CN114100460A - Device for realizing nano heavy anti-corrosion coating homogenizing treatment by utilizing ultrasonic vibration - Google Patents
Device for realizing nano heavy anti-corrosion coating homogenizing treatment by utilizing ultrasonic vibration Download PDFInfo
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- CN114100460A CN114100460A CN202111517118.8A CN202111517118A CN114100460A CN 114100460 A CN114100460 A CN 114100460A CN 202111517118 A CN202111517118 A CN 202111517118A CN 114100460 A CN114100460 A CN 114100460A
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Abstract
The invention relates to the technical field of heavy anti-corrosion coating homogenization treatment, in particular to a device for realizing nanometer heavy anti-corrosion coating homogenization treatment by utilizing ultrasonic vibration, which comprises a main material cylinder, wherein the bottom of the main material cylinder is provided with a high-frequency vibration unit, and the device is characterized in that: the high-frequency vibration device comprises a main material cylinder, a high-frequency vibration unit, a main material cylinder, a lifting mechanism, a homogenizing treatment mechanism and a controller, wherein the lifting mechanism is arranged above the main material cylinder, the bottom of the lifting mechanism is used for being connected with the homogenizing treatment mechanism, the lifting mechanism is used for driving the homogenizing treatment mechanism to lift and extend downwards into the main material cylinder or lift and separate from the main material cylinder, and the high-frequency vibration unit, the homogenizing treatment mechanism and the lifting mechanism are controlled by an external controller through signals. According to the invention, the high-frequency vibration unit is matched with mechanical treatment to realize homogenization treatment and stirring of the materials in the main material barrel, so that the internally mixed coating component fluid can be efficiently treated, and the treatment efficiency is improved.
Description
Technical Field
The invention relates to the technical field of heavy-duty anticorrosive paint homogenization treatment, in particular to a novel structure capable of realizing the homogenization treatment of nano heavy-duty anticorrosive paint in the processing process by utilizing ultrasonic vibration, and particularly relates to a device for realizing the homogenization treatment of the nano heavy-duty anticorrosive paint by utilizing the ultrasonic vibration.
Background
Heavy duty anticorrosive coatings are a class of anticorrosive coatings that can be applied in relatively harsh corrosive environments relative to conventional anticorrosive coatings and have a longer protection period than conventional anticorrosive coatings. The heavy anti-corrosion coating is mainly different from the conventional anti-corrosion coating in that the heavy anti-corrosion coating has higher technical content and higher technical difficulty, relates to technical progress and product development in many aspects, and does not depend on knowledge and experience of the coating excessively, but depends on knowledge and intersection of multiple disciplines such as electronics, physics, ecology, machinery, instruments, management and the like, and synthesis of high-corrosion-resistant resin, and application of efficient dispersant and rheological additive.
In the processing and preparation process of the anticorrosive paint, not only the paint raw materials need to be finely ground, but also the subsequent uniform stirring is needed to achieve the effect that the whole fluid material is homogeneous.
However, the conventional grinding and mixing method of the existing paint mixing blender, which is shown in fig. 1, is usually adopted in the preparation process of the paint components at present, so that certain disadvantages exist in the efficiency and quality of the prepared product, and the production efficiency of the product is long and the operation efficiency is low; the paint manufactured by the existing equipment is easy to cause the problems of insufficient homogeneity and easy particle agglomeration.
Disclosure of Invention
In order to solve one of the technical problems, the invention adopts the technical scheme that: the device for realizing the homogeneous treatment of the nano heavy anticorrosive coating by utilizing ultrasonic vibration comprises a main material cylinder, wherein a high-frequency vibration unit is arranged at the bottom of the main material cylinder, a lifting mechanism is arranged above the main material cylinder, the bottom of the lifting mechanism is used for being connected with a homogeneous treatment mechanism, the lifting mechanism is used for driving the homogeneous treatment mechanism to lift and extend downwards into the main material cylinder or lift and separate from the main material cylinder, and the high-frequency vibration unit, the homogeneous treatment mechanism and the lifting mechanism are controlled by an external controller through signals.
