CN1141344C - Priming paint for wet and rusted surface - Google Patents
Priming paint for wet and rusted surface Download PDFInfo
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- CN1141344C CN1141344C CNB011364416A CN01136441A CN1141344C CN 1141344 C CN1141344 C CN 1141344C CN B011364416 A CNB011364416 A CN B011364416A CN 01136441 A CN01136441 A CN 01136441A CN 1141344 C CN1141344 C CN 1141344C
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Abstract
The present invention relates to bottom paint for coating surfaces with moisture and rust. The present invention is bi-component epoxy paint with low surface treating requirements. The paint comprises 10 shares by weight of component A and 1 share by weight of component B, wherein the component A of the paint is iron red and is compounded from bisphenol A epoxy resin, a moisture treating agent, a corrosion stabilizing agent, a penetrating agent, high-efficiency rust-proof pigment, filler, a sagging-proof auxiliary agent, etc.; the component B of the paint is brown and is compounded from a special type modified amine hardener with high performance, etc. Therefore, the paint has low treating requirements for surfaces, and the paint has strong adhesive force and good physical and mechanical performance; the paint has good matching performance with other paint, and the paint simultaneously has good performance of rust prevention and corrosion prevention.
Description
Technical field
The present invention relates to a kind of band and wet, be with the rust coating prime lacquer, especially refer to steel construction, pipeline, storage tank, tank car and equipment anticorrosion engineering in the industries such as naval vessel, chemical industry, machinery, make low supporting priming paint of surface treatment or independent coating prime lacquer as the protective system use.
Background technology
At present, coating is a kind of economical and effective the most and the anti-corrosion method that is widely used, and in the execution of coating process, in order to give full play to the antiseptic property of coating, general requirement is carried out surface treatment as far as possible completely, and constructs under less than 85% condition in humidity.
The surface treatment quality is vital to the influence in film performance and life-span, and relevant statistic data shows that the influence degree of surface treatment quality is 59%.High-quality process of surface treatment indoor steel surface pretreated stream waterline during except that shipbuilding and integral body, the segmentation shot-peening, mainly is the dry type blasting method, but a large amount of dust that the dry type sandblast brings, contaminate environment not only, and human body caused very big injury, be limited gradually to use.Therefore, abroad use in a large number to have high quality, high-level efficiency, oligosaprobic high pressure water (abrasive material) jet process for treating surface this year, domestic also have part unit to use on a small quantity.But after the hydroblasting, especially by the sea, steel are understood generation " returning rust " phenomenon rapidly, and surface moisture is very big, and domestic showing all can not directly be carried out application with coating.Past is adopted the method for adding 1% inhibiter (as Sodium Nitrite) in water, not only causes a large amount of extraneous expenses, and coating is had certain influence.The external main large-scale drying plant (as high-pressure air and oven dry, exhaust equipment etc.) that adopts solves, and has the big problem of funds expenditure equally, has seriously restricted the large scale application of high pressure water (abrasive material) jet process for treating surface.
In addition, at some in particular cases, as rainy day construction and at narrow and small cabin, machine bottom, the angle steel back side and the pipeline of facilities and equipments such as boats and ships and the electric wire place etc. that arranges, area and import and export are all very little, often be difficult to carry out surface treatment completely, handle common corrosion and the rusty stain that still has in various degree in back, and often be in moist state, at the common coating of the direct application in the halfway surface of this processing, its life-span have only usually the original design life-span half in addition lower.
At present, low surface treatment paint---refer to the coating low, more and more be subjected to the attention of countries in the world, develop very soon, be coated with and load onto, can be used for containing the direct application of substrate surface of the following rusty scale of 80 μ m usually but mainly concentrate on band rust to surperficial processing requirements.Primer for rusty surface is very fast in China development, uses also a lot, has tentatively solved become rusty application problem of the band thoroughly time of rust cleaning.But they all can not be with wet application more for a long time at surface-moisture.
In addition, also in development, this part coating is solventless coatings to painting under water, as non-solvent epoxy painting under water coating and wet cured polyurethane paint, relies on special constructional method with coating, solves the problem of application in the water.But restraining factors such as flowability is poor, constructional difficulties that solventless coatings exists can not be directly used in the service requirements of high humidity, band rust occasion.
