A high temperature sterilization device for pig farm
Technical Field
The invention relates to the technical field of pig farm sterilization, in particular to a high-temperature sterilization device for a pig farm.
Background
Pigs of any breed, age or sex are at risk for swine fever and are not seasonal. Mainly by direct contact. The digestive tract, nasal mucosa and ruptured skin are all routes of infection. The sick pig is the main source of infection, the excretion and secretion of the sick pig, the blood, meat, viscera, waste water and waste material polluted feed of the dead pig, viscera, corpses and the acute slaughtered pig can spread virus when drinking water, and the spreading of the swine fever is mainly through contact and infection of the digestive tract. In addition, sows with diseased and low virulent strain infections may also be placenta-vertically infected with fetuses, resulting in weak piglets, dead fetuses, mummy fetuses, and the like.
In a large-scale pig farm, the number of swineries is large, the number of pigsties is large, and a lot of germs are easy to breed. The pigsty needs to be sterilized at regular intervals in a pig farm. Otherwise, once infectious germs, such as swine fever, can cause great loss to pig farms. Therefore, pig farms are equipped with sterilisation devices.
The traditional pig farm sterilization modes comprise high-temperature sterilization, disinfectant sterilization and ultraviolet sterilization; the high temperature sterilization is usually carried out at 60-80 deg.C for more than 30 min. One mode of the method is to perform closed high-temperature sterilization through an empty shed of the pig raising shed, and the other mode is to perform sterilization by spraying high-temperature water and air; however, the methods are long in time consumption, easy to cause sterilization dead angles, and not comprehensive enough for piggery sterilization; therefore, a high-temperature sterilization device for a pig farm is provided.
Disclosure of Invention
The invention aims to provide a high-temperature sterilization device for a pig farm, and aims to solve the problems that the high-temperature sterilization efficiency of the existing pig farm is low and the sterilization is incomplete in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a high-temperature sterilization device for a pig farm comprises a steam sterilization component, a circulating pushing mechanism and a high-pressure steam generation tank, wherein a steam outlet of the high-pressure steam generation tank is communicated with the steam sterilization component through a heat-preservation steam conveying pipe, and the steam sterilization component is fixedly arranged at one end of the circulating pushing mechanism;
the bottom of the circulating pushing mechanism is fixedly provided with a lifting mechanism, and the lifting mechanism and the high-pressure steam generating tank are both arranged on the cart;
the circular pushing mechanism comprises a fixed plate, two groups of vertical plates which are arranged in parallel are fixedly connected to the fixed plate, linear bearings are arranged at two ends of each vertical plate in a penetrating mode, round rods are arranged inside the linear bearings in a sliding mode, a strip-shaped sliding hole is formed in the center of each vertical plate, a translation rod is arranged inside the sliding hole in a sliding mode, a groove is formed in the upper portion of the translation rod, a horizontal rack is fixedly connected inside the groove, a forward and reverse rotation speed reducing motor is fixedly arranged on the upper portion of one end of each vertical plate through a motor base, a first driving gear is arranged on a rotating shaft of the forward and reverse rotation speed reducing motor, and the first driving gears are meshed with the horizontal racks;
the steam sterilization component comprises a heat preservation frame, a ventilation inner cavity is arranged in the heat preservation frame, and air outlet holes communicated with the ventilation inner cavity are formed in the outer side and the bottom of the heat preservation frame; one end of the heat-preservation steam conveying pipe is communicated with the ventilation inner cavity; one end of the translation rod and one end of the round rod are fixedly connected to the top of the heat-preservation frame;
the cart is characterized in that a PLC (programmable logic controller) is fixedly mounted on a handle of the cart, and a control output end of the PLC is electrically connected with an electric control end of a forward and reverse rotation speed reduction motor.
Preferably, an elastic air bag is installed at one side of the heat preservation frame, a sound-emitting air outlet is formed at one end of the elastic air bag, and the sound-emitting air outlet can emit sound by squeezing the elastic air bag.
Preferably, the PLC controller is provided with a voice recognition module and a sound head, a signal output end of the sound head is connected with a signal input end of the voice recognition module, and a signal output end of the voice recognition module is electrically connected with a signal input end of the PLC controller.
Preferably, the lifting mechanism comprises a support sleeve and a lifting rod, the lifting rod is slidably inserted into the support sleeve, an invaginated vertical rack is arranged on one side of the lifting rod, a worm is rotatably mounted on one side of the support sleeve through a damping bearing, a hand wheel is fixedly connected to one end of the worm, a worm wheel shaft is rotatably mounted on the outer side of the support sleeve through the support bearing, a worm wheel meshed with the worm and a second driving gear meshed with the vertical rack are fixedly connected to the worm wheel shaft, a through hole parallel to the vertical rack is formed in the surface of the support sleeve, and the second driving gear penetrates through the through hole.