It is preferred in any one of the above-mentioned schemes, be provided with the protection wearing layer of one deck high temperature resistant on the storage intracavity wall of main feed cylinder the opening part on the middle part lateral wall of main feed cylinder is provided with a toughened glass observation window, the toughened glass observation window is used for observing the processing state of inside material.
In any of the above schemes, preferably, the bottom of the storage cavity of the main cartridge is provided with a looped disk.
In any of the above schemes, preferably, the high-frequency vibration unit includes an ultrasonic generator installed at the bottom of the main material barrel, and the ultrasonic generator is in signal connection with an external controller.
In any of the above schemes, preferably, the lifting mechanism includes a two-rod cylinder fixed on a fixing frame above the main material cylinder, an installation frame is fixedly installed at the bottom of the two-rod cylinder, a horizontally arranged transposition motor with a speed reducer is fixedly installed on a side plate of the installation frame, a rotary swing arm is fixedly installed on a motor shaft of the transposition motor, a middle section of the rotary swing arm is fixedly connected to an output shaft of the speed reducer of the transposition motor, and a first homogenization treatment component and a second homogenization treatment component are respectively installed at two end parts of the rotary swing arm.
In any one of the above embodiments, the homogenizing mechanism preferably includes a first homogenizing unit and a second homogenizing unit.
In any one of the above embodiments, preferably, the first homogenizing treatment assembly includes a primary homogenizing mixer fixedly mounted on the first connecting seat at one end of the rotating swing arm.
In any of the above schemes, preferably, the primary homogenizing mixer includes a waterproof motor fixedly mounted on the first connecting seat, a vertical stirring shaft is fixedly connected to a motor shaft of the waterproof motor, and a plurality of mesh-type stirring teeth are uniformly installed on an outer side wall of the vertical stirring shaft at intervals.
In any one of the above schemes, preferably, the second homogenizing treatment assembly includes a fine homogenizing stirrer fixedly installed on a second connecting seat at the other end of the rotating swing arm.
In any of the above schemes, preferably, the fine homogenizing stirrer comprises a homogenizing high-speed motor fixedly installed on the second connecting seat, two homogenizing stirrers arranged at intervals are fixedly connected to a motor shaft of the homogenizing high-speed motor through an installation frame, and each homogenizing stirrer adopts a spherical hollow structure.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the high-frequency vibration unit is matched with mechanical treatment to realize homogenization treatment and stirring of the materials in the main material barrel, so that the internally mixed coating component fluid can be efficiently treated, and the treatment efficiency is improved.
2. Holistic mechanical homogeneity treatment facility can realize going up and down under elevating system's effect, guarantees effectively that homogeneity treatment mechanism can be free stretch into main feed cylinder or stretch out main feed cylinder when idle, can be convenient for whole homogeneity treatment mechanism and the inside quick washing of main feed cylinder, simultaneously, the quick dismantlement of the homogeneity treatment mechanism of being convenient for is changed and is maintained.
3. The primary homogenizing stirrer is matched with the fine homogenizing stirrer to realize the purpose of stirring the fluid materials in the main material barrel as required to achieve a homogeneous state.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or components are generally identified by like reference numerals. In the drawings, elements or components are not necessarily drawn to scale.
Fig. 1 is a schematic structural view of a conventional coating material stirring mixer.
Fig. 2 is a partial sectional structural view of the present invention.
FIG. 3 is a schematic view of a partially enlarged structure of the homogenizing mechanism according to the present invention.
In the figure, 1, a main material barrel; 2. a lifting mechanism; 3. a homogenizing mechanism; 4. a toughened glass observation window; 5. looping a magnetic disk; 6. an ultrasonic generator; 7. a fixed mount; 8. a homodromous double-rod cylinder; 9. a mounting frame; 10. a transposition motor; 11. rotating the swing arm; 12. a first connecting seat; 13. a waterproof motor; 14. a vertical stirring shaft; 15. mesh type stirring teeth; 16. a second connecting seat; 17. a homogeneous high-speed motor; 18. a mounting frame; 19. a homogenizing stirrer; 20. a control machine; A. a primary homogenizing mixer; B. a fine homogenizing stirrer.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby. The specific structure of the invention is shown in fig. 1-3.
