CN114118925B - Defective product material management control system and method - Google Patents

Defective product material management control system and method Download PDF

Info

Publication number
CN114118925B
CN114118925B CN202111450387.7A CN202111450387A CN114118925B CN 114118925 B CN114118925 B CN 114118925B CN 202111450387 A CN202111450387 A CN 202111450387A CN 114118925 B CN114118925 B CN 114118925B
Authority
CN
China
Prior art keywords
defective
management
module
information
defective product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202111450387.7A
Other languages
Chinese (zh)
Other versions
CN114118925A (en
Inventor
周淮勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Inspur Intelligent Technology Co Ltd
Original Assignee
Suzhou Inspur Intelligent Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Inspur Intelligent Technology Co Ltd filed Critical Suzhou Inspur Intelligent Technology Co Ltd
Priority to CN202111450387.7A priority Critical patent/CN114118925B/en
Publication of CN114118925A publication Critical patent/CN114118925A/en
Application granted granted Critical
Publication of CN114118925B publication Critical patent/CN114118925B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/10—Office automation; Time management
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

Landscapes

  • Business, Economics & Management (AREA)
  • Engineering & Computer Science (AREA)
  • Human Resources & Organizations (AREA)
  • Strategic Management (AREA)
  • Economics (AREA)
  • General Business, Economics & Management (AREA)
  • Theoretical Computer Science (AREA)
  • Marketing (AREA)
  • Entrepreneurship & Innovation (AREA)
  • General Physics & Mathematics (AREA)
  • Tourism & Hospitality (AREA)
  • Physics & Mathematics (AREA)
  • Operations Research (AREA)
  • Quality & Reliability (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Accounting & Taxation (AREA)
  • Finance (AREA)
  • Development Economics (AREA)
  • Primary Health Care (AREA)
  • Data Mining & Analysis (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention belongs to the field of management and control of server production management and storage defective products, and particularly provides a defective products management and control system and method, wherein the method comprises the following steps: maintaining and establishing different library positions in an enterprise resource planning system according to different defective product material attributes, and establishing an independent data table structure in the background by the different library positions; receiving input defective product fault information, judging defective product material attribute types, binding material information to corresponding stock positions according to the attribute types, distributing material attributes and material information to the corresponding stock positions through account object setting movement, and establishing standing account data; classifying the material types of the defective products in the warehouse, generating account data according to the attribute types and the delivery mode of the defective products, generating mails in a set period, and pushing the mails to corresponding processors; and generating a corresponding task list automatically pushing mail to a corresponding processor according to the related account data of the defective products. The accuracy of material returning and account passing is guaranteed, and the efficiency is improved.

