CN1141043C - On-line stem-shredding machine - Google Patents
On-line stem-shredding machine Download PDFInfo
- Publication number
- CN1141043C CN1141043C CNB021102848A CN02110284A CN1141043C CN 1141043 C CN1141043 C CN 1141043C CN B021102848 A CNB021102848 A CN B021102848A CN 02110284 A CN02110284 A CN 02110284A CN 1141043 C CN1141043 C CN 1141043C
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- gear
- roller
- pressure roller
- break bar
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Abstract
The present invention relates to an on-line stem-shredding machine, particularly to a device of processing tobaccos into tobacco shreds on line after broken tobacco stems and nerves confounded into the tobaccos are eliminated. The machine comprises a motor, a driving mechanism connected with a power output shaft of the motor, and a shredding mechanism connected with the driving mechanism. The machine has the structural characteristic that the shredding mechanism comprises a pair of pressure rollers whose rotation directions are opposite, and a pair of meshed roller cutter wheels which are positioned just under the pair of pressure rollers and have opposite rotation directions. A scraper tightly contacted with the outer edge of each of the pressure rollers is arranged under each of the pressure rollers; a roller cutter wheel scraper contacted with a roller cutter on each of the roller cutter wheels is arranged under each of the roller cutter wheels. The central positions above the pair of pressure rollers are respectively and correspondingly provided with a stem inlet; a shred storage box is respectively and correspondingly arranged under the pair of roller cutter wheels; and the outlet end of the shred storage box is connected with a material suction air pipe. By the on-line stem-shredding machine, a special production line is omitted, and the equipment investment is decreased. The machine saves energy resources, reduces cigarette cost and enhances the economic benefits of enterprises.
Description
Technical field
The present invention relates to be mingled in the device that the disallowable back of broken offal and ribs of a leaf on-line machining in the pipe tobacco becomes pipe tobacco.
Background technology
Tobacco leaf is made into the cigarette that to take out, to pass through a series of processing technology, at first tobacco leaf to be removed stalk, be processed into pipe tobacco, tobacco leaf is being processed in the process of pipe tobacco, inevitably have broken offal of part and ribs of a leaf and be mingled in the pipe tobacco, these broken offal and ribs of a leaf are called as stalk and sign in the Chinese tobacco dictionary, for guaranteeing cigarette quality, on the production line of next procedure, at first to reject these stalks and sign, these disallowable stalks are signed, falling into stalk signs in the case, reclaim by artificial concentrating, send into an other special production line, through a series of processing technologys, make the pipe tobacco thin slice, be cut into silk, mix use with pipe tobacco, its weak point is to set up a special production line, has both taken plant area, increase equipment investment again, the cost of cigarette is improved.And at present, various types of offal reducing mechanisms are not suitable for the one-tenth silk that stalk is signed again, and for example the patent No. is the offal meal machine of 00256114.x, comprise that one crouches to the chopping chamber of cylinder, be provided with the roller of beating that moving knife is housed in this chopping chamber, the chopping chamber inwall on stationary knife is housed, the bottom is provided with sieve plate.This offal meal machine, volume is big, only is applicable to the prescinding of long offal, and is not suitable for online one-tenths that the less stalk of size is signed thread.
Summary of the invention
The purpose of this invention is to provide a kind of on-line stem-shredding machine of specially stalk being signed chopping.
This on-line stem-shredding machine, comprise motor, the transmission mechanism that is connected with the power output shaft of motor, the moulding draw-wire machine structure that is connected with transmission mechanism, its design feature is that the moulding draw-wire machine structure comprises the pressure roller of a pair of direction of rotation and is positioned at this under the pressure roller and the roller break bar of the pair of meshing of direction of rotation, there is a scraper that closely contacts with the outer of pressure roller the below of each pressure roller, there is a roller break bar scraper that contacts with roller cutter on the roller break bar below of each roller break bar, be provided with stalk corresponding to described this center and sign import the pressure roller top, below corresponding to described this pair roller break bar is provided with wire storage box, and the port of export of wire storage box is connected to the suction airduct.
Above-mentioned transmission mechanism can be a gear drive, also can be chain wheel driving mechanism or belt gear, according to online install and use will obstruct will try one's best the work of reduced volume and a pair of pressure roller the time sign pressure and be the application of force situation of thin slice, transmission mechanism is preferably selected gear drive for use.Gear drive comprises the motor gear on the power output shaft that is contained in motor, the duplicate gear of the United Nations General Assembly's gear wherein and motor gear engagement, another connection pinion of duplicate gear and the engagement of pressure roller driving gear, pressure roller driving gear and pressure roller travelling gear are installed in respectively on the two end axles of pressure roller, the pressure roller travelling gear both meshed with the pressure roller driven gear, mesh with an idler gear again, the pressure roller driven gear is contained on the end axle of another pressure roller, idler gear is contained on the intermediate gear shaft, end at the driving shaft of roller break bar is equipped with roller break bar driving gear, roller break bar driving gear both meshed with idler gear, with the engagement of roller break bar driven gear, roller break bar driven gear is contained on another roller break bar axle again.
