CN114130476B - A seed separator for kiwifruit seed collection - Google Patents
A seed separator for kiwifruit seed collection Download PDFInfo
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- 244000298697 Actinidia deliciosa Species 0.000 title claims abstract description 33
- 235000009436 Actinidia deliciosa Nutrition 0.000 title claims abstract description 33
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000004677 Nylon Substances 0.000 claims description 19
- 229920001778 nylon Polymers 0.000 claims description 19
- 230000002093 peripheral effect Effects 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005360 mashing Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 235000015203 fruit juice Nutrition 0.000 abstract description 6
- 238000001914 filtration Methods 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 description 18
- 238000003756 stirring Methods 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 230000007547 defect Effects 0.000 description 6
- 230000005484 gravity Effects 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 6
- 238000004898 kneading Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 235000009434 Actinidia chinensis Nutrition 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
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- 239000007924 injection Substances 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000009331 sowing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C1/00—Apparatus, or methods of use thereof, for testing or treating seed, roots, or the like, prior to sowing or planting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/286—Feeding or discharge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/36—Adding fluid, other than for crushing or disintegrating by fluid energy the crushing or disintegrating zone being submerged in liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
- B02C2013/2816—Shape or construction of beater elements of chain, rope or cable type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/286—Feeding or discharge
- B02C2013/28609—Discharge means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- Environmental Sciences (AREA)
- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
Abstract
本发明涉及猕猴桃处理设备技术领域,具体是涉及一种猕猴桃采种用种子分离机,包括壳体、搅碎组件以及筛目小于种子直径的过滤件,搅碎组件设置在壳体上,搅碎组件的搅碎工作端延伸至壳体内,所述壳体内设置有沿竖直方向延伸的搅碎腔,搅碎腔的外部设置有与其同轴的打捞腔,打捞腔呈环形,搅碎腔和打捞腔的底端均封闭,搅碎腔和打捞腔的交接面均匀布置有仅可由种子和水通过的筛孔,搅碎腔的底端还设置有出汁孔,过滤件设置在出汁孔上,搅碎工作端位于搅碎腔内,本申请通过在搅碎腔内设置能够过滤出果汁的过滤件,使得在搅碎腔中分离种子和果肉时,种子不受果汁浓度影响而能够正常进入到打捞腔中,以便于在打捞腔中收集种子。
The invention relates to the technical field of kiwifruit processing equipment, in particular to a seed separator for kiwifruit seed collection, comprising a housing, a crushing assembly and a filter element with a mesh smaller than the seed diameter, the crushing assembly is arranged on the housing, and the crushing assembly The crushing working end of the pump extends into the casing, and the casing is provided with a crushing chamber extending in the vertical direction, and a salvage chamber coaxial with the crushing chamber is provided outside the crushing chamber, the salvage chamber is ring-shaped, and the crushing chamber and The bottom of the chamber is closed, and the interface between the crushing chamber and the salvage chamber is evenly arranged with sieve holes that only seeds and water can pass through. The crushing working end is located in the crushing chamber. In this application, a filter element capable of filtering out fruit juice is provided in the crushing chamber, so that when the seeds and pulp are separated in the crushing chamber, the seeds can normally enter the salvage without being affected by the concentration of the juice. chamber to facilitate seed collection in the salvage chamber.
Description
技术领域technical field
本发明涉及猕猴桃处理设备技术领域,具体是涉及一种猕猴桃采种用种子分离机。The invention relates to the technical field of kiwifruit processing equipment, in particular to a seed separator for kiwifruit seed collection.
背景技术Background technique
猕猴桃具有极高的营养价值深受人们的喜爱。我国作为猕猴桃栽培面积最大的国家,其种质资源相当丰富,但是在猕猴桃栽培过程中,进行大规模高效种苗繁育具有一定的困难:由于猕猴桃栽培区域跨度大,砧木类型多,不同类型砧木种子大小和种子特性都存在差异,难以统一标准化生产。Kiwi has very high nutritional value and is loved by people. As the country with the largest kiwifruit cultivation area, my country has abundant germplasm resources. However, in the process of kiwifruit cultivation, it is difficult to carry out large-scale and efficient seedling breeding: due to the large span of kiwifruit cultivation area and many types of rootstocks, different types of rootstock seeds There are differences in size and seed characteristics, making it difficult to standardize production.
目前猕猴桃的采种的做法通常是:将猕猴桃存放一段时间,使其完全后熟软化,将猕猴桃装入纱布袋内进行人工搓揉,使种子与果肉分离,然后用清水反复淘洗,而得到干净的猕猴桃种子。这种方式需要很长时间才能使猕猴桃完全后熟软化,再加上人工取出种子的方法比较难以分离果肉和种子,严重降低了采种工作效率。At present, the method of picking kiwifruit seeds is usually: store the kiwifruit for a period of time, make it fully mature and soften, put the kiwifruit into a gauze bag and rub it manually to separate the seeds from the pulp, and then wash it repeatedly with clean water to obtain clean kiwi seeds. This mode needs a long time to make kiwifruit fully post-ripening and softening, and it is difficult to separate the pulp and seeds by manually taking out the seeds, which seriously reduces the work efficiency of seed collection.