Description

Defective product material management control system and method
Technical Field
The invention relates to the field of management and control of server production management and storage defective products, and particularly provides a defective product management and control system and method.
Background
In order to cope with the market technical innovation change and the customer customization demands, part of products need to be returned to a factory end for disassembly and improvement after being produced to the market end, meanwhile, due to the fact that raw material products are changed, logistics are transported and production machine type production is finished and is not reproduced later in the production operation process due to the fact that personnel do not operate according to specifications, and defective products and defective product types are increased due to the fact that materials are free of the problems of being dull and the like caused by the long-term use demands, the original defective product material management mode is insufficient, and the increasingly-increased defective product materials are supported.
After the original operation mode is used for producing, disassembling and changing the allocation bill on business and judging the types through material quality attribute inspection, warehouse informationans need to compare the inspection quantity and judge the types with a system one by one when the warehouse informationans are in account, then batch-withdrawal and library moving are carried out according to different type attributes, defective materials do not have independent classified inquiry interfaces, fault input attributes cannot be completely inquired and presented in the system, the defective materials are screened by means of manual screening after the system input is completed, abnormal notification of the defective materials in the library is frozen, and due to no system management and no special personnel, the defective materials are managed for a long time after being frozen.
The overstocked materials are checked under the manual line for warehouse-in time and shelf life, more labor is spent, and meanwhile, the overstocked materials cannot be accurately positioned. The reworked materials need to be manually counted off line and the returned materials PN and QN are repeatedly checked on line, so that the timeliness of reworked delivery is seriously affected, and further, the inventory accumulation is serious. The processing time of the worker identification processing defective products is slow, partial defective products cannot be directly inquired about responsible persons and processing persons because of no system management and control, defective information cannot be traced, and large warehouse inventory space is occupied, so that serious economic loss is caused for companies.
Disclosure of Invention
Aiming at the problems that the processing time of the defective product material is slow when an operator identifies and processes the defective product material, part of defective product material cannot be directly inquired of a responsible person and a processed person due to no system management and control, defective information cannot be traced, and a large warehouse inventory space is occupied, so that serious economic loss is caused for a company.
On one hand, the technical scheme of the invention provides a defective material management control system, which comprises a data management subsystem, a defective warehouse-out management control subsystem, a warehouse-in defective management control subsystem and a defective warehouse-out maintenance management control subsystem;
the data management subsystem is used for maintaining and establishing different library positions in the enterprise resource planning system according to different defective product material attributes, and the different library positions establish independent data table structures in the background;
the defective product warehouse-out management and control subsystem is used for receiving the recorded defective product fault information, judging the defective product material attribute type, binding the material information to the corresponding warehouse location according to the attribute type, distributing the material attribute and the material information to the corresponding warehouse location through account object setting movement, and establishing account data; warehousing the real object offline according to the generated standing account data;
the warehouse defective product management and control subsystem is used for classifying the material attribute types of the warehouse defective products, generating the account data according to the attribute types and the warehouse-out mode of the defective products, generating mails in a set period and pushing the mails to corresponding processors;
the defective product delivery maintenance management and control subsystem is used for generating corresponding task sheets according to the related account data of defective product materials and automatically pushing mails to corresponding processors; and after receiving the mail, preparing the real object to be taken out of the warehouse offline.
Preferably, the defective product warehouse-returning management and control subsystem comprises a disassembly and assembly unit, a maintenance and material returning unit and an accounting mobile module;
the disassembly and assembly unit is used for receiving the recorded disassembly and assembly defective product fault information and binding defective product material properties and material information to corresponding warehouse positions;
the disassembling and matching bill is checked to judge the attribute category, the connection posting is set in the ERP system, and different posting voucher numbers are respectively recorded according to different category attributes. The system account data respectively establishes a database according to different category attributes of defective products, and can be intuitively inquired according to the category attributes. All the attribute information about defective products is transmitted to a background account library of the system.
The maintenance material returning unit is used for receiving the recorded maintenance material returning defective product fault information, identifying defective product attribute types and binding material attributes and material information to corresponding warehouse positions;
and the accounting mobile module is used for distributing the material attribute and the material information to the corresponding library positions, namely respectively searching and placing different material attributes and material information into different background data table structures, establishing the standing account data and correspondingly generating a data standing account table according to the standing account data.
Preferably, the disassembling and assembling unit comprises a category maintenance module, a first binding module and a second binding module;
the class maintenance module is used for receiving the recorded fault information of the defective products and checking and judging the material attribute class according to the fault information;
the first binding module is used for binding all material attribute categories by taking the disassembled and modified single number as a unique identification code;
and the second binding module is used for binding the material attribute and the material information to the corresponding library position.
Preferably, the maintenance material returning unit comprises a category judging module, a third binding module, a fourth binding module and a certificate generating module;
the class judging module is used for judging the class of the materials of the input defective products after receiving defective product fault information input by taking the returned material bill number as a unique identification code and generating the bill;
the third binding module is used for binding the recorded different fault records of the materials to a returned material production task list;
the fourth binding module is used for binding different material attributes and material information to corresponding library positions;
the accounting mobile module is also used for automatically searching the corresponding ERP accounting according to the generated bill and automatically deducting the accounting after distributing the material attribute and the material information to the corresponding library position; storing the account data;
and the certificate generation module is used for automatically generating a certificate according to a certificate generation principle after accounting is deducted.
