CN114102735A - Foaming sponge production and processing system - Google Patents
Foaming sponge production and processing system Download PDFInfo
- Publication number
- CN114102735A CN114102735A CN202111338205.7A CN202111338205A CN114102735A CN 114102735 A CN114102735 A CN 114102735A CN 202111338205 A CN202111338205 A CN 202111338205A CN 114102735 A CN114102735 A CN 114102735A
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- rod
- steel wire
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- 238000005187 foaming Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims abstract description 137
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 66
- 239000010959 steel Substances 0.000 claims abstract description 66
- 238000000034 method Methods 0.000 claims abstract description 20
- 230000000670 limiting effect Effects 0.000 claims description 34
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 abstract description 17
- 238000000926 separation method Methods 0.000 abstract description 4
- 238000005299 abrasion Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 12
- 230000009471 action Effects 0.000 description 10
- 230000033001 locomotion Effects 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/547—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides a production and processing system for foaming sponge, which comprises a bottom plate, a fixing device, a supporting device, a longitudinal cutting device and a transverse cutting device, wherein the fixing device is arranged on the bottom plate; the invention solves the problems that the tension degree of a cutting steel wire of a slitting sponge block is changed after the cutting steel wire is used for a long time, the tension degree of the cutting steel wire is difficult to adjust manually, the process of abrasion and replacement of the cutting steel wire is complicated after the cutting steel wire is used for a long time, and the uneven cut of the sponge block and incomplete separation of the sponge block are easily caused in the cutting process of the cutting steel wire adopted at present; the cutting of the sponge block is mostly single-block cutting, and the continuity is lower, thereby seriously influencing the cutting efficiency and other problems of the sponge block.
Description
Technical Field
The invention relates to the technical field of sponge processing, in particular to a foaming sponge production and processing system.
Background
The sponge is a porous material with good water absorption and can be used for cleaning articles. Sponges commonly used by people are made of wood cellulose fibers or foamed plastic polymers; there are also natural sponges made of sponge animals, most of which are used for body cleaning or painting. In addition, there are three types of synthetic sponges made of other materials, low density polyether (non-absorbent sponge), polyvinyl alcohol (superabsorbent material, no significant air holes) and polyester, respectively.
When the large sponge block is used, the large sponge block needs to be cut into sponge blocks with certain sizes, but the current sponge blocks mainly have the following problems in the cutting process; the tension degree of the cutting steel wire for cutting the sponge block can be changed after the cutting steel wire is used for a long time, the tension degree of the cutting steel wire is difficult to adjust manually, the process of abrasion and replacement of the cutting steel wire after the cutting steel wire is used for a long time is complicated, and uneven notches of the sponge block and incomplete separation of the sponge block are easily caused in the cutting process of the cutting steel wire adopted at present; most of the sponge block cutting is single block cutting, and the continuity of the cutting is low, so that the cutting efficiency of the sponge block is seriously influenced.
Therefore, in order to improve the cutting effect and cutting efficiency of the sponge block, the tension degree of the cutting steel wire is convenient to adjust and the worn cutting steel wire is convenient to replace; the invention provides a production and processing system for foaming sponge.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme; a production and processing system for foaming sponge comprises a bottom plate, a fixing device, a supporting device, a longitudinal cutting device and a transverse cutting device; the middle position of the upper end surface of the bottom plate is provided with a fixing device, the upper end surface of the bottom plate is provided with a supporting device, the supporting device is positioned at the upper end of the fixing device, and the supporting device is connected with the fixing device; strutting arrangement's left end lateral wall is provided with horizontal cutting device through the swing joint mode, and strutting arrangement's right-hand member lateral wall is provided with vertically tailors the device through sliding fit mode, wherein:
the longitudinal cutting device comprises an electric sliding block, a sliding frame, a threaded rod, an operating ring, a lap joint frame, an I-shaped wheel, a cutting steel wire, a driving motor and a driving gear; the electric sliding block is arranged on the supporting device in a sliding fit mode, and the sliding frame is arranged on the electric sliding block and connected with the fixed rod in a sliding fit mode; the lower end of the sliding frame is provided with a sliding chute, a threaded rod is arranged in the sliding chute of the sliding frame through a bearing, threads with opposite rotation directions are symmetrically arranged on the outer wall of the threaded rod, and an operation ring is arranged in the middle of the threaded rod; the lap joint frames are symmetrically arranged in the sliding grooves of the sliding frame in a sliding fit mode, and the lap joint frames are connected with the threaded rods in a threaded mode; the lower end of the lap joint frame is provided with a spool through a bearing, the outer walls of two sides of the spool are provided with concave structures, and gear teeth are arranged at the concave structures of the spool; the driving motor is arranged on the lap joint frame through a motor base, an output shaft of the driving motor is provided with a driving gear through a flange, and the driving gear is meshed with gear teeth on the spool; the two I-shaped wheels are connected through the arranged cutting steel wires; the distance between the adjacent lap-joint frames is adjusted by screwing the operating ring, and the tightness of the cutting steel wire on the spool is further controlled, so that the cutting steel wire at the upper end is convenient to cut the sponge block; finally, the sliding frame is driven to reciprocate up and down through the electric sliding block, and the sponge block is longitudinally cut through the tightened cutting steel wire; the large sponge block is cut into small blocks, the longitudinal cutting device is convenient for adjusting the tightness of the cutting steel wire and replacing the cutting steel wire, the lap joint frame is driven by the electric slider to reciprocate up and down to cut the sponge block, and the cutting steel wire is rotated under the action of the driving motor in the cutting process, so that the cutting effect of the cutting steel wire on the sponge block is further improved; the structure of the cut of the sponge is ensured to be uniform.