中国专利CN201710701616.5具体涉及一种猕猴桃种植工艺,包括以下步骤:A、采种,采集成熟的果实,将果实放入取种设备中依次进行搓揉、挤压、搅碎、筛选,取得种子;B、种子处理;C、播种;D、育苗;E、移栽。Chinese patent CN201710701616.5 specifically relates to a kiwifruit planting process, including the following steps: A, collecting seeds, collecting mature fruits, putting the fruits into seed picking equipment, kneading, squeezing, crushing, and screening in order to obtain seeds; B. Seed treatment; C. Sowing; D. Seedling cultivation; E. Transplanting.
该猕猴桃种植工艺中涉及一种取种设备,该取种设备包括箱体、电机、蜗杆、蜗轮、摇杆、冲压块和摇板;所述箱体上设有投料口、初筛板、再筛板和种子板;所述电机的输出轴和蜗杆连接;所述蜗杆和蜗轮啮合;所述蜗轮与箱体转动连接,且蜗轮与箱体之间形成用于搓揉猕猴桃的搓揉室,所述搓揉室和所述投料口连通;所述摇杆一端与蜗轮铰接,另一端与冲压块铰接,且冲压块和箱体滑动连接;所述摇板与箱体铰接,且摇板与箱体之间连接有弹性件,所述摇板和冲压块之间形成用于挤压猕猴桃的挤压室,所述挤压室和搓揉室连通;所述蜗杆上设有用于搅碎猕猴桃的搅拌棒,所述初筛板上设有搅碎室,所述搅拌棒位于搅碎室内,且搅碎室可与所述挤压室连通;所述初筛板上设有用于将搅碎后的猕猴桃导入再筛板的果肉通孔;所述再筛板上设有用于将种子导入种子板的种子通孔,且初筛板和再筛板之间设有用于喷水的喷头;所述种子板上设有用于分离种子和水的滤水孔。该取种设备通过分离效率低,且果肉容易堵塞在挤压室和揉搓室中。The kiwi fruit planting process involves a kind of seed picking equipment, which includes a box body, a motor, a worm, a worm wheel, a rocker, a stamping block and a rocking plate; The sieve plate and the seed plate; the output shaft of the motor is connected to the worm; the worm is meshed with the worm wheel; the worm wheel is rotatably connected to the casing, and a kneading chamber for rubbing kiwi is formed between the worm wheel and the casing, The kneading chamber communicates with the feeding port; one end of the rocker is hinged to the worm wheel, the other end is hinged to the stamping block, and the stamping block is slidably connected to the box; the rocking plate is hinged to the box, and the rocking plate is connected to the box. Elastic parts are connected between the boxes, and an extrusion chamber for extruding kiwi is formed between the rocking plate and the stamping block, and the extrusion chamber communicates with the kneading chamber; Stirring rods, the primary sieve is provided with a crushing chamber, the stirring rod is located in the crushing chamber, and the crushing chamber can communicate with the extrusion chamber; the primary sieve is provided with a crushing chamber After the kiwifruit is imported into the pulp through hole of the sieve plate again; the sieve plate is provided with a seed through hole for introducing seeds into the seed plate, and a nozzle for spraying water is provided between the first sieve plate and the sieve plate again; The seed plate is provided with water filter holes for separating seeds and water. The separation efficiency of the seed picking device is low, and the pulp is easily blocked in the extrusion chamber and the kneading chamber.
中国专利CN202010303374.6公开了一种猕猴桃种子分离设备,包括搅碎机构和位于搅碎机构下方的种渣分离装置;搅碎机构包括外筒和连接在外筒内的搅拌内筒,搅拌内筒内转动连接有搅拌装置,搅拌内筒的侧壁上设有细网孔;外筒的底端活动连接有阀板;种渣分离装置包括集渣筒和转动连接在集渣筒内的分离筒,分离筒内连接有滤袋,分离筒的侧壁上设有粗网孔;待处理产品进入搅拌内筒搅碎后,产品的种子从细网孔流至外筒;打开阀板,产品的种子进入分离筒的滤袋内进行分离。Chinese patent CN202010303374.6 discloses a kiwifruit seed separation device, which includes a crushing mechanism and a seed residue separation device located below the crushing mechanism; the crushing mechanism includes an outer cylinder and a stirring inner cylinder connected in the outer cylinder, and the stirring inner cylinder There is a stirring device rotatingly connected, and fine mesh holes are provided on the side wall of the stirring inner cylinder; the bottom of the outer cylinder is movably connected with a valve plate; the seed slag separation device includes a slag collection cylinder and a separation cylinder rotatably connected in the slag collection cylinder. There is a filter bag connected to the separation cylinder, and a coarse mesh is set on the side wall of the separation cylinder; after the product to be processed enters the mixing inner cylinder and is crushed, the seeds of the product flow from the fine mesh to the outer cylinder; when the valve plate is opened, the seeds of the product Enter the filter bag of the separation drum for separation.