Existing at present can have only water-borne coatings with the coating of wet application, mainly is that dependence water is the characteristic of solvent, can be in the directly application of the surface of humidity.As CN 1075324 patents described " band rust band oil band oil bound water paint and preparation method thereof ", it relies on the purpose that emulsifying agent reaches oil removing; Rely on the rust stablizer and solve band rust application problem; Rely on aqueous solution characteristic and solve band water application problem.But the complex protection capability of water-borne coatings can not show a candle to solvent based coating at present; especially antirust ability is significantly less than organic solvent coating; and this class water-borne coatings is owing to relying on the normal volatilization film forming of water, so wait the big place use of ambient moisture can bring the thorough and problems such as " sudden strain of a muscle rust " of drying by the sea.
Take a broad view of existing both at home and abroad coating variety, also do not have a kind ofly to be adapted at that high humidity environment uses, can be simultaneously with the solvent-borne type high-performance low surface treatment paint of rust, the wet application of band.
Summary of the invention
The purpose of this invention is to provide a kind of band and wet, be with the rust coating prime lacquer, realized low-temperature curing by selecting high-performance special modification long-chain phenolic aldehyde amine epoxy hardener for use; By adding bisphenol A epoxide resin and the moisture content treatment agent good to the water affinity, coating can directly be coated be contained in humidity, even the body surface that has moisture film to exist, by adding the corrosion stablizer and having chemosmotic high-performance tensio-active agent and highly effective antirust face, filler and sag prevention auxiliary agent etc., coating can be coated with simultaneously be contained in the body surface that contains a small amount of corrosion, thereby provide a kind of can be directly in moist and a small amount of corrosion steel surface application, and oil resistant with extremely strong sticking power and excellent physical and mechanical properties and excellence, water-fast, acid and alkali-resistance, salt spray resistance can be wet with the good supporting high performance tape of most coating, band rust coating prime lacquer.
The present invention provides that a kind of band is wet, band rust coating prime lacquer, comprises first component and component B, and the first component is a rust, and component B is brown, it is characterized in that: first component weight: component B weight=10: 1, and wherein, first component prescription by weight is,
(1) bisphenol A epoxide resin: 20~35
(2) mixed solvent is: toluene 15~20, butanols 3~8, high boiling aromatic hydrocarbon solvent 5~10
(3) the moisture treatment agent is small molecules Fatty Alcohol(C12-C14 and C12-C18) or ether compound: 2~4,
(4) tensio-active agent: 0.1~0.4,
(5) toughner: 1~3,
(6) corrosion stablizer and transforming agent are: zinc-chrome yellow 2~5, and chromic acid vulkacit D or strontium yellow 0.2~1,
(7) antirust face, filler are: iron oxide red 10~20, and zinc oxide 0.4~1, aluminium powder 0.4~8, phosphoric acid salt 1~4, barium sulfate 2~5, mica 5~12,
(8) anti-sagging agent is: 0.3~0.8;
Component B prescription by weight is,
(1) T31 epoxy hardener: 70~85,
(2) dehydrated alcohol: 15~30,
The present invention also provides a kind of with manufacture method wet, band rust coating prime lacquer, it is characterized in that step is:
(1) elder generation pours Resins, epoxy into and stirs, disperses about 2~3 hours in the solution of being made up of mixed organic solvents, makes its whole dissolvings;
(2) add moisture treatment agent, tensio-active agent, toughner, high speed dispersion 0.5~1 hour is to mixing;
(3) add various corrosion stablizers and transforming agent more successively, antirust face, filler stir, disperse, and are ground to suitable fineness and viscosity through sand mill;
(4) at last in packing jar, disperse slowly to add anti-sagging agent with middling speed, the back packing that stirs gets final product;
(5) allocate solidifying agent separately, press first component weight: component B weight=10: 1.
The present invention also provides a kind of band to wet, band becomes rusty coating prime lacquer, and described moisture treatment agent is ethanol, Virahol, ether; Described tensio-active agent is polyoxyethylene phenolic ether, fatty alcohol-polyoxyethylene ether, dioctyl butyric acid sodium sulfonate, alkylphenol polyvinyl ether, Oleum Cocois diethanolamine; Described toughner is clorafin, dioctyl phthalate (DOP), dibutyl phthalate.
The present invention be owing to can remove the surface treatment procedure of considerable part from, long service life, thus can save a large amount of application funds and time.