Preferably; the fixing device comprises a reversing motor, a guide disc, a guide post, a steering shaft rod, an execution disc, a limiting module, a fixing table and a fixing module, wherein the reversing motor is installed on the bottom plate through a motor base, the guide disc is installed on an output shaft of the reversing motor through a flange, and the guide post is arranged at the upper end of the guide disc in a movable connection mode; the steering shaft lever is arranged on the bottom plate through a bearing, a concave-convex groove is formed in the outer wall of the lower end of the steering shaft lever, the limiting module is sleeved on the outer wall of the steering shaft lever and is installed on the bottom plate, an execution disc is arranged on the outer wall of the middle of the steering shaft lever, U-shaped through holes are uniformly formed in the execution disc, and the execution disc is matched with the guide columns; the upper end of the steering shaft lever is provided with a fixed table, stepped mounting holes are uniformly formed in the fixed table, and a fixing module is arranged in the stepped mounting holes of the fixed table; a circular through hole is formed in the middle of the inner part of the fixed table; a plug which can be screwed and opened is arranged on the inner wall of the circular through hole of the fixing table; the circular through hole in the fixed table is communicated with the stepped mounting holes uniformly arranged in the fixed table through the arranged wire guide holes; the reversing motor works to drive the guide disc to rotate continuously, and further drives the steering shaft lever to rotate intermittently under the action of the guide column, so that the sponge block on the fixed module rotates, and the sponge block at the upper end is cut under the action of the longitudinal cutting device and the transverse cutting device respectively; the fixing device can ensure the continuous cutting of the sponge block through intermittent rotation, and when the sponge block stops in the position switching rotating process, the sponge block to be cut and cut is placed on the fixing module by a worker conveniently, so that the processing efficiency of the sponge block is improved.
Preferably; the fixing module comprises a limiting rod, a sliding support table, a steel wire pull rope, a compression spring, an auxiliary rod, a sliding pressing plate and an adjusting spring; the limiting rods are symmetrically arranged on the inner wall of the stepped mounting hole of the fixed platform, the sliding support platform is sleeved on the outer wall of the limiting rods in a sliding fit manner, the sliding support table is arranged in the stepped mounting hole of the fixed table, one end of the steel wire pull rope is connected with the lower end of the sliding support table, the other end of the steel wire pull rope penetrates through the wire guide hole of the fixed table and is positioned in the circular through hole of the fixed table, the other end of the steel wire pull rope is connected with the sliding pressure plate, the outer wall of the sliding pressure plate is provided with a semi-groove, the sliding pressure plate is provided with the outer wall of the auxiliary rod in a sliding fit mode, the auxiliary rod is symmetrically arranged on the inner wall of the circular through hole of the fixed table, an adjusting spring is sleeved on the outer wall of the steel wire pull rope positioned in the circular through hole of the fixed table, and a compression spring is sleeved on the outer wall of the steel wire pull rope positioned in the stepped mounting hole of the fixed table; manually placing the sponge block to be cut in the stepped mounting hole of the fixed table, wherein the sponge block is positioned on the sliding support table, and when the sponge block is cut by the transverse cutting device, the stability of the sponge block can be kept by the friction force at the upper end of the sliding support table and the stepped mounting hole of the fixed table, so that the sponge block is prevented from sliding, and when the sponge block needs to be longitudinally cut; thereby drive the flange motion through electric telescopic handle and promote the motion of sliding pressure plate, further effect through compression spring makes the slip brace table pop out and pops out the inside sponge piece of fixed station to be convenient for vertically tailor the device and vertically cut the sponge piece, further make the sponge piece separation of cutting complete.