该分离设备的搅碎机构在搅碎猕猴桃后,其内部果汁浓度较大,容易影响种子通过搅拌内同上的细网孔,进而会影响分离设备的分离效率,且其搅碎机构和种渣分离机构分开,体积较大,不适安装。After the crushing mechanism of the separation equipment crushes the kiwi fruit, the concentration of the internal juice is relatively large, which is easy to affect the fine mesh of the seeds passing through the same as above in the stirring, which in turn affects the separation efficiency of the separation equipment, and the crushing mechanism and the seed residue are separated The mechanism is separated, the volume is large, and it is not suitable for installation.
发明内容Contents of the invention
基于此,有必要针对现有技术问题,提供一种猕猴桃采种用种子分离机,其具体通过在搅碎腔的底端设置出汁口,且在出汁口设置过滤件,以便于调节搅碎腔内果汁的浓度,使得种子能够在低浓度果汁环境下被筛分出。Based on this, it is necessary to provide a seed separator for kiwifruit seed collection in view of the problems in the prior art, which specifically provides a juice outlet at the bottom of the crushing chamber and a filter element at the juice outlet so as to adjust The concentration of the juice enables the seeds to be sifted out in a low concentration juice environment.
为解决现有技术问题,本发明采用的技术方案为:In order to solve the problems of the prior art, the technical solution adopted in the present invention is:
一种猕猴桃采种用种子分离机,包括壳体、搅碎组件和打捞组件;A seed separator for kiwifruit seed collection, including a shell, a crushing component and a salvage component;
壳体包括外筒、筛筒和封底,外筒和筛筒沿竖直方向同轴设置在封底的顶端,外筒的内圆周面和筛筒的外圆周面之间形成打捞腔,外筒的内部形成搅碎腔,搅碎腔沿竖直方向延伸,搅碎腔和打捞腔的底端均封闭,搅碎腔和打捞腔的交接面均匀布置有仅可由种子和水通过的筛孔,搅碎腔的底端还设置有出汁孔,出汁孔上设置有过滤件,过滤件的筛目小于种子直径;The casing includes an outer cylinder, a screen cylinder and a bottom cover. The outer cylinder and the screen cylinder are coaxially arranged on the top of the bottom cover along the vertical direction. A fishing cavity is formed between the inner peripheral surface of the outer cylinder and the outer peripheral surface of the screen cylinder. A crushing chamber is formed inside, and the crushing chamber extends in the vertical direction. The bottom ends of the crushing chamber and the salvage chamber are closed, and the interface between the crushing chamber and the salvage chamber is evenly arranged with sieve holes that can only pass through seeds and water. There is also a juice outlet hole at the bottom of the crushing chamber, and a filter element is arranged on the juice outlet hole, and the mesh of the filter element is smaller than the diameter of the seed;
搅碎组件包括转轴、第二伺服电机和尼龙绳,转轴同轴转动的设置在搅碎腔内,第二伺服电机设置在壳体的外部,且第二伺服电机的输出轴与第二伺服电机的一端同步传动连接,尼龙绳设置在转轴的圆周面上,且转轴旋转状态下,尼龙绳沿转轴的径向延伸,通过旋转的尼龙绳能够快速搅碎果肉而不损坏种子,搅碎腔内与果肉脱离的种子在水流的离心力作用下,能够迅速穿过筛孔,并聚集在打捞腔的底部;The crushing assembly includes a rotating shaft, a second servo motor and a nylon rope. The rotating shaft rotates coaxially and is arranged in the crushing chamber. The second servo motor is arranged outside the housing, and the output shaft of the second servo motor is connected to the second servo motor. One end of the shaft is synchronously connected, the nylon rope is set on the circumferential surface of the rotating shaft, and when the rotating shaft is rotating, the nylon rope extends radially along the rotating shaft, and the rotating nylon rope can quickly crush the pulp without damaging the seeds. Under the centrifugal force of the water flow, the seeds separated from the pulp can quickly pass through the sieve holes and gather at the bottom of the fishing chamber;
打捞组件包括转动筒和驱动装置;The salvage assembly includes a rotating cylinder and a driving device;
转动筒同轴转动的设置在打捞腔内,且转动筒的内周同轴设置有与打捞腔的底端抵接配合的单向螺旋叶片,单向螺旋叶片沿径向截面的内侧边高于其外侧边,单向螺旋叶片上均匀布置有第二孔隙,单向螺旋叶片的内边与交接面的外侧间隙配合;The rotating cylinder rotates coaxially and is installed in the fishing cavity, and the inner circumference of the rotating cylinder is coaxially provided with a one-way helical blade that abuts against and fits with the bottom end of the fishing cavity. On its outer side, second holes are evenly arranged on the one-way helical blade, and the inner side of the one-way helical blade matches the outer clearance of the interface;
驱动装置包括齿圈、第一伺服电机和齿轮,齿圈同轴设置在转动筒的外周,第一伺服电机固定设置在壳体上,且齿轮同轴设置在第一伺服电机的输出轴上,齿圈和齿轮啮合传动;The driving device includes a ring gear, a first servo motor and a gear, the ring gear is coaxially arranged on the outer circumference of the rotating cylinder, the first servo motor is fixedly arranged on the housing, and the gear is coaxially arranged on the output shaft of the first servo motor, Ring gear and gear mesh transmission;
驱动装置用于驱动转动筒带动单向螺旋叶片在打捞腔内同轴转动,单向螺旋叶片能够沿竖直方向不断的向上提升种子以使得种子向壳体的外侧排出。The driving device is used to drive the rotating cylinder to drive the one-way helical blade to rotate coaxially in the fishing cavity, and the one-way helical blade can continuously lift the seeds upwards in the vertical direction so that the seeds are discharged to the outside of the casing.
