CN114092020A - Control system and integrated warehousing device based on control system - Google Patents

Control system and integrated warehousing device based on control system Download PDF

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CN114092020A
CN114092020A CN202210063571.4A CN202210063571A CN114092020A CN 114092020 A CN114092020 A CN 114092020A CN 202210063571 A CN202210063571 A CN 202210063571A CN 114092020 A CN114092020 A CN 114092020A
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unit
storage
server
article
bar code
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CN114092020B (en
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冯凌炬
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Chengtian International Supply Chain Shenzhen Co ltd
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Chengtian International Supply Chain Shenzhen Co ltd
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    • G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G06Q10/0875—Itemisation or classification of parts, supplies or services, e.g. bill of materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
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    • G06F—ELECTRIC DIGITAL DATA PROCESSING
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    • G06F—ELECTRIC DIGITAL DATA PROCESSING
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    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
    • G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063—Using robots
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention relates to a control system comprising: a server; the client is connected with the server; the scanning device is provided with a communication unit, the communication unit is connected with the server, and the scanning device scans the bar code established on the article in real time and sends the bar code information to the server according to the time sequence; the server is internally provided with a storage unit, an analysis unit, a classification unit, a path planning unit and a control unit, wherein the analysis unit acquires the bar code information from the storage unit and analyzes the attribute value of the bar code information according to the bar code information; classifying the articles based on the attribute values, and writing classification values into the attribute values to form classification information; the storage path of the goods is planned based on the classification information, the storage path is established during storage, and the storage path is established according to different goods, so that automatic control can be realized in the storage process and the taking-out process.