Preferably; the supporting device comprises a supporting rod, an upper circular plate, a fixing rod, a T-shaped frame, an electric telescopic rod and a convex plate; the support rods are symmetrically arranged on the bottom plate, U-shaped through holes are formed in the support rods positioned on the left side of the bottom plate, the upper circular plate is installed on the support rods, a fixed rod is arranged in the middle of the lower end of the upper circular plate, the U-shaped through holes are formed in the middle of the fixed rod, the lower end of the fixed rod is arranged on the fixed table through a bearing, a circular hole is formed in the lower end of the fixed rod, a T-shaped frame is arranged on the inner wall of the circular hole positioned at the lower end of the fixed rod, an electric telescopic rod is arranged on the side wall of the T-shaped frame, a convex plate is installed at the top end of the electric telescopic rod, and the convex plate is matched with a half groove in the sliding pressing plate; the fixed rod ensures that the fixed table keeps stable in the rotating process, and provides a certain limiting effect for the longitudinal cutting device and the transverse cutting device through the supporting rod, so that the longitudinal cutting device and the transverse cutting device keep stable in the up-and-down movement process; further effectual sponge piece is tailor and is cut.
Preferably; the limiting module comprises a limiting ring, a limiting spring and a limiting lug; the inner wall of the limiting ring is uniformly provided with limiting lugs in a movable connection mode, and the limiting lugs are connected with the limiting ring through limiting springs; the limiting lug is matched with a concave-convex groove on the outer wall of the steering shaft rod; spacing lug and steering shaft pole cooperation are made to spacing spring top extension spacing lug's effect to guarantee that steering shaft pole trades the in-process of back outage and ensure stably, thereby the sponge piece of the upper end of being convenient for cuts, prevents that the sponge piece from taking place to rock.
Preferably; the transverse cutting device comprises an adjusting motor, an adjusting screw rod, a lifting platform, a tool rest and a cutting tool; the adjusting motor is arranged on the supporting rod at the left end of the bottom plate through a motor base, and an output shaft of the adjusting motor is connected with an upper end shaft head of the adjusting screw rod through a coupler; the lower end shaft head of the adjusting screw rod is arranged on the support rod through a bearing, and the lifting platform is arranged on the adjusting screw rod in a threaded connection mode; a cutter frame is arranged on the side wall of the lifting platform, and a cutting cutter is arranged at one end of the cutter frame through a bolt; the adjustment motor works to drive the adjustment screw to rotate, and further drives the cutting knife to move up and down, so that the cutting thickness of the sponge block is controlled; thereby the sponge piece is transversely cut to the stable regulation about being convenient for to the transverse cutting device, has guaranteed that the sponge piece of slip brace table upper end is unanimous with one deck sponge piece cutting thickness.
Preferably; the upper end of the sliding support platform is provided with a convex block, and the outer wall of the convex block at the upper end of the sliding support platform is uniformly provided with sliding chutes; the upper end of the sliding support table is provided with the convex block, so that the sponge block at the upper end of the sliding support table can be completely ejected out of the fixed table in the jacking process, and the sponge can be completely cut by the cutting steel wire; the outer wall of the convex block at the upper end of the sliding support platform is uniformly provided with a sliding chute, so that the frictional resistance between the sponge block and the sliding support platform is improved; thereby ensuring the stability of the sponge block placed at the upper end.
Preferably; the outer wall of the spool is uniformly provided with balls in a movable connection mode; a semi-arc groove is arranged in the middle of the spool; the outer wall of the spool is uniformly provided with the balls in a movable connection mode, so that the friction resistance between the spool and the outer wall of the upper end of the fixed table in the rotating process can be reduced, the moving effect of the spool is improved, the middle of the spool is provided with the semi-arc-shaped groove, the stability of the cutting steel wire can be improved, and the cutting steel wire is prevented from being deviated in the rotating process; further improving the cutting effect of the cutting steel wire on the sponge.