The first embodiment:
the quality processing is carried out, and the whole is controlled by an external controller.
It is preferred in any one of the above-mentioned schemes that be provided with one deck high temperature resistant protection wearing layer 101 on the storage intracavity wall of main feed cylinder 1 the opening part on the middle part lateral wall of main feed cylinder 1 is provided with a toughened glass observation window 4, toughened glass observation window 4 is used for observing the processing state of inside material.
The protective wear-resistant layer 101 can well play a role in protection, and meanwhile, materials are effectively prevented from being bonded on the inner wall; the processing state and the reaction progress of the materials in the main material barrel 1 can be observed through the toughened glass observation window 4.
In any of the above solutions, it is preferable that the high-frequency vibration unit includes an ultrasonic generator 6 installed at the bottom of the main cartridge 1, and the ultrasonic generator 6 is in signal connection with an external control machine 20.
The ultrasonic generator 6 can realize high-frequency vibration of the main material cylinder 1 by emitting ultrasonic waves, thereby achieving the purpose of effectively performing ultrasonic treatment.
In any of the above schemes, preferably, the lifting mechanism 2 includes a two-rod cylinder 8 fixed on a fixing frame 7 above the main barrel 1, an installation frame 9 is fixedly installed at the bottom of the two-rod cylinder 8, a horizontally arranged transposition motor 10 with a speed reducer is fixedly installed on a side plate of the installation frame 9, a rotary swing arm 11 is fixedly installed on a motor shaft of the transposition motor 10, a middle section of the rotary swing arm 11 is fixedly connected to an output shaft of the speed reducer of the transposition motor 10, and a first homogenizing processing assembly and a second homogenizing processing assembly are respectively installed at two end portions of the rotary swing arm 11.
The lifting mechanism 2 achieves the effect of controlling the lifting of the mounting frame 9 through the stretching of two piston rods of the homodromous double-rod air cylinder 8, and controls the first homogenizing processing assembly and the second homogenizing processing assembly to be in a working position and an idle position through controlling the transposition motor 10, so that different processing effects are achieved.
In any of the above embodiments, the homogenizing means 3 preferably includes a first homogenizing unit and a second homogenizing unit.
The transposition motor 10 controls the first homogenizing treatment assembly and the second homogenizing treatment assembly to work alternately.
The second embodiment:
the device for realizing the homogeneous treatment of the nano heavy anticorrosive coating by utilizing ultrasonic vibration comprises a main material cylinder 1, wherein a high-frequency vibration unit is installed at the bottom of the main material cylinder 1, a lifting mechanism 2 is installed above the main material cylinder 1, the bottom of the lifting mechanism 2 is used for being connected with a homogeneous treatment mechanism 3, the lifting mechanism 2 is used for driving the homogeneous treatment mechanism 3 to lift and extend downwards to the inside of the main material cylinder 1 or lift and separate from the inside of the main material cylinder 1, and the high-frequency vibration unit, the homogeneous treatment mechanism 3 and the lifting mechanism 2 are controlled by an external controller through signals.
This device adopts the high-frequency vibration unit to realize the ultrasonic vibration to whole main feed cylinder 1 to the realization is to the ultrasonic vibration of its inside material and is handled, and the lift of cooperation elevating system 2 drives homogeneity processing mechanism 3 and moves down to the suitable position of main feed cylinder 1 and realizes the rapid mixing homogenization treatment to the inside material of main feed cylinder 1 in addition, and whole is carried out signal control by outside controller.
It is preferred in any one of the above-mentioned schemes that be provided with one deck high temperature resistant protection wearing layer 101 on the storage intracavity wall of main feed cylinder 1 the opening part on the middle part lateral wall of main feed cylinder 1 is provided with a toughened glass observation window 4, toughened glass observation window 4 is used for observing the processing state of inside material.
The protective wear-resistant layer 101 can well play a role in protection, and meanwhile, materials are effectively prevented from being bonded on the inner wall; the processing state and the reaction progress of the materials in the main material barrel 1 can be observed through the toughened glass observation window 4.
