CN114121509A - Automatic packaging equipment - Google Patents
Automatic packaging equipment Download PDFInfo
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- CN114121509A CN114121509A CN202111641703.9A CN202111641703A CN114121509A CN 114121509 A CN114121509 A CN 114121509A CN 202111641703 A CN202111641703 A CN 202111641703A CN 114121509 A CN114121509 A CN 114121509A
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- glue injection
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 36
- 239000003292 glue Substances 0.000 claims abstract description 168
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 106
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 106
- 238000002347 injection Methods 0.000 claims abstract description 94
- 239000007924 injection Substances 0.000 claims abstract description 94
- 238000007789 sealing Methods 0.000 claims abstract description 60
- 239000011265 semifinished product Substances 0.000 claims description 53
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 42
- 238000001035 drying Methods 0.000 claims description 36
- 229910052742 iron Inorganic materials 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 14
- 238000009413 insulation Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 239000002131 composite material Substances 0.000 claims description 4
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000005538 encapsulation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 230000036541 health Effects 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 35
- 239000003990 capacitor Substances 0.000 description 21
- 230000009471 action Effects 0.000 description 9
- 239000004411 aluminium Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 230000007246 mechanism Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical compound [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 1
- 208000034809 Product contamination Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007784 solid electrolyte Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/003—Apparatus or processes for encapsulating capacitors
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Closing Of Containers (AREA)
Abstract
The invention provides automatic packaging equipment, which relates to the technical field of packaging, and comprises a core package conveying production line, a feeding vibration disc, an aluminum shell glue injection device, a combination device, a sealing girdling device and a surface glue injection device. And the consistency is good, the product quality is ensured, and the problem that the harmful environment harms the health caused by manual operation is also avoided.
Description
Technical Field
The invention relates to the technical field of packaging, in particular to automatic packaging equipment.
Background
In the prior art, the mode of improving the anti-vibration of the core package is mainly to fix the core package by injecting glue into the bottom of the inner side of the aluminum shell, so that the realization is easy, and the core package becomes the mainstream choice of a capacitor manufacturer, but the prior capacitor industry has no mature automatic packaging equipment with the function of injecting glue into the inner side of the aluminum shell of the capacitor, and basically, the glue injection is mainly performed to the bottom of the inner side of the aluminum shell of the capacitor by manpower. One of effective methods for improving the sealing effect of the product in the prior art is to coat a sealant on the surface of a product sealing piece to seal a gap between the sealing piece and a leading-out terminal and a gap between the sealing piece and an aluminum shell; however, at present, no mature automatic packaging equipment with the function of injecting glue to the surface of the capacitor sealing element exists in the capacitor industry, and the automatic packaging equipment mainly injects glue to the surface of the capacitor sealing element manually.
The manual glue injection needs to be carried out in multiple links, the process is complex, the efficiency is low, the glue injection is not suitable for batch production, meanwhile, due to the fact that the manual operation speed is limited, the core bag possibly exposes in the air for a long time to absorb moisture in the air, the reliability and the performance of the product are affected, meanwhile, the manual operation consistency is poor, and the quality of the product is difficult to guarantee. In addition, the harmful substances such as waste glue liquid, waste gas and high temperature generated in the operation process and the production environment can cause harm to human bodies.
Disclosure of Invention
The invention aims to provide automatic packaging equipment which can realize an automatic glue injection process, realize internal glue injection and surface glue injection, ensure the vibration resistance and the sealing performance of a product and avoid a series of problems caused by manual operation.
