CN114131370A - Tool and method for manufacturing semicircular disc-shaped part - Google Patents
Tool and method for manufacturing semicircular disc-shaped part Download PDFInfo
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- CN114131370A CN114131370A CN202111419831.9A CN202111419831A CN114131370A CN 114131370 A CN114131370 A CN 114131370A CN 202111419831 A CN202111419831 A CN 202111419831A CN 114131370 A CN114131370 A CN 114131370A
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- angle steel
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- disc
- shaped part
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The utility model provides a semicircle dish type part preparation frock and method, which comprises a platform, two angle steel stand supports, an angle steel cross brace, jack and semicircle dish type part, two angle steel stand support vertical symmetry install on the platform, install semicircle dish type part between two angle steel stand supports, the same position on two angle steel stand supports all sets up two fixed orificess, the both ends of angle steel cross brace set up the connecting hole, the fixed orifices of the upside of left angle steel stand support is connected to the connecting hole of the one end of angle steel cross brace, the fixed orifices of the downside of the angle steel stand support on right side is connected to the connecting hole of the other end of angle steel cross brace, an angle steel plane of angle steel cross brace is parallel with an edge of semicircle dish type part to support through the jack. The manufacturing method comprises the steps of blanking, allowance arrangement on the periphery, bending forming, correction by using a tool, and final machining and vertical turning. Wherein rectify frock and include two angle steel vertical braces and an angle steel horizontal stand, connect through the fastener. The manufacturing method and the tool are reasonable in structure and convenient to install and detach, and parts can be manufactured only by bending machine equipment.
Description
Technical Field
The invention belongs to the technical field of engineering machinery, and particularly relates to a tool and a method for manufacturing a semicircular disc-shaped part.
Background
The existing method for manufacturing the semi-circular disc-shaped part generally uses spinning equipment or an oil press for manufacturing a die. The former is not provided by general manufacturers, the latter has higher manufacturing cost of the die, the general manufacturers manufacture disc-shaped parts, upper and lower dies are respectively welded by using steel plates according to the size of the disc-shaped parts, and the machined size of the lower die is the same as that of the outer circular arc and the machined size of the upper die is the same as that of the inner circular arc through a machining method. And then pressing the heated steel plate into a disc-shaped part through an oil press and upper and lower dies. The die is divided into an upper die and a lower die, and steel plates are required to be used for welding and processing, so that the cost is generally tens of thousands of yuan.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a semi-circular disc-shaped part manufacturing tool and a semi-circular disc-shaped part manufacturing method.
The invention provides a tool for manufacturing a semicircular disc-shaped part, which comprises a platform, two vertical angle steel supports, a transverse angle steel support, a jack and a semicircular disc-shaped part, wherein the two vertical angle steel supports are vertically and symmetrically arranged on the platform, the semicircular disc-shaped part is arranged between the two vertical angle steel supports, two fixing holes are respectively arranged at the same positions on the two vertical angle steel supports, two ends of the transverse angle steel support are provided with connecting holes, the connecting hole at one end of the transverse angle steel support is connected with the fixing hole at the upper side of the vertical angle steel support at the left side, the connecting hole at the other end of the transverse angle steel support is connected with the fixing hole at the lower side of the vertical angle steel support at the right side, and an angle steel plane of the transverse angle steel support is parallel to one side of the semicircular disc-shaped part and is supported by the jack.
Furthermore, the base of the jack (4) is abutted against one end of the angle steel transverse support (2), and the top of the jack is abutted against the surface of the semicircular disc-shaped part (5).
Furthermore, the two angle steel vertical supports (1) are arranged oppositely, the cross sections of the two angle steel vertical supports are L-shaped, the bent parts of the two angle steel vertical supports (1) are arranged oppositely, and the top ends and the lower sides of the two angle steel vertical supports (1) are provided with fixing holes respectively.
Furthermore, the edges of the two semicircular disc-shaped parts (5) are oppositely attached to form the disc-shaped parts.
The invention also provides a manufacturing method of the tool for manufacturing the semicircular disc-shaped part, which comprises the following steps,
s1, when the semicircular disc-shaped part is blanked, the periphery is left with allowance, namely, the periphery is enlarged by one circle;
step S2, adopting a drawing method of forming bending lines to form a grid shape;
step S3, bending and forming the self-made sample plate by using a bending machine;
s4, placing two semicircular disc-shaped parts on a platform simultaneously, welding two vertical angle steel supports at two ends of a joint, installing a transverse angle steel support by using a fastener with a high position and a low position, and correcting one side of each semicircular disc-shaped part to be aligned pairwise by using a jack and an initiating explosive device; detaching a cross angle bracket, installing the cross angle bracket by using a fastener with a lower part and a higher part, and correcting the other sides of the semicircular disc-shaped parts to be aligned pairwise by using a jack and matching with a firer;
and S5, adopting two-by-two point fixing, turning to a vertical lathe, and performing machining according to requirements.
