CN114106638A - High-oxygen-resistance coating, preparation method and coating method - Google Patents

High-oxygen-resistance coating, preparation method and coating method Download PDF

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Publication number
CN114106638A
CN114106638A CN202111600189.4A CN202111600189A CN114106638A CN 114106638 A CN114106638 A CN 114106638A CN 202111600189 A CN202111600189 A CN 202111600189A CN 114106638 A CN114106638 A CN 114106638A
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coating
acrylate
high oxygen
monomer
functional substance
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白永平
钟文
邓超
殷晓芬
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Wuxi Haite New Material Research Institute Co Ltd
Harbin Institute of Technology of Wuxi Research Institute of New Materials
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Wuxi Haite New Material Research Institute Co Ltd
Harbin Institute of Technology of Wuxi Research Institute of New Materials
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D125/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
    • C09D125/02Homopolymers or copolymers of hydrocarbons
    • C09D125/04Homopolymers or copolymers of styrene
    • C09D125/08Copolymers of styrene
    • C09D125/14Copolymers of styrene with unsaturated esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D131/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Coating compositions based on derivatives of such polymers
    • C09D131/02Homopolymers or copolymers of esters of monocarboxylic acids
    • C09D131/04Homopolymers or copolymers of vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D143/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
    • C09D143/04Homopolymers or copolymers of monomers containing silicon
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/14Gas barrier composition

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The invention discloses a high oxygen resistant coating, a preparation method and a coating method, wherein the high oxygen resistant coating is prepared from the following components in percentage by weight: 30-65% of acrylate hard monomer; 5-20% of acrylate soft monomer; 0.2 to 1.5 percent of pre-crosslinking monomer; 5-25% of post-crosslinking monomer; 0.01-15% of functional substances. According to the invention, the acrylate copolymer is obtained by bulk polymerization and is mixed with the acrylate copolymer in an internal mixing manner, so that the functional substance is coated more uniformly by the copolymer in a molten state, and the filling effect of the functional substance on the copolymer is better. The mode of filling before curing is adopted to ensure that the filling of each functional substance is effective gap filling. The coating has better effects of blocking oxygen diffusion channels and prolonging the diffusion path of water vapor, and the coating also has better oxygen barrier property.

