CN114111582A - Pile foundation heavy hammer alignment device and application method - Google Patents

Pile foundation heavy hammer alignment device and application method Download PDF

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Publication number
CN114111582A
CN114111582A CN202111516395.7A CN202111516395A CN114111582A CN 114111582 A CN114111582 A CN 114111582A CN 202111516395 A CN202111516395 A CN 202111516395A CN 114111582 A CN114111582 A CN 114111582A
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China
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wireless
pile foundation
heavy hammer
circuit
storage battery
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CN202111516395.7A
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Chinese (zh)
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CN114111582B (en
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李化云
龚小林
杨鑫
陈炳光
朱开宬
代云昊
赵晨夕
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Xihua University
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Xihua University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D13/00Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
    • E02D13/06Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers for observation while placing
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D7/00Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
    • E02D7/02Placing by driving
    • E02D7/06Power-driven drivers
    • E02D7/14Components for drivers inasmuch as not specially for a specific driver construction
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
    • G01B11/27Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes
    • G01B11/272Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes using photoelectric detection means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)

Abstract

A pile foundation heavy hammer alignment device comprises a storage battery, a charging socket and a power switch, wherein the storage battery A, the charging socket A and the power switch A are arranged; the device also comprises a fixing mechanism, a wireless control mechanism, a detection mechanism, a receiving mechanism and a control circuit; the fixing mechanism comprises a fixing plate and a locking screw rod which are arranged together, the detection mechanism comprises a photoelectric switch and a supporting seat which are arranged together, and the supporting seat is arranged on the fixing plate; the wireless control mechanism comprises a wireless transmitting circuit and a wireless receiving circuit, and the wireless receiving circuit, the storage battery, the charging socket, the power switch and the control circuit are arranged in the element box and are electrically connected with the photoelectric switch; the storage battery A, the charging socket A, the power switch A and the receiving mechanism are arranged in the element box A and are electrically connected. An application method of the pile foundation heavy hammer aligning device comprises 6 steps. The invention reduces the labor cost of the production side, prevents personal injury accidents, and improves the working efficiency and the centering precision.

Description

Pile foundation heavy hammer alignment device and application method
Technical Field
The invention relates to the technical field of construction equipment and application methods, in particular to a pile foundation heavy hammer alignment device and an application method.
Background
In the field of building, a heavy hammer device is often needed to continuously perform heavy hammers on pile foundations so as to enable the pile foundations to be gradually inserted into the ground to play a basic role in building. In order to ensure the smooth operation of the heavy hammer, i.e. ensure that the heavy hammer can effectively act on the upper part of the pile foundation when descending each time, the centering detection of the heavy hammer center and the foundation pile before the heavy hammer is an important key step.
In the prior art, a worker usually stands below a weight to visually observe the centering condition of the weight and a foundation pile, and then feeds back the centering condition to a weight operator to adjust the position of the weight. Because personnel stand below the weight, the weight can cause the consequence that can not predict because of various reasons whereabouts, seriously threatens detection personnel's personal safety, and because be the operation of complete artifical range estimation, not only bring inconvenience for detection personnel, the producer's cost of labor has increased, manual detection feeds back to weight operating personnel again, still there is detection speed slow, be unfavorable for improving work efficiency, and detect the poor problem of precision, often gained azimuth data error is very big, and then brought great unfavorable to the weight installation work of pile foundation. In summary, it is especially necessary to provide a pile foundation weight aligning device and an application method thereof, which can realize fully intelligent indication of the azimuth angle between the weight and the pile foundation without the operation of a detector.