Preferably, the warehouse defective product management and control subsystem comprises a processing defective product processing unit;
and the processing unit of defective products is used for carrying out sectional search according to the recorded different material properties of the defective products, generating account data of the defective products needing to be delivered and maintained according to different delivery modes, and setting periodic mails and pushing the account data to corresponding processing personnel.
Preferably, the warehouse defective product management and control subsystem further comprises a warehouse defective product processing unit, wherein the warehouse defective product processing unit comprises an over-period rechecking management and control module, an over-period custody management and control module and a warehouse defective management and control module;
the over-time rechecking management and control module is used for maintaining the inventory service periods of different materials into the data table structure respectively, monitoring and calculating the age of the materials in real time, displaying the age information of the materials in the data table structure and providing a query interface;
the overstock storage control module is used for carrying out sectional search according to the recorded different defective product material attributes, setting a periodic mail pushing link for overstock materials in the system, and arranging the overstock materials into a data table to be pushed to a corresponding processor mailbox;
the bad management and control module in the storehouse is used for setting mail maintenance columns on a frozen material posting interface, maintaining the mail boxes of the notification frozen personnel to the appointed maintenance columns when freezing, and pushing the frozen materials to the mail boxes of the notification frozen personnel for reminding processing at set time intervals.
The reject materials are put into the corresponding reject material warehouse according to the attribute of the quality judgment of the materials, a system program is established to search the materials in the warehouse, the materials in the warehouse are pushed to the purchasing system for accounting and the warehouse personnel for on-line physical processing, and the reject material processing progress is accelerated.
Preferably, the defective product delivery maintenance management and control subsystem comprises a maintenance processing module, a repair processing module and a account deduction processing module;
the maintenance processing module is used for screening defective product faults and material information in the standing book data to generate a maintenance task list and automatically pushing mails;
the repair processing module is used for screening and screening defective products to be repaired suppliers and defective product fault record details in the account setting data, creating a repair task list, creating a repair delivery task list according to the repair task list, and pushing repair delivery information to a mail box of warehouse processor after account deduction is completed by the account deduction processing module; part of materials can be returned to a supplier for repair inspection after the goods value is relatively high and can be returned to a factory for online use after no abnormality occurs, the part of materials establishment system is automatically butted with a supplier system, and according to the inspection and warehousing bad attribute of the factory end, the system automatically generates a repair bill, prepares materials and delivers the materials to the supplier for repair.
And the account deducting processing module is used for automatically deducting the successful repairing and shipping task list created by the repairing processing module according to the information of the repairing defective products. And after receiving the mail, the warehouse processor performs goods picking and delivery according to the automatically-posted repair task list.
Preferably, the defective product delivery maintenance management and control subsystem further comprises a logistics information maintenance module, wherein the logistics information maintenance module is used for linking the material allocation information successfully deducted to the transportation management system, prompting the logistics part to identify the allocation bill needing to be shipped, automatically grabbing an delivery bill corresponding to the allocation bill in the transportation management system, and maintaining the logistics bill number.
According to the method, the MES system and the ERP system are opened, defective materials are returned and account is returned rapidly, meanwhile, according to business progress conditions, a system is respectively established to carry out system logic analysis on defective materials such as the over-period recheck materials, the overstock materials, the frozen materials and the reworked materials, different system processing methods are respectively established according to different defective attribute categories by using computer readable instructions, and defective information is recorded by using a programming language code system and stored under different transaction codes. The attribute type of defective products can be more clearly inquired, and the system information corresponding to each PCS defective product is realized. Meanwhile, the quick system accounting processing improves the quick in-out warehouse of defective products, the system refines the defective product processing mode according to the classification processing method established by the material attributes of different types, improves the operation efficiency, and improves the warehouse capacity at the same time, so that the defective products are processed in an informationized, systematic, transparent and intelligent manner.
On the other hand, the technical scheme of the invention also provides a defective product material management control method, which comprises the following steps:
maintaining and establishing different library positions in an enterprise resource planning system according to different defective product material attributes, and establishing an independent data table structure in the background by the different library positions;
receiving input defective product fault information, judging defective product material attribute types, binding material information to corresponding stock positions according to the attribute types, distributing material attributes and material information to the corresponding stock positions through account object setting movement, and establishing standing account data; warehousing the real object offline according to the generated standing account data;
classifying the material attribute types of the defective products in the warehouse, generating account data according to the attribute types and the delivery mode of the defective products, generating mails in a set period, and pushing the mails to corresponding processors;
generating corresponding task list automatic pushing mails according to the related account data of the defective products and materials and sending the corresponding task list automatic pushing mails to corresponding processors; and after receiving the mail, preparing the real object to be taken out of the warehouse offline.
Preferably, the step of distributing the material attribute and the material information to the corresponding library locations by setting up the ledger movement and establishing the ledger data comprises:
and distributing the material attributes and the material information to corresponding library positions, namely respectively searching and placing different material attributes and material information into different background data table structures, establishing the standing book data, and correspondingly generating a data standing book table according to the standing book data.
In the method, a data table structure is built in an ERP system, different defective material attributes are maintained and built in the system, different library positions are built in a system background, and independent data table structures and independent storage media are built. And after the defective product fault is recorded into the system, different recorded fault records of the recorded materials are bound on a returned production task list, and when the bill is recorded, the system automatically brings out fault attributes to realize recording of different material attributes into different stock positions. In order to distinguish whether the posting of the defective materials is successful or not and clearly establish the processing mode after failure, information feedback is needed to the posting result. And respectively searching and placing different material properties and material information into different background data table structures according to the different created library positions by the system background, and correspondingly generating a data ledger table. The ledger table contains information such as material PN, material attribute, material bin position, material fault, factory code, material QN, material SN, etc. Meanwhile, the write-in program language can inquire according to the appointed rule aiming at the generated data table, and the inquired data comprises the whole defective product input information record.