The embodiment of the invention is realized by the following steps:
in a first aspect, the invention provides an automatic packaging device, which comprises a core package conveying production line, a feeding vibration disc, an aluminum shell glue injection device, a combination device, a sealing girdling device and a surface glue injection device, wherein the core package conveying production line extends to the downstream of the aluminum shell glue injection device and is used for providing a core package, the feeding vibration disc is used for realizing the feeding of the aluminum shell, the aluminum shell glue injection device is arranged at the downstream of the feeding vibration disc and is used for injecting glue into the aluminum shell, the combination device is arranged at the downstream of the aluminum shell glue injection device and is arranged at the downstream of the core package conveying production line and is used for loading the core package into the aluminum shell and forming a semi-finished product, the sealing girdling device is arranged at the downstream of the combination device and is used for carrying out edge curling sealing and girdling on the semi-finished product, the surface glue injection device is arranged at the downstream of the sealing girdling device, and the semi-finished product is subjected to surface glue injection after the edge-curling sealing and the girdling.
In an alternative embodiment, a first drying tunnel is further provided between the combining device and the sealing waisting device, the first drying tunnel is disposed downstream of the combining device, the sealing waisting device is disposed downstream of the first drying tunnel, and the first drying tunnel is used for drying the semi-finished product so as to at least partially cure the glue inside the semi-finished product.
In an alternative embodiment, a second drying tunnel is further disposed downstream of the surface glue injection device, and the second drying tunnel is used for drying the semi-finished product after surface glue injection, so that the glue on the surface of the semi-finished product is at least partially cured.
In an alternative embodiment, a swinging device is further disposed downstream of the second drying tunnel, the swinging device is provided with a plurality of accommodating holes for assembling the semi-finished product, and the swinging device is used for swinging and fixing the semi-finished product.
In optional embodiment, surface injecting glue device includes injecting glue interface and carousel, the carousel is used for bearing semi-manufactured goods spare and drive semi-manufactured goods spare is rotatory, the injecting glue interface sets up one side of carousel is used for under the rotation state semi-manufactured goods spare carries out the injecting glue.
In an optional implementation manner, a flat conveying track is further arranged between the feeding vibration disc and the aluminum shell glue injection device, the flat conveying track is located at the downstream of the feeding vibration disc, the aluminum shell glue injection device is located on one side, away from the feeding vibration disc, of the flat conveying track, and the flat conveying track is used for bearing a plurality of aluminum shells sent out by the feeding vibration disc and arranging the aluminum shells together.
In an optional implementation manner, a detection device is further disposed downstream of the aluminum shell glue injection device, and the detection device is configured to detect a glue injection condition of a plurality of aluminum shells and discharge the aluminum shells with poor glue injection from the flat conveying track.
In an optional embodiment, the core package conveying production line includes a core package oven, a manipulator assembly and an incubator, a plurality of stands are disposed in the core package oven, a plurality of iron bars are arranged on each stand, each iron bar is used for fixedly carrying a plurality of core packages, the incubator is disposed downstream of the core package oven, the manipulator assembly is disposed between the core package oven and the incubator and is used for taking the stand out of the core package oven, the manipulator assembly is further used for taking at least one of the iron bars out of the stands and placing the iron bar into the incubator, and the combination device is disposed downstream of the incubator.
In an optional embodiment, the core package conveying production line further includes an empty rack blanking device, and the empty rack blanking device is disposed between the core package oven and the heat insulation box, is located below the manipulator assembly, and is used for bearing the empty rack.
In an optional embodiment, the manipulator assembly includes a first manipulator and a second manipulator, which are adjacently disposed, the first manipulator is configured to take the rack out of the core package oven, the second manipulator is configured to take off at least one iron bar on the rack and place the iron bar into the heat insulation box, and the first manipulator is further configured to place the empty rack into the empty rack blanking device.