Embodiment
The present invention will be described in detail below by example:
One embodiment of the present of invention are the wet band rust of H2000 band coating prime lacquer, and prescription by weight is:
The first component:
(1) bisphenol A epoxide resin: 30 grams,
(2) mixed solvent is: toluene 18 grams, and butanols 4.5 grams, high boiling aromatic hydrocarbon solvent 4 grams,
(3) the moisture treatment agent is: the small molecules Fatty Alcohol(C12-C14 and C12-C18): 2 grams,
(4) tensio-active agent is: aliphatic acid polyethenoxy ether: 0.3 gram,
(5) toughner is: 42% clorafin: 1.5 grams,
(6) corrosion stablizer and transforming agent are: zinc-chrome yellow 3 grams, and chromic acid vulkacit D 0.5 gram,
(7) antirust face, filler are: iron oxide red 17 grams, and zinc oxide 0.4 gram, aluminium powder 0.4 gram, phosphoric acid salt 2 grams, barium sulfate 7.9 grams, mica 8 grams,
(8) anti-sagging agent is: modified urea solution 0.5 gram;
Component B:
(1) special modified amine epoxy curing agent: 80,
(2) dehydrated alcohol: 20,
First component: component B=10: 1 (weight ratio);
Can directly be coated with the body surface that is contained in humidity (until moisture film) and has a small amount of corrosion by the made coating of above-mentioned prescription, sticking power can reach more than the 5MPa, and snappiness is 1mm, and resistance to impact shock is 50cm.Matching capacity is good, can as the low surface treatment requirement priming paint of epoxy, urethane, vinylformic acid, chlorinated rubber, alkyd, phenolic aldehyde and vinyl coating, and can replace former supporting priming paint to use as most coating.Be coated with filming that 3 roads (about 150-200 μ m) make with above-mentioned paint brush and have excellent antirust and antiseptic property, oil resistant, water>1 year, anti-5%NaOH and 5%H
2SO
4>1 month, therefore salt spray resistance>7200 hour can use as inner side anticorrosion coating separately.These coating four seasons all can construct, and the pot-life of 200g compo and also can normally solidify under-10 ℃ low temperature up to more than the 24hr in the time of 30 ℃.
An alternative embodiment of the invention is the wet band rust of a H2001 band coating prime lacquer, and prescription by weight is:
The first component:
(1) 601 Resins, epoxy: 32 grams,
(2) mixed solvent is: toluene 18 grams, and butanols 4.5 grams, S-150 aromatic solvent 4 grams,
(3) the moisture treatment agent is: acetone 2 grams,
(4) tensio-active agent is: the OP-100.3 gram,
(5) toughner is: 52% clorafin: 2 grams,
(6) corrosion stablizer and transforming agent are: zinc-chrome yellow 3 grams, and strontium yellow 0.5 gram,
(7) antirust face, filler are: iron oxide red 16 grams, and zinc oxide 0.4 gram, phosphoric acid salt 2 grams, barium sulfate 7.4 grams, mica 6.9 grams,
(8) anti-settling agent is: organic pottery clay 1 gram,
Component B:
(1) T31 daiamid epoxy curing agent: 80
(2) butanols: 20
First component: component B=10: 1 (weight ratio)
Have and wet band rust essentially identical performance of coating prime lacquer of H2000 band and characteristics by the made coating of above-mentioned prescription, cost hangs down 20% approximately, but the performance that does not possess low-temperature curing, normal solidification value is more than 5 ℃, the pot-life of 200g compo is 4-8hr in the time of 30 ℃, can be used as spring, summer, autumn saves coating, to reduce cost.
Claims (3)
1, wet, the band rust coating prime lacquer of a kind of band comprises first component and component B, and the first component is a rust, and component B is brown, it is characterized in that: first component weight: component B weight=10: 1, and wherein, first component prescription by weight is,
(1) bisphenol A epoxide resin: 20~35
(2) mixed solvent is: toluene 15~20, butanols 3~8, high boiling aromatic hydrocarbon solvent 5~10
(3) the moisture treatment agent is small molecules Fatty Alcohol(C12-C14 and C12-C18) or ether compound: 2~4,
(4) tensio-active agent: 0.1~0.4,
(5) toughner: 1~3,
(6) corrosion stablizer and transforming agent are: zinc-chrome yellow 2~5, and chromic acid vulkacit D or strontium yellow 0.2~1,
(7) antirust face, filler are: iron oxide red 10~20, and zinc oxide 0.4~1, aluminium powder 0.4~8, phosphoric acid salt 1~4, barium sulfate 2~5, mica 5~12,
(8) anti-sagging agent is: 0.3~0.8;
Component B prescription by weight is,
(1) T31 epoxy hardener: 70~85,
(2) dehydrated alcohol: 15~30,
2, by the manufacture method that the described band of claim 1 wets, band becomes rusty coating prime lacquer, it is characterized in that step is:
(1) elder generation pours Resins, epoxy into and stirs, disperses about 2~3 hours in the solution of being made up of mixed organic solvents, makes its whole dissolvings;
(2) add moisture treatment agent, tensio-active agent, toughner, high speed dispersion 0.5~1 hour is to mixing;
(3) add various corrosion stablizers and transforming agent more successively, antirust face, filler stir, disperse, and are ground to suitable fineness and viscosity through sand mill;
(4) at last in packing jar, disperse slowly to add anti-sagging agent with middling speed, the back packing that stirs gets final product;
(5) allocate solidifying agent separately, press first component weight: component B weight=10: 1.