进一步地,分离机还包括拨杆,拨杆设置在搅碎组件的搅碎工作端,拨杆沿搅碎腔的径向延伸,拨杆位于过滤件的顶端。Further, the separator further includes a driving rod, which is arranged at the crushing working end of the crushing assembly, extends radially of the crushing chamber, and is located at the top of the filter element.
进一步地,分离机还包括集中筒,集中筒同轴设置在壳体外圆周面的顶端,集中筒的内侧设置有收集腔,收集腔的顶部开口,收集腔的底面倾斜,倾斜底面的最低端设置有沿径向贯穿集中筒的出料槽。Further, the separator also includes a concentrating cylinder, the concentrating cylinder is arranged coaxially on the top of the outer circumferential surface of the housing, a collection chamber is arranged on the inside of the concentrating cylinder, the top of the collection chamber is open, the bottom surface of the collection chamber is inclined, and the lowest end of the inclined bottom surface is arranged There is a discharge groove that runs through the concentration cylinder in the radial direction.
进一步地,还包括有引流板,所述引流板设置在搅碎组件的搅碎工作端,引流板的长度沿竖直方向延伸,引流板的宽度沿搅碎腔的径向延伸。Further, a flow guide plate is also included, and the flow guide plate is arranged at the crushing working end of the crushing assembly, the length of the flow guide plate extends along the vertical direction, and the width of the flow flow plate extends along the radial direction of the crushing chamber.
本发明的有益效果:Beneficial effects of the present invention:
1.本申请先是通过在搅碎腔中旋转的尼龙绳搅碎猕猴桃,以使得高速旋转的尼龙绳能够快速搅碎果肉而不损坏种子,然后在搅碎腔内设置能够过滤出果汁的过滤件,使得在搅碎腔中分离种子和果肉时,种子不受果汁浓度影响而能够正常进入到打捞腔中,并且使得搅碎腔内的种子在离心力的作用下能够快速进入打捞腔,而以便于在打捞腔中收集种子。1. This application first crushes the kiwifruit through the nylon rope rotating in the crushing chamber, so that the high-speed rotating nylon rope can quickly crush the pulp without damaging the seeds, and then set a filter element in the crushing chamber that can filter out the juice , so that when the seeds and pulp are separated in the crushing chamber, the seeds can normally enter the salvage chamber without being affected by the concentration of the juice, and the seeds in the crushing chamber can quickly enter the salvage chamber under the action of centrifugal force, so as to facilitate Collect seeds in the salvage cavity.
2.本申请通过在打捞腔内预先设置打捞组件,以便于工作人员通过打捞组件将打捞腔内的种子捞出,从而以实现对种子的脱水;2. This application pre-sets the salvage component in the salvage cavity, so that the staff can fish out the seeds in the salvage cavity through the salvage component, so as to realize the dehydration of the seeds;
3.本申请通过预先在打捞腔的底端设置升降圈,使得当沿竖直方向提升提杆时,使得提杆在打捞腔中沿竖直方向提升时,提杆能够将打捞腔中的种子向上捞起,从而便于集中收集种子;3. This application pre-sets the lifting ring at the bottom of the fishing cavity, so that when the lifting rod is lifted in the vertical direction, when the lifting rod is lifted in the vertical direction in the fishing cavity, the lifting rod can lift the seeds in the fishing cavity Lift up to facilitate concentrated collection of seeds;
4.本申请通过使得升降圈的顶面为环形锥面,且环形锥面直径自其顶端向其底端逐渐增大,使得升降圈向上打捞种子时,种子在环形锥面上箱壳体的外侧下落,使得种子无法落回搅碎腔中,以便收集种子;4. This application makes the top surface of the lifting ring an annular cone surface, and the diameter of the annular cone surface gradually increases from its top end to its bottom end, so that when the lifting ring salvages seeds upward, the seeds are on the annular cone surface. The outside drops so that the seeds cannot fall back into the crushing chamber for seed collection;
5.本申请通过设置在打捞腔中能够同轴转动的单向螺旋叶片,使得单向螺旋叶片能够沿竖直方向不断的向上提升种子,从而能够将打捞腔内的种子向壳体的外侧排出,以便于对种子进行收集作业,且将打捞腔内的种子向壳体的外侧排出,以便于对种子进行收集作业;5. In this application, the one-way helical blade that can rotate coaxially in the salvage cavity enables the one-way helical blade to continuously lift up the seeds in the vertical direction, so that the seeds in the salvage cavity can be discharged to the outside of the shell , so as to facilitate the collection of seeds, and discharge the seeds in the salvage cavity to the outside of the casing, so as to facilitate the collection of seeds;