Maintaining and returning defective products, automatically generating a bill by the system when judging that defective product fault attributes are recorded, automatically searching corresponding ERP accounts, automatically deducting accounts, automatically generating a certificate according to a certificate generation principle, and synchronizing the account data in a background database. And simultaneously setting a value field to link the material transfer information with TMS that the account is successfully deducted, prompting the logistics part to identify the transfer document to be shipped, and creating an invoice. The system automatically grabs the delivery bill corresponding to the transfer bill number in the TMS, and the material maintains the logistics bill number.
And (3) processing the over-time rechecking material system, namely respectively maintaining the inventory service periods of different materials into a table structure, monitoring and calculating the age of the materials in real time, and displaying the age information of the materials in a background data table structure to be visually inquired.
The ERP system is additionally provided with maintenance receiver mails, and performs sectional search according to different processing modes required to be performed under the recorded different defective product material attribute lines, and the C-class materials and the overstocked materials are arranged in the system in a mail pushing link with a set period according to an off-line list structure specification rule to be arranged into a data list and pushed to corresponding processing personnel of the PMC.
And screening defective products to be repaired suppliers and defective product fault record details in a background account data table structure of the defective product to be repaired system. And the maintenance creation period is used for automatically creating the repairing delivery task list number according to the repairing task list creation rule. And pushing the reworked shipping information to a warehouse processor mailbox. And automatically deducting the created repairing delivery task list according to the corresponding information of suppliers, PN, QN, SN and the like, and pushing the repairing delivery information to a mail box of a warehouse processor. And the warehouse personnel performs goods picking and delivery according to the automatically-posted repair task list.
When the physical data possibly appearing are not consistent with the system data, the system writing field can be divided into all task list cancellation automatic posting and single item to cancel the repair delivery line to cancel according to the repair delivery list. Aiming at the frozen defective material processing mode, the system edits a program language to write a mail maintenance column in a frozen material posting interface, and when frozen, posting personnel maintain a mailbox for notifying frozen personnel to the program language appointed maintenance column, push the frozen material back to a set time by taking the frozen date as the starting date, and push the frozen material to the mailbox for notifying the frozen personnel to carry out reminding processing.
From the above technical scheme, the invention has the following advantages: the invention can solve a series of problems of unmanned treatment, incapability of inquiring, complicated flow, time and labor consumption, low efficiency and the like of the existing defective materials. Meanwhile, fewer human interventions are needed, the accuracy of material returning and account checking is guaranteed, and the operation efficiency is effectively improved. The treatment time effect of defective products is increased. Meanwhile, informatization, systemization, transparency and intellectualization of defective material processing are realized.
In addition, the invention has reliable design principle, simple structure and very wide application prospect.
It can be seen that the present invention has outstanding substantial features and significant advances over the prior art, as well as its practical advantages.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the description of the embodiments or the prior art will be briefly described below, and it will be obvious to those skilled in the art that other drawings can be obtained from these drawings without inventive effort.
FIG. 1 is a schematic block diagram of a system of one embodiment of the present invention.
Fig. 2 is a schematic flow chart of a method of one embodiment of the invention.
Detailed Description
The utility model provides a defective products material system control management system mainly is applied to production portion warehouse defective products material management, and according to the defective products material processing method of difference, different system processing modes are formulated. Mainly relates to system ERP, MES, ERP transaction code ZQM, MB51, MB1B, ZMMSR, ZMMCX; MES relates to WMS interface maintenance material returning, receipt printing and maintenance material returning system interface defective product input functions. In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention. Note that the ERP system is an enterprise resource planning (Enterprise Resource Planning); the MES system is a production informatization management system facing the workshop execution layer of a manufacturing enterprise; defective material C: lack of accessory materials and other materials that can be maintained and processed inside the factory; defective products D, namely, materials needing to be returned to suppliers for maintenance; and (5) ensuring the defective products: scrapping unusable materials; and (5) rechecking defective products in an out-of-period mode: the material exceeds the specified shelf life of the material.
As shown in fig. 1, the embodiment of the invention provides a defective material management and control system, which comprises a data management subsystem, a defective material warehouse-out management and control subsystem, a warehouse defective material management and control subsystem and a defective material warehouse-out maintenance management and control subsystem;
the data management subsystem is used for maintaining and establishing different library positions in the enterprise resource planning system according to different defective product material attributes, and the different library positions establish independent data table structures in the background;
the defective product warehouse-out management and control subsystem is used for receiving the recorded defective product fault information, judging the defective product material attribute type, binding the material information to the corresponding warehouse location according to the attribute type, distributing the material attribute and the material information to the corresponding warehouse location through account object setting movement, and establishing account data; warehousing the real object offline according to the generated standing account data;
the warehouse defective product management and control subsystem is used for classifying the material attribute types of the warehouse defective products, generating the account data according to the attribute types and the warehouse-out mode of the defective products, generating mails in a set period and pushing the mails to corresponding processors;
the defective product delivery maintenance management and control subsystem is used for generating corresponding task sheets according to the related account data of defective product materials and automatically pushing mails to corresponding processors; and after receiving the mail, preparing the real object to be taken out of the warehouse offline.