3,, band rust coating prime lacquer wet by the described band of claim 1, it is characterized in that: described moisture treatment agent is ethanol, Virahol, ether; Described tensio-active agent is polyoxyethylene phenolic ether, fatty alcohol-polyoxyethylene ether, dioctyl butyric acid sodium sulfonate, alkylphenol polyvinyl ether, Oleum Cocois diethanolamine; Described toughner is clorafin, dioctyl phthalate (DOP), dibutyl phthalate.
Priority Applications (1)
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CNB011364416A CN1141344C (en) | 2001-10-17 | 2001-10-17 | Priming paint for wet and rusted surface |
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CNB011364416A CN1141344C (en) | 2001-10-17 | 2001-10-17 | Priming paint for wet and rusted surface |
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CN1141344C true CN1141344C (en) | 2004-03-10 |
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Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1333023C (en) * | 2004-05-24 | 2007-08-22 | 上海涂料有限公司上海长风化工厂 | Aqueous rust proof coating and preparation method thereof |
CN101333404B (en) * | 2008-07-16 | 2010-06-16 | 中国石油集团工程技术研究院 | Water-soluble epoxy red ferric oxide primer and method of preparing same |
CN102604511B (en) * | 2012-03-05 | 2014-05-21 | 大连理工大学 | High solid labour-saving paint |
CN103409037A (en) * | 2013-08-06 | 2013-11-27 | 信和新材料股份有限公司 | Solvent type double-composition epoxy coating material quick to solidify at low temperature and preparation method thereof |
CN103665968B (en) * | 2013-11-29 | 2015-09-30 | 江苏太平洋液压机械制造有限公司 | One can generate insoluble complexing salt and exempt rust rust proof paint |
CN104356857B (en) * | 2014-10-29 | 2017-08-29 | 中国石油天然气集团公司 | A kind of band rust anti-corrosive primer |
CN104946086B (en) * | 2015-07-17 | 2017-09-15 | 江苏省水利科学研究院材料结构研究所 | Without benzene, nontoxic, long acting low surface treatment epoxy mastic and preparation method thereof |
CN106752659A (en) * | 2015-11-23 | 2017-05-31 | 河南润南漆业有限公司 | A kind of low prepared surface primer for rusted steel and preparation method |
CN105860746A (en) * | 2016-04-27 | 2016-08-17 | 上海海隆赛能新材料有限公司 | Low-surface treatment epoxy primer |
CN106147502A (en) * | 2016-07-12 | 2016-11-23 | 天长市银狐漆业有限公司 | A kind of cabin epoxy zinc rich primer preparation technology |
CN107216772A (en) * | 2017-07-05 | 2017-09-29 | 海秋(北京)新材料技术股份有限公司 | A kind of band rust is with wet anti-corrosion epoxy primer and preparation method thereof |
CN108017982A (en) * | 2017-12-11 | 2018-05-11 | 湖南太子化工涂料有限公司 | A kind of resistance to impression two-component antirust paint, its preparation method and application |
CN109988447A (en) * | 2017-12-31 | 2019-07-09 | 中国人民解放军63653部队 | Corrosion control technology of the fixed steel construction in high humidity closed environment |
CN108690468B (en) * | 2018-06-15 | 2020-05-05 | 西北永新涂料有限公司 | Multifunctional low-surface-treatment epoxy thick paste long-acting anticorrosion primer and preparation method thereof |
CN109370389A (en) * | 2018-10-09 | 2019-02-22 | 中国人民解放军海军研究院特种勤务研究所 | Band wet bands rust type large arch dam wet-heat resisting salt spray resistance anticorrosive coating and preparation process |
CN111826060A (en) * | 2020-07-23 | 2020-10-27 | 中国科学院兰州化学物理研究所 | Permeable corrosion-inhibition rusted antirust primer and preparation method and application thereof |
CN111995929A (en) * | 2020-09-02 | 2020-11-27 | 山东科技大学 | Self-repairing conversion permeation type antirust coating based on rusty matrix and preparation method thereof |
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