CN114108985A - Waterproof floor and preparation method thereof - Google Patents
Waterproof floor and preparation method thereof Download PDFInfo
- Publication number
- CN114108985A CN114108985A CN202111473342.1A CN202111473342A CN114108985A CN 114108985 A CN114108985 A CN 114108985A CN 202111473342 A CN202111473342 A CN 202111473342A CN 114108985 A CN114108985 A CN 114108985A
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- CN
- China
- Prior art keywords
- layer
- wood
- frame
- waterproof
- floor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000002360 preparation method Methods 0.000 title description 7
- 239000010410 layer Substances 0.000 claims abstract description 53
- 239000002023 wood Substances 0.000 claims abstract description 50
- 239000007787 solid Substances 0.000 claims abstract description 28
- 239000011247 coating layer Substances 0.000 claims abstract description 16
- 239000000945 filler Substances 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 229920000877 Melamine resin Polymers 0.000 claims abstract description 5
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical group NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000007731 hot pressing Methods 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 238000005299 abrasion Methods 0.000 claims description 2
- 230000009970 fire resistant effect Effects 0.000 claims description 2
- 239000002916 wood waste Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 238000011416 infrared curing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Floor Finish (AREA)
Abstract
The invention discloses a waterproof floor, which comprises a frame and solid wood fillers positioned in the frame; the solid wood filler comprises a balance layer, and a core plate, an auxiliary layer and a coating layer which are sequentially arranged on the balance layer. The frame is a PU waterproof strip wood frame; the core board is a waterproof structure core board, in particular a PC board or a density board; the auxiliary layer is a decorative layer or a solid wood layer, the decorative layer is melamine decorative paper, and the solid wood layer is a log sheet; the coating layer is a UV fireproof wear-resistant coating layer. The obtained waterproof floor is wear-resistant in surface, convenient to fire-proof, capable of reducing wood waste, reducing production cost, capable of achieving high flatness and good in waterproof effect.
Description
Technical Field
The invention relates to the technical field of floor production, in particular to a waterproof floor and a preparation method thereof.
Background
Floor, i.e. the surface layer of the floor or floor of a house. Made of wood or other material. The floor is classified into a plurality of categories, and most of the existing floors are classified into the following categories:
1. the solid wood floor made of the raw wood has serious resource waste, and the damp area has serious mildew due to cracking, warping, bulging and the like in the use process of different climates in the area;
2. the existing process of the solid wood three-layer floor is that solid wood sheets are adhered to a solid wood core-connected plate with a gap in the middle, the stability of the floor is good, but in the grooving process, a cutter cuts the cross section of wood, so that a lot of burrs are generated, the wood is unsmooth and unsmooth, the appearance is not attractive, the quality of the floor is influenced, and great wood waste is caused;
3. the laminate flooring is characterized in that general woods such as branches are crushed and milled into fiber shapes, high-pressure forming is carried out, more chemical raw materials are used, more environmental protection problems exist, the effect of the wood floor is difficult to achieve, the deformation after water absorption is large, floor warping, bulging and mildewing exist in the using process, the service life of the wet southern humid areas along the coast is short, the production cannot be carried out according to the requirements of customers, and the wood waste is large.
Therefore, how to provide a waterproof floor which has no burr, good overall appearance, good stability and excellent waterproof performance and a preparation method thereof is a technical problem which needs to be solved by the technical personnel in the field.
Disclosure of Invention
In view of the above, the invention provides a waterproof floor and a preparation method thereof, wherein the floor surface is wear-resistant, the fireproof treatment is convenient, the wood waste and the production cost can be reduced, the higher flatness can be achieved, and the waterproof effect is good.
In order to achieve the purpose, the invention adopts the following technical scheme:
a waterproof floor comprises a frame and solid wood fillers positioned in the frame;
the solid wood filler comprises a balance layer, and a core plate, an auxiliary layer and a coating layer which are sequentially arranged on the balance layer.
Preferably, the frame is a PC waterproof strip wood frame.
Preferably, the core board is a waterproof core board, specifically a PC board or a density board.
Preferably, the auxiliary layer is a decorative layer or a solid wood layer.
Preferably, the decorative layer is melamine decorative paper; the solid wood layer is a log thin plate.
Preferably, the coating layer is a UV fire-resistant abrasion-resistant coating layer.
The beneficial effects are that: the melamine wear-resistant fireproof decorative board is adhered, so that the floor has the advantages of stability, flatness, deformation resistance, water absorption expansion and the like, and the raw material cost is saved compared with the traditional reinforced floor;
the high-quality log sheets are adhered, and the surface of the high-quality UV fireproof wear-resistant coating is adopted, so that the multi-layer solid wood floor saves wood and is more environment-friendly compared with the traditional three-layer solid wood floor.