Disclosure of Invention
In order to overcome the defects that the centering of the center of the heavy hammer and a foundation pile is realized by means of manual visual detection, the potential hazard of personal injury exists, the inconvenience is brought to detection personnel, the labor cost of a production party is increased, the centering speed is low, the improvement of the working efficiency is not facilitated, the detection precision is poor, and the great disadvantage is brought to the heavy hammer installation work of a pile foundation, the invention provides a method for intelligently detecting the azimuth angles of the upper end and the lower end of the pile foundation and the heavy hammer operation of the pile foundation by one person without the cooperation of the detection personnel, and if necessary, the heavy hammer operation personnel can carry out the centering detection and the heavy hammer operation, in application, a plurality of sets of detection mechanisms can carry out multi-angle intelligent detection on the azimuth angles of the upper end and the lower end of the pile foundation, and prompt the operators to move the azimuth angles of the heavy hammer according to the indication, so as to ensure that the heavy hammer and the upper end of the pile foundation are vertical from top to bottom, thereby realizing the reduction of the labor cost of the production party, the prevention of personal injury accidents, and the improvement of the working efficiency and the centering precision, the pile foundation heavy hammer alignment device and the application method bring great convenience to the installation work of the heavy hammer of a pile foundation.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a pile foundation heavy hammer alignment device comprises a storage battery, a charging socket and a power switch, wherein the storage battery A, the charging socket A and the power switch A are arranged; it is characterized in that the device also comprises a fixing mechanism, a wireless control mechanism, a detection mechanism, a receiving mechanism and a control circuit; the fixing mechanism comprises at least two fixing plates and a plurality of locking screw rods, the two fixing plates are installed together, the fixing plates are provided with screw holes, the locking screw rods are respectively installed together with the fixing plates through the screw holes, and the supporting plates are installed at the inner side ends, located on the fixing plates, of the locking screw rods; the detection mechanism is provided with a plurality of sets, each set of detection mechanism comprises a photoelectric switch and a supporting seat, the photoelectric switches are vertically distributed and rotatably arranged in the supporting seats, and the supporting seats of the plurality of sets of detection mechanisms are respectively arranged on the upper part of the fixed plate at intervals; the wireless control mechanism comprises a wireless transmitting circuit and a wireless receiving circuit, and the wireless receiving circuit, the storage battery, the charging socket, the power switch and the control circuit are arranged in the element box; the power supply output end of the wireless receiving circuit is electrically connected with the power supply input ends of the multiple sets of photoelectric switches and the control circuit, and the multipath signal input ends of the control circuit are respectively electrically connected with the signal output ends of the multiple sets of photoelectric switches; the storage battery A, the charging socket A, the power switch A and the receiving mechanism are installed in the element box A.
Furthermore, the inner diameter of the two fixing plates is larger than the outer diameter of the upper end of the pile foundation, and the inner diameter of the supporting plate at the inner side end of the plurality of locking screws is larger than the outer diameter of the upper end of the pile foundation.
Furthermore, the photoelectric switch detector heads of the multiple sets of detection mechanisms face upwards, and the photoelectric switches are PNP type reflection photoelectric switches.
Further, the wireless transmission circuit module of the wireless control mechanism is a wireless transmission circuit module.
Furthermore, the wireless receiving circuit of the wireless control mechanism comprises a wireless receiving module, a resistor, an NPN triode and a relay which are electrically connected, wherein the positive power input end of the wireless transmitting and receiving module is connected with the positive power input end of the relay and the control power input end of the relay, the negative power input end of the wireless transmitting and receiving module is connected with the emitting electrode of the NPN triode, one path of output end of the wireless transmitting and receiving module is connected with one end of the resistor, the other end of the resistor is connected with the base electrode of the NPN triode, and the collecting electrode of the NPN triode is connected with the negative power input end of the relay.
Furthermore, the control circuit comprises a wireless transmitting circuit module and relays which are electrically connected, and control contact ends and normally open contact ends of the four relays are respectively connected with two contacts under four wireless signal transmitting keys of the wireless transmitting circuit module.
Furthermore, the receiving mechanism comprises a wireless receiving module, a resistor and light emitting diodes which are electrically connected, a negative power input end of the wireless transmitting and receiving module is respectively connected with the negative electrodes of the four light emitting diodes, four output ends of the wireless transmitting and receiving module are respectively connected with one end of the four resistors, and the other ends of the four resistors are respectively connected with the positive electrodes of the four light emitting diodes.
An application method of a pile foundation heavy hammer alignment device is characterized by comprising the following steps of A, fixing a fixing mechanism on the outer side of the upper end of a pile foundation by a worker; and B: the worker adjusts the angle of the detecting heads of the photoelectric switches towards the upper end, so that the inner diameter of a detection area formed by infrared beams emitted by the detecting heads of the photoelectric switches is smaller than the outer diameter of the lower end of the heavy hammer; and C: the working personnel turn on the power supplies of a plurality of sets of detection mechanisms and control circuits through the wireless control mechanism, the photoelectric switches of the plurality of sets of detection mechanisms detect the lower end of the heavy hammer, and after the infrared light beam emitted by one or more photoelectric switches is blocked by the lower end of the heavy hammer, the wireless emitting circuit module of the control circuit emits one or more corresponding wireless signals; step D: a wireless receiving circuit of the receiving mechanism receives one or more paths of wireless signals and controls one or more light-emitting diodes in corresponding directions to be electrified and light-emitting; step E: and the worker judges the vertical centering condition of the upper end of the pile foundation and the lower end of the heavy hammer according to the light emitting condition of one or more light emitting diodes.
Further, in the step B, when the angle of the detecting head of the photoelectric switch is adjusted toward the upper end, the inner diameter of the detection region formed by adjusting the vertical outer end of the plurality of photoelectric switches is larger, and the inner diameter of the detection region formed by adjusting the vertical inner end of the plurality of photoelectric switches is smaller, and the angle can be adjusted in advance according to the outer diameter of the weight.