Description

High-oxygen-resistance coating, preparation method and coating method
Technical Field
The invention relates to the field of coating preparation, in particular to a high-oxygen-resistance coating, a preparation method and a coating method.
Background
Polyethylene terephthalate (PET) films are known for their excellent sealability, clarity, high temperature resistance and tensile strength, and can meet most packaging requirements. In recent years, PET films have become important packaging materials in the fields of food, medicine and cosmetics. There is therefore an increasing demand for high performance and new functionality of PET films, in particular oxygen barrier properties. Because the coating has simple synthesis process, low equipment requirement, multiple functions and good adhesion with the base material, the coating is one of the most rapid and practical methods for improving the oxygen barrier property of the PET film.
The invention aims to provide a high oxygen barrier coating and a preparation method thereof, which are used for improving the oxygen barrier of a PET film.
Disclosure of Invention
The invention achieves the aim, and the first aspect of the invention provides a high oxygen barrier coating, which has the following specific technical scheme:
the high oxygen resistant coating is prepared from the following components in percentage by weight:
30-65% of acrylate hard monomer;
5-50% of acrylate soft monomer;
0.2 to 1.5 percent of pre-crosslinking monomer;
5-25% of post-crosslinking monomer;
0.01-15% of functional substances.
In some embodiments, the acrylate hard monomer is one or more of methyl methacrylate, styrene, isobornyl acrylate, vinyl acetate, isobornyl methacrylate; the acrylic acid soft monomer is one or more of methyl acrylate, ethyl acrylate, butyl acrylate, isooctyl acrylate and the like; the pre-crosslinking monomer is one or more of divinylbenzene, tetramethylcyclotetrasiloxane and diallyl maleate; the post-crosslinking monomer is one or more of acrylic acid, methacrylic acid, hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, butylene glycol, maleic acid, fumaric acid and maleic acid liver.
In some embodiments, the initiator is one or more of benzoyl peroxide, azobisisobutyronitrile, cumene hydroperoxide, and di-tert-butyl peroxide.
In some embodiments, the functional substance is a nano inorganic powder, and the nano inorganic powder is one or more of nano silica, nano titanium dioxide, nano alumina, nano montmorillonite, diatomite, and graphene oxide.
In some embodiments, the functional material is one or more of tetramethyl orthosilicate, tetraethyl orthosilicate, tetrapropyl orthosilicate, and tetrabutyl orthosilicate hydrolysate.
In some embodiments, the functional substance is shellac.
The second aspect of the invention provides a preparation method of a high oxygen barrier coating, which comprises the following steps:
step 1, adding an acrylate hard monomer, an acrylate soft monomer, a pre-crosslinking monomer, a post-crosslinking monomer and an initiator into a reaction vessel, and reacting for 4-8h at a constant temperature of 40-110 ℃;
step 2, cooling to room temperature, taking out solid substances in the reaction system, drying and grinding into powder;
step 3, uniformly mixing and dispersing the powder and the functional substance, and then banburying;
and 4, cooling, taking out the banburying product generated in the step 3, drying, grinding into powder, and dissolving in a solvent to obtain the high oxygen resistant coating.
In a third aspect of the present invention, a method for coating a high oxygen barrier coating is provided, wherein a curing agent is added to the high oxygen barrier coating before coating.
In some embodiments, the amount of the curing agent is 0.5-2.5% of the solid content of the coating, and the curing agent is one or more of metal acid ester, metal chelate, metal salt, isocyanate, organosilane, polycarbodiimide, ethylene imine, propylene imine, epoxy resin and amino resin.
The invention has the beneficial effects that:
the invention combines the acrylate copolymer with the functional substance, limits the movement of molecular chain segments, reduces the free volume and reduces or blocks the diffusion path of oxygen molecules through the cross-linked structure formed by the functional monomer. Then filling the functional substance in the gaps of the solidified molecular chain segments, further reducing the free volume and simultaneously prolonging the diffusion path of the water vapor molecules. In addition, the acrylate copolymer is obtained by bulk polymerization and is mixed with the functional substance in an internal mixing mode, so that the functional substance is coated more uniformly by the copolymer in a molten state, and the filling effect of the functional substance on the copolymer is better. The mode of filling before curing is adopted to ensure that the filling of each functional substance is effective gap filling. The coating has better effects of blocking oxygen diffusion channels and prolonging the diffusion path of water vapor, and the coating also has better oxygen barrier property.