The invention also aims to provide a preparation method of the waterproof floor, which comprises the following steps:
(1) producing PC lines by using PC particles, and then manufacturing a frame according to the required size;
(2) processing the wood according to the size of the frame, and filling the wood into the frame to obtain a balance layer;
(3) bonding a PC board or a density board on the balance layer to obtain the waterproof structure core board;
(4) and hot-pressing an auxiliary layer above the structural core plate, coating a UV material above the auxiliary layer, and curing by infrared rays to obtain the waterproof floor.
In the preparation process, the adopted UV material is a fireproof and wear-resistant material, and after infrared curing, the fireproof grade reaches the national A1 grade standard (non-combustible, non-open fire) and the wear resistance can reach the national public place standard (more than 4000 turns); moreover, the periphery of the waterproof board is made of PC materials or high-quality solid wood grain-oriented strips, so that the waterproof board is smooth and flat, has no burrs, is integrally attractive, has good stability and greatly improves the waterproof performance.
Preferably, the wood in the step (2) is leftover wood in society.
Through the technical scheme, compared with the prior art, the invention has the following beneficial effects:
1. in order to solve the waterproof problem, the conventional floor is only subjected to wax sealing treatment on the periphery of the floor, but the melting point of paraffin is low and is only about 50 ℃, particularly in a northern floor heating area, after the floor heating area is heated, the odor is very large, and the indoor environment is influenced, but the periphery of the floor is sealed by the PC, the PC melting point is 170 ℃, the waterproof performance is better, no odor exists, and the environment is more environment-friendly;
2. the thin density board is pasted on the floor, the surface evenness of the floor is higher, the deep processing is more convenient, the solid wood surface skin is pasted, the cost can be saved, the stability is improved, the wood is saved, and the environment is protected.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the waterproof floor of the present invention;
fig. 2 is a schematic structural view of the solid wood filler of the present invention.
Wherein, in the figure:
1-a frame; 2-solid wood filler; 21-a coating layer; 22-an auxiliary layer; 23-a core plate; 24-balance layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 and 2, a waterproof floor comprises a border 1 and a solid wood filler 2 therein;
wherein, the solid wood filler 1 comprises a balance layer 24, and a core plate 23, an auxiliary layer 22 and a coating layer 21 which are sequentially arranged on the balance layer;
in this embodiment, the frame 1 is a PU waterproof strip wood frame;
in the present embodiment, the core 23 is a waterproof core, specifically a PC board or a density board;
in the present embodiment, the auxiliary layer 22 is a decorative layer, and the decorative layer is melamine decorative paper;
in the present embodiment, the coating layer 21 is a UV fire-retardant wear-resistant coating layer.
Example 2
Referring to fig. 1 and 2, a waterproof floor comprises a border 1 and a solid wood filler 2 therein;
the solid wood filler comprises a balance layer, and a core plate, an auxiliary layer and a coating layer which are sequentially arranged on the balance layer;
in this embodiment, the frame 1 is a PU waterproof strip wood frame;
in the present embodiment, the core 23 is a waterproof core, specifically a PC board or a density board;
in this embodiment, the auxiliary layer 22 is a solid wood layer, and the solid wood layer is a log sheet;
in the present embodiment, the coating layer 21 is a UV fire-retardant wear-resistant coating layer.
Example 3
The method for preparing the waterproof floor in examples 1 and 2 includes the steps of:
(1) producing PC lines by using PC particles, and then manufacturing a frame 1 according to the required size;
(2) processing the wood according to the size of the frame, and filling the wood into the frame to obtain a balance layer 24;
(3) bonding a PC board or a density board above the balance layer to obtain a waterproof structural core board 23;
(4) and (3) hot-pressing an auxiliary layer 22 above the structural core plate, then coating a UV material above the auxiliary layer, and curing by infrared rays to obtain the waterproof floor.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. The waterproof floor is characterized by comprising a frame and solid wood fillers positioned in the frame;
the solid wood filler comprises a balance layer, and a core plate, an auxiliary layer and a coating layer which are sequentially arranged on the balance layer.
2. The waterproof floor of claim 1, wherein said border is a PC flashing wood border.
3. The water resistant floor according to claim 2, characterized in that the core is a water resistant structural core, in particular a PC board or density board.