Furthermore, in the step E, when the four light emitting diodes are all powered to emit light, it means that the lower end of the heavy hammer and the upper end of the pile foundation are effectively in a vertical state, and the lower end of the heavy hammer and the periphery of the upper end of the pile foundation are vertically overlapped; if the four LEDs are not lighted, the operator can adjust the position of the weight until all four LEDs are lighted.
The invention has the beneficial effects that: the invention does not need the cooperation of detection personnel, under the general condition, a heavy hammer operator can carry out the centering detection of the heavy hammer and the pile foundation and the operation of the heavy hammer by one person, in the application, the photoelectric switches of a plurality of sets of detection mechanisms can intelligently detect the azimuth angles of the upper end of the pile foundation and the lower end of the heavy hammer at multiple angles, when an infrared beam emitted by a corresponding photoelectric switch is aligned to one of the lower ends of the heavy hammer, a control circuit emits a corresponding path of wireless signal, when a wireless receiving circuit of a wireless control mechanism positioned in an operation room and the like receives the one or more paths of wireless signals emitted by a wireless emitting circuit module of the control circuit and controls one or more light emitting diodes at corresponding positions to be powered and lighted, a worker can judge the vertical centering condition of the upper end of the pile foundation and the lower end of the heavy hammer according to the lighting condition of one or more light emitting diodes and further adjust the azimuth angle of the lower end of the heavy hammer according to the lighting condition of the light emitting diodes, after four light-emitting diodes emit light simultaneously, the lower end of the heavy hammer and the upper end of the pile foundation are guaranteed to be vertical from top to bottom, and the heavy hammer can enter the pile foundation for operation. The invention reduces the labor cost of the production side, prevents personal injury accidents, improves the working efficiency and the centering precision and brings great convenience to the heavy hammer installation work of the pile foundation. Based on the above, the invention has good application prospect.
Drawings
The invention is further illustrated below with reference to the figures and examples.
Fig. 1, 2 and 3 are schematic diagrams of the overall structure of the invention.
Fig. 4 and 5 are circuit diagrams of the present invention.
Detailed Description
AS shown in fig. 1, 2, 3, 4 and 5, a pile foundation weight aligning device comprises a storage battery G, a charging socket CZ, a power switch S, a storage battery AG1, a charging socket ACZ1 and a power switch AS 1; the device also comprises a fixing mechanism, a wireless control mechanism, a detection mechanism, a receiving mechanism 11 and a control circuit 8; the fixing mechanism comprises two hollow semi-annular fixing plates 1, the locking device comprises four locking screw rods 2, wherein the front inner side end and the rear inner side end of each of two fixing plates 1 are respectively welded with a connecting plate 3 with a plurality of fixing holes, the two fixing plates 1 are respectively connected together (formed into a circle) through the connecting plates 3 at the front inner side end and the rear inner side end by a plurality of screw nuts, the two fixing plates 1 are respectively provided with two penetrating screw holes 101 at certain intervals and have the same quantity as the locking screw rods 2, the four locking screw rods 2 are respectively screwed into the four screw holes 101 through external threads and are installed together with the two fixing plates 1, the inner side ends of the four locking screw rods 2, which are positioned on the fixing plates, are respectively welded with a circular supporting plate 4, the inner sides of the supporting plates 4 are respectively glued with a uniform circular anti-skid rubber mat (playing an anti-skid role), and the outer side ends of the four locking screw rods 2, which are positioned on the fixing plates, are respectively welded with an adjusting handle 5; the detection mechanism comprises four sets, each set of detection mechanism comprises a photoelectric switch U2 (or U3, U4 and U5) and a U-shaped support seat 6, a screw hole is transversely formed in the middle of the right side end of each support seat, a hand-operated screw 61 is transversely screwed into the screw hole, a fixing hole is formed in the right lower end of a shell of the photoelectric switch U2 (or U3, U4 and U5), the photoelectric switch U2 (or U3, U4 and U5) is vertically positioned in the middle of the support seats, the left end of the hand-operated screw 61 is tightly attached to the left outer side of the fixing hole to fix the photoelectric switch U2 (or U3, U4 and U5), and the lower ends of the support seats 6 of the four sets of detection mechanisms are respectively welded on the upper parts of the outer side ends of the two fixing plates 1 at certain intervals; the wireless control mechanism comprises a wireless transmitting circuit U7 and a wireless receiving circuit 7, the wireless transmitting circuit U7 heavy hammer operator carries the wireless transmitting circuit U7 with him, the wireless receiving circuit 7, a storage battery G, a charging socket CZ, a power switch S and a control circuit 8 are arranged on a circuit board in an element box 9, and the element box 9 is arranged at the front outer side end of one fixing plate 1 through a screw nut; the accumulator AG1, the charging socket ACZ1, the power switch AS1 and the receiving mechanism are mounted on a circuit board in the component box a10, and the component box a10 is mounted in the weight operating equipment room.