In any of the above embodiments, preferably, the bottom of the storage chamber of the main cartridge 1 is mounted with the loop-forming magnetic disk 5.
The coiled magnetic disc 5 is matched with ultrasonic vibration to effectively ensure that the material vibration treatment effect can be realized during the ultrasonic vibration.
In any of the above solutions, preferably, the high-frequency vibration unit includes an ultrasonic generator 6 installed at the bottom of the main cartridge 1, and the ultrasonic generator 6 is in signal connection with an external control machine.
The ultrasonic generator 6 can realize high-frequency vibration of the main material cylinder 1 by emitting ultrasonic waves, thereby achieving the purpose of effectively performing ultrasonic treatment.
In any of the above schemes, preferably, the lifting mechanism 2 includes a two-rod cylinder 8 fixed on a fixing frame 7 above the main barrel 1, an installation frame 9 is fixedly installed at the bottom of the two-rod cylinder 8, a horizontally arranged transposition motor 10 with a speed reducer is fixedly installed on a side plate of the installation frame 9, a rotary swing arm 11 is fixedly installed on a motor shaft of the transposition motor 10, a middle section of the rotary swing arm 11 is fixedly connected to an output shaft of the speed reducer of the transposition motor 10, and a first homogenizing processing assembly and a second homogenizing processing assembly are respectively installed at two end portions of the rotary swing arm 11.
The lifting mechanism 2 achieves the effect of controlling the lifting of the mounting frame 9 through the stretching of two piston rods of the homodromous double-rod air cylinder 8, and controls the first homogenizing processing assembly and the second homogenizing processing assembly to be in a working position and an idle position through controlling the transposition motor 10, so that different processing effects are achieved.
In any of the above embodiments, the homogenizing means 3 preferably includes a first homogenizing unit and a second homogenizing unit.
In any of the above embodiments, it is preferable that the first homogenizing module includes a primary homogenizing mixer a fixedly mounted on the first connecting base 12 at one end of the rotating swing arm 11.
In any of the above schemes, preferably, the primary homogenizing mixer a includes a waterproof motor 13 fixedly installed on the first connecting base 12, a vertical stirring shaft 14 is fixedly connected to a motor shaft of the waterproof motor 13, and a plurality of mesh-type stirring teeth 15 are evenly installed on an outer side wall of the vertical stirring shaft 14 at intervals.
Elementary homogenizer A mainly is the rotatory stirring of low-speed in the realization under waterproof motor 13's effect, relies on vertical (mixing) shaft 14 to drive net type stirring tooth 15 and realizes the even stirring of the inside material of major ingredient section of thick bamboo 1 and handle, can break up the processing to the granule caking thing of inside simultaneously.
In any of the above schemes, it is preferable that the second homogenizing treatment assembly includes a fine homogenizing mixer B fixedly installed on the second connecting seat 16 at the other end of the rotating swing arm 11.
In any of the above schemes, preferably, the fine homogenizing mixer B includes a homogenizing high-speed motor 17 fixedly installed on the second connecting seat 16, two homogenizing mixers 19 arranged at intervals are fixedly connected to a motor shaft of the homogenizing high-speed motor 17 through a mounting frame 18, and each homogenizing mixer 19 adopts a spherical hollow structure.
The fine homogenizing stirrer B and the primary homogenizing stirrer A realize transposition regulation under the action of the transposition motor 10, after the transposition motor 10 is regulated, the primary homogenizing stirrer A can be controlled to firstly treat a lower working position, then the fine homogenizing stirrer B is rotated by 180 degrees to be positioned at a low working position, so that the purpose of alternative work of the primary homogenizing stirrer A and the secondary homogenizing stirrer is achieved, the primary homogenizing stirrer A is firstly used for realizing primary homogenizing stirring, then the fine homogenizing stirrer B is used for realizing fine homogenizing treatment, and ultrasonic vibration auxiliary mean value treatment needs to be realized by matching with a high-frequency vibration unit in the treatment.