As improvement to this on-line stem-shredding machine, also comprise the casing that has base, motor is installed on the base, each gear of transmission mechanism is installed in outside the casing, the moulding draw-wire machine structure is installed in the casing, and stalk is wherein signed import and is installed on the casing end face, and it is overhanging that the suction airduct passes casing.
For monitor the charging situation that stalk signs and becomes thread after storage silk situation, anti-clogging is in advance laid optical sensor at casing corresponding to the top position of a pair of pressure roller, lays another optical sensor at casing corresponding to the top position of wire storage box.
Sign in order to make stalk in order, improve the one-tenth silk rate that stalk is signed, stalk is signed import and is infundibulate, is evenly equipped with groove on its inner surface.
Reject for the ferromagnetic material that will be mingled in the stalk label, on the inner surface of stalk label import, be provided with permanent magnet.
During installation, this on-line stem-shredding machine is installed in the position that stalk is signed case, the stalk of rejecting on the production line is signed directly fall into stalk and signed import, the batch bin of the cigarette unit on suction airduct and the production line is communicated with.During use, this on-line stem-shredding machine is by the control automatically synchronously of the cigarette unit on the production line, its course of work is: the power from motor drives a pair of pressure roller and the rotation of pair of rolls break bar through transmission mechanism, the stalk that cigarette unit on the production line is rejected is signed through the import of stalk label and is entered in this on-line stem-shredding machine, the a pair of pressure roller extruding that at first through the gap is 0.18mm is thin slice, and by scraping with the tight scraper that contacts in the outer of pressure roller, fall into the top, engagement position of pair of rolls break bar, be cut into stem and scrape through the pair of rolls break bar again by roller break bar scraper, fall in the wire storage box, to fall into stem in the wire storage box from the interruption air draught of cigarette unit and inhale and deliver in the batch bin of cigarette unit, participate in the batching of pipe tobacco.
Use this on-line stem-shredding machine, saved a special production line, both taken plant area less, reduced equipment investment again, saved the expense that the energy and transportation stalk are signed, the cost of cigarette is reduced, improved economic benefit of enterprises.
Description of drawings
Embodiments of the invention are illustrated in conjunction with the accompanying drawings, wherein;
Fig. 1 is the front view of on-line stem-shredding machine;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the A-A cutaway view of Fig. 2.
The specific embodiment
With reference to accompanying drawing, on-line stem-shredding machine comprises the casing 24 that has base 23, and motor 1 is installed on the base 23, and the transmission mechanism that is connected with the power output shaft of motor 1 is installed in outside the casing 24, and the moulding draw-wire machine structure that is connected with transmission mechanism is installed in the casing 24.The moulding draw-wire machine structure comprises a pair of direction of rotation, the gap be 0.18mm pressure roller 2 and be positioned at this under the pressure roller 2 and the roller break bar 3 of the pair of meshing of direction of rotation, this gap to pressure roller 2 is adjusted by the adjusting screw(rod) 29 that is contained on the housing 24, there is a scraper 4 that closely contacts with the outer of pressure roller 2 below of each pressure roller 2, scraper 4 is contained in to be scraped on the tool rest 5, the lower end of scraper 4 is connected to the spring 6 affixed with casing 24, there is a roller break bar scraper 7 that contacts with roller cutter on the roller break bar 3 below of each roller break bar 3, roller break bar scraper 7 is contained in the affixed roller break bar of casing 24 and scrapes on the tool rest 8, casing 24 end faces are provided with stalk corresponding to this center position to pressure roller 2 and sign import 9, stalk is signed import 9 and is infundibulate, be evenly equipped with groove 27 on its inner surface and be provided with permanent magnet 28, below corresponding to this pair roller break bar 3 is provided with wire storage box 10, wire storage box 10 is placed on the base 23, the port of export of wire storage box 10 is connected to and passes the overhanging suction airduct 11 of casing 24, lay optical sensor 25 at casing 24 corresponding to the top position of a pair of pressure roller 2, lay another optical sensor 26 corresponding to the top position of wire storage box 10 at casing 24.Transmission mechanism is a gear drive, it comprises the motor gear 12 on the power output shaft that is contained in motor 1, the duplicate gear 13 of the United Nations General Assembly's gear wherein and motor gear 12 engagements, another connection pinion of duplicate gear 13 and 14 engagements of pressure roller driving gear, pressure roller driving gear 14 and pressure roller travelling gear 15 are installed in respectively on the two end axles of pressure roller, pressure roller travelling gear 15 both meshed with pressure roller driven gear 16, again with an idler gear 17 engagements, pressure roller driven gear 16 is contained on the end axle of another pressure roller, idler gear 17 is contained on the intermediate gear shaft 18, end at the driving shaft 19 of roller break bar is equipped with roller break bar driving gear 20, roller break bar driving gear 20 both meshed with idler gear 17, with 21 engagements of roller break bar driven gear, roller break bar driven gear 21 is contained on another roller break bar axle 22 again.