The invention has the beneficial effects that:
the longitudinal cutting device is convenient to adjust the tightness of the cutting steel wire and replace the cutting steel wire, the lap joint frame is driven to reciprocate up and down through the work of the electric slider to cut the sponge block, and the cutting steel wire is rotated under the action of the driving motor in the cutting process, so that the cutting effect of the cutting steel wire on the sponge block is further improved; the structure at the cut of the sponge is ensured to be uniform;
the fixing device provided by the invention can ensure continuous cutting of the sponge block through intermittent rotation, and when the sponge block stays in the position switching rotation process, workers can place the sponge block to be cut on the fixing module conveniently, so that the processing efficiency of the sponge block is improved;
the transverse cutting device is convenient to adjust stably up and down so as to cut the sponge block transversely, and the cutting thickness of the sponge block at the same layer at the upper end of the sliding support platform is ensured to be consistent;
the fixing module drives the convex plate to move through the electric telescopic rod so as to push the sliding pressing plate to move, and further the sliding supporting table is popped out through the action of the compression spring so as to pop out the sponge block inside the fixing table, so that the longitudinal cutting device can conveniently longitudinally cut the sponge block, and the cut sponge block can be completely separated.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a front view in section view of the present invention;
FIG. 2 is an enlarged view of a portion of the invention at A in FIG. 1;
FIG. 3 is an enlarged view of a portion of the invention at B in FIG. 1;
FIG. 4 is a schematic view of a partial structure of the longitudinal cutting apparatus of the present invention;
FIG. 5 is a schematic view of a portion of the fastening device of the present invention;
FIG. 6 is a top plan view of the invention between the actuator disk, pilot disk and pilot post;
FIG. 7 is a schematic structural view of a spacing module of the present invention;
FIG. 8 is a schematic view of the sliding support of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 8, a system for producing and processing foaming sponge comprises a base plate 1, a fixing device 2, a supporting device 3, a longitudinal cutting device 4 and a transverse cutting device 5; a fixing device 2 is arranged in the middle of the upper end face of the bottom plate 1, a supporting device 3 is arranged on the upper end face of the bottom plate 1, the supporting device 3 is positioned at the upper end of the fixing device 2, and the supporting device 3 is connected with the fixing device 2; the left end lateral wall of the supporting device 3 is provided with a transverse cutting device 5 in a movable connection mode, and the right end lateral wall of the supporting device 3 is provided with a longitudinal cutting device 4 in a sliding fit mode, wherein:
the fixing device 2 comprises a reversing motor 21, a guide disc 22, a guide post 23, a steering shaft rod 24, an execution disc 25, a limiting module 26, a fixing table 27 and a fixing module 28, wherein the reversing motor 21 is installed on the bottom plate 1 through a motor base, the guide disc 22 is installed on an output shaft of the reversing motor 21 through a flange, and the guide post 23 is arranged at the upper end of the guide disc 22 in a movable connection mode; the steering shaft lever 24 is arranged on the bottom plate 1 through a bearing, a concave-convex groove is formed in the outer wall of the lower end of the steering shaft lever 24, the limiting module 26 is sleeved on the outer wall of the steering shaft lever 24 and is arranged on the bottom plate 1, the outer wall of the middle of the steering shaft lever 24 is provided with an execution disc 25, U-shaped through holes are uniformly formed in the execution disc 25, and the execution disc 25 is matched with the guide column 23; a fixing table 27 is mounted at the upper end of the steering shaft rod 24, stepped mounting holes are uniformly formed in the fixing table 27, and fixing modules 28 are arranged in the stepped mounting holes of the fixing table 27; a circular through hole is formed in the middle of the inner part of the fixed table 27; and the inner wall of the round through hole of the fixed platform 27 is provided with a plug which can be screwed and opened; the round through hole in the fixed platform 27 is communicated with the ladder mounting holes uniformly arranged in the fixed platform through the arranged wire guide holes; the reversing motor 21 works to drive the guide disc 22 to rotate continuously, and further, the steering shaft lever 24 is driven to rotate intermittently under the action of the guide column 23, so that the sponge block on the fixed module 28 rotates, and the sponge block at the upper end is cut under the action of the longitudinal cutting device 4 and the transverse cutting device 5 respectively; the fixing device 2 can ensure the continuous cutting of the sponge blocks through intermittent rotation, and when the sponge blocks stop in the position switching and rotating process, the sponge blocks to be cut and cut are placed on the fixing module 28 by the workers, so that the processing efficiency of the sponge blocks is improved.