In practice, the ERP system is communicated with the MES system through a set interface, a data table structure is built in the ERP system, different defective product material properties are maintained and built in the system, different library positions are built in a system background, and independent data table structures and independent storage media are built. Binding various defective material attributes in the MES system by using document numbers, automatically taking out the corresponding defective material types by the system when the corresponding bound single numbers are input in the ERP system, and checking the defective material by one key and returning the defective material to the warehouse. Meanwhile, defective material data information is synchronously recorded into independent object codes of the ERP system to generate account data, so that the defective material data information can be conveniently and rapidly checked and checked off-line, and meanwhile, classification processing is performed according to different processing modes of different defective materials off-line, so that defective materials can be rapidly informed of circulation processing, and the system has the functions of modifying items, reversely searching, checking and reporting errors through key information verification and the like in the operation process.
In some embodiments, the defective product warehouse-withdrawal management and control subsystem comprises a disassembly and reconfiguration unit, a maintenance and material-withdrawal unit and an accounting mobile module;
the disassembly and assembly unit is used for receiving the recorded disassembly and assembly defective product fault information and binding defective product material properties and material information to corresponding warehouse positions;
the maintenance material returning unit is used for receiving the recorded maintenance material returning defective product fault information, identifying defective product attribute types and binding material attributes and material information to corresponding warehouse positions;
and the accounting mobile module is used for distributing the material attribute and the material information to the corresponding library positions, namely respectively searching and placing different material attributes and material information into different background data table structures, establishing the standing account data and correspondingly generating a data standing account table according to the standing account data.
The process implemented by the accounting mobile module is actually a posting process, the fault input ZQMO9 of defective materials in the ERP system and the posting system are connected with the MES system in a penetrating way, the returned material bill number is used as a unique identification code, after the defective materials are input into the system, the system binds different fault records of the input materials on a returned material production task list, and when the bill posting is received, the system automatically brings out fault attributes, and different material attributes are input into different storage positions to finish the posting. In order to distinguish whether the defective materials are successfully posted and the processing mode after the explicit creation failure is performed when the system is posted, a status field is added when programming language is written to return retrieval creation results of 'all materials are successfully imported and created', and 'individual materials are successfully posted', 'individual materials are successfully posted and created'. And the field information of success and failure of creation is marked clearly with green and red by using readable instructions, so that the first time identification is convenient.
In some embodiments, the disassembling and assembling unit comprises a category maintenance module, a first binding module and a second binding module;
the class maintenance module is used for receiving the recorded fault information of the defective products and checking and judging the material attribute class according to the fault information;
the first binding module is used for binding all material attribute categories by taking the disassembled and modified single number as a unique identification code;
and the second binding module is used for binding the material attribute and the material information to the corresponding library position.
In some embodiments, the maintenance refund unit includes a category determination module, a third binding module, a fourth binding module, and a credential generation module;
the class judging module is used for judging the class of the materials of the input defective products after receiving defective product fault information input by taking the returned material bill number as a unique identification code and generating the bill;
the third binding module is used for binding the recorded different fault records of the materials to a returned material production task list;
the fourth binding module is used for binding different material attributes and material information to corresponding library positions;
the accounting mobile module is also used for automatically searching the corresponding ERP accounting according to the generated bill and automatically deducting the accounting after distributing the material attribute and the material information to the corresponding library position; storing the account data;
and the certificate generation module is used for automatically generating a certificate according to a certificate generation principle after accounting is deducted.
In some embodiments, the in-store defective control subsystem includes a process defective processing unit;
and the processing unit of defective products is used for carrying out sectional search according to the recorded different material properties of the defective products, generating account data of the defective products needing to be delivered and maintained according to different delivery modes, and setting periodic mails and pushing the account data to corresponding processing personnel.
In some embodiments, the inventory defective product management and control subsystem further comprises an inventory defective product processing unit, wherein the inventory defective product processing unit comprises an over-period rechecking management and control module, an over-period storage and control module and an inventory defective management and control module;
the over-time rechecking management and control module is used for maintaining the inventory service periods of different materials into the data table structure respectively, monitoring and calculating the age of the materials in real time, displaying the age information of the materials in the data table structure and providing a query interface;
the overstock storage control module is used for carrying out sectional search according to the recorded different defective product material attributes, setting a periodic mail pushing link for overstock materials in the system, and arranging the overstock materials into a data table to be pushed to a corresponding processor mailbox;
the bad management and control module in the storehouse is used for setting mail maintenance columns on a frozen material posting interface, maintaining the mail boxes of the notification frozen personnel to the appointed maintenance columns when freezing, and pushing the frozen materials to the mail boxes of the notification frozen personnel for reminding processing at set time intervals.
In some embodiments, the defective product delivery maintenance management and control subsystem comprises a maintenance processing module, a repair processing module and a account deduction processing module;
the maintenance processing module is used for screening defective product faults and material information in the standing book data to generate a maintenance task list and automatically pushing mails;
the repair processing module is used for screening and screening defective products to be repaired suppliers and defective product fault record details in the account setting data, creating a repair task list, creating a repair delivery task list according to the repair task list, and pushing repair delivery information to a mail box of warehouse processor after account deduction is completed by the account deduction processing module;
and the account deducting processing module is used for automatically deducting the successful repairing and shipping task list created by the repairing processing module according to the information of the repairing defective products. And after receiving the mail, the warehouse processor performs goods picking and delivery according to the automatically-posted repair task list.
In some embodiments, the defective product delivery maintenance management and control subsystem further comprises a logistics information maintenance module, wherein the logistics information maintenance module is used for linking the material allocation information successfully deducted to the transportation management system, prompting the logistics department to identify an allocation bill to be shipped, automatically grabbing an delivery bill corresponding to the allocation bill in the transportation management system, and maintaining the logistics bill number.