The embodiment of the invention has the beneficial effects that:
according to the automatic packaging equipment provided by the embodiment of the invention, the core package is provided through a core package conveying production line, the aluminum shell in the feeding vibration disc is subjected to internal glue injection through the aluminum shell glue injection device, then the core package is loaded into the aluminum shell through the combination device to form a semi-finished product, the edge curling, sealing and girdling operations of the semi-finished product are completed through the sealing girdling device, and finally the surface glue injection of the semi-finished product is completed through the surface glue injection device. And the consistency is good, the product quality is ensured, and the problems of harmful substances and production environment harming body health caused by manual operation are also avoided. Compared with the prior art, the automatic packaging equipment provided by the embodiment of the invention can realize an automatic glue injection process, realize internal glue injection and surface glue injection, ensure the vibration resistance and sealing performance of a product and avoid a series of problems caused by manual operation.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of an automated packaging apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of the core package conveying line of FIG. 1;
fig. 3 is a schematic view of the semi-finished product after finishing the sealing by the sealing waisting device in fig. 1.
Icon:
100-automated packaging equipment; 110-core package conveying production line; 111-core bag oven; 113-a robot assembly; 115-an incubator; 117-overhead gantry blanking unit; 120-feeding vibration disc; 121-flat conveying track; 130-an aluminum shell glue injection device; 131-a detection device; 140-a combination device; 150-sealing waist-binding device; 160-surface glue injection device; 161-glue detection mechanism; 170-a first drying tunnel; 180-a second drying tunnel; 190-a wobble plate device; 200-semi-finished pieces; 210-an aluminum shell; 230-closure.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As disclosed in the background art, there are three main packaging ideas for improving the anti-vibration effect of the core package in the prior art: firstly, fixing an internal core package by girdling at a proper position in the length direction of the surface of the aluminum shell; secondly, fixing the core package by injecting glue into the bottom of the inner side of the aluminum shell; thirdly, the clearance between the core bag and the aluminum shell is reduced by a method of sleeving the rubber ring on the core bag, so that the vibration resistance of the core bag is improved. The method for fixing the core package by injecting glue into the bottom of the inner side of the aluminum shell is easy to implement and has become the mainstream choice of capacitor manufacturers, but at present, no mature automatic packaging equipment with the function of injecting glue into the aluminum shell of the capacitor exists in the capacitor industry, and glue injection into the bottom of the inner side of the aluminum shell of the capacitor is mainly performed manually.
Meanwhile, one of effective methods for improving the sealing effect of the product in the prior art is to coat a sealant on the surface of the product sealing piece to seal a gap between the sealing piece and the leading-out terminal and a gap between the sealing piece and the aluminum shell; however, at present, no mature automatic packaging equipment with the function of injecting glue to the surface of the capacitor sealing element exists in the capacitor industry, and the automatic packaging equipment mainly injects glue to the surface of the capacitor sealing element manually.
The mode of manually injecting glue on the inner side and the surface of the aluminum shell has the following defects:
1. during manual operation, serial operations of multiple links are required to be performed manually, for example, a glue injection process is required to be performed on the inside of an aluminum shell, glue is required to be injected into the inside of the aluminum shell manually, then a core package is placed into the aluminum shell manually, then a semi-finished product is placed into an oven manually to be dried so as to primarily cure glue in the inside of the aluminum shell, and finally sealing is performed manually; the workload of workers is large, the time consumption is long, the efficiency is low, and the method is not suitable for batch production.
2. The manual operation speed is limited, so that the core bag can absorb moisture in the air due to long-time exposure in the air, and the product performance and reliability are influenced; meanwhile, manual operation may cause product contamination and affect product performance and reliability.
3. Manual work has more dispersion, causes the weight of inside and outside glue of different products and glue distribution homogeneity difference big, produces great influence to inside core package fixed effect and sealing member surface seal effect.
4. The glue material and the waste gas and waste liquid generated by the glue material in the operation process can cause harm to human bodies.
5. High temperature in the glue drying process easily causes scalding of people.
In order to solve the above problems, the present invention provides an automated packaging apparatus, and some embodiments of the present invention are described in detail below with reference to the accompanying drawings. The embodiments described below and the features of the embodiments can be combined with each other without conflict.
First embodiment
Referring to fig. 1 to 3 (the dotted lines indicate the moving direction of the product), the present embodiment provides an automated packaging apparatus 100, which can implement an automated glue injection process, implement internal glue injection and surface glue injection, ensure the vibration resistance and sealing performance of the product, avoid a series of problems caused by manual operation, and simultaneously ensure that the glue distribution is uniform and has small difference, and ensure the consistency of the product.
