CN114101704B - High-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals and preparation method thereof - Google Patents

High-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals and preparation method thereof Download PDF

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CN114101704B
CN114101704B CN202111390873.4A CN202111390873A CN114101704B CN 114101704 B CN114101704 B CN 114101704B CN 202111390873 A CN202111390873 A CN 202111390873A CN 114101704 B CN114101704 B CN 114101704B
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CN114101704A (en
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王利卿
张震
赵占勇
白培康
李晓峰
王宇
刘斌
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North University of China
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    • B33Y70/00Materials specially adapted for additive manufacturing
    • B33Y70/10Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
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Abstract

The invention discloses a high-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals and a preparation method thereof, wherein the BN addition amount in the TC4-BN alloy is 0.3 to 0.8 weight percent, and the microstructure of the alloy presents the mixed structures of the equiaxed crystals and the columnar crystals with micron dimensions, and the compressive strength reaches 1600 to 2200MPa. The preparation method comprises the following steps: sieving BN powder and TC4 powder, mixing the BN powder and the TC4 powder with stainless steel balls in proportion, and placing the mixture in a ball milling tank; uniformly mixing TC4 powder and BN powder by using a planetary ball mill, and then preserving the mixture by vacuum packaging; taking the mixed powder as a raw material, taking TC4 alloy as a substrate, and 3D printing by using SLM equipment to prepare TC4-BN alloy; and (5) integrally placing the substrate and the 3D printing piece in a vacuum annealing furnace for stress relief annealing. The invention forms the mixed structure of equiaxed crystal and columnar crystal in the titanium alloy prepared by SLM by adding BN, and the mixed structure is mixed with TiB and TiB 2 The TiN synergistic strengthening obviously improves the alloy strength; the transformation of the 3D printing titanium alloy microstructure from columnar crystal to equiaxial crystal and columnar crystal mixed structure is realized.

Description

High-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals and preparation method thereof
Technical Field
The invention belongs to the technical field of additive manufacturing, and particularly relates to a high-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals and a preparation method thereof.
Technical Field
The molten pool formed by 3D printing of the metal material has small size and large temperature gradient, so that the characteristics of epitaxial growth are shown between layers, coarse columnar grains are generated along the construction direction, and the remarkable performance anisotropy, the mechanical property reduction and the hot cracking tendency increase are further caused. In contrast, a fine equiaxed grain structure may improve performance anisotropy, which is beneficial for reducing thermal stress and reducing thermal cracking tendency. Therefore, the replacement of coarse columnar crystals with fine equiaxed crystals is an important direction for the 3D printing research of metallic materials. The key point of the columnar crystal orientation equiaxial crystal transformation is that the nucleation rate in a molten pool is greatly improved, and the current technical method comprises the steps of regulating and controlling technological parameters, changing the temperature gradient and the solidification rate of the molten pool, applying ultrasonic vibration in the 3D printing process, alloying design and introducing heterogeneous nucleation points. The introduction of heterogeneous nuclear particles has certain influence on alloy components, and meanwhile, the application range is wider, the dependency on equipment is smaller, and the method has very high practical application value.
For titanium alloys, common heterogeneous nucleating agents include C, B, si, rare earth oxides, and the like. The B is a very efficient heterogeneous nucleating agent, and beta grains which are precipitated first can be obviously thinned in the traditional cast titanium alloy and the 3D printing titanium alloy, but the strength of the B is not obviously improved, so that the B becomes a main factor for limiting the application of the B in the titanium alloy, particularly the 3D printing titanium alloy. Therefore, adding a third alloying element to B to obtain equiaxed grains and improving the alloy strength becomes a new search direction.
Disclosure of Invention
Aiming at the problem of performance anisotropy caused by 3D printing titanium alloy columnar crystals, the preparation of the high-strength titanium alloy containing fine equiaxed crystal and columnar crystal mixed structures is successfully realized by adding BN and adopting a laser selective melting (SLM) technology, and technical support is provided for 3D printing titanium alloy microstructure and mechanical property regulation.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the high-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals, wherein the addition amount of BN in the high-strength TC4-BN alloy is 0.3 to 0.8 weight percent, and the alloy has the mixed structures of the equiaxed crystals and the columnar crystals, and the compressive strength of the alloy reaches 1600 to 2200MPa.
The preparation method of the high-strength TC4-BN alloy with the mixed structure of the equiaxed crystal and the columnar crystal comprises the following steps:
(1) Screening irregular BN powder and spherical TC4 alloy powder, mixing the obtained BN powder, TC4 alloy powder and stainless steel balls in proportion, placing the mixture in a ball milling tank, and vacuumizing the ball milling tank;
(2) Fixing a ball milling tank in a planetary ball mill for ball milling, uniformly mixing the two powders, and vacuum packaging and storing the obtained powder after ball milling;
(3) Taking TC4 and BN mixed powder as raw materials, taking TC4 alloy as a substrate, and 3D printing by using SLM equipment to prepare TC4-BN alloy;
(4) And (3) integrally placing the substrate and the 3D printing part in a vacuum annealing furnace, vacuumizing, filling high-purity argon, performing stress relief annealing, and finally cooling to room temperature along with the furnace to obtain the high-strength TC4-BN alloy.
In the step (1), after sieving, the obtained BN powder has a particle size of 1-3 mu m, TC4 alloy powder has a particle size of 15-53 mu m, the diameter of the stainless steel ball is 3mm, the mass ratio of the stainless steel ball to the powder is 3:1-8:1, and the pressure in the ball milling tank is below 0.05MPa after the ball milling tank is vacuumized.
Further, the ball milling process parameters in the step (2) include: the rotating speed is 200-300 r/min, the ball milling time is 2-4 hours, and the starting and stopping time ratio of the ball mill is 1:1-2:1.
Further, the parameters used by the SLM in the step (3) are: the laser power is 180-300W, the laser scanning speed is 400-1200 mm/s, the laser scanning interval is 0.08-0.16 mm, the powder spreading thickness is 45 mu m, the laser scanning path adopts a checkerboard scanning strategy with a rotation angle of 67 degrees, and the oxygen content in a bin is maintained below 0.15wt% in the printing process.
Further, a preferred embodiment of the present invention: in the step (4), the stress relief annealing treatment is carried out, and the pressure in the furnace reaches 1 multiplied by 10 -3 And (3) filling high-purity argon after Pa, wherein the annealing temperature is 450-650 ℃, the heat preservation time is 0.5-2 hours, and then cooling to room temperature along with a furnace.
The beneficial effects are that:
1. according to the invention, the BN powder and the TC4 alloy powder are uniformly mixed by using a ball milling method, and the TC4 alloy powder still maintains high sphericity through reasonable setting of the ball-material ratio, the ball milling time and the start-stop time, so that the requirements of the SLM powder spreading process on the morphology and the flowability of the powder can be met, and the smooth execution of the SLM forming process is ensured.
2. The invention takes BN as a heterogeneous nucleating agent, and utilizes the reaction of BN and titanium alloy melt to generate TiB, tiB2 and TiN, thereby forming heterogeneous nucleation points at the front edge of a solid-liquid interface to improve the nucleation rate of the titanium alloy melt, finally forming a large number of fine equiaxed crystals with the size below 5 mu m in the titanium alloy, and simultaneously refining the width of columnar crystals to below 20 mu m. The refining effect is obviously higher than C, B, B 4 C, etc. Fine grain strengthening, second phase strengthening (TiB ) 2 And TiN) to improve the compressive strength of the titanium alloy to more than 2000MPa, thereby realizing the regulation and control of the microstructure and mechanical properties of the 3D printed titanium alloy.
3. The invention discloses a whole set of technical method for high-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals, which specifically comprises a powder raw material preparation process, a 3D printing process and a heat treatment process. The technology has the characteristics of low cost and wide application range, and the 3D printing alloy component uniform distribution, defect control and microstructure regulation and control are successfully realized through reasonable matching of BN addition and a laser scanning strategy. Provides a new idea and method for improving the mechanical property of the 3D printing titanium alloy and expanding the application field of the 3D printing titanium alloy.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a graph showing the morphology of TC4-BN alloy powder obtained by ball milling and distribution of Ti and B elements;
FIG. 2 is a graph showing the appearance of internal pore defects of the TC4-BN alloy prepared by the invention;
FIG. 3 shows the metallographic structure of TC4-BN alloy prepared by the invention;
FIG. 4 is a graph showing the room temperature compressive stress strain curve of the TC4-BN alloy prepared by the invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
A high-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals and a preparation method thereof comprise the following steps:
(1) Sieving BN powder and TC4 alloy powder respectively, mixing the obtained BN powder with the particle size of 1-3 mu m, TC4 alloy powder with the particle size of 15-53 mu m and stainless steel balls with the diameter of 3mm in proportion, placing the mixture into a ball milling tank, wherein the adding amount of BN is 0.5wt%, the mass ratio of the stainless steel balls to the powder is 4:1, and vacuumizing the ball milling tank to ensure that the pressure in the tank is below 0.05 MPa.
(2) Fixing a ball milling tank in a planetary ball mill for ball milling, wherein the rotating speed is 250r/min, the ball milling time is 3 hours, the starting-stopping time ratio of the ball mill is 2:1, enabling the two powders to be uniformly mixed, and then carrying out vacuum packaging and preservation on the obtained powders.
(3) Taking TC4-0.5wt% BN mixed powder as a raw material, taking TC4 alloy as a substrate, and performing 3D printing by using SLM equipment to prepare the TC4-BN alloy, wherein the laser power is 200W, the laser scanning speed is 600mm/s, the laser scanning interval is 0.1mm, the powder laying thickness is 45 mu m, the laser scanning path adopts a checkerboard scanning strategy with a rotation angle of 67 degrees, and the oxygen content in a bin is maintained below 0.15wt% in the printing process.
(4) Placing the substrate and the 3D printing piece into a vacuum annealing furnace integrally, and vacuumizing to enable the pressure in the furnace to reach 1 multiplied by 10 -3 And (3) filling high-purity argon after Pa, performing stress relief annealing at 500 ℃ for 1 hour, and cooling to room temperature along with a furnace.
The morphology of the TC4-0.5wt% BN mixed powder prepared by the embodiment and the distribution of Ti and B elements are shown as shown in figure 1, so that the powder still maintains higher sphericity, and the B elements are uniformly distributed on the surface of the TC4 alloy powder, thereby providing qualified powder raw materials for an SLM process. The defect morphology and metallographic structure of the prepared TC4-0.5wt% BN alloy are shown as figures 2 and 3, and the defect morphology and metallographic structure of the prepared TC4-0.5wt% BN alloy do not form obvious cracks in the alloy, only have a small number of micropores with the size of less than 5 mu m, and the alloy consists of fine equiaxed crystals with the size of less than 5 mu m and columnar crystals with the width of less than 20 mu m. The room temperature compressive stress strain curve of the prepared TC4-0.5wt% BN alloy is shown in figure 4, and the compressive strength of the alloy is up to about 1900MPa. In a word, the preparation of the high-strength TC4-BN alloy with the mixed structure of the equiaxed crystal and the columnar crystal is realized through the embodiment, and the purposes of 3D printing of the microstructure and mechanical property regulation and control of the titanium alloy are achieved.
Example 2
A high-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals and a preparation method thereof comprise the following steps:
(1) Sieving BN powder and TC4 alloy powder respectively, mixing the obtained BN powder with the particle size of 1-3 mu m, TC4 alloy powder with the particle size of 15-53 mu m and stainless steel balls with the diameter of 3mm in a ball milling tank according to a proportion, wherein the adding amount of BN is 0.3wt%, the mass ratio of the stainless steel balls to the powder is 3:1, and vacuumizing the ball milling tank to ensure that the pressure in the tank is below 0.05 MPa.
(2) Fixing a ball milling tank in a planetary ball mill for ball milling, wherein the rotating speed is 300r/min, the ball milling time is 2 hours, the starting-stopping time ratio of the ball mill is 2:1, enabling the two powders to be uniformly mixed, and then carrying out vacuum packaging and preservation on the obtained powder.
(3) Taking TC4-0.3wt% BN mixed powder as a raw material, taking TC4 alloy as a substrate, and performing 3D printing by using SLM equipment to prepare the TC4-BN alloy, wherein the laser power is 180W, the laser scanning speed is 1200mm/s, the laser scanning interval is 0.08mm, the powder laying thickness is 45 mu m, the laser scanning path adopts a checkerboard scanning strategy with a rotation angle of 67 degrees, and the oxygen content in a bin is maintained below 0.15wt% in the printing process.
(4) Placing the substrate and the 3D printing piece into a vacuum annealing furnace integrally, and vacuumizing to enable the pressure in the furnace to reach 1 multiplied by 10 -3 And (3) filling high-purity argon after Pa, performing stress relief annealing at the annealing temperature of 450 ℃ for 2 hours, and cooling to room temperature along with a furnace.
The morphology and Ti and B element distribution of the TC4-0.3wt% BN mixed powder of the embodiment are shown in the figure, and the defect morphology and metallographic structure of the prepared TC4-0.3wt% BN alloy are similar to those of the embodiment 1 and are not provided. The compressive strength of the TC4-0.3wt% BN alloy prepared by the embodiment reaches about 1600MPa, the preparation of the high-strength TC4-BN alloy containing the mixed structure of equiaxed crystals and columnar crystals is realized by the embodiment, and the purpose of regulating and controlling the microstructure and the mechanical properties of the 3D printing titanium alloy is achieved.
Example 3
A high-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals and a preparation method thereof comprise the following steps:
(1) Sieving BN powder and TC4 alloy powder respectively, mixing the obtained BN powder with the particle size of 1-3 mu m, TC4 alloy powder with the particle size of 15-53 mu m and stainless steel balls with the diameter of 3mm in proportion, placing the mixture into a ball milling tank, wherein the adding amount of BN is 0.8wt%, the mass ratio of the stainless steel balls to the powder is 8:1, and vacuumizing the ball milling tank to ensure that the pressure in the tank is below 0.05 MPa.
(2) Fixing a ball milling tank in a planetary ball mill for ball milling, wherein the rotating speed is 200r/min, the ball milling time is 4 hours, the starting-stopping time ratio of the ball mill is 1:1, enabling the two powders to be uniformly mixed, and then carrying out vacuum packaging and preservation on the obtained powder.
(3) Taking TC4-0.8wt% BN mixed powder as a raw material, taking TC4 alloy as a substrate, and performing 3D printing by using SLM equipment to prepare the TC4-BN alloy, wherein the laser power is 300W, the laser scanning speed is 400mm/s, the laser scanning interval is 0.16mm, the powder laying thickness is 45 mu m, the laser scanning path adopts a checkerboard scanning strategy with a rotation angle of 67 degrees, and the oxygen content in a bin is maintained below 0.15wt% in the printing process.
(4) Placing the substrate and the 3D printing piece into a vacuum annealing furnace integrally, and vacuumizing to enable the pressure in the furnace to reach 1 multiplied by 10 -3 And (3) filling high-purity argon after Pa, performing stress relief annealing at 650 ℃ for 0.5 hour, and cooling to room temperature along with a furnace.
The morphology and Ti and B element distribution of the TC4-0.8wt% BN mixed powder of the embodiment are shown in the figure, and the defect morphology and metallographic structure of the prepared TC4-0.8wt% BN alloy are similar to those of the embodiment 1 and are not provided. The compressive strength of the TC4-0.8wt% BN alloy prepared by the embodiment reaches about 2200MPa, the preparation of the high-strength TC4-BN alloy containing the mixed structure of the equiaxed crystal and the columnar crystal is realized by the embodiment, and the purpose of regulating and controlling the microstructure and the mechanical property of the 3D printing titanium alloy is achieved.
Example 4
A high-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals and a preparation method thereof comprise the following steps:
(1) Sieving BN powder and TC4 alloy powder respectively, mixing the obtained BN powder with the particle size of 1-3 mu m, TC4 alloy powder with the particle size of 15-53 mu m and stainless steel balls with the diameter of 3mm in proportion, placing the mixture into a ball milling tank, wherein the adding amount of BN is 0.4wt%, the mass ratio of the stainless steel balls to the powder is 5:1, and vacuumizing the ball milling tank to ensure that the pressure in the tank is below 0.05 MPa.
(2) Fixing a ball milling tank in a planetary ball mill for ball milling, wherein the rotating speed is 250r/min, the ball milling time is 3 hours, the starting-stopping time ratio of the ball mill is 2:1, enabling the two powders to be uniformly mixed, and then carrying out vacuum packaging and preservation on the obtained powders.
(3) Taking TC4-0.4wt% BN mixed powder as a raw material, taking TC4 alloy as a substrate, and performing 3D printing by using SLM equipment to prepare the TC4-BN alloy, wherein the laser power is 220W, the laser scanning speed is 1000mm/s, the laser scanning interval is 0.12mm, the powder laying thickness is 45 mu m, the laser scanning path adopts a checkerboard scanning strategy with a rotation angle of 67 degrees, and the oxygen content in a bin is maintained below 0.15wt% in the printing process.
(4) Placing the substrate and the 3D printing piece into a vacuum annealing furnace integrally, and vacuumizing to enable the pressure in the furnace to reach 1 multiplied by 10 -3 And (3) filling high-purity argon after Pa, carrying out stress relief annealing at 550 ℃ for 1.5 hours, and cooling to room temperature along with a furnace.
The morphology and Ti and B element distribution of the TC4-0.4wt% BN mixed powder of the embodiment are shown in the figure, and the defect morphology and metallographic structure of the prepared TC4-0.4wt% BN alloy are similar to those of the embodiment 1 and are not provided. The compressive strength of the TC4-0.4wt% BN alloy prepared by the embodiment reaches about 1800MPa, the preparation of the high-strength TC4-BN alloy containing the mixed structure of equiaxed crystals and columnar crystals is realized by the embodiment, and the purpose of regulating and controlling the microstructure and the mechanical properties of the 3D printing titanium alloy is achieved.
Example 5
A high-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals and a preparation method thereof comprise the following steps:
(1) Sieving BN powder and TC4 alloy powder respectively, mixing the obtained BN powder with the particle size of 1-3 mu m, TC4 alloy powder with the particle size of 15-53 mu m and stainless steel balls with the diameter of 3mm in proportion, placing the mixture into a ball milling tank, wherein the adding amount of BN is 0.6wt%, the mass ratio of the stainless steel balls to the powder is 5:1, and vacuumizing the ball milling tank to ensure that the pressure in the tank is below 0.05 MPa.
(2) Fixing a ball milling tank in a planetary ball mill for ball milling, wherein the rotating speed is 250r/min, the ball milling time is 4 hours, the starting-stopping time ratio of the ball mill is 1:1, enabling the two powders to be uniformly mixed, and then carrying out vacuum packaging and preservation on the obtained powders.
(3) Taking TC4-0.6wt% BN mixed powder as a raw material, taking TC4 alloy as a substrate, and performing 3D printing by using SLM equipment to prepare the TC4-BN alloy, wherein the laser power is 240W, the laser scanning speed is 600mm/s, the laser scanning interval is 0.14mm, the powder laying thickness is 45 mu m, the laser scanning path adopts a checkerboard scanning strategy with a rotation angle of 67 degrees, and the oxygen content in a bin is maintained below 0.15wt% in the printing process.
(4) Placing the substrate and the 3D printing piece into a vacuum annealing furnace integrally, and vacuumizing to enable the pressure in the furnace to reach 1 multiplied by 10 -3 And (3) filling high-purity argon after Pa, carrying out stress relief annealing at 550 ℃ for 1.5 hours, and cooling to room temperature along with a furnace.
The morphology and Ti and B element distribution of the TC4-0.6wt% BN mixed powder of the embodiment are shown in the graph, and the defect morphology graph and metallographic structure graph of the prepared TC4-0.6wt% BN alloy are similar to those of the embodiment 1 and are not provided. The compressive strength of the TC4-0.6wt% BN alloy prepared by the embodiment reaches about 2000MPa, the preparation of the high-strength TC4-BN alloy containing the mixed structure of equiaxed crystals and columnar crystals is realized by the embodiment, and the purposes of 3D printing of the microstructure and mechanical property regulation of the titanium alloy are achieved.
Although embodiments of the present invention have been described above, it will be apparent to those skilled in the art that modifications and substitutions can be made without departing from the principles and spirit of the invention.

Claims (6)

1. The high-strength TC4-BN alloy containing mixed structures of equiaxed crystals and columnar crystals is characterized in that: the addition amount of BN in the high-strength TC4-BN alloy is 0.3 to 0.8 weight percent, the alloy has a mixed structure of equiaxed crystals and columnar crystals, and the compressive strength of the alloy reaches 1600 to 2200MPa.
2. The preparation method of the high-strength TC4-BN alloy with the mixed structure of the equiaxed crystal and the columnar crystal is characterized by comprising the following steps of: the method comprises the following steps:
(1) Screening irregular BN powder and spherical TC4 alloy powder, mixing the obtained BN powder, TC4 alloy powder and stainless steel balls in proportion, placing the mixture in a ball milling tank, and vacuumizing the ball milling tank;
(2) Fixing a ball milling tank in a planetary ball mill for ball milling, uniformly mixing the two powders, and vacuum packaging and storing the obtained powder after ball milling;
(3) Taking TC4 and BN mixed powder as raw materials, taking TC4 alloy as a substrate, and 3D printing by using SLM equipment to prepare TC4-BN alloy;
(4) And (3) integrally placing the substrate and the 3D printing part in a vacuum annealing furnace, vacuumizing, filling high-purity argon, performing stress relief annealing, and finally cooling to room temperature along with the furnace to obtain the high-strength TC4-BN alloy.
3. The preparation method according to claim 2, characterized in that: in the step (1), after sieving, the grain diameter of the obtained BN powder is 1-3 mu m, the grain diameter of the TC4 alloy powder is 15-53 mu m, the diameter of the stainless steel ball is 3mm, the mass ratio of the stainless steel ball to the powder is 3:1-8:1, and the pressure in the ball milling tank is below 0.05MPa after the ball milling tank is vacuumized.
4. The preparation method according to claim 2, characterized in that: the ball milling process parameters in the step (2) comprise: the rotating speed is 200-300 r/min, the ball milling time is 2-4 hours, and the starting and stopping time ratio of the ball mill is 1:1-2:1.
5. The preparation method according to claim 2, characterized in that: the parameters used by the SLM in the step (3) are as follows: the laser power is 180-300W, the laser scanning speed is 400-1200 mm/s, the laser scanning interval is 0.08-0.16 mm, the powder spreading thickness is 45 mu m, the laser scanning path adopts a checkerboard scanning strategy with a rotation angle of 67 degrees, and the oxygen content in a bin is maintained below 0.15wt% in the printing process.
6. The preparation method according to claim 2, characterized in that: in the stress relief annealing treatment in the step (3), the pressure in the furnace reaches 1×10 -3 Post Pa charge heightPure argon gas, annealing temperature of 450-650 deg.c and heat preservation time of 0.5-2 hr, and cooling to room temperature in the furnace.
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