6.本申请通过使得单向螺旋叶片沿径向截面的内侧边高于其外侧边,使得种子能够在被旋转单向螺旋叶片送至打捞腔的顶端时,种子能够在重力作用下滑向筛筒的内圆周面,当旋转的单向螺旋叶片将种子提升至打捞腔的内端时,聚集在打捞腔的内圆周面处的种子能够被向外排出,以使得种子无法向内落回搅碎腔;6. This application makes the inner side of the one-way helical blade higher than its outer side along the radial section, so that when the seeds are sent to the top of the fishing cavity by the rotating one-way helical blade, the seeds can slide down under the action of gravity. The inner peripheral surface of the screen drum, when the rotating unidirectional helical blade lifts the seeds to the inner end of the fishing chamber, the seeds accumulated at the inner peripheral surface of the fishing chamber can be discharged outwards, so that the seeds cannot fall back inward crushing chamber;
7.本申请通过在转动筒的底端同轴设置有与打捞腔的底端抵接配合的单向螺旋叶片,进而在不影响转动筒相对打捞腔转动的同时,避免间隙的产生,增加的分离机的防水性,使得种子分离过程更加稳定;7. In this application, the bottom end of the rotating cylinder is coaxially provided with a one-way helical blade that abuts against and fits with the bottom end of the fishing cavity, thereby avoiding the generation of gaps while not affecting the rotation of the rotating cylinder relative to the fishing cavity, and increasing the The water resistance of the separator makes the seed separation process more stable;
8.本申请通过在搅碎组件的搅碎工作端设置拨杆,且拨杆沿搅碎腔的径向延伸,使得搅碎工作端在旋转时,拨杆也能够在过滤件的顶端转动,从而能够将过滤件顶面的果肉刮除,以便于搅碎腔中的果汁能够通过过滤件正常排出,从而使得种子分离过程更加稳定;8. In this application, a driving rod is arranged at the crushing working end of the crushing assembly, and the driving rod extends radially along the crushing cavity, so that when the crushing working end rotates, the driving rod can also rotate at the top of the filter element, Therefore, the pulp on the top surface of the filter element can be scraped off, so that the juice in the crushing chamber can be discharged through the filter element normally, so that the seed separation process is more stable;
9.本申请通过在壳体的外圆周面的顶端设置集中筒,使得收集腔能够有打捞组件从打捞腔向外侧排出的种子,且因收集腔的底面倾斜,使得种子容易在重力作用下滑落至最低端,而最低端设置有出料槽,从而在出料槽处收集种子;9. In this application, a concentrating cylinder is arranged on the top of the outer circumferential surface of the housing, so that the collection chamber can have the seeds discharged from the salvage chamber to the outside by the salvage assembly, and because the bottom surface of the collection chamber is inclined, the seeds are easy to fall under the action of gravity to the lowest end, and the lowest end is provided with a discharge chute, so as to collect seeds at the discharge chute;
10.本申请通过在搅碎组件的搅碎工作端设置引流板,使得旋转的引流板能够将搅碎腔内的水向外侧拨出,从而能够加快搅碎腔中的种子流向搅碎腔,以提高种子的分离效率。10. In this application, a drainage plate is arranged at the crushing working end of the crushing assembly, so that the rotating drainage plate can move the water in the crushing chamber to the outside, thereby speeding up the flow of the seeds in the crushing chamber to the crushing chamber, To improve the separation efficiency of seeds.
附图说明Description of drawings
图1是实施例一的分离机的立体图;Fig. 1 is the perspective view of the separator of embodiment one;
图2是实施例一的分离机的俯视图;Fig. 2 is the plan view of the separator of embodiment one;
图3是图2的A-A方向的剖视图;Fig. 3 is the sectional view of the A-A direction of Fig. 2;
图4是图2的A-A方向的立体剖视图;Fig. 4 is the three-dimensional sectional view of the A-A direction of Fig. 2;
图5是图3的B处局部放大图;Fig. 5 is a partial enlarged view at B of Fig. 3;
图6是图3的C处局部放大图;Fig. 6 is a partial enlarged view at C of Fig. 3;
图7是实施例的搅碎组件的立体图;Figure 7 is a perspective view of the crushing assembly of the embodiment;
图8是实施例一的打捞组件的立体图;Fig. 8 is a perspective view of the fishing assembly of the first embodiment;
图9是实施例的集中筒的立体图;Fig. 9 is a perspective view of the concentrating cylinder of the embodiment;
图10是实施例二的分离机的立体图;Fig. 10 is the perspective view of the separator of embodiment two;
图11是实施例二的分离机的俯视图;Fig. 11 is the top view of the separator of embodiment two;
图12是图11的D-D方向的剖视图;Fig. 12 is a sectional view of the D-D direction of Fig. 11;
图13是图11的D-D方向的立体剖视图;Fig. 13 is a three-dimensional sectional view of the D-D direction of Fig. 11;
图14是图12的E处局部放大图;Fig. 14 is a partial enlarged view at E of Fig. 12;
图15是实施例二的转动筒的立体图。Fig. 15 is a perspective view of the rotating cylinder of the second embodiment.