The specific working principle is as follows:
before working, each device is powered on, then the controller controls the lifting mechanism 2 to lift to enable the bottom of the homogenizing treatment mechanism 3 to be higher than the main material barrel 1 by a certain size, at the moment, the materials can be fed from a feed inlet at the top of the main material barrel 1, a high-frequency vibration unit is started before the materials are fed, after the materials are fed, the transposition motor 10 is controlled to drive the first homogenizing treatment assembly and the second homogenizing treatment assembly to be positioned, so that the first homogenizing treatment assembly is positioned at a vertical lower position, then the controller controls the lifting mechanism 2 to descend to enable the first homogenizing treatment assembly to extend into the main material barrel 1, the waterproof motor 13 on the primary homogenizing stirrer A is started to stir, and then the mesh type stirring teeth 15 are used for uniformly stirring the internal materials; after the primary requirement is met, the controller controls the lifting mechanism 2 to ascend so that the first homogenizing treatment assembly leaves the interior of the main material cylinder 1, then the first homogenizing treatment assembly continuously ascends to a safe position, the transposition motor 10 is controlled to rotate 180 degrees, then the second homogenizing treatment assembly is located at the lower position of the working position, the lifting mechanism 2 is controlled to descend so that the second homogenizing treatment assembly extends to the interior of the main material cylinder 1, the homogenizing high-speed motor 17 is started to rotate, the two homogenizing stirrers 19 are driven to jointly realize fine homogenizing treatment, when the toughened glass observation window 4 is used for observing that the materials in the interior meet the requirement of homogenizing treatment, vibration and stirring treatment are kept and are discharged from a discharge port of the main material cylinder 1, and the lifting mechanism 2 is controlled to ascend and return after the discharge is completed, so that the homogenizing treatment mechanism 3 is separated from the main material cylinder 1, and cleaning work is convenient to carry out.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; the modifications or the substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of the technical solutions of the embodiments of the present invention, and the technical solutions are all covered in the scope of the claims and the specification of the present invention; it will be apparent to those skilled in the art that any alternative modifications or variations to the embodiments of the present invention may be made within the scope of the present invention.
The present invention is not described in detail, but is known to those skilled in the art.
Claims (10)
1. Utilize ultrasonic vibration to realize device of heavy anticorrosive coating homogeneity processing of nanometer including main feed cylinder the high-frequency vibration unit, its characterized in that are installed to the bottom of main feed cylinder: the high-frequency vibration device comprises a main material cylinder, a high-frequency vibration unit, a main material cylinder, a lifting mechanism, a homogenizing treatment mechanism and a controller, wherein the lifting mechanism is arranged above the main material cylinder, the bottom of the lifting mechanism is used for being connected with the homogenizing treatment mechanism, the lifting mechanism is used for driving the homogenizing treatment mechanism to lift and extend downwards into the main material cylinder or lift and separate from the main material cylinder, and the high-frequency vibration unit, the homogenizing treatment mechanism and the lifting mechanism are controlled by an external controller through signals.
2. The device for realizing the homogeneous treatment of the nano heavy anti-corrosion coating by using the ultrasonic vibration according to claim 1, is characterized in that: be provided with the one deck high temperature resistant protection wearing layer on the storage intracavity wall of main feed cylinder the opening part on the middle part lateral wall of main feed cylinder is provided with a toughened glass observation window, the toughened glass observation window is used for observing the processing state of inside material.
3. The device for realizing the homogeneous treatment of the nano heavy-duty anticorrosive coating by using the ultrasonic vibration according to claim 2, characterized in that: and a looping magnetic disk is arranged at the bottom of the storage cavity of the main material cylinder.
4. The device for realizing the homogeneous treatment of the nano heavy anti-corrosion coating by using the ultrasonic vibration according to claim 3, is characterized in that: the high-frequency vibration unit comprises an ultrasonic generator arranged at the bottom of the main material barrel, and the ultrasonic generator is in signal connection with an external controller.
5. The device for realizing the homogeneous treatment of the nano heavy-duty anticorrosive coating by using the ultrasonic vibration according to claim 4, wherein: the lifting mechanism comprises a homodromous double-rod cylinder fixed on a fixing frame above the main charging barrel, an installation frame is fixedly installed at the bottom of the homodromous double-rod cylinder, a horizontally arranged transposition motor with a speed reducer is fixedly installed on a side plate of the installation frame, a rotary swing arm is fixedly installed on a motor shaft of the transposition motor, the middle section of the rotary swing arm is fixedly connected to an output shaft of the speed reducer of the transposition motor, and a first homogenizing treatment assembly and a second homogenizing treatment assembly are installed at two end parts of the rotary swing arm respectively.
