CN114126112A - Polymer electrothermal film electrode and production process thereof - Google Patents

Polymer electrothermal film electrode and production process thereof Download PDF

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Publication number
CN114126112A
CN114126112A CN202111396912.1A CN202111396912A CN114126112A CN 114126112 A CN114126112 A CN 114126112A CN 202111396912 A CN202111396912 A CN 202111396912A CN 114126112 A CN114126112 A CN 114126112A
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polymer
layer
polymer film
copper
eva
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陈仁国
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Zhejiang Boshi Technology Co ltd
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Zhejiang Boshi Technology Co ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/03Electrodes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/08Copolymers of ethene

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a polymer electrothermal membrane electrode and a production process thereof. Cover the copper net layer through setting up two-layer polymer film, can make the inseparable cover of copper net layer and polymer rete be in the same place, also can not receive the influence when the bending, compare traditional technology, avoided the electric current to produce the phenomenon of striking sparks between copper net layer and the silver thick liquid through the back, great promotion the security of this electrode, and increased the antistatic agent in the polymer film, and the antistatic agent can give the polymer rete with slight to medium electric conductivity, thereby can prevent the accumulation of electrostatic charge on the goods, and the plasticizer has still been added, the plasticity and the compliance of multiplicable polymer rete, reduce the fragility, make this product easily machine-shaping.

