CN114134734A - Preparation method of soaping agent for one-step pad dyeing of polyester-cotton blended woven fabric - Google Patents
Preparation method of soaping agent for one-step pad dyeing of polyester-cotton blended woven fabric Download PDFInfo
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- CN114134734A CN114134734A CN202111507179.6A CN202111507179A CN114134734A CN 114134734 A CN114134734 A CN 114134734A CN 202111507179 A CN202111507179 A CN 202111507179A CN 114134734 A CN114134734 A CN 114134734A
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- China
- Prior art keywords
- polyester
- preparation
- woven fabric
- soaping agent
- pad dyeing
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/10—After-treatment with compounds containing metal
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/334—Polymers modified by chemical after-treatment with organic compounds containing sulfur
- C08G65/3344—Polymers modified by chemical after-treatment with organic compounds containing sulfur containing oxygen in addition to sulfur
- C08G65/3346—Polymers modified by chemical after-treatment with organic compounds containing sulfur containing oxygen in addition to sulfur having sulfur bound to carbon and oxygen
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
- D06P3/8238—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye
- D06P3/8252—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye using dispersed and reactive dyes
Abstract
The invention relates to a preparation method of a one-step pad dyeing soaping agent for polyester-cotton blended woven fabric, wherein the pad dyeing soaping agent comprises 100-200 parts by mass of m-phthalic acid-5-sodium sulfonate, 310-620 parts by mass of ethylene glycol, 100-400 parts by mass of fatty alcohol-polyoxyethylene ether, 100-400 g parts by mass of PEG and 1-20 parts by mass of a catalyst. The pad dyeing soaping agent has favorable stability and favorable solubility in an alkaline environment, can be dissolved in an alkaline composition clearly, and the soaping process of one-step dyeing of the polyester sulfonic group in the disperse dye reactive dye can promote the separationThe dyeing rate of the disperse dye can be reduced, and the reduction cleaning process can be reduced. The molecular structure is simply shown as:
Description
Technical Field
The invention relates to the field of soaping agents, in particular to a preparation method of a soaping agent for one-step pad dyeing of polyester-cotton blended woven fabric.
Background
The reactive dye dyeing is the main dye variety for dyeing the cellulose fiber and blended fabric at present, and the dosage of the reactive dye is increased year by year. Reactive dyes are various in types, chemical structures and reaction efficiency, but the reactive dyes cannot completely react with fibers. In addition, when the fixed fiber is dyed, the dye can be hydrolyzed, the diffusion and adsorption properties of the unfixed dye and the hydrolyzed dye are very similar to those of the original active dye, the unfixed dye and the hydrolyzed dye are easy to adsorb on the surface of the fiber and diffuse into the fiber, and can be combined with the fiber under certain conditions, so that the impurities can be removed only by multiple washing and soaping processes, so that the color brightness, the color fastness and the cleanliness of the fabric are improved, and the process of removing the impurities is called soaping.
The common polyester-cotton one-bath soap lotion is mainly used for intermittent dip dyeing of polyester-cotton blended knitted fabrics, has poor adaptability to a continuous pad dyeing process, cannot synchronously realize synchronous dyeing operation of disperse dyes and reactive dyes, is not beneficial to improvement of production efficiency, and needs a polyester-cotton one-bath soap lotion which can be adapted to the continuous tie dyeing process to solve the problem.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a preparation method of a one-step pad dyeing soaping agent for polyester-cotton blended woven fabric aiming at the defects of the prior art.
The technical scheme is as follows: the invention discloses a preparation method of a soaping agent for one-step pad dyeing of polyester-cotton blended woven fabric, which comprises the following steps:
s1, adding 100-300 g of sodium m-phthalate-5-sulfonate, 310-620 g of solvent ethylene glycol and 1-20 g of catalyst into a reaction kettle together, and heating to 150-190 ℃ for esterification reaction to obtain diethylene glycol terephthalate;
s2, cooling the diethylene glycol phthalate obtained in the S1 to be below 100 ℃, then continuously adding fatty alcohol-polyoxyethylene ether and 100-400 g of PEG, heating to 240-260 ℃, and fully mixing;
and S3, carrying out reduced pressure polycondensation on the mixture obtained in the S2, and then decompressing, cooling and discharging to obtain the product.
Preferably, the degree of vacuum in the reduced-pressure polymerization in S3 is less than-0.095 MP, and the evacuation time is 1 to 2 hours.
Preferably, the molecular weight of the product obtained in S3 is 3000-5000.
Preferably, the pressure is released and the temperature is reduced to 70-85 ℃ in the S3 process.
Preferably, the PEG added in S1 has a molecular weight of 400 to 4000.
Preferably, after the fatty alcohol-polyoxyethylene ether and 100-400 g of PEG are added into S2, the pH value of the whole mixture is adjusted to 7-7.5 by acetic acid.