Further, in step S1, the part is fan-shaped, the large arc is enlarged by 10mm, the small arc is reduced by 10mm, and the straight edges on both sides are also enlarged by 10 mm.
Further, the drawing method of the bending line formed in the step S2 is specifically that the part is fan-shaped, 20 points are set for equally dividing the large arc into 19 segments, 20 points are set for equally dividing the small arc into 19 segments, the first point of the large arc of the bending line is drawn to be connected with the third point of the small arc in sequence, and the bending line is in a grid shape.
Furthermore, the large circular arc and the small circular arc of the two semicircular disc-shaped parts are combined into a whole circle, the joint has no staggered edge, and the two parts are welded together in a welding mode.
The tool has the advantages that the tool is ingenious and reasonable in structure and convenient to install, the semi-circular disc-shaped parts can be manufactured, the size requirement is met, the problem that special equipment is needed for manufacturing the semi-circular disc-shaped parts is solved, and the problem that the manufacturing cost of the semi-circular disc-shaped parts is high is effectively solved.
Drawings
Fig. 1 is a schematic view of the tool structure of the present invention.
Detailed Description
Referring to fig. 1, the present embodiment provides a tool for manufacturing a semicircular disc-shaped part, including a platform 3, two angle iron vertical supports 1, an angle iron horizontal support 2, a jack 4 and a semicircular disc-shaped part 5, wherein the two angle iron vertical supports 1 are vertically and symmetrically installed on the platform 3, the semicircular disc-shaped part 5 is installed between the two angle iron vertical supports 1, two fixing holes are respectively arranged at the same positions on the two angle iron vertical supports 1, connecting holes are arranged at two ends of the angle iron horizontal support 2, the connecting hole at one end of the angle iron horizontal support 2 is connected with the fixing hole at the upper side of the angle iron vertical support 1 at the left side, the connecting hole at the other end of the angle iron horizontal support 2 is connected with the fixing hole at the lower side of the angle iron vertical support 1 at the right side, and an angle iron plane of the angle iron horizontal support 2 is parallel to one side of the semicircular disc-shaped part and is supported by the jack 4.
The preparation steps are as follows,
s1, when the semicircular disc-shaped part is blanked, the periphery is left with allowance, namely, the periphery is enlarged by one circle;
step S2, adopting a drawing method of forming bending lines to form a grid shape;
step S3, bending and forming the self-made sample plate by using a bending machine;
s4, placing two semicircular disc-shaped parts on a platform simultaneously, welding two angle steel vertical supports (1) at two ends of a joint, installing an angle steel transverse support (2) by using a high-low fastener, and correcting one side of each semicircular disc-shaped part to be aligned pairwise by using a jack and a firer; the angle steel cross bracket (2) is disassembled, a lower part and a higher part are used for installing the angle steel cross bracket (2) by using a fastener, and a jack is matched with a firer to correct the other sides of the semicircular disc-shaped parts to be aligned pairwise;
and S5, adopting two-by-two point fixing, turning to a vertical lathe, and performing machining according to requirements.
The base of the jack (4) is abutted against one end of the angle steel transverse support (2), and the top of the jack is abutted against the surface of the semicircular disc-shaped part (5).
The two angle steel vertical supports (1) are oppositely arranged, the cross sections of the angle steel vertical supports are L-shaped, the bending parts of the two angle steel vertical supports (1) are oppositely arranged, and the top ends and the lower sides of the two angle steel vertical supports (1) are respectively provided with a fixing hole.
The edges of the two semicircular disc-shaped parts (5) are oppositely attached to form the disc-shaped parts.
In step S1, the part is fan-shaped, the large arc is enlarged by 10mm, the small arc is reduced by 10mm, and the straight edges on both sides are also enlarged by 10 mm.
The method for drawing the bending lines formed in the step S2 is specifically that the part is fan-shaped, 20 points are set on the large arc equally divided into 19 sections, 20 points are set on the small arc equally divided into 19 sections, the first point of the large arc of the bending line is connected with the third point of the small arc in sequence, and the bending lines are in a grid shape.
The big and small circular arcs of the two semicircular disc-shaped parts are combined into a whole circle, the joint has no staggered edge, and the two parts are welded together in a welding mode.
The device is reasonable in structure and convenient to install, can manufacture the semicircular disc-shaped part and meet the size requirement, not only solves the problem that special equipment is needed for manufacturing the semicircular disc-shaped part, but also effectively solves the problem that the manufacturing cost of the semicircular disc-shaped part is high.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to further illustrate the principles of the invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention, which is intended to be protected by the appended claims. The scope of the invention is defined by the claims and their equivalents.