Claims (7)
1, a kind of on-line stem-shredding machine, comprise motor (1), the transmission mechanism that is connected with the power output shaft of motor (1), the moulding draw-wire machine structure that is connected with transmission mechanism, it is characterized in that the moulding draw-wire machine structure comprises the pressure roller (2) of a pair of direction of rotation and is positioned at this under the pressure roller (2) and the roller break bar (3) of the pair of meshing of direction of rotation, there is a scraper (4) that closely contacts with the outer of pressure roller (2) below of each pressure roller (2), there is a roller break bar scraper (7) that contacts with roller cutter on the roller break bar (3) below of each roller break bar (3), be provided with stalk corresponding to described this center and sign import (9) pressure roller (2) top, below corresponding to described this pair roller break bar (3) is provided with wire storage box (10), and the port of export of wire storage box (10) is connected to suction airduct (11).
2, on-line stem-shredding machine according to claim 1 is characterized in that transmission mechanism is a gear drive.
3, on-line stem-shredding machine according to claim 2, it is characterized in that gear drive comprises the motor gear (12) on the power output shaft that is contained in motor (1), the duplicate gear (13) of the United Nations General Assembly's gear wherein and motor gear (12) engagement, another connection pinion of duplicate gear (13) and pressure roller driving gear (14) engagement, pressure roller driving gear (14) and pressure roller travelling gear (15) are installed in respectively on the two end axles of pressure roller (2), pressure roller travelling gear (15) both meshed with pressure roller driven gear (16), mesh with an idler gear (17) again, pressure roller driven gear (16) is contained on the end axle of another pressure roller, idler gear (17) is contained on the intermediate gear shaft (18), end at the driving shaft (19) of roller break bar (3) is equipped with roller break bar driving gear (20), roller break bar driving gear (20) both meshed with idler gear (17), with roller break bar driven gear (21) engagement, roller break bar driven gear (21) is contained on another roller break bar axle (22) again.
4, according to claim 1,2 or 3 described on-line stem-shredding machines, it is characterized in that also comprising the casing (24) that has base (23), motor (1) is installed on the base (23), each gear of transmission mechanism is installed in outside the casing (24), the moulding draw-wire machine structure is installed in the casing (24), stalk is wherein signed import (9) and is installed on casing (24) end face, and it is overhanging that suction airduct (11) passes casing (24).
5, on-line stem-shredding machine according to claim 4, it is characterized in that laying optical sensor (25) corresponding to the top position of a pair of pressure roller (2), lay another optical sensor (26) corresponding to the top position of wire storage box (10) at casing (24) at casing (24).
6, on-line stem-shredding machine according to claim 4 is characterized in that stalk label imports (9) are infundibulate, are evenly equipped with groove (27) on its inner surface.
7, on-line stem-shredding machine according to claim 6 is characterized in that being provided with permanent magnet (28) on the inner surface of stalk label imports (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021102848A CN1141043C (en) | 2002-04-20 | 2002-04-20 | On-line stem-shredding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021102848A CN1141043C (en) | 2002-04-20 | 2002-04-20 | On-line stem-shredding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1375242A CN1375242A (en) | 2002-10-23 |
| CN1141043C true CN1141043C (en) | 2004-03-10 |
Family
ID=4741016
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB021102848A Expired - Fee Related CN1141043C (en) | 2002-04-20 | 2002-04-20 | On-line stem-shredding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1141043C (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102440434B (en) * | 2011-09-07 | 2013-09-25 | 山东中烟工业有限责任公司 | Circular knife cleaning device for wrapping machine set |
-
2002
- 2002-04-20 CN CNB021102848A patent/CN1141043C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1375242A (en) | 2002-10-23 |
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