图中标号为:The labels in the figure are:
1a-搅碎腔;1a1-出汁孔;1b-打捞腔;1c-外筒;1d-筛筒;1e-封底;2a-转轴;2b-第二伺服电机;2c-尼龙绳;3-过滤件;4-升降圈;4a-提杆;5-转动筒;5a-单向螺旋叶片;5a-橡胶圈;6a-齿圈;6b-第一伺服电机;6c-齿轮;7-拨杆;8-集中筒;8a-出料槽;9-引流板。1a-crushing chamber; 1a1-juice outlet; 1b-fishing chamber; 1c-outer cylinder; 1d-screen cylinder; 1e-bottom cover; 2a-rotating shaft; 2b-second servo motor; ;4-lift ring; 4a-lift rod; 5-rotating cylinder; 5a-one-way spiral blade; 5a-rubber ring; 6a-gear ring; -concentrating cylinder; 8a-discharging trough; 9-drainage plate.
实施方式Implementation
为能进一步了解本发明的特征、技术手段以及所达到的具体目的、功能,下面结合附图与具体实施方式对本发明作进一步详细描述。In order to further understand the features, technical means, and specific objectives and functions achieved by the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图4和图13所示:As shown in Figure 4 and Figure 13:
一种猕猴桃采种用种子分离机,包括壳体、搅碎组件筛目小于种子直径的过滤件3,搅碎组件设置在壳体上,搅碎组件的搅碎工作端延伸至壳体内,所述壳体内设置有沿竖直方向延伸的搅碎腔1a,搅碎腔1a的外部设置有与其同轴的打捞腔1b,打捞腔1b呈环形,搅碎腔1a和打捞腔1b的底端均封闭,搅碎腔1a和打捞腔1b的交接面均匀布置有仅可由种子和水通过的筛孔,搅碎腔1a的底端还设置有出汁孔1a1,过滤件3设置在出汁孔1a1上,搅碎工作端位于搅碎腔1a内。A seed separator for kiwifruit seed collection, comprising a housing, a
基于上述实施例,壳体包括外筒1c、筛筒1d和封底1e,外筒1c和筛筒1d沿竖直方向同轴设置在封底1e的顶端,外筒1c的内圆周面和筛筒1d的外圆周面之间形成打捞腔1b,外筒1c的内部形成搅碎腔1a;Based on the above-mentioned embodiment, the housing includes an
搅碎组件包括转轴2a、第二伺服电机2b和尼龙绳2c,转轴2a同轴转动的设置在搅碎腔1a内,第二伺服电机2b设置在壳体的外部,且第二伺服电机2b的输出轴与第二伺服电机2b的一端同步传动连接,尼龙绳2c设置在转轴2a的圆周面上,且转轴2a旋转状态下,尼龙绳2c沿转轴2a的径向延伸,通过旋转的尼龙绳2c能够快速搅碎果肉而不损坏种子;The crushing assembly includes a
过滤件3包括但不限于纱布或过滤网,将过滤件3设置在出汁孔1a1处,使得搅碎腔1a内的液体能够通过过滤件3并向外排出,而种子能够暂留在搅碎腔1a中;The
搅碎组件为其搅碎工作端能够在搅碎腔1a内同轴转动的装置,进而能够引导搅碎腔1a内的液体自其中心沿其径向向外流动,即能够产生离心力;The crushing assembly is a device whose crushing working end can rotate coaxially in the crushing chamber 1a, and then can guide the liquid in the crushing chamber 1a to flow outward from its center along its radial direction, that is, it can generate centrifugal force;
工作时,启动第二伺服电机2b,使其输出轴带动转轴2a在打捞腔1b内同轴转动,向搅碎腔1a和打捞腔1b中持续注水,并将剥皮的猕猴桃投放至搅碎腔1a内,使得高速旋转的尼龙绳2c搅碎搅碎腔1a内的猕猴桃,而搅碎腔1a和打捞腔1b中为持续注水状态,使得搅碎产生的果汁通过出汁孔1a1和过滤件3向外排出,以此能够稀释搅碎腔1a内的果汁浓度,防止搅碎腔1a内果汁浓度过大而使得种子不易穿过筛孔;When working, start the
搅碎腔1a内与果肉脱离的种子在水流的离心力作用下,能够迅速穿过筛孔,并聚集在打捞腔1b的底部,因搅碎腔1a内的液体自其中心沿其搅碎腔1a的径向向外流动,使得打捞腔1b中的种子不易突破水流的作用力而重新穿过筛孔;The seeds separated from the pulp in the crushing chamber 1a can quickly pass through the sieve hole under the centrifugal force of the water flow, and gather at the bottom of the
附着在果肉上的种子被旋转的尼龙绳2c搅碎,直至种子和果肉脱离,脱离的种子通过筛孔进入打捞腔1b,而果肉被搅碎成汁,并通过出汁孔1a1向外排出;The seeds attached to the pulp are crushed by the
种子聚集在打捞腔1b中,以便于集中收集种子。The seeds are gathered in the
进一步的,本申请提供的种子聚集在打捞腔1b中依然具有不便取出的缺陷,为了解决这一问题,如图4和图13所示:Furthermore, the seeds provided by the application still have the disadvantage of being inconvenient to take out when they are gathered in the
