of lime, 480 parts of cement dry materials, 2000 parts of aluminum powder, 5 parts of cellulose, 5 parts of glass fiber and 400 parts of liquid cement.
The preparation method of the lightweight concrete composite heat-insulation wallboard comprises the following steps:
(1) pulping: adding water into the fly ash to prepare slurry with the diffusivity of 23 cm;
(2) heating and heat preservation: heating the slurry to 50 ℃ and then preserving heat;
(3) adding liquid cement into the slurry, and uniformly stirring, wherein the solid-liquid ratio is controlled to be 70%;
(4) then adding the cement dry material, the lime, the cellulose and the glass fiber, uniformly mixing for 2min, continuously adding the aluminum powder, and uniformly mixing to obtain a concrete mixed material for later use;
(5) and (3) putting the heat insulation board into a mould, pouring the concrete mixture into the mould, and demoulding and curing to obtain the lightweight concrete composite heat insulation wallboard.
Performance detection
The lightweight concrete composite heat-preservation wall panels prepared in the embodiments 1-3 of the invention are uniformly prepared to be 2000mm × 1000mm × 150mm in size, and then the detection is carried out according to the existing detection standard, and the detection results are shown in table 1.
TABLE 1 test results
Of course, the foregoing is only a preferred embodiment of the invention and should not be taken as limiting the scope of the embodiments of the invention. The present invention is not limited to the above examples, and equivalent changes and modifications made by those skilled in the art within the spirit and scope of the present invention should be construed as being included in the scope of the present invention.
Claims (8)
1. The utility model provides a light concrete composite insulation wallboard which characterized in that: including concrete layer and heated board, concrete layer wraps up in the skin of heated board, and concrete layer includes following raw materials: fly ash, lime, cement dry materials, aluminum powder, cellulose, glass fiber and liquid cement.
2. The lightweight concrete composite thermal insulation wallboard of claim 1, characterized in that: the concrete layer is prepared from the following raw materials in parts by weight: 2500 parts of 2000-flyash-containing materials, 30-80 parts of lime, 500 parts of cement dry materials, 1800-aluminium powder-containing materials, 3-8 parts of cellulose, 3-8 parts of glass fiber and 400 parts of liquid cement.
3. The lightweight concrete composite thermal insulation wallboard of claim 1, characterized in that: the heat insulation board is one of rock wool board, SEPS board, XPS board, SXPS board or EPS board.
4. The lightweight concrete composite thermal insulation wallboard of claim 1, characterized in that: the concrete layer is internally provided with a steel wire mesh, the heat insulation board is internally provided with connecting steel bars in a penetrating mode, and the connecting steel bars are connected with the steel wire mesh.
5. A method for preparing the lightweight concrete composite thermal insulation wallboard of any one of claims 1 to 4, which is characterized in that: the method comprises the following steps:
(1) pulping: adding water into the fly ash to prepare slurry;
(2) heating and heat preservation: heating the slurry to 40-60 ℃ and then preserving heat;
(3) adding liquid cement into the slurry and uniformly stirring;
(4) then adding cement dry materials, lime, cellulose and glass fibers, uniformly mixing, then continuously adding aluminum powder, and uniformly mixing to obtain a concrete mixed material for later use;
(5) and (3) putting the heat insulation board into a mould, pouring the concrete mixture into the mould, and demoulding and curing to obtain the lightweight concrete composite heat insulation wallboard.
6. The preparation method of the lightweight concrete composite thermal insulation wallboard according to claim 5, characterized in that: the diffusivity of the slurry in the step (1) is 20-25 cm.
7. The preparation method of the lightweight concrete composite thermal insulation wallboard according to claim 5, characterized in that: and (3) adding the liquid cement into the slurry in the step (3) and controlling the solid-to-liquid ratio to be 60-70%.
8. The preparation method of the lightweight concrete composite thermal insulation wallboard according to claim 5, characterized in that: and (4) adding the cement dry material, lime, cellulose and glass fiber, uniformly mixing for 1-3min, and then continuously adding aluminum powder.
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| CN202111515301.4A CN114135049A (en) | 2021-12-13 | 2021-12-13 | Light concrete composite heat-insulating wallboard and preparation method thereof |
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| CN202111515301.4A CN114135049A (en) | 2021-12-13 | 2021-12-13 | Light concrete composite heat-insulating wallboard and preparation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116044087A (en) * | 2022-12-30 | 2023-05-02 | 和县飞竣新型建材有限公司 | Light sound-insulation prefabricated wallboard and production method thereof |
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2021
- 2021-12-13 CN CN202111515301.4A patent/CN114135049A/en active Pending
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Cited By (1)
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Application publication date: 20220304 |