Preferably, the catalyst in S1 is p-toluenesulfonic acid.
Preferably, the reaction equation is
Compared with the prior art, the invention has the following beneficial effects: the soaping agent prepared by the method can simultaneously dye the polyester component and the cotton component, not only reduces the reduction cleaning process after the polyester dyeing, but also realizes the one-step dyeing of the disperse dye reactive dye, shortens the process time by 50 percent, and can also reach the color fastness grade of the traditional two-step method.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used merely for convenience in describing and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the invention.
In the present invention, unless otherwise specifically stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication connection; either directly or indirectly through intervening media, either internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The technical solution of the present invention will be described in detail below with specific examples. The following several specific embodiments may be combined with each other, and details of the same or similar concepts or processes may not be repeated in some embodiments.
Example (b): a preparation method of a soaping agent for one-step pad dyeing of polyester-cotton blended woven fabric comprises the following steps:
s1, adding 166.13g of isophthalic acid-5-sodium sulfonate, 500g of solvent ethylene glycol and 10g of catalyst p-toluenesulfonic acid into a reaction kettle together, and heating to 150-190 ℃ for esterification reaction to obtain diethylene glycol terephthalate;
s2, cooling the diethylene glycol phthalate obtained in the S1 to below 100 ℃, then continuously adding 200g of fatty alcohol-polyoxyethylene ether and 200g of PEG with the molecular weight of 4000, then adjusting the pH value of the whole mixture to 7-7.5 by using acetic acid, heating to 240-260 ℃, and fully mixing;
and S3, vacuumizing the mixture obtained in the S2 for 1-2 hours until the vacuum degree is lower than-0.095 MP, performing reduced pressure polycondensation, then decompressing, cooling to 70-85 ℃, and discharging to obtain the product.
The reaction equation is
The molecular weight of the product prepared by the method is 3000-5000.
The technical scheme has the advantages that the soaping agent prepared by the method can simultaneously dye the polyester component and the cotton component, so that the reduction cleaning process after the polyester is dyed is reduced, the one-step dyeing of the disperse dye reactive dye is realized, the process time is shortened by 50%, and the color fastness grade of the traditional two-step method can be achieved.
The reason for introducing the fatty alcohol-polyoxyethylene ether is that the fatty alcohol-polyoxyethylene ether is used for producing fatty alcohol-polyoxyethylene ether sodium sulfate (AES) in large quantity, and the physical properties of the fatty alcohol-polyoxyethylene ether make the fatty alcohol-polyoxyethylene ether not favorable for preparing washing powder, but the fatty alcohol-polyoxyethylene ether is an ideal raw material of a liquid detergent. It has better detergency to various fibres than sodium alkylbenzenesulfonate, and is especially suitable for washing the grease dirt discharged from human body from synthetic fibre fabric. The main application of fatty alcohol-polyoxyethylene ether is as synthetic detergent. The domestic commercial brand is a Pingpingan series product, except that part of the product is used for compounding a liquid detergent, the product is mainly used as a leveling agent and a stripping agent in the printing and dyeing industry, as a raw wool detergent in the wool spinning industry and as a spinning oil agent in the chemical fiber industry; in addition, the application is that the nonionic surfactant is widely used as a leveling agent of various dyes and a stripping agent of vat dyes in the textile industry, and the common dosage of the wool retarding agent is 0.2-1/L. The product can be used as a component of synthetic fiber spinning oil agent such as terylene and the like, is used as an emulsifier in the latex industry and petroleum drilling fluid, has unique emulsifying property on stearic acid, paraffin, mineral oil and the like, is a component of the emulsifier during the polymerization of high molecular emulsion, and can also be used as an emulsifier of glass fiber lubricating oil, can remove dirt dispersed and aggregated on fabrics by dye, improve the decontamination capability of sodium alkyl benzene sulfonate synthetic detergent, and reduce the antistatic effect of the fabrics; the chemical cleaning is mainly used as a wetting agent in degreasing. The grease component is almost not dissolved with water in acid liquor, and is also rather insoluble in alkali solution, in order to accelerate emulsification and strengthen contact with the alkali solution, nonionic surfactants such as fatty alcohol-polyoxyethylene ether can be used as wetting agents during alkali washing, and in order to accelerate permeation of cleaning solution in hard compact scale, the surfactants can be used during acid washing; in addition, the corrosion inhibitor can also be used as a component of certain composite corrosion inhibitors to play a synergistic role.
The fatty alcohol-polyoxyethylene ether is introduced into the preparation of the soaping agent for one-step pad dyeing of the polyester-cotton blended woven fabric, so that the emulsifying and cleaning performance of the whole soaping agent can be effectively improved, and the whole product can reach the color fastness grade of the traditional two-step method when the tie-dyeing efficiency is improved.