The automated packaging apparatus 100 provided in this embodiment includes a core package conveying production line 110, a loading vibration tray 120, an aluminum shell glue injection device 130, a combination device 140, a sealing girth device 150, and a surface glue injection device 160, wherein the core package conveying production line 110 extends to the downstream of the aluminum shell glue injection device 130, for providing a core package, the feeding vibration tray 120 is used for realizing the feeding of the aluminum shell 210, the aluminum shell glue injection device 130 is arranged at the downstream of the feeding vibration tray 120, for injecting glue into the aluminum shell 210, the combining device 140 is disposed downstream of the aluminum shell glue injection device 130, and is located downstream of the core package conveying production line 110, for enclosing the core package in the aluminium shell 210 and forming the semifinished product 200, the closing girth device 150 is located downstream of the combining device 140, the surface glue injection device 160 is arranged at the downstream of the seal girdling device 150 and is used for performing surface glue injection on the semi-finished product piece 200 after the edge-curling seal and the girdling.
In this embodiment, the automatic packaging device 100 is suitable for a capacitor product, where the capacitor product includes an aluminum case 210 and a core package packaged inside the aluminum case 210, a glue injection process is adopted inside the aluminum case 210 to ensure the anti-vibration performance of the capacitor product, and a glue injection process is also adopted on the packaging surface to ensure the sealing performance of the capacitor product. The vibration material loading of aluminium shell 210 is realized to material loading vibration dish 120 to this embodiment, then utilize aluminium shell injecting glue device 130 to accomplish the injecting glue action in aluminium shell 210 inside, and utilize composite set 140 to pack the core package into aluminium shell 210, accomplish the assembly of semi-manufactured goods spare 200, utilize seal beam waist device 150 to accomplish at last and seal and beam waist action, recycle surface injecting glue device 160 and accomplish the surface injecting glue, in order to guarantee its leakproofness, whole process need not artifical the participation, manual operation has been avoided, the process is simple, high efficiency, the injecting glue is effectual simultaneously, avoided the core package to expose in the air for a long time, the reliability and the performance of product have been guaranteed. And the consistency is good, the product quality is ensured, and the problem that the harmful environment harms the health caused by manual operation is also avoided.
It should be noted that, the upstream and the downstream in this embodiment refer to the upstream and the downstream in the moving direction of the aluminum shell 210, the core pack or the semi-finished product 200, wherein the aluminum shell 210, the core pack and the semi-finished product 200 are all different components of the capacitor product, the aluminum shell 210 sequentially passes through the feeding vibration tray 120, the aluminum shell glue injection device 130 and the combining device 140, the core pack is provided by the core pack conveying production line 110, and the semi-finished product 200 assembled by the combining device 140 sequentially passes through the sealing girdling device 150 and the surface glue injection device 160, and moves from the upstream to the downstream.
In this embodiment, a first drying tunnel 170 is further provided between the combining device 140 and the closed corset device 150, the first drying tunnel 170 being disposed downstream of the combining device 140, and the closed corset device being disposed downstream of the first drying tunnel 170, the first drying tunnel 170 being adapted to dry the semi-finished product piece 200 so as to at least partially cure the glue inside the semi-finished product piece 200. Specifically, first dry tunnel 170 is used for the inside glue of dry aluminum hull 210 for it can realize solidifying in advance, guarantees certain shaping structure, and convenient follow-up the action of closing a corset.
In this embodiment, a second drying tunnel 180 is further disposed downstream of the surface glue injection device 160, and the second drying tunnel 180 is configured to dry the semi-finished product 200 after surface glue injection, so as to at least partially cure the glue on the surface of the semi-finished product 200. Specifically, the second drying tunnel 180 is used for drying the glue on the surface of the aluminum shell 210, so that precuring can be realized, and the sealing performance is prevented from being influenced by the flowing of the glue on the surface during subsequent actions.