As shown in fig. 2, the embodiment of the invention further provides a defective material management control method, which includes the following steps:
maintaining and establishing different library positions in an enterprise resource planning system according to different defective product material attributes, and establishing an independent data table structure in the background by the different library positions;
receiving input defective product fault information, judging defective product material attribute types, binding material information to corresponding stock positions according to the attribute types, distributing material attributes and material information to the corresponding stock positions through account object setting movement, and establishing standing account data; warehousing the real object offline according to the generated standing account data;
classifying the material attribute types of the defective products in the warehouse, generating account data according to the attribute types and the delivery mode of the defective products, generating mails in a set period, and pushing the mails to corresponding processors;
generating corresponding task list automatic pushing mails according to the related account data of the defective products and materials and sending the corresponding task list automatic pushing mails to corresponding processors; and after receiving the mail, preparing the real object to be taken out of the warehouse offline.
In some embodiments, the step of assigning material properties and material information to corresponding bins and creating ledger data by setting up ledger movement includes:
and distributing the material attributes and the material information to corresponding library positions, namely respectively searching and placing different material attributes and material information into different background data table structures, establishing the standing book data, and correspondingly generating a data standing book table according to the standing book data.
And writing program language screening and screening defective products to be repaired suppliers and defective product fault record details in a background account data table structure of defective products to be repaired. And maintaining the creation period in the system and automatically creating the repairing and shipping task list number according to the repairing task list creation rule. And pushing the reworked shipping information to a warehouse processor mailbox.
Meanwhile, the computer readable instructions automatically deduct accounts of the system according to the information of the corresponding suppliers, PN, QN, SN and the like for the successfully created repairing delivery task list, and push the repairing delivery information to a mail box of a warehouse processor. And the warehouse personnel performs goods picking and delivery according to the automatically-posted repair task list.
When the system data is not consistent according to the possible physical data, the system writing field can be divided into all task list cancellation automatic posting and single item to cancel the repaired delivery line according to the repaired delivery bill for cancellation when the program is written.
And simultaneously setting a value field to link the material transfer information with TMS that the account is successfully deducted, prompting the logistics part to identify the transfer document to be shipped, and creating an invoice. The system automatically grabs the delivery bill corresponding to the transfer bill number in the TMS, and the material maintains the logistics bill number.
For the processing mode of frozen defective products, the system edits a program language to write a mail maintenance column in a frozen material posting interface, a posting personnel maintains a mailbox for notifying the frozen personnel to the program language appointed maintenance column when freezing, and the frozen materials are pushed to the mailbox for notifying the frozen personnel to carry out reminding processing after the frozen materials are pushed to a week by taking the frozen date as the starting date by utilizing a computer readable instruction.
The method comprises the steps of changing an original complicated service flow mode, defining a rapid processing mode of defective materials, associating a manual operation service data flow with a system background data program flow, logically writing and linking all link flows by using a program language, systematically identifying and pushing different C, D defective materials, over-period materials, overstock, freezing and the like by using a computer readable instruction, simultaneously, rapidly processing a material returning problem, connecting an MES with an ERP system by using the program language, binding various defective material attributes in the MES system by using a bill number, automatically taking out corresponding defective material types by the system when a corresponding bound single number is input in the ERP system, and checking out the defective material by one key and returning the defective material. Meanwhile, defective material data information is synchronously recorded into independent object codes of the ERP system to generate account data, so that the defective material data information can be conveniently and rapidly checked and checked off line, meanwhile, classification processing is performed by utilizing system programming languages according to different processing modes of different defective materials off line, defective materials can be rapidly informed of circulation processing, and the system has the functions of modifying items, retrieving reversely, checking and reporting errors by key information verification and the like in the running process.
Although the present invention has been described in detail by way of preferred embodiments with reference to the accompanying drawings, the present invention is not limited thereto. Various equivalent modifications and substitutions may be made in the embodiments of the present invention by those skilled in the art without departing from the spirit and scope of the present invention, and it is intended that all such modifications and substitutions be within the scope of the present invention/be within the scope of the present invention as defined by the appended claims. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The defective product material management and control system is characterized by comprising a data management subsystem, a defective product warehouse-out management and control subsystem, a warehouse defective product management and control subsystem and a defective product warehouse-out maintenance management and control subsystem;
the data management subsystem is used for maintaining and establishing different library positions in the enterprise resource planning system according to different defective product material attributes, and the different library positions establish independent data table structures in the background;
the defective product warehouse-out management and control subsystem is used for receiving the recorded defective product fault information, judging the defective product material attribute type, binding the material information to the corresponding warehouse location according to the attribute type, distributing the material attribute and the material information to the corresponding warehouse location through account object setting movement, and establishing account data;
the warehouse defective product management and control subsystem is used for classifying the material attribute types of the warehouse defective products, generating the account data according to the attribute types and the warehouse-out mode of the defective products, generating mails in a set period and pushing the mails to corresponding processors;
and the defective product delivery maintenance management and control subsystem is used for generating corresponding task sheets to automatically push mails to corresponding processors according to the related account data of defective product materials.
2. The defective material management and control system according to claim 1, wherein the defective material withdrawal management and control subsystem comprises a disassembly and assembly unit, a maintenance and material withdrawal unit and an accounting mobile module;
the disassembly and assembly unit is used for receiving the recorded disassembly and assembly defective product fault information and binding defective product material properties and material information to corresponding warehouse positions;
