CN114105150A - Method for synthesizing silicon dioxide powder by utilizing organosilane - Google Patents

Method for synthesizing silicon dioxide powder by utilizing organosilane Download PDF

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Publication number
CN114105150A
CN114105150A CN202111570016.2A CN202111570016A CN114105150A CN 114105150 A CN114105150 A CN 114105150A CN 202111570016 A CN202111570016 A CN 202111570016A CN 114105150 A CN114105150 A CN 114105150A
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organosilane
mixed
reactor
mass
catalyst
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邸道远
金彦章
房满义
秦云峰
韩晖
王永和
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Bengbu Zhongheng New Materials Scientific And Technological Co ltd
Anhui Zhongchuang Electronic Information Material Co ltd
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Bengbu Zhongheng New Materials Scientific And Technological Co ltd
Anhui Zhongchuang Electronic Information Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/62Submicrometer sized, i.e. from 0.1-1 micrometer

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Silicon Compounds (AREA)

Abstract

The invention discloses a method for synthesizing silicon dioxide powder by utilizing organosilane, which comprises the steps of dispersing high-purity mixed organosilane into methanol to obtain a mixed organosilane solution; dispersing pure water, a catalyst and methanol in a reactor; slowly adding the mixed organosilane solution into a reactor, and continuously stirring at a constant speed for reaction for 2 hours after the addition is finished; after adding a proper amount of pure water, heating, evaporating and concentrating under negative pressure to recover the alcohol solvent and the catalyst; the remaining slurry in the reactor was washed with pure water to near neutrality and dried to obtain silica powder. The method adopts an organosilane hydrolysis method, and the mixed organosilane seat hydrolysis main raw materials mixed according to a certain proportion are subjected to hydrolysis, evaporation recovery, water washing and drying to synthesize silicon dioxide powder, so that the raw materials for synthesizing quartz are obtained. By adopting the adding mode of mixed organosilane, the primary particle size of the silicon dioxide powder is increased, and the product quality is favorably improved.