In this embodiment, a swinging device 190 is further disposed downstream of the second drying tunnel 180, a plurality of accommodating holes for assembling the semi-finished product 200 are disposed on the swinging device 190, and the swinging device 190 is used for swinging and fixing the semi-finished product 200. Specifically, the plurality of receiving holes in the wobble plate device 190 can fix a plurality of semi-finished products 200, and each semi-finished product 200 is placed into the receiving hole in a direction that the body faces downward and the leads face upward, so as to ensure that the glue primarily cured inside the aluminum shell 210 of the semi-finished product 200 and at the sealing part does not flow.
In this embodiment, after the tilting of the tilting tray device 190, the plurality of semi-finished products 200 can be placed into the drying oven again for baking for a period of time to ensure that the glue inside the aluminum casing 210 and on the surface of the sealing opening is completely cured.
In this embodiment, the surface glue injection device 160 includes a glue injection interface and a turntable, the turntable is used for bearing the semi-finished product 200 and driving the semi-finished product 200 to rotate, and the glue injection interface is disposed on one side of the turntable and used for injecting glue into the semi-finished product 200 in a rotation state. Specifically, during surface glue injection, the semi-finished part 200 performs glue injection while rotating 360 degrees, thereby ensuring uniformity of the surface glue injection. In addition, the sealing waist device 150 completes the sealing operation of the aluminum shell 210 by using the sealing member 230, and meanwhile, the embodiment can optimize the curling shape of the aluminum shell of the sealing member 230, and leave a gap between the end of the aluminum shell 210 and the sealing member 230, so that the glue can flow into the gap between the sealing member 230 and the aluminum shell 210, thereby ensuring that all areas on the surface of the sealing member 230 are uniformly injected with glue.
It should be noted that, in order to increase the heat dissipation capability of the product, in the embodiment, the glue inside the aluminum shell 210 is preferably a glue with a certain heat conduction capability, for example, a glue doped with a heat conduction material. Of course, the glue on the surface of the aluminum shell 210 may also be glue with heat conductivity.
In this embodiment, a flat conveying track 121 is further disposed between the feeding vibration tray 120 and the aluminum shell glue injection device 130, the flat conveying track 121 is located at the downstream of the feeding vibration tray 120, the aluminum shell glue injection device 130 is located at a side of the flat conveying track 121 far away from the feeding vibration tray 120, and the flat conveying track 121 is configured to carry a plurality of aluminum shells 210 sent out by the feeding vibration tray 120 and arrange the plurality of aluminum shells 210 together. Specifically, the flat conveying track 121 is used for arranging the plurality of aluminum cases 210 in order, so that the aluminum case glue injection device 130 can complete glue injection conveniently, the combination device 140 can take down the plurality of aluminum cases 210 continuously and assemble the plurality of aluminum cases with the plurality of core packages, and the assembly efficiency is further improved.
In the present embodiment, a detection device 131 is further disposed downstream of the aluminum casing glue injection device 130, and the detection device 131 is configured to detect the glue injection condition of the plurality of aluminum casings 210 and discharge the aluminum casings 210 with poor glue injection out of the flat conveying track 121. The glue injection can be completed by adopting an air pressure glue injection system or a quantitative pump, and the detection of the existence of the glue can be realized by adopting a sensor for detection and the like.
In this embodiment, a glue detection mechanism 161 is further disposed between the surface glue injection device 160 and the second drying tunnel 180, and is configured to detect the semi-finished products 200 after glue injection, and check the semi-finished products 200 with poor glue injection in time, so as to ensure that the surfaces of all the semi-finished products 200 are uniformly injected with glue, and the defective products are automatically discharged before entering the second drying tunnel 180, and can be manually placed into the glue injection position again for glue injection after being manually wiped off. Preferably, the glue detecting mechanism 161 can be directly disposed on the surface glue injection device 160, and the detection principle is the same as that of the detecting device 131, and will not be described in detail here.