The fixed module 28 comprises a limit rod 281, a sliding support platform 282, a steel wire pull rope 283, a compression spring 284, an auxiliary rod 285, a sliding pressure plate 286 and an adjusting spring 287; the limiting rod 281 is symmetrically arranged on the inner wall of the stepped mounting hole of the fixed platform 27, the sliding support platform 282 is sleeved on the outer wall of the limiting rod 281 in a sliding fit mode, a convex block is arranged at the upper end of the sliding support platform 282, and sliding grooves are uniformly formed in the outer wall of the convex block at the upper end of the sliding support platform 282; the upper end of the sliding support platform 282 is provided with a convex block, so that the sliding support platform 282 can completely push the sponge block at the upper end out of the fixed platform 27 in the process of jacking, and the sponge is completely cut by the cutting steel wire 47; sliding chutes are uniformly arranged on the outer wall of the convex block at the upper end of the sliding support platform 282, so that the friction resistance between the sponge block and the sliding support platform 282 is improved; thereby ensuring the stability of the sponge block placed at the upper end; the sliding support platform 282 is installed in a stepped mounting hole of the fixed platform 27, one end of a steel wire pull rope 283 is connected to the lower end of the sliding support platform 282, the other end of the steel wire pull rope 283 penetrates through a wire guide hole of the fixed platform 27 and is located inside a circular through hole of the fixed platform 27, the other end of the steel wire pull rope 283 is connected to a sliding press plate 286, a half groove is formed in the outer wall of the sliding press plate 286, the sliding press plate 286 is provided with the outer wall of an auxiliary rod 285 in a sliding fit mode, the auxiliary rods 285 are symmetrically arranged on the inner wall of the circular through hole of the fixed platform 27, an adjusting spring 287 is sleeved on the outer wall of the steel wire pull rope 283 inside the circular through hole of the fixed platform 27, and a compression spring 284 is sleeved on the outer wall of the steel wire pull rope 283 inside the stepped mounting hole of the fixed platform 27; manually placing the sponge block to be cut in the stepped mounting hole of the fixed table 27, wherein the sponge block is positioned on the sliding support table 282, and when the sponge block is cut by the transverse cutting device 5, the stability of the sponge block can be kept through the friction force at the upper end of the sliding support table 282 and the stepped mounting hole of the fixed table 27, so that the sponge block is prevented from sliding, and when the sponge block needs to be cut longitudinally; thereby drive the motion of flange 36 through electric telescopic handle 35 and promote the motion of sliding pressure plate 286, further effect through compression spring 284 makes the supporting bench 282 that slides pop out the sponge piece of fixing station 27 inside and pop out to be convenient for vertically tailor device 4 and vertically cut the sponge piece, further make the sponge piece separation of cutting complete.
The limiting module 26 comprises a limiting ring 261, a limiting spring 262 and a limiting lug 263; the inner wall of the limit ring 261 is uniformly provided with limit lugs 263 in a movable connection mode, and the limit lugs 263 are connected with the limit ring 261 through limit springs 262; the limiting lug 263 is matched with a concave-convex groove on the outer wall of the steering shaft rod 24; spacing lug 263's effect is stretched on spacing spring 262 top makes spacing lug 263 and steering shaft pole 24 cooperation to guarantee to turn to the in-process of pause after 24 commutations of steering shaft pole and ensure stably, thereby the sponge piece of the upper end of being convenient for cuts, prevents that the sponge piece from taking place to rock.
The supporting device 3 comprises a supporting rod 31, an upper circular plate 32, a fixing rod 33, a T-shaped frame 34, an electric telescopic rod 35 and a convex plate 36; the support rods 31 are symmetrically arranged on the bottom plate 1, U-shaped through holes are formed in the support rods 31 on the left side of the bottom plate 1, the upper circular plate 32 is installed on the support rods 31, a fixing rod 33 is arranged in the middle of the lower end of the upper circular plate 32, the U-shaped through holes are formed in the middle of the fixing rod 33, the lower end of the fixing rod 33 is arranged on the fixing table 27 through a bearing, a circular hole is formed in the lower end of the fixing rod 33, a T-shaped frame 34 is arranged on the inner wall of the circular hole in the lower end of the fixing rod 33, an electric telescopic rod 35 is arranged on the side wall of the T-shaped frame 34, a convex plate 36 is installed at the top end of the electric telescopic rod 35, and the convex plate 36 is matched with a half groove in the sliding pressing plate 286; the fixing rod 33 ensures that the fixing table 27 is kept stable in the rotating process, and a certain limiting effect is provided for the longitudinal cutting device 4 and the transverse cutting device 5 through the supporting rod 31, so that the longitudinal cutting device 4 and the transverse cutting device 5 are kept stable in the up-and-down movement process; further effectual sponge piece is tailor and is cut.