6. The device for realizing the homogeneous treatment of the nano heavy-duty anticorrosive coating by using the ultrasonic vibration according to claim 5, characterized in that: the homogenizing mechanism is composed of a first homogenizing processing assembly and a second homogenizing processing assembly.
7. The device for realizing the homogeneous treatment of the nano heavy-duty anticorrosive coating by using the ultrasonic vibration according to claim 6, characterized in that: the first homogenizing treatment assembly comprises a primary homogenizing stirrer fixedly arranged on a first connecting seat at one end of the rotary swing arm.
8. The device for realizing the homogeneous treatment of the nano heavy-duty anticorrosive coating by using the ultrasonic vibration according to claim 7, wherein: the primary homogenizing stirrer comprises a waterproof motor fixedly mounted on the first connecting seat, a vertical stirring shaft is fixedly connected to a motor shaft of the waterproof motor, and a plurality of net-shaped stirring teeth are uniformly mounted on the outer side wall of the vertical stirring shaft at intervals.
9. The device for realizing the homogeneous treatment of the nano heavy-duty anticorrosive coating by using the ultrasonic vibration according to claim 8, wherein: the second homogenizing treatment assembly comprises a fine homogenizing stirrer fixedly arranged on a second connecting seat at the end part of the other end of the rotary swing arm.
10. The device for realizing the homogeneous treatment of the nano heavy anti-corrosion coating by using the ultrasonic vibration according to claim 1, is characterized in that: the fine homogenizing stirrer comprises a homogenizing high-speed motor fixedly mounted on the second connecting seat, two homogenizing stirrers which are arranged at intervals are fixedly connected to a motor shaft of the homogenizing high-speed motor through a mounting rack, and each homogenizing stirrer is of a spherical hollow structure.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111517118.8A CN114100460A (en) | 2021-12-13 | 2021-12-13 | Device for realizing nano heavy anti-corrosion coating homogenizing treatment by utilizing ultrasonic vibration |
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| CN202111517118.8A CN114100460A (en) | 2021-12-13 | 2021-12-13 | Device for realizing nano heavy anti-corrosion coating homogenizing treatment by utilizing ultrasonic vibration |
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| CN107081086A (en) * | 2017-04-15 | 2017-08-22 | 梁春峰 | A kind of agitating device of replaceable agitating shaft |
| CN107519805A (en) * | 2017-09-25 | 2017-12-29 | 长兴利其科技有限公司 | High polymer material print paste production effective dispersing machine and its method of work |
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| CN110652925A (en) * | 2018-06-29 | 2020-01-07 | 北新集团建材股份有限公司 | Glass fiber dispersion equipment |
| CN111888957A (en) * | 2020-08-10 | 2020-11-06 | 华中科技大学 | Dispersed-phase ultrafine-particle-size emulsified oil preparation device |
| CN214681374U (en) * | 2021-02-09 | 2021-11-12 | 江西广源化工有限责任公司 | High-speed stirring device with ultrasonic vibration |
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2021
- 2021-12-13 CN CN202111517118.8A patent/CN114100460A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4302112A (en) * | 1978-01-18 | 1981-11-24 | Reson System Aps | Process for continuous homogenization or emulsification of liquid and an ultrasonic apparatus for carrying out the process |
| CN107081086A (en) * | 2017-04-15 | 2017-08-22 | 梁春峰 | A kind of agitating device of replaceable agitating shaft |
| CN107519805A (en) * | 2017-09-25 | 2017-12-29 | 长兴利其科技有限公司 | High polymer material print paste production effective dispersing machine and its method of work |
| CN108554256A (en) * | 2018-06-27 | 2018-09-21 | 江苏康美新材料科技有限公司 | A kind of coating material agitator for the production of decorating inner and external walls plate |
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