The core package conveying production line 110 includes a core package oven 111, a manipulator assembly 113 and an insulation box 115, the core package oven 111 has a plurality of stands, each stand has a plurality of iron bars arranged thereon, each iron bar is used for fixedly carrying a plurality of core packages, the insulation box 115 is disposed at the downstream of the core package oven 111, the manipulator assembly 113 is disposed between the core package oven 111 and the insulation box 115, and is used for taking out the stand from the core package oven 111, the manipulator assembly 113 is further used for taking at least one of the iron bars out of the stand and placing the iron bar into the insulation box 115, and the combination device 140 is disposed at the downstream of the insulation box 115. Specifically, the core package oven 111 internal lamination is provided with a plurality of stands to one side of core package oven 111 is provided with the opening, and manipulator assembly 113 can take out one of them stand through the opening part, and the stand that is taken out by manipulator assembly 113 shifts out gradually outwards from the top of core package oven 111, and only outwards shifts out the interval between two ironbars at every turn, conveniently realizes the unloading action of single ironbar.
In this embodiment, the core package conveying production line 110 further includes an empty rack blanking device 117, and the empty rack blanking device 117 is disposed between the core package oven 111 and the heat insulation box 115, and is located below the robot assembly 113, and is used for carrying an empty rack. Specifically, after a plurality of iron bars on the stand are subjected to blanking for one time, the empty stand is sent to the empty stand blanking device 117 by the manipulator assembly 113 to be stacked, and after all stands of the batch are completely blanked, the empty stand can be warned by the warning device to remind the operator to remove all empty stands of the batch and prepare for the next batch of operation.
The outlet of the thermal insulation box 115 is provided with a cutting mechanism for cutting off the core packages on the iron bars one by one, so that the core packages can be conveniently combined with the aluminum shell 210 under the action of the combination device 140.
The automated packaging apparatus 100 provided in this embodiment operates according to the following principle:
a plurality of stands of the same batch are placed into the core package oven 111, a plurality of iron bars welded with the core packages are arranged on each stand, the manipulator assembly 113 used for supporting the stand automatically supports the stand arranged on the uppermost side, the stand supported by the manipulator assembly 113 gradually moves out from the top of the core package oven 111, and the distance between two iron bars is only moved out every time.
When one of the bars is removed from the oven, the robot assembly 113 moves the bar to the incubator 115 for use. When all the iron bars on the stand are taken down, the empty stand can automatically feed to the empty stand feeding device 117 at the downstream, and the stacking of all the empty stands of the batch is automatically completed. After all the stands in the batch are completely blanked, the equipment alarms that the batch is finished, and the empty stand is manually removed to prepare for the next batch.
The aluminum shells 210 are automatically fed from the feeding vibration tray 120 to the flat conveying rail 121 and are arranged in order, the aluminum shell glue injection device 130 is used for completing the internal glue injection action, the detection device 131 is used for completing the detection, and the aluminum shells 210 with poor glue injection can be automatically discharged.
The single iron bar completes the cutting action at the outlet of the thermal insulation box 115, the plurality of core packages are cut off from the iron bar, and the core packages are combined with the aluminum shell 210 under the action of the combination device 140.
The semifinished item 200, completed by the combination of the aluminium shell 210 and the core package by the combining device 140, is dried while moving in the first drying tunnel 170 and the preliminary curing of the glue inside the aluminium shell 210 is completed at the exit of the first drying tunnel 170.