Description

Polymer electrothermal film electrode and production process thereof
Technical Field
The invention relates to the field of polymer electrothermal films, in particular to a polymer electrothermal film electrode and a production process thereof.
Background
The electrothermal film is divided into high-temperature and low-temperature electrothermal films. The high-temperature electrothermal film is generally used for electronic appliances, military affairs and the like, and is produced by the present science and technology. The electrothermal film heating system is different from a point heating system represented by a radiator, an air conditioner and a radiator and a line heating system represented by a heating cable, and is a low-carbon heating high-tech product researched and developed by adopting the modern aerospace technology in the field of surface heating.
In the prior art, silver paste is printed on the surface of a polymer electrothermal film, and copper foil is covered on the silver paste. The advantage is because printing silver thick liquid is more than thin resistance, can effectively increase the conductivity behind the cladding copper bar, prevents the tail end voltage drop. But the membrane is because the copper foil covers and can't closely combine with silver thick liquid on silver thick liquid surface, leads to silver thick liquid and copper foil contact not good after the electric heat membrane is crooked, and the electric current produces the phenomenon of striking sparks behind the copper foil and between the silver thick liquid, potential safety hazards such as conflagration take place easily.
Disclosure of Invention
Technical problem to be solved
The invention aims to solve the problems in the prior art, and provides a high-molecular electrothermal film electrode and a production process thereof.
Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A high-molecular electrothermal membrane electrode comprises a lower high-molecular membrane layer, wherein copper mesh layers are arranged on two sides of the lower high-molecular membrane layer, and an upper high-molecular membrane layer is arranged on the surface of each copper mesh layer.
Further, go up polymer film layer, lower polymer film layer and copper screen layer from the top down and set gradually, go up polymer film layer, lower polymer film layer and the whole sandwich structure setting that is of copper screen layer.
A production process of a polymer electrothermal membrane electrode comprises the following production processes:
s1, preparing a polymer film raw material: preparing formula amounts of polyethylene, EVA, an antioxidant, a plasticizer, a stabilizer and an antistatic agent;
s2, mixing the raw materials: putting the polyethylene and the EVA into a mixer for mixing;
s3, drying raw materials: putting the polyethylene and EVA raw material particles into a dryer for drying for 1-2h, and taking out the dried raw material particles for later use;
s4, extrusion: putting the dried polyethylene and EVA raw materials into an extruder, and adding an antioxidant, a plasticizer, a stabilizer and an antistatic agent into the extruder;
s5, air cooling forming: synchronously feeding the film extruded by the extruder into a blow molding machine for cooling and molding to form a polymer film;
s6, setting a copper mesh layer: arranging copper mesh layers on two sides of the polymer film, and then covering a layer of polymer film on the upper end of the copper mesh layer;
s7, laminating a copper mesh layer: the method comprises the following steps that a copper mesh layer is sandwiched between two polymer film layers, hot pressing is carried out through a hot press, the hot pressing temperature is set to be 160 ℃ high temperature, laminating is carried out, so that the two polymer films are quickly pressed on the surface of the copper mesh layer through high pressure in a semi-molten state, and the polymer films penetrate through the copper mesh and are welded with opposite polymer films together in a high-pressure state to form a conducting bar of the polymer material coated copper mesh layer;
s8, cooling and packaging: after high-temperature hot pressing, waiting for the product to be naturally cooled, and then packaging the product under the dustless condition.
Further, when the polyethylene and the EVA are mixed in the step S2, the temperature in the mixer is kept at 50 ℃, the rotating speed of a stirrer in the mixer is 60-100r/min, and the stirring time is 5-8 min.
Further, the thickness of the polymer film formed in S5 was 0.05 MM.
Further, the dosage of the stabilizer in the S4 is 0.2-0.5% of the raw materials of the polyethylene and the EVA.
Advantageous effects
Compared with the prior art, the invention has the advantages that:
this scheme covers the copper net layer through setting up two-layer polymer film, can make the inseparable cover of copper net layer and polymer rete be in the same place, also can not receive the influence when the bending, compare traditional technology, avoided the electric current to produce the phenomenon of striking sparks between copper net layer and the silver thick liquid through the back, great promotion the security of this electrode, and increased the antistatic agent in the polymer film, and the antistatic agent can give the polymer rete with slight to medium electric conductivity, thereby can prevent the accumulation of electrostatic charge on the goods, and the plasticizer has still been added, the plasticity and the compliance of multiplicable polymer rete, reduce the fragility, make this product easily machine-shaping.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a flow chart of the production process of the present invention.
The reference numbers in the figures illustrate:
1. a lower polymer film layer; 2. an upper polymer film layer; 3. copper mesh layer.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1:
referring to fig. 1, a polymer electrothermal film electrode includes a lower polymer film layer 1, a copper mesh layer 3 is disposed on both sides of the lower polymer film layer 1, an upper polymer film layer 2 is disposed on a surface of the copper mesh layer 3, the upper polymer film layer 2, the lower polymer film layer 1 and the copper mesh layer 3 are sequentially disposed from top to bottom, and the upper polymer film layer 2, the lower polymer film layer 1 and the copper mesh layer 3 are integrally disposed in a sandwich structure.
A production process of a polymer electrothermal membrane electrode comprises the following production processes:
s1, preparing a polymer film raw material: preparing formula amounts of polyethylene, EVA, an antioxidant, a plasticizer, a stabilizer and an antistatic agent;
s2, mixing the raw materials: putting polyethylene and EVA into a mixer for mixing, wherein when the polyethylene and the EVA are mixed, the temperature in the mixer is kept at 50 ℃, the rotating speed of a stirrer in the mixer is 60r/min, and the stirring time is 5 min;
s3, drying raw materials: putting polyethylene and EVA raw material particles into a dryer for drying for 1h, and taking out the dried raw material particles for later use;
s4, extrusion: putting the dried polyethylene and EVA raw materials into an extruder, and adding an antioxidant, a plasticizer, a stabilizer and an antistatic agent into the extruder, wherein the using amount of the stabilizer is 0.2 percent of that of the polyethylene and EVA raw materials;
s5, air cooling forming: synchronously feeding the film extruded by the extruder into a blow molding machine for cooling and molding to form a polymer film, wherein the thickness of the formed polymer film is 0.05 MM;
s6, providing a copper mesh layer 3: arranging a copper net layer 3 on two sides of the polymer film, and then covering a layer of polymer film on the upper end of the copper net layer 3;
s7, copper mesh layer 3: the method comprises the following steps of (1) hot-pressing a copper net layer 3 sandwiched between two polymer film layers through a hot press, setting the hot-pressing temperature to be 160 ℃ for laminating, enabling the two polymer films to be quickly pressed on the surface of the copper net layer 3 through high pressure in a semi-molten state, and enabling the polymer films to penetrate through the copper net and be welded with opposite polymer films together through the high pressure state to form a conducting strip of the polymer material coated copper net layer 3;
s8, cooling and packaging: after high-temperature hot pressing, waiting for the product to be naturally cooled, and then packaging the product under the dustless condition.
Example 2:
a production process of a polymer electrothermal membrane electrode comprises the following production processes:
s1, preparing a polymer film raw material: preparing formula amounts of polyethylene, EVA, an antioxidant, a plasticizer, a stabilizer and an antistatic agent;
s2, mixing the raw materials: putting polyethylene and EVA into a mixer for mixing, wherein when the polyethylene and the EVA are mixed, the temperature in the mixer is kept at 50 ℃, the rotating speed of a stirrer in the mixer is 75r/min, and the stirring time is 6 min;
s3, drying raw materials: putting polyethylene and EVA raw material particles into a dryer for drying for 1h, and taking out the dried raw material particles for later use;
s4, extrusion: putting the dried polyethylene and EVA raw materials into an extruder, and adding an antioxidant, a plasticizer, a stabilizer and an antistatic agent into the extruder, wherein the using amount of the stabilizer is 0.3 percent of that of the polyethylene and EVA raw materials;
s5, air cooling forming: synchronously feeding the film extruded by the extruder into a blow molding machine for cooling and molding to form a polymer film, wherein the thickness of the formed polymer film is 0.05 MM;
s6, providing a copper mesh layer 3: arranging a copper net layer 3 on two sides of the polymer film, and then covering a layer of polymer film on the upper end of the copper net layer 3;
s7, copper mesh layer 3: the method comprises the following steps of (1) hot-pressing a copper net layer 3 sandwiched between two polymer film layers through a hot press, setting the hot-pressing temperature to be 160 ℃ for laminating, enabling the two polymer films to be quickly pressed on the surface of the copper net layer 3 through high pressure in a semi-molten state, and enabling the polymer films to penetrate through the copper net and be welded with opposite polymer films together through the high pressure state to form a conducting strip of the polymer material coated copper net layer 3;
s8, cooling and packaging: after high-temperature hot pressing, waiting for the product to be naturally cooled, and then packaging the product under the dustless condition.
Example 3:
a production process of a polymer electrothermal membrane electrode comprises the following production processes:
s1, preparing a polymer film raw material: preparing formula amounts of polyethylene, EVA, an antioxidant, a plasticizer, a stabilizer and an antistatic agent;
s2, mixing the raw materials: putting polyethylene and EVA into a mixer for mixing, wherein when the polyethylene and the EVA are mixed, the temperature in the mixer is kept at 50 ℃, the rotating speed of a stirrer in the mixer is 80r/min, and the stirring time is 7 min;
s3, drying raw materials: putting the polyethylene and EVA raw material particles into a dryer for drying for 2h, and taking out the dried particles for later use;
s4, extrusion: putting the dried polyethylene and EVA raw materials into an extruder, and adding an antioxidant, a plasticizer, a stabilizer and an antistatic agent into the extruder, wherein the using amount of the stabilizer is 0.4 percent of that of the polyethylene and EVA raw materials;
s5, air cooling forming: synchronously feeding the film extruded by the extruder into a blow molding machine for cooling and molding to form a polymer film, wherein the thickness of the formed polymer film is 0.05 MM;
s6, providing a copper mesh layer 3: arranging a copper net layer 3 on two sides of the polymer film, and then covering a layer of polymer film on the upper end of the copper net layer 3;
s7, copper mesh layer 3: the method comprises the following steps of (1) hot-pressing a copper net layer 3 sandwiched between two polymer film layers through a hot press, setting the hot-pressing temperature to be 160 ℃ for laminating, enabling the two polymer films to be quickly pressed on the surface of the copper net layer 3 through high pressure in a semi-molten state, and enabling the polymer films to penetrate through the copper net and be welded with opposite polymer films together through the high pressure state to form a conducting strip of the polymer material coated copper net layer 3;
s8, cooling and packaging: after high-temperature hot pressing, waiting for the product to be naturally cooled, and then packaging the product under the dustless condition.
Example 4:
a production process of a polymer electrothermal membrane electrode comprises the following production processes:
s1, preparing a polymer film raw material: preparing formula amounts of polyethylene, EVA, an antioxidant, a plasticizer, a stabilizer and an antistatic agent;
s2, mixing the raw materials: putting polyethylene and EVA into a mixer for mixing, wherein when the polyethylene and the EVA are mixed, the temperature in the mixer is kept at 50 ℃, the rotating speed of a stirrer in the mixer is 100r/min, and the stirring time is 8 min;
s3, drying raw materials: putting the polyethylene and EVA raw material particles into a dryer for drying for 2h, and taking out the dried particles for later use;
s4, extrusion: putting the dried polyethylene and EVA raw materials into an extruder, and adding an antioxidant, a plasticizer, a stabilizer and an antistatic agent into the extruder, wherein the using amount of the stabilizer is 0.5 percent of that of the polyethylene and EVA raw materials;
s5, air cooling forming: synchronously feeding the film extruded by the extruder into a blow molding machine for cooling and molding to form a polymer film, wherein the thickness of the formed polymer film is 0.05 MM;
s6, providing a copper mesh layer 3: arranging a copper net layer 3 on two sides of the polymer film, and then covering a layer of polymer film on the upper end of the copper net layer 3;
s7, copper mesh layer 3: the method comprises the following steps of (1) hot-pressing a copper net layer 3 sandwiched between two polymer film layers through a hot press, setting the hot-pressing temperature to be 160 ℃ for laminating, enabling the two polymer films to be quickly pressed on the surface of the copper net layer 3 through high pressure in a semi-molten state, and enabling the polymer films to penetrate through the copper net and be welded with opposite polymer films together through the high pressure state to form a conducting strip of the polymer material coated copper net layer 3;
s8, cooling and packaging: after high-temperature hot pressing, waiting for the product to be naturally cooled, and then packaging the product under the dustless condition.
Please refer to fig. 1 to 2, cover the copper mesh layer 3 by setting up two layers of polymer films, can make the copper mesh layer 3 and the polymer film layer closely cover together, will not be influenced when bending, compare with the traditional process, avoid the current passing back copper mesh layer 3 and the silver thick liquid between the phenomenon of striking sparks, greatly promote the safety of this electrode, and increased the antistatic agent in the polymer film, and the antistatic agent can give the polymer film layer with mild to moderate conductivity, thereby can prevent the accumulation of electrostatic charge on the goods, and also added the plasticizer, can increase the plasticity and the compliance of polymer film layer, reduce the brittleness, make this product easy machine-shaping.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.