4. The waterproof floor as claimed in claim 3, wherein the auxiliary layer is a decorative layer or a solid wood layer.
5. The waterproof floor as claimed in claim 4, wherein said decorative layer is melamine decorative paper; the solid wood layer is a log thin plate.
6. The waterproof floor as claimed in claim 5, wherein the coating layer is a UV fire-resistant abrasion-resistant coating layer.
7. The method for preparing a waterproof floor as claimed in claim 6, comprising the steps of:
(1) producing PC lines by using PC particles, and then manufacturing a frame according to the required size;
(2) processing the wood according to the size of the frame, and filling the wood into the frame to obtain a balance layer;
(3) bonding a PC board or a density board above the balance layer to obtain a waterproof structure core board;
(4) and hot-pressing an auxiliary layer above the structural core plate, coating a UV material above the auxiliary layer, and curing by infrared rays to obtain the waterproof floor.
8. The method of claim 7, wherein the wood in the step (2) is a leftover wood of society.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111473342.1A CN114108985A (en) | 2021-12-02 | 2021-12-02 | Waterproof floor and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111473342.1A CN114108985A (en) | 2021-12-02 | 2021-12-02 | Waterproof floor and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114108985A true CN114108985A (en) | 2022-03-01 |
Family
ID=80366532
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111473342.1A Pending CN114108985A (en) | 2021-12-02 | 2021-12-02 | Waterproof floor and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114108985A (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3443349A (en) * | 1966-03-30 | 1969-05-13 | Joachim Mahle | Floor panel plate |
| CN1563634A (en) * | 2004-03-24 | 2005-01-12 | 罗生权 | Waterproof floorboard from solid wood |
| CN1667216A (en) * | 2005-03-29 | 2005-09-14 | 湖南省长沙市娇梦木业有限公司 | Composite decorative wooden floor |
| CN2727302Y (en) * | 2004-09-09 | 2005-09-21 | 罗生权 | Plastic-fastener wood floor |
| CN1690328A (en) * | 2004-04-21 | 2005-11-02 | 罗生权 | Integration wood floor |
| CN202108218U (en) * | 2011-05-16 | 2012-01-11 | 吴家敏 | Keyboard type core material heating floorboard |
| CN204225424U (en) * | 2014-10-16 | 2015-03-25 | 福州亿利达木业有限公司 | A kind of framework wood flooring |
| CN207177186U (en) * | 2017-02-06 | 2018-04-03 | 常州市艾吉建材科技有限公司 | A kind of frame-type PVC facing composite floor boards |
| CN207377021U (en) * | 2017-05-26 | 2018-05-18 | 浙江龙森木业有限公司 | Waterproof Wooden Floor Block |
| CN108394134A (en) * | 2018-03-20 | 2018-08-14 | 福州亿利达木业有限公司 | A kind of waterproof wood floor simply spliced and manufacturing process |
| CN208088767U (en) * | 2018-02-28 | 2018-11-13 | 安徽扬子地板股份有限公司 | Plastic packaging floor |
-
2021
- 2021-12-02 CN CN202111473342.1A patent/CN114108985A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3443349A (en) * | 1966-03-30 | 1969-05-13 | Joachim Mahle | Floor panel plate |
| CN1563634A (en) * | 2004-03-24 | 2005-01-12 | 罗生权 | Waterproof floorboard from solid wood |
| CN1690328A (en) * | 2004-04-21 | 2005-11-02 | 罗生权 | Integration wood floor |
| CN2727302Y (en) * | 2004-09-09 | 2005-09-21 | 罗生权 | Plastic-fastener wood floor |
| CN1667216A (en) * | 2005-03-29 | 2005-09-14 | 湖南省长沙市娇梦木业有限公司 | Composite decorative wooden floor |
| CN202108218U (en) * | 2011-05-16 | 2012-01-11 | 吴家敏 | Keyboard type core material heating floorboard |
| CN204225424U (en) * | 2014-10-16 | 2015-03-25 | 福州亿利达木业有限公司 | A kind of framework wood flooring |
| CN207177186U (en) * | 2017-02-06 | 2018-04-03 | 常州市艾吉建材科技有限公司 | A kind of frame-type PVC facing composite floor boards |
| CN207377021U (en) * | 2017-05-26 | 2018-05-18 | 浙江龙森木业有限公司 | Waterproof Wooden Floor Block |
| CN208088767U (en) * | 2018-02-28 | 2018-11-13 | 安徽扬子地板股份有限公司 | Plastic packaging floor |
| CN108394134A (en) * | 2018-03-20 | 2018-08-14 | 福州亿利达木业有限公司 | A kind of waterproof wood floor simply spliced and manufacturing process |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20220301 |