Description

Method for synthesizing silicon dioxide powder by utilizing organosilane
Technical Field
The invention belongs to the field of silicon-based material manufacturing, and particularly relates to a method for synthesizing silicon dioxide powder by using organosilane.
Background
The high-purity silicon dioxide material has excellent high-temperature resistance (used for a long time at the temperature of more than 1100 ℃), extremely low expansion coefficient, extremely high thermal shock resistance, rapid cooling and rapid heating resistance, high-temperature stability, high insulation, corrosion resistance and excellent optical characteristics, is widely applied to industries such as semiconductors, optics, new energy (photovoltaics) and aerospace (military industry), and is a basic key raw material of the semiconductor and photovoltaic industries. The high purity silica includes mainly natural silica and synthetic silica. The natural silicon dioxide is prepared from the quartz sand with less impurities and high grade through a series of purification processes. In recent years, semiconductor and photovoltaic industries are rapidly developed in China, the demand of high-grade quartz sand is more and more high, and raw material ore sand basically depends on import. Therefore, synthetic silica is still a necessary trend in the development of the semiconductor industry.
The process for synthesizing silicon dioxide mainly comprises a water glass ion exchange method, a silicon tetrachloride method, an organosilane hydrolysis method and the like. The water glass ion exchange method has the defects of low product purity, difficult control of particle size, large water resource consumption in the preparation process and the like; the silicon tetrachloride method cannot be cleaned due to the generation of a large amount of chloride ions, and metal equipment is easily corroded due to the existence of the chloride ions.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the technical defects, and provide a method for synthesizing silicon dioxide powder by utilizing organosilane, wherein the organosilane hydrolysis method is adopted, the conditions are mild, the production process is simple, meanwhile, a catalyst in the hydrolysis process is circulated in a closed loop in a system, and alcohols generated by hydrolysis are separated, purified and returned to hydrolysis equipment again, so that the alcohols can be recycled, the method is very environment-friendly, and the production cost is greatly reduced. In addition, the terminal raw material of the organosilane is metal silicon powder, so that domestic raw materials are sufficiently supplied.
In order to solve the technical problems, the invention provides a method for synthesizing silicon dioxide powder by utilizing organosilane, which comprises the following steps:
(1) dispersing 15 parts by mass of high-purity organosilane in 15-25 parts by mass of methanol to obtain a mixed organosilane solution;
(2) dispersing 1-3 parts by mass of pure water, 1-3 parts by mass of a catalyst and 10-20 parts by mass of methanol in a reactor;
(3) adding the mixed organosilane solution obtained in the step (1) into a reactor within 2h, and after the addition is finished, continuously stirring at a constant speed at a reaction temperature of 5-30 ℃ for reaction for 2 h;
(4) adding 10 parts by mass of pure water, heating under negative pressure, evaporating, concentrating and recovering the alcohol solvent and the catalyst, and keeping the temperature of evaporation and concentration at 70-95 ℃;
(5) washing the residual slurry in the reactor to be neutral by pure water, and drying at the temperature of 600 ℃ to obtain silicon dioxide powder.
Specifically, the catalyst in the step (1) is one of sulfuric acid, hydrochloric acid, nitric acid, citric acid, benzoic acid, oxalic acid, formic acid, acetic acid, high-concentration electronic grade ammonia water, tetramethyl ammonium hydroxide or tetraethyl ammonium hydroxide; the catalyst adjusts the pH value of the mixed solution to 2-4 or 9-11.
Specifically, the organosilane in the step (2) is a mixture of Tetramethoxysilane (TMOS) and Tetraethoxysilane (TEOS) or/and methyltrimethoxysilane (MTMS), wherein the mass of the Tetramethoxysilane (TMOS) accounts for at least 60%.
The invention mainly obtains the following beneficial effects: the method comprises the steps of carrying out full hydrolysis reaction in a pure water, catalyst and methanol system by adopting a mode of taking mixed organosilane mainly comprising Tetramethoxysilane (TMOS) and assisted by Tetraethoxysilane (TEOS) and/or methyltrimethoxysilane (MTMS) as a hydrolysis raw material, then carrying out negative pressure heating, evaporation and concentration to recover alcohol solvent, washing residual slurry in a reactor to be neutral by using pure water, drying at 600 ℃, removing impurities such as bound water, organic matters and the like in the powder, and finally obtaining silicon dioxide powder. The silicon dioxide powder has larger primary particle size, is beneficial to improving the product quality and becomes a raw material meeting the requirement of a subsequent calcining section.
Moreover, the method adopts an organosilane hydrolysis method, the conditions are mild, the production process is simple, the catalyst in the hydrolysis process is in closed cycle in the system, the alcohols generated by hydrolysis are separated, purified and returned to the hydrolysis equipment, the alcohols can be recycled, the method is very environment-friendly, and the production cost is greatly reduced. In addition, the terminal raw material of the organosilane is metal silicon powder, so that domestic raw materials are sufficiently supplied.
Drawings
FIG. 1 is an electron micrograph of the silica powder synthesized in example 1.
FIG. 2 is an electron micrograph of the silica powder synthesized in example 2.
FIG. 3 is an electron micrograph of the silica powder synthesized in example 3.
FIG. 4 is an electron microscope picture of a silica powder synthesized by comparative example.
Detailed Description
The invention will be further understood from the following examples, which are given by way of illustration and are not intended to be limiting.
Example 1
A method for synthesizing silica powder using organosilane, comprising the steps of:
(1) in a dust-free laboratory, 10kg of Tetramethoxysilane (TMOS) and 5kg of Tetraethoxysilane (TEOS) were dispersed in 15kg of methanol to obtain a mixed organosilane solution;
(2) 3kg of high-purity water, 3kg of ammonia water (25%) and 15kg of methanol are weighed and dispersed in a reactor, the pH of a reaction system is controlled to be 10.5, and the components are uniformly mixed at the temperature of 25 ℃;
(3) slowly adding the mixed organosilane solution obtained in the step (1) into a reactor within 2 hours by using a peristaltic pump, and after the addition is finished, continuously stirring at a constant speed of 70 r/min at a reaction temperature of 5-30 ℃ for reaction for 2 hours;
(4) adding 10kg of pure water into a reactor, heating, evaporating and concentrating under the conditions of negative pressure and 90 ℃ to recover alcohol solvent and catalyst;
(5) washing the residual slurry in the reactor with pure water until the pH value is 7.3, drying at 600 ℃, and removing impurities such as bound water and organic matters in the powder to obtain silicon dioxide powder.
Example 2
A method for synthesizing silica powder using organosilane, comprising the steps of:
(1) in a dust-free laboratory, 10kg of Tetramethoxysilane (TMOS) and 5kg of methyltrimethoxysilane (MTMS) were dispersed in 25kg of methanol to obtain a mixed organosilane solution;
(2) 3kg of high-purity water, 3kg of acetic acid (98%) and 10kg of methanol are weighed and dispersed in a reactor, the pH of a reaction system is controlled to be 3.0, and the components are uniformly mixed at the temperature of 20 ℃;
(3) slowly adding the mixed organosilane solution obtained in the step (1) into a reactor within 2 hours by using a peristaltic pump, and after the addition is finished, continuously stirring at a constant speed of 60 revolutions per minute at a reaction temperature of 5-30 ℃ for reaction for 2 hours;
(4) adding 10kg of pure water into a reactor, heating, evaporating and concentrating under the conditions of negative pressure and 80 ℃ to recover alcohol solvent and catalyst;
(5) washing the residual slurry in the reactor with pure water to pH 6.7, drying at 600 deg.C, and removing impurities such as bound water and organic substances to obtain silicon dioxide powder.
Example 3
A method for synthesizing silica powder using organosilane, comprising the steps of:
(1) in a dust-free laboratory, 10kg of Tetramethoxysilane (TMOS), 3kg of Tetraethoxysilane (TEOS) and 2kg of methyltrimethoxysilane (MTMS) were dispersed in 20kg of methanol to obtain a mixed organosilane solution;
(2) 3kg of high-purity water, 2kg of tetramethylammonium hydroxide and 25kg of methanol are weighed and dispersed in a reactor, the pH of a reaction system is controlled to be 9.5, and the components are uniformly mixed at the temperature of 10 ℃;
(3) slowly adding the mixed organosilane solution obtained in the step (1) into a reactor within 2 hours by using a peristaltic pump, and after the addition is finished, continuously stirring at a constant speed of 50 revolutions per minute at a reaction temperature of 5-30 ℃ for reaction for 2 hours;
(4) adding 10kg of pure water into a reactor, heating, evaporating and concentrating under the conditions of negative pressure and 95 ℃ to recover alcohol solvent and catalyst;
(5) washing the residual slurry in the reactor with pure water until the pH value is 7.3, drying at 600 ℃, and removing impurities such as bound water and organic matters in the powder to obtain silicon dioxide powder.
Comparative example
A method for synthesizing silica powder using organosilane, comprising the steps of:
(1) in a dust-free laboratory, 15kg of Tetramethoxysilane (TMOS) was dispersed in 15kg of methanol to obtain an organosilane solution;
(2) 3kg of high-purity water, 3kg of ammonia water (25%) and 15kg of methanol are weighed and dispersed in a reactor, the pH of a reaction system is controlled to be 10.5, and the components are uniformly mixed at the temperature of 25 ℃;
(3) slowly adding the organosilane solution obtained in the step (1) into a reactor within 2 hours by using a peristaltic pump, and after the addition is finished, continuously stirring at a constant speed of 70 r/min at a reaction temperature of 5-30 ℃ for reaction for 2 hours;
(4) adding 10kg of pure water into a reactor, heating, evaporating and concentrating under the conditions of negative pressure and 90 ℃ to recover alcohol solvent and catalyst;
(5) washing the residual slurry in the reactor with pure water until the pH value is 7.3, drying at 600 ℃, and removing impurities such as bound water and organic matters in the powder to obtain silicon dioxide powder.
As is apparent from the electron microscope images of the silica powders obtained in examples 1 to 3 and comparative example, when a mixed organosilane containing Tetramethoxysilane (TMOS) as a main component and Tetraethoxysilane (TEOS) and/or methyltrimethoxysilane (MTMS) as an auxiliary component is used as a raw material for hydrolysis, the primary particle diameter of the produced silica powder is significantly increased from 200nm to about 800 nm. Meanwhile, in the subsequent synthetic quartz calcination process, the product quality is improved, and the product becomes a qualified raw material meeting the subsequent calcination.
The foregoing is merely a preferred embodiment of the invention and is not intended to limit the invention in any manner; those skilled in the art can make numerous possible variations and modifications to the present teachings, or modify equivalent embodiments to equivalent variations, without departing from the scope of the present teachings, using the methods and techniques disclosed above. Therefore, any simple modification, equivalent replacement, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention.