The longitudinal cutting device 4 comprises an electric slide block 41, a sliding frame 42, a threaded rod 43, an operating ring 44, an overlapping frame 45, an I-shaped wheel 46, a cutting steel wire 47, a driving motor 48 and a driving gear 49; the electric sliding block 41 is arranged on the supporting rod 31 at the right end of the bottom plate 1 in a sliding fit mode, the sliding frame 42 is arranged on the electric sliding block 41, and the sliding frame 42 is connected with the fixed rod 33 in a sliding fit mode; the lower end of the sliding frame 42 is provided with a sliding chute, a threaded rod 43 is arranged in the sliding chute of the sliding frame 42 through a bearing, threads with opposite rotation directions are symmetrically arranged on the outer wall of the threaded rod 43, and an operation ring 44 is arranged in the middle of the threaded rod 43; the lap joint frames 45 are symmetrically arranged in the sliding grooves of the sliding frame 42 in a sliding fit mode, and the lap joint frames 45 are connected with the threaded rods 43 in a threaded mode; the lower end of the lap joint frame 45 is provided with a spool 46 through a bearing, and the outer wall of the spool 46 is uniformly provided with balls in a movable connection mode; a semi-arc groove is formed in the middle of the spool 46; the outer wall of the spool 46 is uniformly provided with the balls in a movable connection mode, so that the frictional resistance between the spool 46 and the outer wall of the upper end of the fixed table 27 in the rotating process can be reduced, the moving effect of the spool 46 is improved, the middle of the spool 46 is provided with the semi-arc-shaped groove, the stability of the cutting steel wire 47 can be improved, and the cutting steel wire 47 is prevented from being deviated in the rotating process; the cutting effect of the cutting steel wire 47 on the sponge is further improved; the outer walls of the two sides of the spool 46 are provided with concave structures, and gear teeth are arranged at the concave structures of the spool 46; the driving motor 48 is mounted on the lapping frame 45 through a motor base, the output shaft of the driving motor 48 is provided with a driving gear 49 through a flange, and the driving gear 49 is meshed with gear teeth on the spool 46; the two spools 46 are connected through the arranged cutting steel wire 47; the distance between the adjacent lap frames 45 is adjusted by screwing the operating ring 44, and the tightness degree of the cutting steel wire 47 on the spool 46 is further controlled, so that the cutting steel wire 47 at the upper end is convenient for cutting the sponge block; finally, the sliding frame 42 is driven by the electric slide block 41 to reciprocate up and down, and the sponge block is longitudinally cut by the tightened cutting steel wire 47; the large sponge block is cut into small blocks, the longitudinal cutting device 4 is convenient for adjusting the tightness of the cutting steel wire 47 and replacing the cutting steel wire 47, the lap joint frame 45 is driven to reciprocate up and down through the work of the electric slide block 41 to realize the cutting of the sponge block, and in the cutting process, the cutting steel wire 47 is rotated through the action of the driving motor 48, so that the cutting effect of the cutting steel wire 47 on the sponge block is further improved; the structure of the cut of the sponge is ensured to be uniform.
The transverse cutting device 5 comprises an adjusting motor 51, an adjusting screw 52, a lifting table 53, a tool rest 54 and a cutting tool 55; the adjusting motor 51 is arranged on the support rod 31 at the left end of the bottom plate 1 through a motor base, and an output shaft of the adjusting motor 51 is connected with an upper end shaft head of the adjusting screw rod 52 through a coupler; the lower end shaft head of the adjusting screw rod 52 is arranged on the support rod 31 through a bearing, and the lifting platform 53 is arranged on the adjusting screw rod 52 in a threaded connection mode; a cutter frame 54 is arranged on the side wall of the lifting platform 53, and one end of the cutter frame 54 is provided with a cutting cutter 55 through a bolt; the adjustment motor 51 works to drive the adjustment screw 52 to rotate, and further drives the cutting knife 55 to move up and down, so that the cutting thickness of the sponge block is controlled; the transverse cutting device 5 is convenient for the up-and-down stable adjustment to transversely cut the sponge block, and the sponge block at the upper end of the sliding support platform 282 is ensured to have the same cutting thickness as the sponge block at the same layer.