In the present invention, unless otherwise explicitly specified or limited, the first feature "on" or "under" the second feature may be directly contacting the first feature and the second feature or indirectly contacting the first feature and the second feature through an intermediate. Also, a first feature "on," "above," and "over" a second feature may mean that the first feature is directly above or obliquely above the second feature, or that only the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lower level than the second feature. In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example" or "some examples," or the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example.
Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. A preparation method of a soaping agent for one-step pad dyeing of polyester-cotton blended woven fabric is characterized by comprising the following steps: the method comprises the following steps:
s1, adding 100-200 g of isophthalic acid-5-sodium sulfonate, 310-620 g of solvent ethylene glycol and 1-20 g of catalyst into a reaction kettle together, and heating to 150-190 ℃ for esterification reaction to obtain diethylene glycol terephthalate;
s2, cooling the diethylene glycol phthalate obtained in the S1 to be below 100 ℃, then continuously adding 100-400 g of fatty alcohol-polyoxyethylene ether and 100-400 g of PEG, heating to 240-260 ℃, and fully mixing;
and S3, carrying out reduced pressure polycondensation on the mixture obtained in the S2, and then decompressing, cooling and discharging to obtain the product.
2. The preparation method of the soaping agent for one-step pad dyeing of the polyester-cotton blended woven fabric, according to claim 1, is characterized in that: when the polymerization is carried out under reduced pressure in S3, the vacuum degree is lower than-0.095 MP, and the vacuumizing time is 1-2 hours.
3. The preparation method of the soaping agent for one-step pad dyeing of the polyester-cotton blended woven fabric, according to claim 1, is characterized in that: the molecular weight of the product obtained in S3 is 3000-5000.
4. The preparation method of the soaping agent for one-step pad dyeing of the polyester-cotton blended woven fabric, according to claim 1, is characterized in that: and finally reducing the pressure and the temperature to 70-85 ℃ in the pressure relief and temperature reduction process in S3.
5. The preparation method of the soaping agent for one-step pad dyeing of the polyester-cotton blended woven fabric, according to claim 1, is characterized in that: the molecular weight of PEG added in S1 is 400-4000.
6. The preparation method of the soaping agent for one-step pad dyeing of the polyester-cotton blended woven fabric, according to claim 1, is characterized in that: and (S2) adding fatty alcohol-polyoxyethylene ether and 100-400 g of PEG, and adjusting the pH value of the whole mixture to 7-7.5.
7. The preparation method of the soaping agent for one-step pad dyeing of the polyester-cotton blended woven fabric, according to claim 1, is characterized in that: the catalyst in S1 was reported to be p-toluenesulfonic acid.
8. The preparation method of the soaping agent for one-step pad dyeing of the polyester-cotton blended woven fabric, according to claim 1, is characterized in that:
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111507179.6A CN114134734A (en) | 2021-12-10 | 2021-12-10 | Preparation method of soaping agent for one-step pad dyeing of polyester-cotton blended woven fabric |
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| CN202111507179.6A CN114134734A (en) | 2021-12-10 | 2021-12-10 | Preparation method of soaping agent for one-step pad dyeing of polyester-cotton blended woven fabric |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115536822A (en) * | 2022-11-04 | 2022-12-30 | 中山市好本意新材料有限公司 | Dacron reduction-free cleaning agent and preparation method thereof |
| CN117188189A (en) * | 2023-11-07 | 2023-12-08 | 张家港市德宝化工有限公司 | Dyeing method of polyester artificial cotton tooling fabric |
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| US20090036641A1 (en) * | 2005-12-21 | 2009-02-05 | Frank-Peter Lang | Anionic Soil Release Polymers |
| CN106917294A (en) * | 2017-03-17 | 2017-07-04 | 维信（内蒙古）针织高科技有限公司 | A kind of cotton and the pre-treating method of polyester cotton |
| CN109989279A (en) * | 2019-04-06 | 2019-07-09 | 五邑大学 | A kind of one bath soap lotion of polyester-cotton blend and its preparation method and application |
-
2021
- 2021-12-10 CN CN202111507179.6A patent/CN114134734A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090036641A1 (en) * | 2005-12-21 | 2009-02-05 | Frank-Peter Lang | Anionic Soil Release Polymers |
| CN106917294A (en) * | 2017-03-17 | 2017-07-04 | 维信（内蒙古）针织高科技有限公司 | A kind of cotton and the pre-treating method of polyester cotton |
| CN109989279A (en) * | 2019-04-06 | 2019-07-09 | 五邑大学 | A kind of one bath soap lotion of polyester-cotton blend and its preparation method and application |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115536822A (en) * | 2022-11-04 | 2022-12-30 | 中山市好本意新材料有限公司 | Dacron reduction-free cleaning agent and preparation method thereof |
| CN117188189A (en) * | 2023-11-07 | 2023-12-08 | 张家港市德宝化工有限公司 | Dyeing method of polyester artificial cotton tooling fabric |
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