Detailed Description
The description is further elucidated with reference to specific examples. The description is to be regarded as illustrative and explanatory only and should not be taken as limiting the scope of the invention in any way.
Example 1
65g of styrene, 14.7g of ethyl acrylate, 0.2g of divinylbenzene, 5g of hydroxyethyl acrylate and 0.1g of cumene hydroperoxide were charged into a reaction vessel. Keeping the temperature at 40 ℃ for 8 h. Cooling to room temperature, taking out the solid, and grinding into powder. The powder was mixed with 15g of shellac and dispersed before banburying. The product after internal mixing was ground into a powder and dissolved in 200g of ethyl acetate.
0.05g of isocyanate is added before coating on a machine, and the mixture is stirred and dispersed for 20 min.
Example 2
60g of vinyl acetate, 20g of butyl acrylate, 1.5g of diallyl maleate, 15g of acrylic acid, 0.5g of di-tert-butyl peroxide were added to the reaction vessel. Keeping the temperature at 110 ℃ for 4 h. Cooling to room temperature, taking out the solid, and grinding into powder. Mixing with 3g of tetrabutyl orthosilicate sol-gel product, dispersing and banburying. The product after banburying was ground to a powder and dissolved in 150g of butanone.
Before coating on a machine, 1.5g of epoxy resin is added, and the mixture is stirred and dispersed for 20 min.
Example 3
60g of methyl methacrylate, 13.69 g of methyl acrylate, 1-tetravinylcyclotetrasiloxane, 25g of maleic acid and 0.3g of benzoyl peroxide were added to the reaction vessel. Keeping the temperature at 80 ℃ for 6 h. Cooling to room temperature, taking out the solid, and grinding into powder. Mixing with 0.01g of graphene oxide, dispersing, and banburying. And grinding the banburying product into components. Dissolved in 120g of N-methylpyrrolidone.
No curing agent was added prior to on-machine coating.
Example 4
40g of styrene, 35g of ethyl acrylate, 0.4g of divinylbenzene, 15g of hydroxyethyl acrylate and 0.1g of cumene hydroperoxide were charged into a reaction vessel. Keeping the temperature at 60 ℃ for 6 h. Cooling to room temperature, taking out the solid, and grinding into powder. The powder was mixed with 10g of shellac and dispersed before banburying. The internal mixed product was ground into powder and dissolved in 180g of n-propyl acetate.
0.2g of isocyanate is added before coating on a machine, and the mixture is stirred and dispersed for 20 min.
Example 5
45g of vinyl acetate, 37.8g of butyl acrylate, 1.2g of diallyl maleate, 10g of acrylic acid, 0.6g of di-tert-butyl peroxide were added to the reaction vessel. Keeping the temperature at 60 ℃ for 7.5 h. Cooling to room temperature, taking out the solid, and grinding into powder. Mixing with 6g of tetrabutyl orthosilicate sol-gel product, dispersing and banburying. The product after internal mixing was ground to a powder and dissolved in 130g of acetone.
1.2g of amino resin is added before coating on a machine, and the mixture is stirred and dispersed for 20 min.
Example 6
50g of methyl methacrylate, 23 g of methyl acrylate, 0.8 g of tetravinylcyclotetrasiloxane, 25g of maleic acid and 0.5g of benzoyl peroxide were added to the reaction vessel. Keeping the temperature at 100 ℃ for 5 h. Cooling to room temperature, taking out the solid, and grinding into powder. Mixing with 1.2g of graphene oxide, dispersing, and banburying. And grinding the banburying product into components. Dissolved in 140g N-methylpyrrolidone.
No curing agent was added prior to on-machine coating.
And (3) performance testing:
comparative example 1: PET basement membrane.
Comparative example 2: common acrylate coatings.
Comparative example 3: 40g of styrene, 10g of ethyl acrylate, 0.1g of divinylbenzene, 0.5g of hydroxyethyl acrylate and 0.9g of benzoyl peroxide, 49.5 g of ethyl acetate are synthesized by free radical polymerization to obtain the acrylate high-barrier coating. Before coating, isocyanate is added and stirred for 30 min.
The test method comprises the following steps:
the coatings of the examples of the present invention and comparative examples 2 and 3 were respectively poured into a specific container and dried to a coating layer of a prescribed thickness.
The oxygen transmission rate of each coating was tested by pressing through the apparatus, the oxygen transmission rate having the unit e-15cm3·cm/cm2S · Pa, the lower the test value, the stronger the oxygen barrier capacity is indicated.
The test results are shown in the following table:
Figure BDA0003431462160000041
Figure BDA0003431462160000051
the foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (9)

