CN114133507A - One-pot preparation method of bio-based degradable polyurethane - Google Patents

One-pot preparation method of bio-based degradable polyurethane Download PDF

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CN114133507A
CN114133507A CN202111640179.3A CN202111640179A CN114133507A CN 114133507 A CN114133507 A CN 114133507A CN 202111640179 A CN202111640179 A CN 202111640179A CN 114133507 A CN114133507 A CN 114133507A
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cocatalyst
polyurethane
butyrolactone
gamma
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CN114133507B (en
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李志波
沈勇
严钦
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Qingdao University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4266Polycondensates having carboxylic or carbonic ester groups in the main chain prepared from hydroxycarboxylic acids and/or lactones
    • C08G18/4269Lactones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/46Polycondensates having carboxylic or carbonic ester groups in the main chain having heteroatoms other than oxygen
    • C08G18/4684Polycondensates having carboxylic or carbonic ester groups in the main chain having heteroatoms other than oxygen containing phosphorus
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    • C08G2230/00Compositions for preparing biodegradable polymers

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Abstract

The invention provides a method for preparing polyester polyurethane taking poly (gamma-butyrolactone) as a soft segment by using a one-pot method, which comprises the following steps: (1) dissolving a polyol initiator, a strong base and a cocatalyst a in an organic solvent, adding gamma-butyrolactone, and reacting for a period of time at a low temperature; (2) and adding the cocatalyst b into the reaction system, stirring for 5min, adding isocyanate, and reacting at a certain temperature for a period of time to obtain the polyurethane. Compared with the traditional method, the method provided by the invention has the following advantages: 1) the polyurethane is prepared by a one-pot method, so that the process is simple, and the cost is saved; 2) the used catalytic system is an organic catalytic system, has low biological toxicity and is easy to remove from the product; 3) the polyurethane has good biocompatibility and degradability, and has great application potential in the fields of packaging and biomedicine.