When the sponge block is cut by using the cutting device, the cutting device comprises the following components: firstly, sponge blocks to be cut are sequentially placed inside the stepped mounting holes of the fixed table 27 by workers, the sponge blocks are located on the sliding support table 282, then the reversing motor 21 works to drive the guide disc 22 to continuously rotate, and further the steering shaft rod 24 is driven to intermittently rotate under the action of the guide column 23, so that the sponge blocks on the fixed module 28 intermittently rotate, when the sponge blocks are sequentially located at the lower end of the cutting steel wire 47, the electric sliding block 41 drives the sliding frame 42 to do up-and-down reciprocating motion, and the tightened cutting steel wire 47 longitudinally cuts the sponge blocks; after the longitudinal cutting of the sponge block is completed, the longitudinal cutting device 4 stops working, the adjusting screw 52 is driven to rotate intermittently by the work of the adjusting motor 51, the cutting knife 55 is further driven to move downwards gradually, the sponge block is contacted with the cutting knife 55 in the moving process, and the longitudinally cut sponge block is transversely cut again under the action of the cutting knife 55; and finally, after cutting, taking down the cut sponge block.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A production and processing system for foaming sponge comprises a bottom plate (1), a fixing device (2), a supporting device (3), a longitudinal cutting device (4) and a transverse cutting device (5); the method is characterized in that: the middle position of the upper end surface of the bottom plate (1) is provided with a fixing device (2), the upper end surface of the bottom plate (1) is provided with a supporting device (3), the supporting device (3) is positioned at the upper end of the fixing device (2), and the supporting device (3) is connected with the fixing device (2); the left end lateral wall of strutting arrangement (3) is provided with horizontal cutting device (5) through the swing joint mode, and the right-hand member lateral wall of strutting arrangement (3) is provided with vertical device (4) of tailorring through sliding fit mode, wherein:
the longitudinal cutting device (4) comprises an electric sliding block (41), a sliding frame (42), a threaded rod (43), an operating ring (44), an overlapping frame (45), a spool (46), a cutting steel wire (47), a driving motor (48) and a driving gear (49); the electric sliding block (41) is arranged on the supporting device (3) in a sliding fit mode, the sliding frame (42) is arranged on the electric sliding block (41), and the sliding frame (42) is connected with the fixed rod (33) in a sliding fit mode; the lower end of the sliding frame (42) is provided with a sliding groove, a threaded rod (43) is arranged in the sliding groove of the sliding frame (42) through a bearing, threads with opposite turning directions are symmetrically arranged on the outer wall of the threaded rod (43), and an operation ring (44) is arranged in the middle of the threaded rod (43); the lap joint frame (45) is symmetrically arranged in a sliding groove of the sliding frame (42) in a sliding fit mode, and the lap joint frame (45) is connected with the threaded rod (43) in a threaded mode; a spool (46) is arranged at the lower end of the lap joint frame (45) through a bearing, inner concave structures are arranged on the outer walls of the two sides of the spool (46), and gear teeth are arranged at the inner concave structures of the spool (46); the driving motor (48) is mounted on the lapping frame (45) through a motor base, an output shaft of the driving motor (48) is provided with a driving gear (49) through a flange, and the driving gear (49) is meshed with gear teeth on the spool (46); the two I-shaped wheels (46) are connected through the arranged cutting steel wire (47).
2. The system for producing and processing the foaming sponge as claimed in claim 1, wherein: the fixing device (2) comprises a reversing motor (21), a guide disc (22), a guide post (23), a steering shaft rod (24), an execution disc (25), a limiting module (26), a fixing table (27) and a fixing module (28), wherein the reversing motor (21) is installed on the base plate (1) through a motor base, the guide disc (22) is installed on an output shaft of the reversing motor (21) through a flange, and the guide post (23) is arranged at the upper end of the guide disc (22) in a movable connection mode; the steering shaft lever (24) is arranged on the bottom plate (1) through a bearing, a concave-convex groove is formed in the outer wall of the lower end of the steering shaft lever (24), the limiting module (26) is sleeved on the outer wall of the steering shaft lever (24) and is installed on the bottom plate (1), an execution disc (25) is arranged on the outer wall of the middle of the steering shaft lever (24), U-shaped through holes are uniformly formed in the execution disc (25), and the execution disc (25) is matched with the guide column (23); a fixing table (27) is installed at the upper end of the steering shaft rod (24), stepped mounting holes are uniformly formed in the fixing table (27), and a fixing module (28) is arranged in the stepped mounting holes of the fixing table (27); a round through hole is formed in the middle of the inner part of the fixed table (27); and the inner wall of the round through hole of the fixed platform (27) is provided with a plug which can be screwed and opened; the round through hole in the fixed platform (27) is communicated with the ladder mounting holes uniformly arranged in the fixed platform through the arranged wire guide holes.