As shown in fig. 1, 2, 3, 4 and 5, the inner diameter of the two fixing plates 1 is larger than the outer diameter of the upper end of the pile foundation, and the inner diameter of the four supporting plates 4 at the inner side end of the locking screw is larger than the outer diameter of the upper end of the pile foundation. The detection heads of the photoelectric switches U2, U3, U4 and U5 of the four sets of detection mechanisms face upwards, the photoelectric switches are PNP type reflection type photoelectric switch finished products, and the shell of each photoelectric switch can rotate back and forth in the middle of the support seat 6 by an angle. The storage battery G and the storage battery AG1 are lithium storage batteries of 12V/2Ah, the charging socket CZ and the charging socket ACZ1 are coaxial power sockets (the charging jacks are respectively positioned outside the first opening at the front ends of the element box 9 and the element box A10), and the power switch S and the power switch AS1 are toggle power switches (the operating handles are respectively positioned outside the second openings at the front ends of the element box 9 and the element box A10). The wireless transmitting circuit module U7 of the wireless control mechanism is a finished product of a wireless transmitting circuit module of model SF500, and is provided with four wireless signal transmitting keys S1, S2, S3 and S4 which can respectively transmit four different wireless signals when being pressed down respectively, the wireless transmitting circuit module U7 is matched with a special battery of a 12V wireless transmitting circuit which is arranged in a small shell, and the four wireless signal transmitting keys are respectively positioned outside four openings at the upper end of the shell; the wireless transmitting circuit module U7 is internally provided with a coding circuit, and different codes can prevent the wireless signals transmitted by the wireless transmitting circuit module U7 of the same model from interfering with each other through the coding circuit. The wireless receiving circuit of the wireless control mechanism comprises a finished SF500 wireless receiving module product U1, a resistor R1, an NPN triode Q1 and a relay K which are connected through circuit board wiring, wherein a pin 1 of a positive power input end of the wireless transmitting and receiving module U1 is connected with a positive power input end and a control power input end of the relay K, a pin 3 of a negative power input end of the wireless transmitting and receiving module U1 is connected with an emitting electrode of the NPN triode Q1, a pin 4 of one path of output end of the wireless transmitting and receiving module U1 is connected with one end of the resistor R1, the other end of the resistor R1 is connected with a base electrode of the NPN triode Q1, and a collector electrode of the NPN triode Q1 is connected with a negative power input end of the relay K; the wireless receiving circuit module U1 has coding circuit inside, and can prevent the wireless receiving circuit module of the same model from receiving the mutual interference of wireless signals through different codes of the coding circuit.
As shown in fig. 1, 2, 3, 4 and 5, the control circuit comprises a wireless transmitting circuit module finished product U6 of model SF500, relays K1, K2, K3 and K4 which are connected through circuit board wiring, and control contact ends and normally open contact ends of four relays K1, K2, K3 and K4 are respectively connected with two contacts under four wireless signal transmitting keys S1, S2, S3 and S4 of a wireless transmitting circuit module U6. The receiving mechanism comprises a model SF500 wireless receiving module finished product U8, resistors R2, R3, R4 and R5 which are connected through circuit board wiring, light emitting diodes VL1, VL2, VL3 and VL4, a negative power supply input end 3 pin of a wireless transmitting and receiving module U8 is respectively connected with negative electrodes of four light emitting diodes VL1, VL2, VL3 and VL4, four output ends 4, 5, 6 and 7 pins of the wireless transmitting and receiving module U8 are respectively connected with positive electrodes of four resistors R2, R3, R4 and R5, four resistors R2, R3, R4 and R5 are respectively connected with positive electrodes of four light emitting diodes VL1, VL2, VL3 and VL3, the VL3 are respectively connected, the four light emitting diodes VL3, VL3 and VL3 respectively represent front-back and left-right orientations of the wireless transmitting module (four light emitting diodes VL3, VL 3A emitting side end of the wireless receiving module U3 and a front-side coding circuit of the wireless transmitting and receiving module U3 are respectively provided with a wireless transmitting and a receiving circuit coding circuit of the wireless transmitting and receiving module, the codes of the wireless transmitting circuit module U7 of the wireless control mechanism and the codes of the wireless receiving circuit module U1 are consistent, and the codes of the wireless transmitting circuit module U6 of the control circuit and the codes of the wireless transmitting circuit module U7 of the wireless control mechanism are inconsistent; the wireless transmitting circuit module U6 and the wireless transmitting circuit module U7 of the wireless control mechanism are different according to the type selection working mode, one transmitting key of the wireless transmitting circuit module U7 transmits a wireless closing signal after being pressed for the first time, and transmits a wireless opening signal when being pressed for the second time, and the operation is circulated; one of the transmitting keys of the wireless transmitting circuit module U6 transmits a wireless closing signal no matter how many times the key is pressed.