The semi-finished product 200 which finishes the primary curing of the glue inside the aluminum shell 210 finishes the girdling and the edge curling sealing at the sealing girdling device 150, the semi-finished product 200 which finishes the girdling and the edge curling sealing finishes the glue injection operation on the surface of the sealing piece 230 at the surface glue injection device 160, in order to enable the surface of the sealing piece 230 to be uniformly coated with the glue, the surface glue injection device 160 adopts a mode that the semi-finished product 200 rotates while injecting the glue, the edge curling shape is optimized simultaneously, a gap is reserved between the end of the aluminum shell 210 and the sealing piece 230, the glue can flow into the gap between the sealing piece 230 and the aluminum shell 210, and therefore the glue injection uniformity of all areas on the surface of the sealing piece 230 is ensured.
The semi-finished part 200 with the glue injected on the sealing surface is put into the second drying tunnel 180 for preliminary drying, and it is ensured that the glue on the surface of the sealing member 230 is preliminarily cured at the outlet of the second drying tunnel 180.
The semi-finished product 200 after the glue on the surface of the sealing member 230 is preliminarily cured can be automatically turned through the turning device 190, a plurality of accommodating holes in the turning device 190 can fix a plurality of semi-finished products 200, and each semi-finished product 200 is placed into the accommodating hole in the direction that the body faces downwards and the lead faces upwards so as to ensure that the glue inside the aluminum shell 210 of the semi-finished product 200 and preliminarily cured glue at the sealing position cannot flow.
The entire tray of semi-finished parts 200 is placed in a drying oven for a further baking time to ensure that the glue inside the aluminum housing 210 and on the surface of the closure 230 is completely cured.
In this embodiment, a performance test is performed on a product passing through the automatic packaging device 100, and the following table is obtained, which can further prove that the glue injection effect of the inside and outside glue injection manner of the core package in this application is good, and the reliability and performance of the product are ensured. The first table is a conventional product, namely a product which does not adopt glue injection, and the second table is a product provided in the embodiment, namely a product which is fixed by glue at the bottom of the aluminum shell and has sealant on the surface of the sealing member.
Watch 1
Watch two
Among these, the capacitor generally tests the following 4 parameters. CAP: capacity; DF: loss; ESR: an equivalent series resistance; LC: and (7) leakage current. Meanwhile, the example product models mentioned in the present embodiment are: 250V/120uF, Φ 18x 40. The high-frequency vibration condition can refer to the general specification of military solid electrolyte aluminum fixed capacitors, and refers to the GJB 360B-2009 method 204 for testing, and the test condition is from 200m/s2Lifting to 500m/s2. The high-pressure cooking conditions are as follows: steaming at 121 deg.C/100% relative humidity/2 atm under high pressure for 504 hr.
In summary, according to the automated packaging apparatus 100 provided by the embodiment of the present invention, the core package is provided by the core package conveying production line 110, the aluminum shell 210 in the feeding vibration tray 120 is subjected to internal glue injection by the aluminum shell glue injection device 130, the core package is then loaded into the aluminum shell 210 by the combination device 140 to form the semi-finished product 200, the edge-curling, sealing and waist-restraining operations on the semi-finished product 200 are completed by the sealing and waist-restraining device 150, and finally the surface glue injection device 160 is used for surface glue injection on the semi-finished product 200, so that the whole process does not need manual participation, manual operation is avoided, the process is simple, the efficiency is high, the glue injection effect is good, the product is prevented from being exposed in the air for a long time, and the reliability and performance of the product are ensured. And the consistency is good, the product quality is ensured, and the problems of harmful substances and production environment harming body health caused by manual operation are also avoided.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic change encapsulation equipment, its characterized in that, includes that core package carries to produce line, material loading vibration dish, aluminum hull injecting glue device, composite set, seals beam waist device and surface injecting glue device, core package carries to produce the line and extends to aluminum hull injecting glue device low reaches for provide the core package, material loading vibration dish is used for realizing the material loading of aluminum hull, aluminum hull injecting glue device sets up the low reaches of material loading vibration dish, be used for to injecting glue in the aluminum hull, composite set sets up the low reaches of aluminum hull injecting glue device, and lie in the low reaches of line is carried to the core package, be used for with the core package is packed into the aluminum hull to form semi-manufactured goods, it is located to seal beam waist device low reaches of composite set, be used for right semi-manufactured goods spare carries out the turn-up to seal and beam waist, surface injecting glue device sets up the low reaches of beam waist device are sealed, and the semi-finished product is subjected to surface glue injection after the edge-curling sealing and the girdling.