Preferably, the fixing plate is fixedly connected to the upper end of the lifting rod, a proximity sensor is fixedly mounted on one side of the fixing plate, and a signal output end of the proximity sensor is connected with a signal input end of the PLC controller.
Preferably, the upper part of one end of the vertical plate is fixedly connected with an inclined rod, one end of the inclined rod is fixedly connected with a support ring, and the heat-preservation steam conveying pipe penetrates through the support ring.
Preferably, the heat-preservation steam conveying pipe is provided with a valve, and the valve is fixedly arranged on one side of the support sleeve.
Preferably, a water filling port convenient for sealing and plugging is formed in the top of the high-pressure steam generating tank, and a high-temperature resistant air pressure meter and an explosion-proof pressure relief valve are mounted at the top of the high-pressure steam generating tank; one end of the heat-preservation steam conveying pipe is communicated with the top of the high-pressure steam generating tank.
Preferably, the electric heating pipe and the temperature sensor are installed at the lower part of the high-pressure steam generating tank, the signal output end of the temperature sensor is connected with the signal input end of the PLC controller, and the control output end of the PLC controller is connected with the electric control end of the electric heating pipe.
Preferably, the width of the heat-insulating frame is 3-5cm smaller than the width between two partition boards in the pigsty, two ends of the upper part of the heat-insulating frame are respectively connected with an L-shaped connecting plate which is integrally arranged with the heat-insulating frame, and the width of a gap between the L-shaped connecting plate and the heat-insulating frame is 3-5cm larger than the thickness of the partition boards.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the heat-insulation frame is driven by the circulating pushing mechanism to circularly walk along the interior of the pigsty, and high-temperature steam is utilized to quickly sterilize in the walking process, so that the sterilizing efficiency is high, and the sterilizing dead angle is less;
2. according to the invention, the elastic air bag and the sound-producing air outlet are utilized, and after the heat-preservation frame walks to one end of the pigsty, sound can be produced in time to prompt workers; the sound emitted by the sounding air outlet can be automatically identified by utilizing the sound pick-up head and the voice identification module, and the forward and reverse rotation speed reduction motor is controlled to drive and pull back the heat preservation frame, so that the manual operation is reduced, and the use is convenient;
3. the movable pig house sterilizing device is simple in overall structure, low in cost, convenient to move and transfer, suitable for sequentially and independently sterilizing each pig house and worthy of popularization and application.
Drawings
FIG. 1 is a schematic structural view of a high temperature sterilization apparatus for a pig farm according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a lifting mechanism and a high pressure steam generation tank according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a circular pushing mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic view of a steam sterilization assembly according to an embodiment of the present invention;
FIG. 5 is a schematic view of an external structure of one side of a support sleeve according to an embodiment of the present invention;
FIG. 6 is a schematic view of a steam sterilization assembly according to another aspect of the present invention;
FIG. 7 is a schematic structural view of the inside of the heat-insulating frame according to the embodiment of the present invention;
fig. 8 is a schematic structural view of a pigsty according to an embodiment of the present invention.
In the figure: 1. a steam sterilization assembly; 2. a heat-preservation steam conveying pipe; 3. a circulating pushing mechanism; 4. a lifting mechanism; 5. pushing a cart; 6. a high pressure steam generating tank; 7. a pigsty;
101. a heat-insulating frame; 102. an air outlet; 103. an elastic air bag; 104. a sound-producing air outlet; 105. an L-shaped connecting plate; 106. a venting lumen; 201. a valve; 202. a diagonal bar; 203. a support ring;
301. a fixing plate; 302. a proximity sensor; 303. a vertical plate; 304. a linear bearing; 305. a slide hole; 306. a round bar; 307. a translation rod; 308. a groove; 309. a horizontal rack; 310. a motor base; 311. a positive and negative rotation speed reducing motor; 312. a first drive gear;
401. a support sleeve; 402. a hand wheel; 403. a lifting rod; 404. a vertical rack; 405. a worm; 406. a damping bearing; 407. a support bearing; 408. a worm gear shaft; 409. a worm gear; 410. a second drive gear; 411. a port;
501. a handle; 502. a PLC controller; 601. a water filling port; 602. a barometer; 603. an explosion-proof pressure relief valve; 604. an electric heating tube; 605. a temperature sensor; 701. a separator.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-8, the present invention provides a technical solution:
the utility model provides a pasteurization device for pig farm, includes that steam disinfects subassembly 1, circulation push mechanism 3 and high-pressure steam generation jar 6, and high-pressure steam generation jar 6's steam outlet passes through heat preservation steam conveyer pipe 2 and the 1 intercommunication of steam sterilization subassembly, and 1 fixed mounting of steam sterilization subassembly is in the one end of circulation push mechanism 3.