As shown in fig. 1, 2, 3, 4 and 5, two poles of the storage battery G and two ends of the charging socket CZ are respectively connected through leads (when the storage battery G is out of power, an external 12V power charger plug can be inserted into the charging socket CZ to charge the storage battery G), and the positive pole of the storage battery G is connected with one end of the power switch S through a lead; the other end of the power switch S, the negative electrode of the storage battery G, the power input end of the wireless receiving circuit, the positive power input end of the relay K and the emitting electrode of the NPN triode Q1 are respectively connected through leads; the normally open contact end of a power output end relay K of the wireless receiving circuit, an emitting electrode of an NPN triode Q1, power input ends 1 and 2 pins of four sets of photoelectric switches U2, U3, U4 and U5 and power input ends of the control circuit, and 1 pin and 2 pin of a finished product U6 of a power input end wireless transmitting circuit module are respectively connected through wires; two power input ends of four paths of signal input end relays K1, K2, K3 and K4 of the control circuit are respectively connected with pins 3 and 2 of signal output ends U2, U3, U4 and U5 of the four sets of photoelectric switches through leads. Two poles of a storage battery AG1 and two ends of a charging socket ACZ1 are respectively connected through leads (when the storage battery AG1 is out of electricity, an external 12V power supply charger plug can be inserted into the charging socket ACZ1 to charge the storage battery AG 1), the positive pole of the storage battery AG1 is connected with one end of a power switch AS1 through leads, and the other end of the power switch AS1, the negative pole of the storage battery AG1 and pins 1 and 3 of a power input end wireless receiving circuit module U8 without a receiving mechanism are respectively connected through leads.
As shown in figures 1, 2, 3, 4 and 5, the novel counter weight does not need special personnel to manually observe the centering position between the counter weight and the pile foundation. Before the work, the staff links together two fixed plates of fixed establishment through connecting plate 3 with screw nut, because two fixed plates 1 can make things convenient for the dismouting combination, accomodate for carrying like this and all brought the facility with the use. After the two fixing plates 1 are fixed (located at the upper end of the pile foundation at the moment), the worker adjusts the handles 5 of the four locking screw rods 2 clockwise or anticlockwise respectively according to needs, so that the four locking screw rods 2 move forwards or backwards along the screw holes 101 respectively, and in short, the supporting plates 4 on the inner sides of the four locking screw rods 2 are adjusted to be in close contact with the upper end of the periphery of the pile foundation respectively (a fixing mechanism can be installed when the lifting equipment leaves the ground just before the pile foundation is erected). After the installation, the fixing mechanism and the like are preferably located about 1 meter below the upper end of the pile foundation, and then workers respectively adjust the angles of the detecting heads of the four photoelectric switches U2, U3, U4 and U5 towards the upper end, so that the inner diameter of a detection area formed by infrared beams emitted by the detecting heads of the four photoelectric switches U2, U3, U4 and U5 is smaller than the outer diameter of the lower end of the heavy hammer; when the angles of the detecting heads of the photoelectric switches U2, U3, U4 and U5 towards the upper end are adjusted, firstly, the manual screw 61 is loosened, the front and back pitch angles of the photoelectric switches U2, U3, U4 and U5 are adjusted in place respectively, then the manual screw 61 is screwed respectively, and the photoelectric switches U2, U3, U4 and U5 are not moved any more; when the upward angles of the detecting heads of the four photoelectric switches are adjusted, the four photoelectric switches U2, U3, U4 and U5 are adjusted towards the outer side end vertically, so that the inner diameter of a detection area formed by emitted infrared beams is large, the four photoelectric switches U2, U3, U4 and U5 are adjusted towards the inner side end vertically, so that the inner diameter of the detection area formed by the emitted infrared beams is small, the specific adjustment can be carried out according to the outer diameter of the heavy hammer, and the angle is adjusted in advance by a worker according to operation experience (after the worker adjusts the angle of the photoelectric switches for the first time and uses the photoelectric switches, the photoelectric switches are fixed, so that the positions of the four photoelectric switches are not required to be adjusted any more, convenience is brought to a user, under the actual condition, the inner diameter of the detection area formed by the infrared beams emitted by the four photoelectric switches U2, U3, U4 and U5 detecting heads is too large, so that the periphery of the lower ends of the heavy hammer cannot be effectively detected, the inner diameter of a detection area formed by infrared beams emitted by the four photoelectric switches U2, U3, U4 and U5 detection heads is too small, so that the lower end of the detection heavy hammer is deviated to one direction, that is, the outer diameter of the detection area formed by the infrared beams emitted by the four photoelectric switches U2, U3, U4 and U5 detection heads cannot cover the lower end of the heavy hammer, the heavy hammer can be used for carrying out heavy hammer on the upper end of the pile foundation at an angle in the follow-up process, and the upper end of the pile foundation of the heavy hammer cannot be fully covered from top to bottom, so that a good heavy hammer effect cannot be achieved). When the detection range of the four photoelectric switches U2, U3, U4 and U5 is adjusted, the operation under a heavy hammer is not needed, the heavy hammer can be transversely placed on the ground in advance, then the fixing mechanism and the like are placed on the ground at certain intervals, the detection heads of the four photoelectric switches U2, U3, U4 and U5 are respectively vertically or obliquely aligned to the periphery of the lower end of the heavy hammer (the side end of the heavy hammer at the moment) within a certain distance (for example, the detection range of the four photoelectric switches U2, U3, U4 and U5 is 5 meters), the fixing mechanism is installed at the upper end of a pile foundation after the detection heads of the four photoelectric switches U2, U3, U4 and U5 are adjusted, and the operation is more convenient and the adjusting effect is better.