1. The high oxygen resistance coating is characterized by being prepared from the following components in percentage by weight:
30-65% of acrylate hard monomer;
5-20% of acrylate soft monomer;
0.2 to 1.5 percent of pre-crosslinking monomer;
5-25% of post-crosslinking monomer;
0.01-15% of functional substances.
2. The high oxygen barrier coating of claim 1, wherein:
the acrylate hard monomer is one or more of methyl methacrylate, styrene, isobornyl acrylate, vinyl acetate and isobornyl methacrylate;
the acrylic acid soft monomer is one or more of methyl acrylate, ethyl acrylate, butyl acrylate, isooctyl acrylate and the like;
the pre-crosslinking monomer is one or more of divinylbenzene, tetramethylcyclotetrasiloxane and diallyl maleate;
the post-crosslinking monomer is one or more of acrylic acid, methacrylic acid, hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, butylene glycol, maleic acid, fumaric acid and maleic acid liver.
3. The high oxygen barrier coating of claim 1, wherein: the initiator is one or more of benzoyl peroxide, azobisisobutyronitrile, cumene hydroperoxide and di-tert-butyl peroxide.
4. The high oxygen barrier coating of claim 1, wherein: the functional substance is nano inorganic powder, and the nano inorganic powder is one or more of nano silicon dioxide, nano titanium dioxide, nano aluminum oxide, nano montmorillonite, diatomite and graphene oxide.
5. The high oxygen barrier coating of claim 1, wherein: the functional substance is one or more of tetramethyl orthosilicate, tetraethyl orthosilicate, tetrapropyl orthosilicate and tetrabutyl orthosilicate hydrolysis products.
6. The high oxygen barrier coating of claim 1, wherein: the functional substance is shellac.
7. A method for preparing the high oxygen barrier coating according to any one of claims 1 to 6, which comprises:
step 1, adding an acrylate hard monomer, an acrylate soft monomer, a pre-crosslinking monomer, a post-crosslinking monomer and an initiator into a reaction vessel, and reacting for 4-8h at a constant temperature of 40-110 ℃;
step 2, cooling to room temperature, taking out solid substances in the reaction system, drying and grinding into powder;
step 3, uniformly mixing and dispersing the powder and the functional substance, and then banburying;
and 4, cooling, taking out the banburying product generated in the step 3, drying, grinding into powder, and dissolving in a solvent to obtain the high oxygen resistant coating.
8. A coating method of high oxygen resistant coating is characterized in that before coating, a curing agent is added into the high oxygen resistant coating.
9. The method for coating the high oxygen resistant coating according to claim 8, wherein the amount of the curing agent is 0.5-2.5% of the solid content of the coating, and the curing agent is one or more of metal acid ester, metal chelate, metal salt, isocyanate, organosilane, polycarbodiimide, ethyleneimine, propyleneimine, epoxy resin and amino resin.
CN202111600189.4A 2021-12-24 2021-12-24 High-oxygen-resistance coating, preparation method and coating method Pending CN114106638A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130030071A1 (en) * 2010-03-30 2013-01-31 Basf Se End-functionalized polymers
CN102911530A (en) * 2012-11-07 2013-02-06 北京化工大学 Preparation method capable of realizing chemical blending of modified nano silicon dioxide particles in acrylate monomer
CN113122103A (en) * 2019-12-30 2021-07-16 苏州青田新材料有限公司 Imitation electroplating powder coating and preparation method thereof
CN113604116A (en) * 2021-09-09 2021-11-05 哈尔滨工业大学无锡新材料研究院 High-oxygen barrier coating and preparation method and coating method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130030071A1 (en) * 2010-03-30 2013-01-31 Basf Se End-functionalized polymers
CN102911530A (en) * 2012-11-07 2013-02-06 北京化工大学 Preparation method capable of realizing chemical blending of modified nano silicon dioxide particles in acrylate monomer
CN113122103A (en) * 2019-12-30 2021-07-16 苏州青田新材料有限公司 Imitation electroplating powder coating and preparation method thereof
CN113604116A (en) * 2021-09-09 2021-11-05 哈尔滨工业大学无锡新材料研究院 High-oxygen barrier coating and preparation method and coating method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
北京化工学院等: "《塑料机械设计》", 31 October 1994, 中国轻工业出版社 *

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