Claims (4)

1. A method for synthesizing silica powder using organosilane, comprising the steps of:
(1) dispersing 15 parts by mass of high-purity organosilane in 15-25 parts by mass of methanol to obtain a mixed organosilane solution;
(2) dispersing 1-3 parts by mass of pure water, 1-3 parts by mass of a catalyst and 10-20 parts by mass of methanol in a reactor;
(3) adding the mixed organosilane solution obtained in the step (1) into a reactor within 2h, and after the addition is finished, continuously stirring at a constant speed at a reaction temperature of 5-30 ℃ for reaction for 2 h;
(4) adding 10 parts by mass of pure water, heating under negative pressure, evaporating, concentrating and recovering the alcohol solvent and the catalyst, and keeping the temperature of evaporation and concentration at 70-95 ℃;
(5) washing the residual slurry in the reactor to be neutral by pure water, and drying at the temperature of 600 ℃ to obtain silicon dioxide powder.
2. Process for the synthesis of silica powder with organosilanes according to claim 1, characterized in that: the catalyst in the step (1) is one of sulfuric acid, hydrochloric acid, nitric acid, citric acid, benzoic acid, oxalic acid, formic acid, acetic acid, high-concentration electronic-grade ammonia water, tetramethyl ammonium hydroxide or tetraethyl ammonium hydroxide.
3. Process for the synthesis of silica powder with organosilanes according to claim 2, characterized in that: the catalyst adjusts the pH value of the mixed solution to 2-4 or 9-11.
4. Process for the synthesis of silica powder with organosilanes according to claim 1, characterized in that: the organosilane in the step (2) is a mixture of tetramethoxysilane and tetraethoxysilane or/and methyltrimethoxysilane, wherein the mass of the tetramethoxysilane accounts for at least 60%.
CN202111570016.2A 2021-12-21 2021-12-21 Method for synthesizing silicon dioxide powder by utilizing organosilane Pending CN114105150A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10287415A (en) * 1997-04-09 1998-10-27 Shiaru:Kk Production of highly pure spherical silica
CN112010318A (en) * 2020-08-10 2020-12-01 深圳市科玺化工有限公司 Preparation method of nano water-based silica sol for semiconductor polishing

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10287415A (en) * 1997-04-09 1998-10-27 Shiaru:Kk Production of highly pure spherical silica
CN112010318A (en) * 2020-08-10 2020-12-01 深圳市科玺化工有限公司 Preparation method of nano water-based silica sol for semiconductor polishing

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