Description

One-pot preparation method of bio-based degradable polyurethane
Technical Field
The invention relates to the fields of high polymer materials and chemical engineering, in particular to a bio-based degradable polyurethane and a preparation method thereof.
Background
Polyurethane materials are widely used for medical devices and artificial organs which are implanted for a long time, such as cardiac pacemaker insulated wires, artificial blood vessels, interventional catheters and the like, due to their excellent mechanical strength, high elasticity, wear resistance, lubricity, fatigue resistance, biocompatibility, processability and the like. The biodegradable polyurethane material has good biocompatibility and biodegradability, and is particularly suitable for being used in the field of biomedicine. The biodegradable polyurethane is synthesized by mainly introducing degradable components such as polycaprolactone, polylactic acid, polyglycolic acid, glycolic acid-lactic acid copolymer, polyvinyl carbonate and the like into a soft segment. These segments are easily degraded under the action of in vivo enzymes, and are finally metabolized into small molecules such as carbon dioxide, water and the like to be discharged out of the body.
The gamma-butyrolactone is a bio-based monomer with wide source and low price, can be obtained from biomass raw materials, such as corn, wheat and other crops, and is a renewable raw material. Poly (gamma-butyrolactone), a homopolymer of gamma-butyrolactone, is an important aliphatic polyester, which has a suitable degradation rate in vivo, between polyglycolic acid and polylactic acid, and does not cause accumulation of acidic substances in tissues upon degradation, and is less likely to induce inflammation, compared to existing biomaterials. Compared with caprolactone and lactide, gamma-butyrolactone has a lower price and a cost advantage. Therefore, the poly (gamma-butyrolactone) is used as a soft segment to construct a novel bio-based degradable polyurethane material, and compared with the existing polyester polyurethane material, the novel bio-based degradable polyurethane material has lower price and better tissue compatibility. When the polyester polyurethane is prepared by using a conventional method, polyester polyol needs to be prepared first, and after repeated purification, the polyester polyol is subjected to chain extension reaction by using isocyanate. This method increases the process flow, and also increases the cost of using and recovering a large amount of solvent when purifying polyester polyol (CN 110527049A). On the other hand, the synthesis process of poly (gamma-butyrolactone) needs to use strong base as a catalyst, and the strong base can also catalyze the isocyanate reaction. In the conventional method, if poly (. gamma. -butyrolactone) obtained without purification is directly reacted with isocyanate, crosslinking easily occurs.
In view of the above, the present invention provides a new method for preparing biodegradable polyurethane by a one-pot method. Compared with the traditional method, the method provided by the invention has the following advantages: 1) the polyurethane is prepared by a one-pot method, so that the process is simple, and the cost is saved; 2) the used catalytic system is an organic catalytic system, has low biological toxicity and is easy to remove from the product; 3) the polyurethane has good biocompatibility and degradability, and has great application potential in the fields of packaging and biomedicine.
Disclosure of Invention
The invention aims to provide a method for preparing polyester polyurethane with poly (gamma-butyrolactone) as a soft segment by using a one-pot method, which comprises the following steps:
(1) dissolving a polyol initiator, a strong base and a cocatalyst a in an organic solvent, adding gamma-butyrolactone, and reacting for a period of time at a low temperature;
(2) and adding the cocatalyst b into the reaction system, stirring for 5min, adding isocyanate, and reacting at a certain temperature for a period of time to obtain the polyurethane.
The polyurethane has a repeating unit structure shown in a formula (I),
Figure BDA0003442746220000021
wherein m is a natural number of 5 or more, and n is a natural number of 5 or more.
In the formula, R1The structure can be as follows:
Figure BDA0003442746220000022
R2the structure can be as follows:
Figure BDA0003442746220000023
in the preparation method, the cocatalyst a is at least one of urea and has a structure of one of the following:
Figure BDA0003442746220000024
in the preparation method, the cocatalyst b is at least one of thiourea and has a structure of one of the following:
Figure BDA0003442746220000031
in the preparation method, the polyol initiator in the step (1) is ethylene glycol, propylene glycol, butanediol, 1, 4-cyclohexanediol, 1, 4-phenyl dimethanol, 2-butyl-2-ethyl-1, 3-propanediol, glycerol or pentaerythritol; the strong base can be sodium, potassium hydride, sodium hydroxide, potassium hydroxide, hexa [ tris (dimethylamine) phosphazene]Polyphosphazene ({ [ (NMe) s)2)3P=N]2P=N}3) Phosphazene ligand P4-tert-butyl ([ (NMe)2)3P=N]3P=NtBu,tert-Bu-P4) Phosphazene ligand P2-tert-butyl ([ (NMe)2)3P=N](NMe2)2P=NtBu,tert-Bu-P2) (ii) a The organic solvent is toluene, tetrahydrofuran, dichloromethane, acetonitrile or N, N-dimethylformamide.
In the preparation method, the low temperature in the step (1) is-70 to-20 ℃; the reaction time is 0.5-48 h. The molar ratio of the strong base to the polyol initiator is 1/3-20/1; the molar ratio of the strong base to the catalyst a is 1/1-1/10; the molar ratio of the polyol initiator to the gamma-butyrolactone is 1/10-1/300; the molar concentration of the gamma-butyrolactone in the system is 4-13 mol/L.