the maintenance material returning unit is used for receiving the recorded maintenance material returning defective product fault information, identifying defective product attribute types and binding material attributes and material information to corresponding warehouse positions;
and the accounting mobile module is used for distributing the material attribute and the material information to the corresponding library positions, namely respectively searching and placing different material attributes and material information into different background data table structures, establishing the standing account data and correspondingly generating a data standing account table according to the standing account data.
3. The defective material management control system according to claim 2, wherein the disassembling and reassembling unit comprises a category maintenance module, a first binding module, and a second binding module;
the class maintenance module is used for receiving the recorded fault information of the defective products and checking and judging the material attribute class according to the fault information;
the first binding module is used for binding all material attribute categories by taking the disassembled and modified single number as a unique identification code;
and the second binding module is used for binding the material attribute and the material information to the corresponding library position.
4. The defective material management control system according to claim 2, wherein the maintenance material returning unit includes a category determination module, a third binding module, a fourth binding module, and a credential generation module;
the class judging module is used for judging the class of the materials of the input defective products after receiving defective product fault information input by taking the returned material bill number as a unique identification code and generating the bill;
the third binding module is used for binding the recorded different fault records of the materials to a returned material production task list;
the fourth binding module is used for binding different material attributes and material information to corresponding library positions;
the accounting mobile module is also used for automatically searching the corresponding ERP accounting according to the generated bill and automatically deducting the accounting after distributing the material attribute and the material information to the corresponding library position; storing the account data;
and the certificate generation module is used for automatically generating a certificate according to a certificate generation principle after accounting is deducted.
5. The defective material management and control system according to claim 2, wherein the in-stock defective management and control subsystem includes a process defective processing unit;
and the processing unit of defective products is used for carrying out sectional search according to the recorded different material properties of the defective products, generating account data of the defective products needing to be delivered and maintained according to different delivery modes, and setting periodic mails and pushing the account data to corresponding processing personnel.
6. The defective material management and control system according to claim 2, wherein the in-warehouse defective material management and control subsystem further comprises an inventory defective processing unit, the inventory defective processing unit comprises an over-period reinspection management and control module, an over-period custody and control module and an in-warehouse defective management and control module;
the over-time rechecking management and control module is used for maintaining the inventory service periods of different materials into the data table structure respectively, monitoring and calculating the age of the materials in real time, displaying the age information of the materials in the data table structure and providing a query interface;
the overstock storage control module is used for carrying out sectional search according to the recorded different defective product material attributes, setting a periodic mail pushing link for overstock materials in the system, and arranging the overstock materials into a data table to be pushed to a corresponding processor mailbox;
the bad management and control module in the storehouse is used for setting mail maintenance columns on a frozen material posting interface, maintaining the mail boxes of the notification frozen personnel to the appointed maintenance columns when freezing, and pushing the frozen materials to the mail boxes of the notification frozen personnel for reminding processing at set time intervals.
7. The defective material management and control system according to claim 2, wherein the defective ex-warehouse maintenance management and control subsystem comprises a maintenance processing module, a repair processing module and a account deduction processing module;
the maintenance processing module is used for screening defective product faults and material information in the standing book data to generate a maintenance task list and automatically pushing mails;
the repair processing module is used for screening and screening defective products to be repaired suppliers and defective product fault record details in the account setting data, creating a repair task list, creating a repair delivery task list according to the repair task list, and pushing repair delivery information to a mail box of warehouse processor after account deduction is completed by the account deduction processing module;
and the account deducting processing module is used for automatically deducting the successful repairing and shipping task list created by the repairing processing module according to the information of the repairing defective products.
8. The defective material management control system according to claim 2, wherein the defective delivery maintenance management subsystem further comprises a logistics information maintenance module, wherein the logistics information maintenance module is used for linking the material transfer information with the successful account deduction to the transportation management system, prompting the logistics part to identify transfer documents to be shipped, automatically grabbing an delivery form corresponding to the transfer documents in the transportation management system, and maintaining the logistics list number.
9. The defective product material management control method is characterized by comprising the following steps of:
maintaining and establishing different library positions in an enterprise resource planning system according to different defective product material attributes, and establishing an independent data table structure in the background by the different library positions;
receiving input defective product fault information, judging defective product material attribute types, binding material information to corresponding stock positions according to the attribute types, distributing material attributes and material information to the corresponding stock positions through account object setting movement, and establishing standing account data;
classifying the material attribute types of the defective products in the warehouse, generating account data according to the attribute types and the delivery mode of the defective products, generating mails in a set period, and pushing the mails to corresponding processors;
and generating a corresponding task list automatically pushing mail to a corresponding processor according to the related account data of the defective products.
10. The defective material management control method according to claim 9, wherein the step of distributing the material properties and the material information to the corresponding stock locations by setting account movement and creating the ledger data includes:
and distributing the material attributes and the material information to corresponding library positions, namely respectively searching and placing different material attributes and material information into different background data table structures, establishing the standing book data, and correspondingly generating a data standing book table according to the standing book data.
CN202111450387.7A 2021-11-30 2021-11-30 Defective product material management control system and method Active CN114118925B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111450387.7A CN114118925B (en) 2021-11-30 2021-11-30 Defective product material management control system and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111450387.7A CN114118925B (en) 2021-11-30 2021-11-30 Defective product material management control system and method