2. The automated packaging apparatus of claim 1, further comprising a first drying tunnel disposed downstream of the combining device and disposed downstream of the sealing beam waist device, the first drying tunnel being configured to dry the work in process to at least partially cure the glue inside the work in process.
3. The automated packaging equipment of claim 2, wherein a second drying tunnel is further disposed downstream of the surface-filling device, and the second drying tunnel is used for drying the semi-finished product after surface filling so as to at least partially cure the glue on the surface of the semi-finished product.
4. The automated packaging equipment of claim 3, wherein a swinging plate device is further arranged at the downstream of the second drying tunnel, a plurality of accommodating holes for assembling the semi-finished product are arranged on the swinging plate device, and the swinging plate device is used for swinging and fixing the semi-finished product.
5. The automated packaging equipment of any one of claims 1 to 4, wherein the surface glue injection device comprises a glue injection interface and a turntable, the turntable is used for bearing the semi-finished product and driving the semi-finished product to rotate, and the glue injection interface is arranged on one side of the turntable and used for injecting glue into the semi-finished product in a rotating state.
6. The automatic packaging equipment according to any one of claims 1 to 4, wherein a flat conveying track is further arranged between the feeding vibration tray and the aluminum shell glue injection device, the flat conveying track is located at the downstream of the feeding vibration tray, the aluminum shell glue injection device is located at one side of the flat conveying track, which is far away from the feeding vibration tray, and the flat conveying track is used for carrying a plurality of aluminum shells sent out by the feeding vibration tray and arranging the aluminum shells together.
7. The automatic packaging equipment of claim 6, wherein a detection device is further arranged downstream of the aluminum shell glue injection device, and the detection device is used for detecting the glue injection condition of the plurality of aluminum shells and discharging the aluminum shells with poor glue injection out of the flat conveying track.
8. The automated core packaging apparatus according to any one of claims 1 to 4, wherein the core package conveying line comprises a core package oven, a manipulator assembly and an incubator, the core package oven contains a plurality of stands, each of the stands has a plurality of iron bars arranged thereon, each of the iron bars is used for fixedly carrying a plurality of core packages, the incubator is arranged downstream of the core package oven, the manipulator assembly is arranged between the core package oven and the incubator and is used for taking out the stands from the core package oven and taking at least one of the iron bars from the stands and placing the iron bar into the incubator, and the combining device is arranged downstream of the incubator.
9. The automated packaging apparatus of claim 8, wherein the core package conveying line further comprises an empty rack unloader, the empty rack unloader is disposed between the core package oven and the thermal insulation box and below the manipulator assembly for carrying the empty rack.
10. The automated packaging apparatus of claim 9, wherein the robot assembly comprises a first robot and a second robot disposed adjacent to each other, the first robot being configured to remove the staging platform from the core oven, the second robot being configured to remove at least one of the ferrous bars from the staging platform and place the ferrous bar into the incubator, the first robot being further configured to place the empty staging platform into the empty staging platform unloader.
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| CN202111641703.9A CN114121509A (en) | 2021-12-29 | 2021-12-29 | Automatic packaging equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114628158A (en) * | 2022-03-28 | 2022-06-14 | 东莞市纬迪实业有限公司 | Laminated electrolytic capacitor packaging equipment and packaging method |
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| CN217035420U (en) * | 2021-12-29 | 2022-07-22 | 中国振华(集团)新云电子元器件有限责任公司(国营第四三二六厂) | Automatic packaging equipment |
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| CN203536230U (en) * | 2013-10-24 | 2014-04-09 | 六和电子（江西）有限公司 | A capacitor combination glue pouring packaging machine |
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