In the preparation method, the isocyanate in the step (2) is toluene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, hexamethylene diisocyanate, lysine diisocyanate, or 1, 5-naphthalene diisocyanate.
In the preparation method, the molar ratio of the isocyanate to the polyol initiator in the step (2) is 1/1-2/1; the ratio of the cocatalyst b to the cocatalyst a is 1/1-3/1; in the preparation method, the reaction temperature in the step (2) is 25-150 ℃; the reaction time is 0.5-48 h.
Drawings
FIG. 1 shows the preparation of the polyurethane obtained in example 11H NMR spectrum.
FIG. 2 shows the preparation of the polyurethane obtained in example 21H NMR spectrum.
FIG. 3 is an IR spectrum of the polyurethane obtained in example 3.
FIG. 4 is an IR spectrum of the polyurethane obtained in example 4.
FIG. 5 is a GPC chart of the polyurethane obtained in example 1.
FIG. 6 is a graph showing the tensile curves of the polyurethanes obtained in examples 1 and 2, at a tensile rate of 50 mm/min.
Detailed Description
The following embodiments specifically describe the present invention, but the present invention is not limited to these embodiments.
The materials, reagents and the like used in the following examples are commercially available unless otherwise specified.
Comparative example 1
(1mmol, 138.2mg)1, 4-benzenedimethanol, (1mmol, 1.2g) hexa [ tris (dimethylamine) phosphazene ] triphosphazene, (3mmol, 843.42mg) U1 was dissolved in 1.5mL tetrahydrofuran, stirred in a low temperature cold bath at-50 ℃ for 10min, and (20mmol, 1.72g) γ -butyrolactone was added to the reaction tube. The reaction was carried out at-50 ℃ under nitrogen protection for 1h, then (1.1mmol, 275mg) diphenylmethane diisocyanate was added and the reaction was carried out at 50 ℃ with rapid crosslinking of the system. The polyurethane obtained is insoluble and infusible, and cannot be tested and reprocessed.
Comparative example 2
(1mmol, 138.2mg)1, 4-benzenedimethanol, (1mmol, 1.2g) hexa [ tris (dimethylamine) phosphazene]Triphosphazene, (3mmol, 843.42mg) U1 was dissolved in 1.5mL tetrahydrofuran, stirred in a low temperature cold bath at-50 ℃ for 10min, and gamma-butyrolactone (20mmol, 1.72g) was added to the reaction tube. The reaction was carried out at-50 ℃ under nitrogen for 1h and 1, 3-dicyclohexylthiourea (3.3mmol, 792mg) was added
Figure BDA0003442746220000041
Adding into a reaction tube, stirring for 5min, adding (1.1mmol, 275mg) diphenylmethane diisocyanate, reacting at 50 deg.C, and rapidly crosslinking. The polyurethane obtained is insoluble and infusible, and cannot be tested and reprocessed.
Example 1
(1mmol, 138.2mg)1, 4-benzenedimethanol, (1mmol, 1.2g) hexa [ tris (dimethylamine) phosphazene]Triphosphazene, (3mmol, 843.4mg) U1 was dissolved in 1.5mL tetrahydrofuran, stirred in a low temperature cold bath at-50 ℃ for 10min, and gamma-butyrolactone (20mmol, 1.72g) was added to the reaction tube. The reaction was carried out at-50 ℃ under nitrogen for 1h, then TU1 (3.3mmol, 1.2g) was added to the reaction tube, stirred for 5min and then diphenylmethane diisocyanate (1.1mmol, 275mg) was added and reacted at 50 ℃ for 4h to obtain polyurethane. Number average molecular weight by GPC of 67.1kg/mol, molecular weight distribution of 1.80, of the obtained polyurethane1The H NMR spectrum is shown in FIG. 1, the GPC spectrum is shown in FIG. 5, and the stretching graph is shown in FIG. 6.
Example 2
(2.5mmol, 345.5mg)1, 4-phenyl dimethanol, (1mmol, 634mg) phosphazene ligand P4-tert-butyl catalyst, (3mmol, 740.1mg) U2 was dissolved in 1mL tetrahydrofuran, stirred in a low temperature cooling bath at-50 ℃ for 10min, and (50mmol, 4.30g) γ -butyrolactone was added to the reaction tube. After the reaction was carried out at-50 ℃ for 2h under nitrogen protection, TU1 (3.3mmol, 1.2g) was added to the reaction tube, and after stirring for 5min, isophorone diisocyanate (2.75mmol, 610.5mg) was added and reacted at 50 ℃ for 4h to obtain polyurethane. Number average molecular weight of 72.2kg/mol and molecular weight distribution of 1.76 as determined by GPC, of the obtained polyurethane1The H NMR spectrum is shown in FIG. 2, and the tensile diagram is shown in FIG. 6.
Example 3
Ethylene glycol (0.5mol, 31g), (potassium hydride (0.75mol, 30g), (2.25mol, 654.9g) U7 and 500mL of tetrahydrofuran were added to the reaction vessel, stirred in a cold bath at-40 ℃ for 10min, and gamma-butyrolactone (20mol, 1.72kg) was added to the reaction vessel. The reaction was carried out at-40 ℃ under nitrogen for 2h and then (2.5mmol, 743g) TU2 was added to the kettle and stirred for 5 min. Then adding (0.6mol, 157.4g) dicyclohexylmethane diisocyanate, heating to 120 ℃ and reacting for 12h to obtain polyurethane. The number average molecular weight was 120.5kg/mol and the molecular weight distribution was 2.12 as determined by GPC, and the IR spectrum of the resulting polyurethane is shown in FIG. 3.
Example 4
Glycerol (0.2mol, 18.4g), potassium hydroxide (0.6mol, 33.6g) and U5 (1.8mol, 454.9g) are added into a reaction kettle, vacuum pumping is carried out at 150 ℃ for 2h, 500mL of tetrahydrofuran is added after cooling to room temperature, the mixture is placed in a low-temperature cold bath at-50 ℃ and stirred for 10min, and gamma-butyrolactone (20mol, 1.72kg) is added into the reaction kettle. The reaction was carried out at-50 ℃ under nitrogen for 3h and then (2mmol, 594.4g) TU2 was added to the kettle and stirred for 5 min. Hexamethylene diisocyanate (0.3mol, 50.5g) was then added and reacted at 40 ℃ for 12h to give the polyurethane. The number average molecular weight was 130.2kg/mol and the molecular weight distribution was 2.20 by GPC, and the infrared spectrum of the resulting polyurethane is shown in FIG. 4.