Publications (2)

Publication Number Publication Date
CN114118925A CN114118925A (en) 2022-03-01
CN114118925B true CN114118925B (en) 2024-01-23

Family

ID=80368904

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111450387.7A Active CN114118925B (en) 2021-11-30 2021-11-30 Defective product material management control system and method

Country Status (1)

Country Link
CN (1) CN114118925B (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109656205A (en) * 2018-12-11 2019-04-19 Oppo（重庆）智能科技有限公司 Management-control method and device, electronic equipment, the readable storage medium storing program for executing of defective products
CN110874654A (en) * 2019-11-21 2020-03-10 淮安钛谷科技有限公司 Management method of unqualified products
CN111967746A (en) * 2020-08-07 2020-11-20 江苏海岸线互联网科技有限公司 Quality collaborative management system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109656205A (en) * 2018-12-11 2019-04-19 Oppo（重庆）智能科技有限公司 Management-control method and device, electronic equipment, the readable storage medium storing program for executing of defective products
CN110874654A (en) * 2019-11-21 2020-03-10 淮安钛谷科技有限公司 Management method of unqualified products
CN111967746A (en) * 2020-08-07 2020-11-20 江苏海岸线互联网科技有限公司 Quality collaborative management system

Also Published As

Publication number Publication date
CN114118925A (en) 2022-03-01

Similar Documents

Publication Publication Date Title
CN107831750B (en) IMES intelligent manufacturing execution system
CN105404243B (en) Flow control and manufacturing execution system in industrial production line
CN107944663B (en) Management method for online and offline synchronous processing of product deposit and sale
CN111091352B (en) High-end equipment manufacturing industry process data management system
CN204116915U (en) Row control in industrial production line and manufacturing execution system
CN110580572B (en) Product life-span traceability system
CN111461590A (en) Method for calculating complete set of materials according to sales, inventory and purchase information
CN1442811A (en) Enterprise import and export commodity interconnected network monitoring system and method
CN113837656A (en) Medicine management system for medical company medicine warehouse
CN114781795A (en) Enterprise Resource Planning (ERP) -based comprehensive purchasing management system and management method
CN111178795A (en) Accurate management system and method for aluminum electrolysis warehouse
CN112766857B (en) Intelligent warehouse management platform, system and method
CN111950964B (en) Comprehensive management system for coal mine materials
CN113592378A (en) BOM construction method and management system of large complex equipment
CN113011743A (en) Intelligent operation management platform for food industry
CN114118925B (en) Defective product material management control system and method
US20050060243A1 (en) Method for managing tools in a power plant service environment
CN115271579A (en) Method and system for integrating warehouse logistics system and production execution system
Afriansyah et al. Production planning and control system with just in time and lean production: a review
CN106056225A (en) Fast-moving consumer goods supply chain product tracking recall management system and method
Reinkemeyer Purpose: Identifying the right use cases
CN112150099A (en) Interface for connecting ERP and MES in enterprise production scheduling
Satoglu et al. Value of rfid enhanced maintenance in aerospace industry
CN117495254B (en) Material management platform
Rajasekar et al. Annual physical inventory stock taking lead time reduction a case study

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant