CN114102055A - High-bearing-capacity inner steel wire ring processing machine for mine tire and processing technology thereof - Google Patents
High-bearing-capacity inner steel wire ring processing machine for mine tire and processing technology thereof Download PDFInfo
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- CN114102055A CN114102055A CN202111231527.1A CN202111231527A CN114102055A CN 114102055 A CN114102055 A CN 114102055A CN 202111231527 A CN202111231527 A CN 202111231527A CN 114102055 A CN114102055 A CN 114102055A
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- steel wire
- bottom plate
- fixedly connected
- processing
- wire ring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/04—Bead cores
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/525—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Ropes Or Cables (AREA)
Abstract
The invention relates to a high-bearing capacity processing machine for a steel wire inner ring for a mine tire, which comprises a bottom plate, wherein the top of the bottom plate is fixedly connected with a supporting block, one side of the supporting block is fixedly connected with a fixed column, the outer surface of the fixed column is movably sleeved with an isolating plate, the outer surface of the fixed column is fixedly sleeved with a steel wire ring, one side of the isolating plate is provided with a threaded hole, the isolating plate is provided with a first bolt in threaded connection with the threaded hole, the top of the bottom plate is provided with a fan, and the top of the bottom plate is fixedly connected with an air outlet pipe. The invention relates to a high-bearing capacity inner steel wire ring processing machine for mine tires and a processing technology thereof.
Description
Technical Field
The invention relates to a high-bearing capacity inner steel wire ring processing machine for mine tires and a processing technology thereof, and belongs to the technical field of inner steel wire ring processing.
Background
The steel wire inner ring is a steel wire embedded at the edge of a rubber tire, also called a tire bead steel wire or a tire edge steel wire, the steel wire inner ring is widely applied to automobile tires, airplane tires, motorcycle tires and mine transportation at present, the requirements of high bearing capacity, pressure resistance, toughness and the like of the tires used in mine transportation are higher compared with those of the tires used by passenger vehicles, and the requirements of the steel wire inner ring are higher.
In order to process the steel wire inner ring for mine transportation, a processing machine for the steel wire inner ring for mine tires is usually used, the existing processing machine for the steel wire inner ring for the mine tires has good processing and production effects, but when a steel wire ring used on the steel wire inner ring is cooled, the steel wire ring cannot be continuously shaped, the steel wire ring is easy to deform, and the qualification rate of the steel wire ring is influenced.
Disclosure of Invention
The invention aims to overcome the defects and provides a high-bearing capacity processing machine and a processing technology of the inner steel wire ring for the mine tire, which avoids the deformation of the steel wire ring in the cooling and shaping process and is suitable for being widely popularized and used.
The high-bearing-capacity mine tire steel wire inner ring processing machine comprises a base plate, wherein a supporting block is fixedly connected to the top of the base plate, a fixed column is fixedly connected to one side of the supporting block, an isolating plate is movably sleeved on the outer surface of the fixed column, a steel wire ring is fixedly sleeved on the outer surface of the fixed column, a threaded hole is formed in one side of the isolating plate, and a first bolt in threaded connection with the threaded hole is arranged on the isolating plate.
The high-bearing capacity inner wire ring processing machine for the mine tire is characterized in that a fan is arranged at the top of the base plate, an air outlet pipe is fixedly connected to the top of the base plate, an air inlet is formed in one side of the air outlet pipe, and a wind shielding structure is arranged outside the air outlet pipe.
The high-bearing capacity steel wire inner ring processing machine for the mine tire comprises a hinge, wherein one side of the hinge is fixedly connected with one side of an air outlet pipe, one side of the hinge is fixedly connected with a baffle, and a fixing module is arranged outside the baffle.
The high-bearing capacity inner steel wire ring processing machine for the mine tire comprises a fixing module, wherein the fixing module comprises a second bolt, one side of the baffle is provided with a placing hole, the second bolt is movably connected with the baffle through the placing hole, one side of the fan is provided with a threaded groove, and the second bolt is in threaded connection with the fan through the threaded groove.
The invention relates to a high-bearing capacity steel wire inner ring processing machine for mine tires.
The high-bearing capacity inner steel wire ring processing machine for the mine tire is characterized in that a containing groove is formed in the top of a bottom plate, a hydraulic rod is fixedly connected with the containing groove, a support plate is fixedly connected with the telescopic end of the hydraulic rod, and the support plate is movably connected with the bottom plate through the containing groove.
The processing technology of the high-bearing-capacity inner steel wire ring processing machine for the mine tire is characterized in that: the process comprises the following steps:
The processing technology of the high-bearing-capacity inner steel wire ring processing machine for the mine tire comprises the step 3, wherein the temperature of the open flame furnace is set to be 1100 ℃ for 1000-.
The invention relates to a processing technology of a high-bearing mine tire steel wire inner ring processing machine, wherein the temperature of boron coating in the process step 4 is 20-45 ℃.
The processing technology of the high-bearing-capacity steel wire inner ring processing machine for the mine tire has the advantages that the tempering temperature in the process step 5 is 410-450 ℃.
Compared with the prior art, the invention has the beneficial effects that:
according to the high-bearing-capacity inner steel wire ring processing machine for the mine tire and the processing technology thereof, the steel wire ring is sleeved on the fixing column, the steel wire ring is arranged between the two isolation plates, and then the two isolation plates and the steel wire ring are fixed in position by using the first bolt, so that the steel wire ring is prevented from moving in the cooling and shaping process as much as possible; in addition, after the steel wire ring is shaped, the device is integrally moved to a designated position through the handle and the universal wheel, and then the hydraulic rod is started, so that the supporting plate is in contact with the ground, the universal wheel is prevented from driving the device to integrally rotate as much as possible, and the steel wire ring is prevented from being taken out of the device.
Drawings
FIG. 1 is a schematic structural front perspective view of a high-bearing mining tire inner wire ring processing machine of the present invention;
FIG. 2 is a schematic perspective view of a fixing column structure of a high-bearing mining tire inner wire ring processing machine of the invention;
FIG. 3 is a schematic structural bottom perspective view of a high-load bearing mining tire inner wire ring processing machine of the present invention;
FIG. 4 is a schematic sectional perspective view of the base plate structure of the high-bearing mining tire inner wire ring processing machine of the invention.
Wherein: the device comprises a bottom plate 1, a supporting block 2, a fixing column 3, a partition plate 4, a steel wire ring 5, a first bolt 6, a fan 7, an air outlet pipe 8, an air inlet 9, a hinge 10, a baffle plate 11, a second bolt 12, a universal wheel 13, a handle 14, an accommodating groove 15, a hydraulic rod 16 and a supporting plate 17.
Detailed Description
Referring to fig. 1 to 4, the processing technology of the high-bearing mining tire steel wire inner ring processing machine related by the invention comprises the following processing steps:
Above-mentioned processing technology is based on high bearing capacity mine is steel wire inner circle processing machinery for tire, contain bottom plate 1, bottom plate 1 specifically is the steel sheet, the top fixedly connected with supporting shoe 2 of bottom plate 1, one side fixedly connected with fixed column 3 of supporting shoe 2, the surface movable sleeve of fixed column 3 is equipped with division board 4, the surface fixed sleeve of fixed column 3 is equipped with steel wire winding 5, the external diameter size of fixed column 3 is unanimous with the internal diameter of steel wire winding 5, division board 4 prevents that steel wire winding 5 from rubbing, influences the product percent of pass. Threaded holes are formed in one side of each partition plate 4, the partition plates 4 are provided with first bolts 6 in threaded connection with the threaded holes, the steel wire ring 5 is fixed between the two partition plates 4, and the steel wire ring 5 is shaped.
The top of bottom plate 1 is provided with fan 7, and fan 7 is prior art for blow. The top of the bottom plate 1 is fixedly connected with an air outlet pipe 8, and the air outlet pipe 8 is used for exhausting hot air. An air inlet 9 is formed in one side of the air outlet pipe 8, and the air inlet 9 is used for allowing hot air to enter the air outlet pipe 8. The outside of the air outlet pipe 8 is provided with a wind shielding structure.
The wind shielding structure comprises a hinge 10, one side of the hinge 10 is fixedly connected with one side of the air outlet pipe 8, a baffle 11 is fixedly connected with one side of the hinge 10, the baffle 11 can move, and meanwhile, the baffle 11 is used for resisting the diffusion of hot air as far as possible. The outside of the baffle 11 is provided with a fixing module.
The fixed module includes second bolt 12, and second bolt 12 is provided with two, distributes respectively on baffle 11. A placing hole is formed in one side of the baffle plate 11, the second bolt 12 is movably connected with the baffle plate 11 through the placing hole, a thread groove is formed in one side of the fan 7, the second bolt 12 is in threaded connection with the fan 7 through the thread groove, and the second bolt 12 is screwed on the fan 7 through the thread groove, so that the position of the baffle plate 11 is fixed.
The top fixedly connected with universal wheel 13 of bottom plate 1, universal wheel 13 is provided with four, and four universal wheels 13 distribute in the bottom of bottom plate 1. The top of the bottom plate 1 is fixedly connected with a handle 14, and the handle 14 is convenient for pushing the bottom plate 1 to move.
The storage groove 15 has been seted up at the top of bottom plate 1, and bottom plate 1 is provided with and stores groove 15 fixedly connected with hydraulic stem 16, and hydraulic stem 16 can extend and shorten. The telescopic end of the hydraulic rod 16 is fixedly connected with a supporting plate 17, the supporting plate 17 is movably connected with the bottom plate 1 through the accommodating groove 15, and when the supporting plate 17 is attached to the ground, the whole movement of the device is avoided as much as possible.
The working principle of the high-bearing mine tire inner wire ring processing machine is as follows: firstly establish on fixed column 3 through 5 covers of steel wire winding, make steel wire winding 5 be located between two division boards 4, then twist first bolt 6 on the division board 4, make steel wire winding 5 fixed, thereby make steel wire winding 5 avoid walking the shape at the design in-process as far as possible, then twist second bolt 12 in the outside of fan 7, then start fan 7, blow and make steel wire winding 5 rapid cooling to steel wire winding 5, the hot-blast majority of while formation enters into out tuber pipe 8, discharged from the top by play tuber pipe 8, hot-blast scalding the staff has been avoided as far as possible.
After the steel wire ring 5 is shaped, the handle 14 can be pushed, so that the device integrally moves to a specified position, then the hydraulic rod 16 is started to extend downwards, the supporting plate 17 is driven to be in contact with the ground, and the universal wheel 13 is prevented from rotating as much as possible, so that the device can move randomly.
In addition: it should be noted that the above-mentioned embodiment is only a preferred embodiment of the present patent, and any modification or improvement made by those skilled in the art based on the above-mentioned conception is within the protection scope of the present patent.
Claims (10)
1. High bearing capacity mine is steel wire inner circle processing machinery for tire contains bottom plate (1), its characterized in that: the steel wire rope fixing device is characterized in that a supporting block (2) is fixedly connected to the top of the bottom plate (1), a fixing column (3) is fixedly connected to one side of the supporting block (2), an isolating plate (4) is movably sleeved on the outer surface of the fixing column (3), a steel wire ring (5) is fixedly sleeved on the outer surface of the fixing column (3), a threaded hole is formed in one side of the isolating plate (4), and a first bolt (6) in threaded connection with the threaded hole is arranged on the isolating plate (4).
2. The machine for processing the inner wire ring for the high load bearing mine tire according to claim 1, wherein: the top of bottom plate (1) is provided with fan (7), the top fixedly connected with of bottom plate (1) goes out tuber pipe (8), air intake (9) have been seted up to one side of going out tuber pipe (8), the outside of going out tuber pipe (8) is provided with the structure of keeping out the wind.
3. The machine for processing the inner wire ring for the high-load bearing mine tire according to claim 2, wherein: the wind shielding structure comprises a hinge (10), one side of the hinge (10) is fixedly connected with one side of the air outlet pipe (8), a baffle (11) is fixedly connected with one side of the hinge (10), and a fixing module is arranged outside the baffle (11).
4. The machine for processing the inner wire ring for the high load bearing mine tire according to claim 3, wherein: the fixed module comprises a second bolt (12), a placing hole is formed in one side of the baffle plate (11), the second bolt (12) is movably connected with the baffle plate (11) through the placing hole, a threaded groove is formed in one side of the fan (7), and the second bolt (12) is in threaded connection with the fan (7) through the threaded groove.
5. The machine for processing the inner wire ring for the high load bearing mine tire according to claim 1, wherein: the top of bottom plate (1) fixedly connected with universal wheel (13), the top fixedly connected with handle (14) of bottom plate (1).
6. The machine for processing the inner wire ring for the high load bearing mine tire according to claim 1, wherein: the top of bottom plate (1) has been seted up and has been accomodate groove (15), bottom plate (1) be provided with accomodate groove (15) fixedly connected with hydraulic stem (16), the flexible end fixedly connected with backup pad (17) of hydraulic stem (16), backup pad (17) are through accomodating groove (15) and bottom plate (1) swing joint.
7. The processing technology of the high-bearing-capacity inner steel wire ring processing machine for the mine tire is characterized in that: the process comprises the following steps:
step 1; cleaning: firstly, soaking a steel wire in gasoline, drying the steel wire by using compressed air, performing electrolytic alkali washing on the steel wire by using alkali liquor, then performing chemical acid washing on the steel wire, and then performing ultrasonic water washing on the steel wire;
step 2; drawing: connecting steel wires by using a winding drum, and drawing by using a drawing die, wherein the total compression ratio of drawing is 20-30%;
step 3; and (3) heat treatment: carrying out heat treatment on the steel wire, so that the steel wire passes through a bright furnace, the steel wire enters a lead tank from the bright furnace to be cooled, and the steel wire stays in lead tank liquid for 55-65 seconds;
step 4; b coating treatment: adopting a die to draw, wherein the drawing speed is 10-15m/s, the circulating cooling water is 40-60 ℃, the average compression ratio is about 15% -20%, then carrying out copper plating, the concentration of copper in plating solution is 0.2-0.7%, and the concentration of tin in plating solution is 0.02-0.04%;
step 5; tempering: and (3) tempering after copper plating, wherein the tempering time of the steel wire in a lead tank solution is about 1.5-2 seconds, and then pickling, cleaning and drying to obtain the steel wire.
8. The processing technology of the processing machine for the inner steel wire ring for the high-bearing mine tire as claimed in claim 7, wherein the processing technology comprises the following steps: the temperature of the open flame furnace in the process step 3 is set to be 1100 ℃ for 1000-.
9. The processing technology of the processing machine for the inner steel wire ring for the high-bearing mine tire as claimed in claim 7, wherein the processing technology comprises the following steps: the temperature for boron coating treatment in the process step 4 is 20-45 ℃.
10. The processing technology of the processing machine for the inner steel wire ring for the high-bearing mine tire as claimed in claim 7, wherein the processing technology comprises the following steps: the tempering temperature in the process step 5 is 410-450 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111231527.1A CN114102055A (en) | 2021-10-22 | 2021-10-22 | High-bearing-capacity inner steel wire ring processing machine for mine tire and processing technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111231527.1A CN114102055A (en) | 2021-10-22 | 2021-10-22 | High-bearing-capacity inner steel wire ring processing machine for mine tire and processing technology thereof |
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| Publication Number | Publication Date |
|---|---|
| CN114102055A true CN114102055A (en) | 2022-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111231527.1A Pending CN114102055A (en) | 2021-10-22 | 2021-10-22 | High-bearing-capacity inner steel wire ring processing machine for mine tire and processing technology thereof |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108913849A (en) * | 2018-06-29 | 2018-11-30 | 柳州市横阳机械有限公司 | A kind of processing method of tempered bead steel wire |
| CN110394508A (en) * | 2019-08-16 | 2019-11-01 | 张秋龙 | A kind of CNC machining center thread milling burr automatic processing is mechanical |
| CN209873044U (en) * | 2019-04-18 | 2019-12-31 | 天津宏铭发金属制品有限公司 | High-temperature annealing device used before drawing of galvanized steel wire |
| CN210359749U (en) * | 2019-07-10 | 2020-04-21 | 江苏天威焊接产业有限公司 | Cooling device of electric welding machine |
| CN211919468U (en) * | 2020-03-13 | 2020-11-13 | 桂林梵玛科机械有限公司 | Tyre bead ring storage device |
-
2021
- 2021-10-22 CN CN202111231527.1A patent/CN114102055A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108913849A (en) * | 2018-06-29 | 2018-11-30 | 柳州市横阳机械有限公司 | A kind of processing method of tempered bead steel wire |
| CN209873044U (en) * | 2019-04-18 | 2019-12-31 | 天津宏铭发金属制品有限公司 | High-temperature annealing device used before drawing of galvanized steel wire |
| CN210359749U (en) * | 2019-07-10 | 2020-04-21 | 江苏天威焊接产业有限公司 | Cooling device of electric welding machine |
| CN110394508A (en) * | 2019-08-16 | 2019-11-01 | 张秋龙 | A kind of CNC machining center thread milling burr automatic processing is mechanical |
| CN211919468U (en) * | 2020-03-13 | 2020-11-13 | 桂林梵玛科机械有限公司 | Tyre bead ring storage device |
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Application publication date: 20220301 |