Claims (8)

1. A method for preparing a polyester polyurethane having poly (gamma-butyrolactone) as a soft segment using a one-pot process, comprising the steps of:
(1) dissolving a polyol initiator, a strong base and a cocatalyst a in an organic solvent, adding gamma-butyrolactone, and reacting at-70 to-20 ℃ for 0.5 to 48 hours;
(2) and adding the cocatalyst b into the reaction system, stirring for 5min, adding isocyanate, and reacting at 25-150 ℃ for 0.5-48 h to obtain the polyurethane.
2. The method according to claim 1, wherein the polyurethane has a main chain structure represented by the formula (I),
Figure FDA0003442746210000011
the method is characterized in that m is a natural number which is more than or equal to 5, and n is a natural number which is more than or equal to 5;
in the formula, R1Is one of the following structures:
Figure FDA0003442746210000012
R2is one of the following structures:
Figure FDA0003442746210000013
3. the method of claim 1, wherein:
the cocatalyst a has a structure of one of the following:
Figure FDA0003442746210000014
Figure FDA0003442746210000021
4. the process of claim 1, said cocatalyst b having the structure of one of:
Figure FDA0003442746210000022
5. the method of claim 1, wherein:
the polyalcohol initiator is ethylene glycol, propylene glycol, butanediol, 1, 4-cyclohexanediol, 1, 4-phenyl dimethanol, 2-butyl-2-ethyl-1, 3-propanediol, glycerol and pentaerythritol; the strong base is selected from sodium, potassium hydride, sodium hydroxide, potassium hydroxide, hexa [ tris (dimethylamine) phosphazene]Polyphosphazene ({ [ (NMe) s)2)3P=N]2P=N}3) Phosphazene ligand P4-tert-butyl ([ (NMe)2)3P=N]3P=NtBu,tert-Bu-P4) Phosphazene ligand P2-tert-butyl ([ (NMe)2)3P=N](NMe2)2P=NtBu,tert-Bu-P2) One of (1); the organic solvent is toluene, tetrahydrofuran, dichloromethane, acetonitrile or N, N-dimethylformamide.
6. The method of claim 1, wherein:
in the preparation method, the molar ratio of the strong base to the polyol initiator is 1/3-20/1; the molar ratio of the strong base to the cocatalyst a is 1/1-1/10; the molar ratio of the polyol initiator to the gamma-butyrolactone is 1/10-1/300; the molar concentration of the gamma-butyrolactone in the system is 4-13 mol/L.
7. The method of claim 1, wherein:
in the preparation method, the isocyanate is toluene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, hexamethylene diisocyanate, lysine diisocyanate, and 1, 5-naphthalene diisocyanate.
8. The method of claim 1, wherein:
in the preparation method, the molar ratio of the isocyanate to the polyol initiator is 1/1-2/1; the ratio of the cocatalyst b to the cocatalyst a is 1/1-3/1.
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