As shown in fig. 1, 2, 3, 4, and 5, the angle of the photoelectric switch is adjusted, after the power switch S is turned on by the operator, the wireless receiving circuit module U1 is in an electrified working state, and the operator (which may be an operator of the heavy hammer device) presses the first wireless signal transmitting button S1 of the portable wireless transmitting circuit module U7, so that the wireless transmitting circuit module U7 transmits the first wireless closing signal. After the wireless receiving circuit module U1 receives the first path of wireless closing signal, 4 pins of the wireless receiving circuit module U1 can output high level (2, 5, 6 and 7 pins are suspended) and then the high level is subjected to voltage reduction and current limitation through the resistor R1 to enter the base electrode of an NPN triode Q1, the NPN triode Q1 conducts a collector and outputs low level to enter the negative power supply input end of a relay K, the relay K is electrified to attract the control power supply input end and a normally open contact end of the relay K to be closed, and then four sets of photoelectric switches U2, U3, U4, U5 and wireless transmitting circuit module U6 are in the working state that gets electricity (press the first button of wireless transmitting circuit module U7 again, it launches the wireless open circuit signal of the first way, and then, 4 feet of wireless receiving circuit module U1 stop to output high level, relay K loses the electricity, then four sets of photoelectric switches U2, U3, U4, U5 and wireless transmitting circuit module U6 just also can lose the electricity and no longer work, reached wireless non-contact control purpose). When the heavy hammer operator does not operate the heavy hammer to reach the front of the upper end of the pile foundation, that is, for example, within a range of 5 meters from top to bottom, the infrared light beams emitted by the emission heads of the four sets of photoelectric switches U2, U3, U4 and U5 are not shielded, 3 pins of the four sets of photoelectric switches U2, U3, U4 and U5 do not output high levels. When a heavy hammer operator operates the heavy hammer to reach the upper end of the pile foundation (other lifting equipment firstly enables the pile foundation to reach the position where the pile foundation is located and vertically distributes the heavy hammer), namely, when infrared beams emitted by the emitting heads of one or more sets of photoelectric switches U2, U3, U4 and U5 are shielded within the range of 5 meters, 3 pins of one or more sets of photoelectric switches U2, U3, U4 and U5 can output high levels and respectively enter the positive power input ends of one or more relays K1, K2, K3 and K4, and then one or more relays K1, K2, K3 and K4 can be electrically attracted, and the control contact end and the normally open contact end of the one or more relays are respectively closed. Since the control contact ends and the normally open contact ends of the four relays K1, K2, K3 and K4 are respectively connected with the two contacts below the four wireless signal transmitting keys S1, S2, S3 and S4 of the wireless transmitting circuit module U6, therefore, after the heavy hammer approaches the upper end of the pile foundation within 5 meters, if the heavy hammer approaches the upper end of the pile foundation leftwards, the wireless transmitting circuit module U6 can transmit a first path of wireless closing signal, if approaching the upper end of the pile foundation to the right, the wireless transmitting circuit module U6 will transmit a second wireless closed signal, if the upper end of the pile foundation is approached forwards, the wireless transmitting circuit module U6 can transmit a third wireless closing signal, if the upper end of the pile foundation is approached backwards, the wireless transmitting circuit module U6 can transmit a fourth wireless closing signal, if the upper periphery of the pile foundation is approached at the same time, the wireless transmitting circuit module U6 can transmit a total of four wireless closed signals.