分离机还包括打捞组件,所述打捞组件设置在壳体内,打捞组件用于将种子从打捞腔1b底端捞起。The separator also includes a fishing assembly, which is arranged in the casing, and is used to fish the seeds from the bottom of the
基于上述实施例,当种子聚集在打捞腔1b的底端时,由人工进行打捞较为繁琐,而通过在打捞腔1b内预先设置打捞组件,以便于工作人员通过打捞组件将打捞腔1b内的种子捞出,从而以实现对种子的脱水。Based on the above-mentioned embodiment, when the seeds gather at the bottom of the
进一步的,作为本申请的第一实施例,为了解决打捞组件如何从打捞腔1b内打捞种子的这一问题,如图3、图4和图8所示:Further, as the first embodiment of the present application, in order to solve the problem of how to salvage seeds from the
打捞组件包括升降圈4,所述升降圈4同轴设置在打捞腔1b内,升降圈4与打捞腔1b沿竖直方向的投影重合,升降圈4上均匀布置有第一孔隙,且升降圈4的顶端设置有沿竖直方向延伸的提杆4a。The salvage assembly includes a
基于上述实施例,通过预先在打捞腔1b的底端设置升降圈4,而升降圈4与打捞腔1b沿竖直方向的投影重合,使得打捞腔1b中的种子在重力作用下落在升降圈4的顶端,当沿竖直方向提升提杆4a时,因升降圈4上均匀布置有第一空隙,使得提杆4a在打捞腔1b中沿竖直方向提升时,提杆4a能够将打捞腔1b中的种子向上捞起,从而便于集中收集种子。Based on the above-mentioned embodiment, by setting the
进一步的,本申请提供的升降圈4在打捞腔1b的底端沿竖直方向提升种子,依然具有提升至打捞腔1b顶端的种子易从边沿跌落至搅碎腔1a中的缺陷,为了解决这一问题,如图5所示:Further, the
升降圈4的顶面为环形锥面,环形锥面直径自其顶端向其底端逐渐增大。The top surface of the
基于上述实施例,在向上提升提杆4a时,升降圈4沿竖直方向打捞种子,而聚集在升降圈4顶端的种子高于打捞腔1b时,种子易在重力作用下落入搅碎腔1a中,从而无法完成收集作用,通过使得升降圈4的顶面为环形锥面,且环形锥面直径自其顶端向其底端逐渐增大,使得升降圈4向上打捞种子时,种子在环形锥面上箱壳体的外侧下落,使得种子无法落回搅碎腔1a中,以便收集种子。Based on the above-mentioned embodiment, when the lifting
进一步的,作为本申请的第二实施例,为了解决打捞组件如何从打捞腔1b内打捞种子的这一问题,如图12、图13和图14所示:Further, as the second embodiment of the present application, in order to solve the problem of how to salvage seeds from the
打捞组件包括转动筒5和驱动装置,转动筒5同轴转动的设置在打捞腔1b内,且转动筒5的内周同轴设置有单向螺旋叶片5a,单向螺旋叶片5a上均匀布置有第二孔隙,单向螺旋叶片5a的内边与交接面的外侧间隙配合;驱动装置包括齿圈6a、第一伺服电机6b和齿轮6c,齿圈6a同轴设置在转动筒5的外周,第一伺服电机6b固定设置在壳体上,且齿轮6c同轴设置在第一伺服电机6b的输出轴上,齿圈6a和齿轮6c啮合传动。The fishing assembly includes a
基于上述实施例,种子聚集在打捞腔1b中,启动第一伺服电机6b,使其输出轴带动齿轮6c同轴转动,因齿圈6a和齿轮6c啮合传动,使得齿圈6a带动转动筒5在打捞腔1b内同步转动,又因转动筒5内周设置有与其同轴的单向螺旋叶片5a,使得单向螺旋叶片5a在打捞腔1b内同轴转动,而单向螺旋叶片5a上均匀布置有第二孔隙,进而使得单向螺旋叶片5a能够沿竖直方向不断的向上提升种子,从而能够将打捞腔1b内的种子向壳体的外侧排出,以便于对种子进行收集作业。Based on the above-mentioned embodiment, the seeds are gathered in the
进一步的,本申请提供的通过旋转的单向螺旋叶片5a以将打捞腔1b中的种子向上带出,依然具有种子移动至打捞腔1b的顶端以从边沿滑落至搅碎腔1a中的缺陷,为了解决这一问题,如图14所示:Further, the one-way
单向螺旋叶片5a沿径向截面的内侧边高于其外侧边。The inner side of the one-way
基于上述实施例,打捞腔1b内的种子通过旋转的单向螺旋叶片5a提升至高处,而种子易滑向筛筒1d的外圆周面,通过使得单向螺旋叶片5a沿径向截面的内侧边高于其外侧边,使得种子能够在被旋转单向螺旋叶片5a送至打捞腔1b的顶端时,种子能够在重力作用下滑向筛筒1d的内圆周面,当旋转的单向螺旋叶片5a将种子提升至打捞腔1b的内端时,聚集在打捞腔1b的内圆周面处的种子能够被向外排出,以使得种子无法向内落回搅碎腔1a。Based on the above-mentioned embodiment, the seeds in the
进一步的,本申请提供的转动筒5在打捞腔1b内旋转,依然具有液体易从转动筒5和打捞腔1b的底端间隙向外溢出的缺陷,为了解决这一问题,如图14所示:Furthermore, the
转动筒5的底端同轴设置有与打捞腔1b的底端抵接配合的单向螺旋叶片5a。The bottom end of the