Wherein, the bottom fixed mounting of circulation push mechanism 3 has elevating system 4, and elevating system 4 and high pressure steam generating tank 6 are all installed on shallow 5.
As shown in fig. 3, in implementation, the circulating pushing mechanism 3 includes a fixing plate 301, two sets of vertical plates 303 arranged in parallel are fixedly connected to the fixing plate 301, linear bearings 304 are installed at two ends of each vertical plate 303 in a penetrating manner, a round bar 306 is installed inside each linear bearing 304 in a sliding manner, a strip-shaped sliding hole 305 is formed in the center of each vertical plate 303, a translation rod 307 is installed inside each sliding hole 305 in a sliding manner, a groove 308 is formed in the upper portion of each translation rod 307, a horizontal rack 309 is fixedly connected inside each groove 308, a forward and reverse rotation speed reduction motor 311 is fixedly installed on the upper portion of one end of each vertical plate 303 through a motor base 310, a first driving gear 312 is installed on a rotating shaft of the forward and reverse rotation speed reduction motor 311, and the first driving gear 312 is meshed with the horizontal rack 309.
In the design, firstly, the linear bearing 304 on the vertical plate 303 is used for supporting the round rod 306 in a sliding manner, the translation rod 307 can also move in a translation manner, and the forward and reverse rotation speed reduction motor 311 is used for driving the translation rod 307 to move in a translation manner, so that the heat preservation frame 101 is driven to move. In specific implementation, the heat-insulating frame 101 is made of heat-insulating materials which can withstand the temperature of 400 ℃ at least, such as aluminum silicate and hard glass wool; when the heat insulating frame 101 is manufactured, the overall weight of the heat insulating frame 101 is reduced as much as possible to achieve heat insulation.
As shown in fig. 4, the steam sterilization assembly 1 includes a heat preservation frame 101, a ventilation cavity 106 is arranged inside the heat preservation frame 101, and air outlet holes 102 communicated with the ventilation cavity 106 are formed in the outer side and the bottom of the heat preservation frame 101; one end of the heat preservation steam conveying pipe 2 is communicated with the ventilation inner cavity 106; one end of the translation rod 307 and one end of the round rod 306 are both fixedly connected to the top of the heat-insulating frame 101. A PLC controller 502 is fixedly installed on a handle 501 of the cart 5, and a control output end of the PLC controller 502 is electrically connected with an electric control end of the forward and reverse rotation speed reducing motor 311.
In the implementation process, high-temperature steam escapes from the air outlet 102, and because the contact distance between the heat-preservation frame 101 and the partition plate 701 and the ground of the pigsty 7 is short, high-temperature gas can be close to the ground or the partition plate 701 can be diffused to the periphery, so that the high-temperature sterilization effect is realized.
As shown in fig. 2 and 5, the lifting mechanism 4 includes a support sleeve 401 and a lifting rod 403, the lifting rod 403 is slidably inserted into the support sleeve 401, a recessed vertical rack 404 is disposed on one side of the lifting rod 403, a worm 405 is rotatably mounted on one side of the support sleeve 401 through a damping bearing 406, a hand wheel 402 is fixedly connected to one end of the worm 405, a worm wheel shaft 408 is rotatably mounted on the outer side of the support sleeve 401 through a support bearing 407, a worm wheel 409 meshed with the worm 405 and a second drive gear 410 meshed with the vertical rack 404 are fixedly connected to the worm wheel shaft 408, a through hole 411 flush with the vertical rack 404 is formed in the surface of the support sleeve 401, and the second drive gear 410 penetrates through the through hole 411.
The purpose of setting up elevating system 4 lies in, after a pig house 7 disinfects and accomplishes, rises through elevating system 4 for the baffle 701 that the bottom of heat preservation frame 101 is higher than pig house 7 promotes shallow 5 and shifts to next pig house 7, descends again and disinfects.
As shown in fig. 3, the fixing plate 301 is fixedly connected to the upper end of the lifting rod 403, the proximity sensor 302 is fixedly mounted on one side of the fixing plate 301, and the signal output end of the proximity sensor 302 is connected to the signal input end of the PLC controller 502. Whether heat preservation frame 101 is pulled back can be sensed through proximity sensor 302, and after heat preservation frame 101 was pulled back to the specified distance, can be responded to by proximity sensor 302 to it is very convenient to control positive and negative rotation gear motor 311 automatic stop through PLC controller 502.
As shown in fig. 1 and 2, an inclined rod 202 is fixedly connected to an upper portion of one end of the vertical plate 303, a support ring 203 is fixedly connected to one end of the inclined rod 202, and the heat preservation steam delivery pipe 2 penetrates through the support ring 203. The heat preservation steam delivery pipe 2 is provided with a valve 201, and the valve 201 is fixedly arranged on one side of the support sleeve 401.