AS shown in fig. 1, 2, 3, 4, and 5, before work, an operator in the weight operating room turns on the power switch AS1 in advance, so that the wireless receiving circuit module U8 is powered on, and in practical cases, when the wireless transmitting circuit module U6 transmits the first path, the second path, the third path, and the fourth path of wireless closing signals according to the vertical offset angle between the weight and the pile foundation, and the wireless receiving circuit module U8 receives the first path, the second path, the third path, and the fourth path of wireless closing signals, its 4 pins, 5 pins, 6 pins, and 7 pins (2 pins are suspended) will output high level, and then the high level is reduced voltage and limited current via the resistors R2, R3, R4, and R5, and then enters the negative power input terminals of the light emitting diodes VL1, VL2, VL3, and VL4, so that the light emitting diodes VL1, VL2, VL3, and VL4 are powered on to emit light. The worker judges the vertical centering condition of the upper end of the pile foundation and the lower end of the heavy hammer according to the light emitting condition of one or more light emitting diodes; for example, the light emitting diode VL1 or VL2 representing that the weight is close to the pile foundation leftwards or rightwards is powered to emit light, and the light emitting diode VL2 or VL1 representing that the weight is close to the pile foundation rightwards or leftwards is not powered to emit light, so that an operator does not need to direct other people to slightly move the weight towards the right end or the left end of the pile foundation until the light emitting diodes VL1 and VL2 are powered to emit light simultaneously, and the weight is close to the upper end of the pile foundation in a left-right position. For example, the light emitting diode VL3 or VL4 representing that the heavy hammer approaches the pile foundation forwards or backwards is powered on to emit light, and the light emitting diode VL4 or VL3 representing that the heavy hammer approaches the pile foundation backwards or forwards is not powered on to emit light, so that an operator does not need to direct other people to slightly displace the heavy hammer towards the rear end or the front end of the pile foundation until the light emitting diodes VL3 and VL4 are powered on to emit light simultaneously, and the heavy hammer approaches the upper end of the pile foundation in front and back positions. When the four light-emitting diodes VL1, VL2, VL3 and VL4 are all powered to emit light, the lower end of the heavy hammer and the upper end of the pile foundation are effectively in a vertical centering state, and the lower end of the heavy hammer and the periphery of the upper end of the pile foundation are vertically overlapped, so that formal hammering operation can be carried out; as the vertical positions of the heavy hammer and the pile foundation are adjusted in place, the pile foundation can be hammered all the time as long as an operator does not move the front, back, left and right positions of the heavy hammer and then the pile foundation can be hammered into the ground to a proper depth. After one pile foundation is hammered, a worker takes down the fixing mechanism from the pile foundation and the like, so that all hammering operations of one pile foundation are completed, the hammering operations are completely consistent with the flow, and the hammering operations of the next pile foundation can be achieved. In the invention, although the hammer can generate vibration, the fixing mechanism is positioned below the upper end of the pile foundation and is not contacted with the hammer, so the vibration can not cause the damage of the equipment. In fig. 2, resistances R1, R2, R3, R4, and R5 are 1K, 1.8K, and 1.8K, respectively; the light emitting diodes VL1, VL2, VL3, VL4, VL5 are red light emitting diodes; the model of the NPN triode Q1 is 9013; relays K, K1, K2, K3, K4 are DC12V mini-relays; photoelectric switches U2, U3, U4 and U5 are PNP type infrared reflection photoelectric switch finished products of type E3K100-7M, working voltage direct current 12V is provided with three connecting wires, wherein two pins 1 and 2 are power supply input wires, the other pin 3 is a signal output wire, the upper end of the photoelectric switch is provided with a detecting head, an emitting head of the detecting head can emit infrared beams during working, when the infrared beams emitted by the detecting head are blocked by articles and received by receiving heads parallel to the detecting head in the farthest 500 cm range, the pin 3 of the signal output wire can output high level, when the articles are not blocked, the pin 3 of the signal output wire does not output high level, an adjusting knob is arranged outside the lower end of a shell of the photoelectric switch, the adjusting knob adjusts the detecting distance of the detecting head to the left and adjusts the detecting distance of the detecting head to the right.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, the embodiments do not include only one independent technical solution, and such description is only for clarity, and those skilled in the art should take the description as a whole, and the technical solutions in the embodiments may be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims (10)

1. A pile foundation heavy hammer alignment device comprises a storage battery, a charging socket and a power switch, wherein the storage battery A, the charging socket A and the power switch A are arranged; it is characterized in that the device also comprises a fixing mechanism, a wireless control mechanism, a detection mechanism, a receiving mechanism and a control circuit; the fixing mechanism comprises at least two fixing plates and a plurality of locking screw rods, the two fixing plates are installed together, the fixing plates are provided with screw holes, the locking screw rods are respectively installed together with the fixing plates through the screw holes, and the supporting plates are installed at the inner side ends, located on the fixing plates, of the locking screw rods; the detection mechanism is provided with a plurality of sets, each set of detection mechanism comprises a photoelectric switch and a supporting seat, the photoelectric switches are vertically distributed and rotatably arranged in the supporting seats, and the supporting seats of the plurality of sets of detection mechanisms are respectively arranged on the upper part of the fixed plate at intervals; the wireless control mechanism comprises a wireless transmitting circuit and a wireless receiving circuit, and the wireless receiving circuit, the storage battery, the charging socket, the power switch and the control circuit are arranged in the element box; the power supply output end of the wireless receiving circuit is electrically connected with the power supply input ends of the multiple sets of photoelectric switches and the control circuit, and the multipath signal input ends of the control circuit are respectively electrically connected with the signal output ends of the multiple sets of photoelectric switches; the storage battery A, the charging socket A, the power switch A and the receiving mechanism are installed in the element box A.