基于上述实施例,当转动筒5转动设置在打捞腔1b内时,转动筒5的底端和打捞腔1b的底端之间会存在间隙,而种子和果肉是在水中分离,使得液体容易通过间隙向外溢出,而通过在转动筒5的底端设置单向螺旋叶片5a,进而在不影响转动筒5相对打捞腔1b转动的同时,避免间隙的产生,增加的分离机的防水性,使得种子分离过程更加稳定。Based on the above-mentioned embodiment, when the
进一步的,本申请提供的过滤件3分离搅碎腔1a内的果汁和种子,依然具有果肉以堵塞在过滤件3顶端的缺陷,为了解决这一问题,如图5和图7所示:Further, the
分离机还包括拨杆7,拨杆7设置在搅碎组件的搅碎工作端,拨杆7沿搅碎腔1a的径向延伸,拨杆7位于过滤件3的顶端。The separator also includes a driving
基于上述实施例,猕猴桃在搅碎腔1a中被打碎,当搅碎腔1a内的果肉浓度较高时,果肉容易堵塞在过滤件3的孔隙中,从而无法向外排出果汁,而通过在搅碎组件的搅碎工作端设置拨杆7,且拨杆7沿搅碎腔1a的径向延伸,使得搅碎工作端在旋转时,拨杆7也能够在过滤件3的顶端转动,从而能够将过滤件3顶面的果肉刮除,以便于搅碎腔1a中的果汁能够通过过滤件3正常排出,从而使得种子分离过程更加稳定。Based on the above-mentioned embodiment, the kiwi fruit is crushed in the crushing chamber 1a. When the pulp concentration in the crushing chamber 1a is high, the pulp is easily blocked in the pores of the
进一步的,本申请提供的从打捞腔1b内打捞种子依然具有无法稳定集中收集的缺陷,为了解决这一问题,如图3和图9所示:Furthermore, the salvage of seeds from the
分离机还包括集中筒8,集中筒8同轴设置在壳体外圆周面的顶端,集中筒8的内侧设置有收集腔,收集腔的顶部开口,收集腔的底面倾斜,倾斜底面的最低端设置有沿径向贯穿集中筒8的出料槽。The separator also includes a concentrating
基于上述实施例,当打捞腔1b内聚集的种子被向上打捞后,通过在壳体的外圆周面的顶端设置集中筒8,使得收集腔能够有打捞组件从打捞腔1b向外侧排出的种子,且因收集腔的底面倾斜,使得种子容易在重力作用下滑落至最低端,而最低端设置有出料槽8a,从而在出料槽8a处收集种子。Based on the above-mentioned embodiment, after the seeds accumulated in the
进一步的,本申请提供的搅碎工作端在搅碎腔1a内同轴转动以使得液体产生离心力,依然具有水流自搅碎腔1a中心向外侧流动速度较慢的缺陷,为了解决这一问题,如图7所示:Further, the crushing working end provided by the present application rotates coaxially in the crushing chamber 1a to make the liquid generate centrifugal force, but still has the defect that the water flows from the center of the crushing chamber 1a to the outside at a relatively slow speed. In order to solve this problem, As shown in Figure 7:
还包括有引流板9,所述引流板9设置在搅碎组件的搅碎工作端,引流板9的长度沿竖直方向延伸,引流板9的宽度沿搅碎腔1a的径向延伸。Also includes a
基于上述实施例,通过在搅碎组件的搅碎工作端设置引流板9,使得引流板9的长度沿竖直方向延伸,引流板9的宽度沿搅碎腔1a的径向延伸,当搅碎工作端在搅碎腔1a中同轴转动时,引流板9沿搅碎腔1a的周向转动,使得旋转的引流板9能够将搅碎腔1a内的水向外侧拨出,从而能够加快搅碎腔1a中的种子流向搅碎腔1a,以提高种子的分离效率。Based on the foregoing embodiments, by setting the
本申请先是通过在搅碎腔中旋转的尼龙绳搅碎猕猴桃,以使得高速旋转的尼龙绳2c能够快速搅碎果肉而不损坏种子,然后在搅碎腔1a内设置能够过滤出果汁的过滤件,使得在搅碎腔1a中分离种子和果肉时,种子不受果汁浓度影响而能够正常进入到打捞腔1b中,搅碎腔1a内与果肉脱离的种子在水流的离心力作用下,能够迅速穿过筛孔,并聚集在打捞腔1b的底部,因搅碎腔1a内的液体自其中心沿其搅碎腔1a的径向向外流动,使得打捞腔1b中的种子不易突破水流的作用力而重新穿过筛孔;附着在果肉上的种子被旋转的尼龙绳2c搅碎,直至种子和果肉脱离,脱离的种子通过筛孔进入打捞腔1b,而果肉被搅碎成汁,并通过出汁孔1a1向外排出以便于在打捞腔1b中收集种子。The present application first crushes the kiwifruit through the nylon rope rotating in the crushing chamber, so that the high-speed
以上实施例仅表达了本发明的一种或几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above examples only represent one or several implementations of the present invention, and the descriptions thereof are more specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
Claims (4)
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