In the design, firstly, the inclined rod 202 is matched with the support ring 203, so that the heat-preservation steam conveying pipe 2 is hung at a high position, and the heat-preservation steam conveying pipe 2 cannot be dragged when the heat-preservation frame 101 moves; and when the pigsty is transferred, the heat-preservation steam delivery pipe 2 is positioned at a high position, cannot be contacted with the ground of the pigsty, and is easy to keep a clean state. And the valve 201 adopts a flow valve when specifically setting, the steam output can be controlled and adjusted through the flow valve, the steam output is not too large or too small, and the steam output can meet the requirement that continuous steam overflows from the air outlet hole 102 of the heat-insulating frame 101.
As shown in fig. 2, a water filling port 601 for sealing and plugging is formed at the top of the high-pressure steam generating tank 6, and a high-temperature resistant pressure gauge 602 and an explosion-proof pressure relief valve 603 are installed at the top of the high-pressure steam generating tank 6; one end of the heat preservation steam conveying pipe 2 is communicated with the top of the high-pressure steam generating tank 6. An electric heating pipe 604 and a temperature sensor 605 are installed at the lower part of the high-pressure steam generating tank 6, the signal output end of the temperature sensor 605 is connected with the signal input end of the PLC controller 502, and the control output end of the PLC controller 502 is connected with the electric control end of the electric heating pipe 604. In the above design, the high pressure steam generating tank 6 is used for generating high pressure steam and is controlled by the PLC controller 502.
In specific implementation, referring to fig. 8, the width of the heat-insulating frame 101 is less than the width between two partition boards 701 in the pig house 7 by 3-5cm, two ends of the upper part of the heat-insulating frame 101 are respectively connected with an L-shaped connecting plate 105 integrally arranged with the heat-insulating frame 101, and the width of a gap between the L-shaped connecting plate 105 and the heat-insulating frame 101 is greater than the thickness of the partition boards 701 by 3-5 cm. The heat preservation frame 101 keeps a proper distance with the ground of the pigsty 7 and the partition plate 701, so that the effectiveness and the efficiency of sterilization can be ensured.
Example 2
Unlike embodiment 1, as shown in fig. 6, an elastic air bag 103 is installed at one side of an insulation frame 101, and a sound outlet 104 is provided at one end of the elastic air bag 103, and the sound outlet 104 can be sounded by pressing the elastic air bag 103.
By the above mode, the elastic air bag 103 capable of making a sound is arranged on one side of the heat-insulating frame 101, and the sound is made when the heat-insulating frame 101 is contacted with one end of the pigsty 7, so that on one hand, the elastic air bag 103 can play a part of buffering role, and the direct impact between the heat-insulating frame 101 and the pigsty 7 is avoided; on the other hand, the heat-insulating frame 101 can be ensured to move to the limit position of one end in the pigsty 7, so that dead angles are reduced; and can be used for prompting the staff to operate and control the forward and reverse rotation speed reducing motor 311 to stop reversing in time and pull back the heat preservation frame 101.
Example 3
Different from embodiment 2, on the basis of embodiment 2, by installing the voice recognition module and the sound head on the PLC controller 502, the signal output end of the sound head is connected to the signal input end of the voice recognition module, and the signal output end of the voice recognition module is electrically connected to the signal input end of the PLC controller 502.
In the above manner, the sound emitted from the sound-emitting air outlet 104 on the elastic airbag 103 is recorded in the PLC controller 502, and the sound is used as a sound command; when the PLC controller 502 receives the voice command through the voice recognition module, it timely controls the forward and reverse rotation speed reduction motor 311 to stop reversing; this way, the manual operation is avoided, and the manpower burden is reduced.
In conclusion, the heat-insulation frame 101 is driven by the circulating pushing mechanism 3 to circularly walk along the interior of the pigsty 7, and high-temperature steam is used for quickly sterilizing in the walking process, so that the sterilizing efficiency is high, and the sterilizing dead angles are few; according to the invention, the elastic air bag 103 and the sound-producing air outlet 104 are utilized, and after the heat-preservation frame 101 walks to one end of the pigsty 7, sound can be produced in time to prompt workers; the sound emitted by the sound-producing air outlet 104 can be automatically identified by the sound pick-up head and the voice identification module, and the forward and reverse rotation speed reducing motor 311 is controlled to drive and pull back the heat preservation frame 101, so that the manual operation is reduced, and the use is convenient; the movable pig house 7 sterilizing device is simple in integral structure, low in cost, convenient to move and transfer, suitable for sequentially and independently sterilizing each pig house 7 and worthy of popularization and application.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.