Claims (6)

1. The polymer electrothermal membrane electrode comprises a lower polymer membrane layer (1) and is characterized in that: the two sides of the lower polymer film layer (1) are both provided with a copper net layer (3), and the surface of the copper net layer (3) is provided with an upper polymer film layer (2).
2. The polymer electrothermal film electrode according to claim 1, wherein: go up polymer film layer (2), lower polymer film layer (1) and copper screen layer (3) from the top down and set gradually, go up polymer film layer (2), lower polymer film layer (1) and copper screen layer (3) whole and be the sandwich structure setting.
3. A production process of a polymer electrothermal membrane electrode is characterized by comprising the following steps: the production process comprises the following steps:
s1, preparing a polymer film raw material: preparing formula amounts of polyethylene, EVA, an antioxidant, a plasticizer, a stabilizer and an antistatic agent;
s2, mixing the raw materials: putting the polyethylene and the EVA into a mixer for mixing;
s3, drying raw materials: putting the polyethylene and EVA raw material particles into a dryer for drying for 1-2h, and taking out the dried raw material particles for later use;
s4, extrusion: putting the dried polyethylene and EVA raw materials into an extruder, and adding an antioxidant, a plasticizer, a stabilizer and an antistatic agent into the extruder;
s5, air cooling forming: synchronously feeding the film extruded by the extruder into a blow molding machine for cooling and molding to form a polymer film;
s6, providing a copper mesh layer (3): arranging a copper net layer (3) on two sides of the polymer film, and then covering a layer of polymer film on the upper end of the copper net layer (3);
s7, copper clad mesh layer (3): the method comprises the following steps that a copper net layer (3) is sandwiched between two polymer film layers, hot pressing is carried out through a hot press, the hot pressing temperature is set to be 160 ℃ for laminating, two polymer films are pressed on the surface of the copper net layer (3) through high pressure fast in a semi-molten state, and the polymer films penetrate through the copper net and are welded with opposite polymer films together in a high-pressure state to form a conducting strip of the polymer material coated copper net layer (3);
s8, cooling and packaging: after high-temperature hot pressing, waiting for the product to be naturally cooled, and then packaging the product under the dustless condition.
4. The production process of the polymer electrothermal membrane electrode according to claim 2, wherein: when the polyethylene and the EVA are mixed in the S2, the temperature in the mixer is kept at 50 ℃, the rotating speed of the mixer in the mixer is 60-100r/min, and the mixing time is 5-8 min.
5. The production process of the polymer electrothermal membrane electrode according to claim 2, wherein: the thickness of the polymer film formed in S5 was 0.05 MM.
6. The production process of the polymer electrothermal membrane electrode according to claim 2, wherein: the dosage of the stabilizer in the S4 is 0.2-0.5% of the raw materials of the polyethylene and the EVA.
CN202111396912.1A 2021-11-23 2021-11-23 Polymer electrothermal film electrode and production process thereof Pending CN114126112A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090283511A1 (en) * 2004-07-28 2009-11-19 Kezheng Wang Controllable electrothermal element of PTC thick film circuit
KR20110019893A (en) * 2009-08-21 2011-03-02 강성민 Plane heater having antistatic layer
CN108841022A (en) * 2018-04-18 2018-11-20 句容沣润塑料制品有限公司 The preparation method of plastic fresh-keeping membrane
CN213661985U (en) * 2020-11-30 2021-07-09 贵州朝日供暖科技有限公司 Flexible electric heating carbon film

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090283511A1 (en) * 2004-07-28 2009-11-19 Kezheng Wang Controllable electrothermal element of PTC thick film circuit
KR20110019893A (en) * 2009-08-21 2011-03-02 강성민 Plane heater having antistatic layer
CN108841022A (en) * 2018-04-18 2018-11-20 句容沣润塑料制品有限公司 The preparation method of plastic fresh-keeping membrane
CN213661985U (en) * 2020-11-30 2021-07-09 贵州朝日供暖科技有限公司 Flexible electric heating carbon film

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Application publication date: 20220301