Claims (8)
1. The tool for manufacturing the semicircular disc-shaped part is characterized by comprising a platform (3), two angle steel vertical supports (1), an angle steel transverse support (2), a jack (4) and a semicircular disc-shaped part (5), wherein the two angle steel vertical supports (1) are vertically and symmetrically arranged on the platform (3), the semicircular disc-shaped part (5) is arranged between the two angle steel vertical supports (1), two fixing holes are formed in the same positions of the two angle steel vertical supports (1), connecting holes are formed in two ends of each angle steel transverse support (2), the connecting hole in one end of each angle steel transverse support (2) is connected with the fixing hole in the upper side of the corresponding angle steel vertical support (1) on the left side, the connecting hole in the other end of each angle steel transverse support (2) is connected with the fixing hole in the lower side of the corresponding angle steel vertical support (1) on the right side, an angle steel plane of each angle steel transverse support (2) is parallel to the edge of the semicircular disc-shaped part (5), and is supported by a jack (4).
2. The tooling for manufacturing the semicircular disc-shaped part according to claim 1, wherein the base of the jack (4) abuts against one end of the angle steel cross bracket (2), and the top of the jack abuts against the surface of the semicircular disc-shaped part (5).
3. The tool for manufacturing the semicircular disc-shaped part according to claim 1, wherein the two vertical angle steel supports (1) are oppositely arranged, the cross sections of the two vertical angle steel supports are L-shaped, the bent parts of the two vertical angle steel supports (1) are oppositely arranged, and fixing holes are respectively formed in the top ends and the lower sides of the two vertical angle steel supports (1).
4. The tooling for manufacturing the semi-circular disc-shaped parts according to claim 1, wherein the edges of the two semi-circular disc-shaped parts (5) are oppositely attached to form the butterfly-shaped parts.
5. A manufacturing method of a tool for manufacturing a semicircular disc-shaped part is characterized by comprising the following steps of,
s1, when the semicircular disc-shaped part is blanked, the periphery is left with allowance, namely, the periphery is enlarged by one circle;
step S2, adopting a drawing method of forming bending lines to form a grid shape;
step S3, bending and forming the self-made sample plate by using a bending machine;
s4, placing two semicircular disc-shaped parts on a platform simultaneously, welding two angle steel vertical supports (1) at two ends of a joint, installing an angle steel transverse support (2) by using a high-low fastener, and correcting one side of each semicircular disc-shaped part to be aligned pairwise by using a jack and a firer; the angle steel cross bracket (2) is disassembled, a lower part and a higher part are used for installing the angle steel cross bracket (2) by using a fastener, and a jack is matched with a firer to correct the other sides of the semicircular disc-shaped parts to be aligned pairwise;
and S5, adopting two-by-two point fixing, turning to a vertical lathe, and performing machining according to requirements.
6. The method for manufacturing a tooling for manufacturing semi-circular disc-shaped parts according to claim 5, wherein in the step S1, the parts are fan-shaped, the large arc is enlarged by 10mm, the small arc is reduced by 10mm, and the straight edges at two sides are also provided with 10mm of allowance.
7. The manufacturing method of the semi-circular disc-shaped part manufacturing tool according to claim 5, wherein the drawing method of the bending lines formed in the step S2 is specifically that the part is fan-shaped, 20 points are arranged on the large circular arc which is equally divided into 19 sections, 20 points are arranged on the small circular arc which is equally divided into 19 sections, the first point of the large circular arc for drawing the bending lines is connected with the third point of the small circular arc which is connected in sequence, and the bending lines are in a grid shape.
8. The method for manufacturing a tooling for manufacturing semi-circular disc-shaped parts according to claim 5, wherein in step S4, it is ensured that the circular arcs of the two semi-circular disc-shaped parts are both a full circle, and the joint has no misalignment, and then the two parts are welded together by welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111419831.9A CN114131370A (en) | 2021-11-26 | 2021-11-26 | Tool and method for manufacturing semicircular disc-shaped part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111419831.9A CN114131370A (en) | 2021-11-26 | 2021-11-26 | Tool and method for manufacturing semicircular disc-shaped part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114131370A true CN114131370A (en) | 2022-03-04 |
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ID=80388432
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111419831.9A Pending CN114131370A (en) | 2021-11-26 | 2021-11-26 | Tool and method for manufacturing semicircular disc-shaped part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114131370A (en) |
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2021
- 2021-11-26 CN CN202111419831.9A patent/CN114131370A/en active Pending
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