2. The aligning apparatus for a heavy hammer of pile foundation according to claim 1, wherein the two fixing plates have an inner diameter larger than an outer diameter of the upper end of the pile foundation, and the plurality of locking screws have an inner diameter larger than an outer diameter of the upper end of the pile foundation.
3. The aligning device for the heavy hammer of pile foundation of claim 1, wherein the probing heads of the optoelectronic switches of the multiple sets of probing mechanisms face upward, and the optoelectronic switches are PNP-type reflective optoelectronic switches.
4. The aligning device of claim 1, wherein the wireless transmitter module of the wireless control mechanism is a wireless transmitter module.
5. The aligning device of a pile foundation weight according to claim 1, wherein the wireless receiver circuit of the wireless control mechanism comprises a wireless receiver module, a resistor, an NPN transistor, and a relay, the wireless receiver module has a positive power input connected to the positive power input of the relay and the control power input, the wireless transmitter module has a negative power input connected to the emitter of the NPN transistor, one of the output terminals of the wireless transmitter module is connected to one end of the resistor, the other end of the resistor is connected to the base of the NPN transistor, and the collector of the NPN transistor is connected to the negative power input of the relay.
6. The aligning device for a pile foundation weight according to claim 1, wherein the control circuit comprises a wireless transmitter circuit module and relays electrically connected to each other, and the control contact ends and the normally open contact ends of the four relays are respectively connected to two contacts under the four wireless signal transmitting buttons of the wireless transmitter circuit module.
7. The aligning device of claim 1, wherein the receiver comprises a wireless receiver module, a resistor, and a light emitting diode, the wireless receiver module has a negative power input connected to the negative terminals of the four light emitting diodes, the wireless transmitter module has four output terminals connected to one ends of the four resistors, and the other ends of the four resistors are connected to the positive terminals of the four light emitting diodes.
8. The method for applying the aligning device of the heavy hammer for pile foundation according to claim 1, comprising the steps of A, fixing the fixing mechanism to the outer side of the upper end of the pile foundation by a worker; and B: the worker adjusts the angle of the detecting heads of the photoelectric switches towards the upper end, so that the inner diameter of a detection area formed by infrared beams emitted by the detecting heads of the photoelectric switches is smaller than the outer diameter of the lower end of the heavy hammer; and C: the working personnel turn on the power supplies of a plurality of sets of detection mechanisms and control circuits through the wireless control mechanism, the photoelectric switches of the plurality of sets of detection mechanisms detect the lower end of the heavy hammer, and after the infrared light beam emitted by one or more photoelectric switches is blocked by the lower end of the heavy hammer, the wireless emitting circuit module of the control circuit emits one or more corresponding wireless signals; step D: a wireless receiving circuit of the receiving mechanism receives one or more paths of wireless signals and controls one or more light-emitting diodes in corresponding directions to be electrified and light-emitting; step E: and the worker judges the vertical centering condition of the upper end of the pile foundation and the lower end of the heavy hammer according to the light emitting condition of one or more light emitting diodes.
9. The method as claimed in claim 8, wherein in step B, when the probing tips of the optoelectronic switches are adjusted to have an upper angle, the inner diameter of the probing region formed by the optoelectronic switches adjusted to have a larger vertical outer end and the inner diameter of the probing region formed by the optoelectronic switches adjusted to have a smaller vertical inner end is larger, and the angles of the optoelectronic switches are adjusted in advance according to the outer diameter of the weight.
10. The method according to claim 1, wherein in step E, when the four leds are powered on to emit light, the lower end of the weight and the upper end of the pile are effectively in a vertical state, and the lower end of the weight and the periphery of the upper end of the pile are vertically overlapped; if the four LEDs are not lighted, the operator can adjust the position of the weight until all four LEDs are lighted.
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