3. The system for producing and processing the foaming sponge as claimed in claim 2, wherein: the fixing module (28) comprises a limiting rod (281), a sliding support platform (282), a steel wire pull rope (283), a compression spring (284), an auxiliary rod (285), a sliding pressure plate (286) and an adjusting spring (287); gag lever post (281) symmetry set up the ladder mounting hole inner wall at fixed station (27), slip supporting bench (282) establish the outer wall at gag lever post (281) through the sliding fit mode, and slip supporting bench (282) and install in the ladder mounting hole of fixed station (27), steel wire stay cord (283) one end connect the lower extreme at slip supporting bench (282), the wire guide that the other end of steel wire stay cord (283) passed fixed station (27) is located inside the circular through-hole of fixed station (27), the other end of steel wire stay cord (283) connect on sliding pressure plate (286), sliding pressure plate (286)'s outer wall is provided with half recess, sliding pressure plate (286) set up the outer wall of auxiliary rod (285) through the sliding fit mode, auxiliary rod (285) symmetry set up the circular through-hole inner wall at fixed station (27), and steel wire stay cord (283) outer wall cover that is located inside the circular through-hole of fixed station (27) is equipped with adjusting spring (287) ) A compression spring (284) is sleeved on the outer wall of a steel wire pull rope (283) positioned in the ladder mounting hole of the fixed platform (27).
4. The system for producing and processing the foaming sponge as claimed in claim 3, wherein: the supporting device (3) comprises a supporting rod (31), an upper circular plate (32), a fixing rod (33), a T-shaped frame (34), an electric telescopic rod (35) and a convex plate (36); bracing piece (31) symmetry set up on bottom plate (1), be located and seted up U type through-hole on left bracing piece (31) on bottom plate (1), last plectane (32) install on bracing piece (31), the lower extreme middle part of going up plectane (32) is provided with dead lever (33), the middle part of dead lever (33) is provided with U type through-hole, the lower extreme of dead lever (33) passes through the bearing setting on fixed station (27), and the lower extreme of dead lever (33) is provided with the circular port, the circular port inner wall that is located dead lever (33) lower extreme is provided with T type frame (34), the lateral wall of T type frame (34) is provided with electric telescopic handle (35), flange (36) are installed on the top of electric telescopic handle (35), flange (36) and half recess on sliding pressing plate (286) cooperate.
5. The system for producing and processing the foaming sponge as claimed in claim 2, wherein: the limiting module (26) comprises a limiting ring (261), a limiting spring (262) and a limiting lug (263); the inner wall of the limit ring (261) is uniformly provided with limit lugs (263) in a movable connection mode, and the limit lugs (263) are connected with the limit ring (261) through limit springs (262); the limiting lug (263) is matched with a concave-convex groove on the outer wall of the steering shaft lever (24);
6. the system for producing and processing the foaming sponge as claimed in claim 4, wherein: the transverse cutting device (5) comprises an adjusting motor (51), an adjusting screw rod (52), a lifting platform (53), a tool rest (54) and a cutting tool (55); the adjusting motor (51) is arranged on the supporting rod (31) at the left end of the bottom plate (1) through a motor base, and an output shaft of the adjusting motor (51) is connected with an upper end shaft head of the adjusting screw rod (52) through a coupler; the lower end shaft head of the adjusting screw rod (52) is arranged on the support rod (31) through a bearing, and the lifting platform (53) is arranged on the adjusting screw rod (52) in a threaded connection mode; a cutter frame (54) is arranged on the side wall of the lifting platform (53), and a cutting cutter (55) is arranged at one end of the cutter frame (54) through a bolt.
7. The system for producing and processing the foaming sponge as claimed in claim 5, wherein: the upper end of the sliding support platform (282) is provided with a convex block, and the outer wall of the convex block at the upper end of the sliding support platform (282) is uniformly provided with sliding grooves.
8. The system for producing and processing the foaming sponge as claimed in claim 1, wherein: the outer wall of the spool (46) is uniformly provided with balls in a movable connection mode; the middle part of the spool (46) is provided with a semi-arc groove.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111338205.7A CN114102735B (en) | 2021-11-11 | 2021-11-11 | Foaming sponge production system of processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111338205.7A CN114102735B (en) | 2021-11-11 | 2021-11-11 | Foaming sponge production system of processing |
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| CN114102735A true CN114102735A (en) | 2022-03-01 |
| CN114102735B CN114102735B (en) | 2024-04-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114603626A (en) * | 2022-03-14 | 2022-06-10 | 湖北东进包装有限公司 | Foam plastic packaging lining cutting device integrating compressing, cutting and delivering |
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|---|---|
| CN114102735B (en) | 2024-04-19 |
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