Description

Control system and integrated warehousing device based on control system
Technical Field
The invention relates to the technical field of control systems, in particular to a control system and an integrated storage device based on the control system.
Background
The requirement of smart storage is that when many different items or goods are stored in the warehouse and must be removed when needed, the storage and removal are automated and performed as quickly as possible in order to increase the intelligence of the storage.
In the existing storage system, generally, records are formed based on storage positions, then storage paths are formed according to the records, and the storage paths are convenient to take out according to the paths.
Disclosure of Invention
In view of the above, the present invention provides a control system and an integrated stocker based on the control system, so as to solve the problems mentioned in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
a control system, comprising:
a server;
the client is connected with the server;
the scanning device is provided with a communication unit, the communication unit is connected with the server, and the scanning device scans the bar code established on the article in real time and sends the bar code information to the server according to the time sequence;
the server is internally provided with a storage unit, an analysis unit, a classification unit, a path planning unit and a control unit,
the storage unit is used for receiving the bar code information sent by the scanning device and storing the bar code information in a first storage area;
the analysis unit is connected with the storage unit to acquire the bar code information and analyzes the attribute value of the bar code information;
the classification unit is connected with the analysis unit, classifies the articles based on the attribute values, and writes the classification values into the attribute values to form classification information;
the path planning unit is connected with the classification unit, plans a storage path of the article based on the classification information, and stores the storage path in a second storage area of the storage unit;
and the control unit forms a plurality of continuous segment-type access commands according to each storage path, and controls the movement of the transfer device and the access device to finish the access of the articles according to the access commands.
Further, the access command includes a first command and a second command having an association with the first command,
the first command is used for guiding the transfer device to finish sorting and transferring according to the first command;
the second command is used for guiding the accessor to put articles in or take articles out after the first control command is executed;
the transporter comprises a sorting unit and a transferring unit, guides the sorting unit to finish sorting according to the first command, and guides the transferring unit to convey the articles to the storage area;
the storage area is provided with a plurality of modular storage bins, and each modular storage bin is provided with a plurality of storage sub-bins;
and the accessor is provided with a plurality of modular storage bins, is constructed along the modular storage bins, forms all the modular storage bins into a continuous access system, and guides the accessor to store or take the articles conveyed by the loader into or out of the storage sub-bins based on the second command.
The invention also provides an integrated storage device, and the control system comprises:
a plurality of modularized storage bins arranged in parallel, each modularized storage bin is provided with a plurality of storage sub-bins,
each storage sub-bin is provided with an electronic brand which is correspondingly stored in a third storage area of the server, and the electronic brand plans a storage path of the article through the server based on the bar code information of the article;
the transfer device comprises a sorting unit and a transferring unit, guides the sorting unit to finish sorting according to the storage path, and guides the transferring unit to convey the articles to the storage area;
and the accessor is arranged along the modular storage bins, all the modular storage bins form a continuous access system, and the accessor is guided to store or take out the articles conveyed by the loader from the storage sub-bins based on the storage path planned by the server.
Furthermore, the modularized storage bin is provided with a transfer manipulator, a CCD unit, a discharge unit, an access unit and a control end;
the middle part of the modular storage bin is provided with a passage, the storage sub-bins are distributed along the passage, a track is arranged on the passage and constructs all the storage sub-bins into an independent unit,
a moving unit is arranged on the track, a lifting unit is arranged at the upper part of the moving unit, and an access assembly is arranged at the bottom of the lifting unit;
the discharging unit is arranged at the front end of the modular storage bin and used for receiving the articles taken down by the transfer manipulator through the accessor and transferring the articles to the access assembly through the discharging unit;
the transfer manipulator is arranged at one end of the discharge unit and is used for receiving the articles conveyed by the accessor;
the control end is communicated with the server and backups a storage path of a corresponding article by the server;
the CCD unit is arranged on the upper portion of the discharge unit and connected with the control end, when the CCD unit detects that an article exists on the discharge unit, the CCD unit scans the bar code on the article at the same time and sends the bar code to the control end, the control end matches the storage path of the control end according to the bar code information, and an access control signal is formed according to the storage path to control the discharge unit, the moving unit, the lifting unit and the access unit to move to complete storage or taking out.
When a certain article needs to be taken, retrieving is carried out from a client connected with the server, when the storage information of the article is retrieved, a taking-out command is sent to the server by the client, the server is matched with a storage path of the article according to the taking-out command and sent to a control end, and the control end forms a taking-out control signal according to the storage path to control the discharge unit, the moving unit, the lifting unit and the access unit to move to finish taking out.
The method is based on bar code information on an article/goods package, when the bar code information is stored, a scanning device scans the bar code information and sends the bar code information to a server, and an analyzing unit acquires the bar code information from a storage unit and analyzes an attribute value of the bar code information according to the bar code information; classifying the articles based on the attribute values, and writing classification values into the attribute values to form classification information; planning a storage path of the article based on the classification information, and storing the storage path in a second storage area of the storage unit; according to each storage path forms a plurality of continuous fragment formula access commands, the basis access command accomplishes the access of article with control transfer ware and accessor action, among the above-mentioned, what this application adopted utilizes and establishes storage path when the storage, and storage path is established according to the difference of goods, no matter be storage process like this or take out the process, homoenergetic realizes automatic control, when certain article is got to needs, from the client retrieval that the server is connected, when retrieving the storage information of article, send by the client and take out the order and send to the server, the server matches its storage path and sends to the control end according to taking out the order, the control end forms according to storage path and takes out control signal control emission unit, mobile unit, lift unit and access unit action completion are taken out.
Meanwhile, the application establishes an integrated storage device according to the automatic control system, the integrated storage device comprises a plurality of modularized storage bins which are arranged in parallel, each modularized storage bin is provided with a plurality of storage sub-bins,
each storage sub-bin is provided with an electronic brand which is correspondingly stored in a third storage area of the server, and the electronic brand plans a storage path of the article through the server based on the bar code information of the article; the transfer device comprises a sorting unit and a transferring unit, guides the sorting unit to finish sorting according to the storage path, and guides the transferring unit to convey the articles to the storage area; and the accessor is arranged along the modular storage bins, all the modular storage bins form a continuous access system, and the accessor is guided to store or take out the articles conveyed by the loader from the storage sub-bins based on the storage path planned by the server. Based on the configuration, automatic memory access is completed.
Drawings
FIG. 1 is a block diagram of the system of the present invention;
FIG. 2 is a schematic view of the integrated stocker of the present invention;
FIG. 3 is a schematic view of the sorting and transferring process of the present invention;
FIG. 4 is a layout diagram of the discharging unit and the accessing unit according to the present invention;
FIG. 5 is a layout diagram of the mobile unit and the access unit according to the present invention;
FIG. 6 is a diagram of an access unit according to the present invention;
fig. 7 is a schematic view of a discharge unit in the present invention.
Detailed Description
The present invention is described in detail below with reference to the attached drawings.
Referring to fig. 1 to 2, the present invention provides a control system including:
a server 1;
a client connected to the server 1;
the scanning device 2 is provided with a communication unit, the communication unit is connected with the server 1, the scanning device 2 scans the bar codes established on the articles in real time and sends the bar code information to the server 1 according to the time sequence;
the server 1 is internally provided with a storage unit, an analysis unit, a classification unit, a path planning unit and a control unit,
the storage unit is used for receiving the bar code information sent by the scanning device 2 and storing the bar code information in a first storage area;
the analysis unit is connected with the storage unit to acquire the bar code information and analyzes the attribute value of the bar code information;
the classification unit is connected with the analysis unit, classifies the articles based on the attribute values, and writes the classification values into the attribute values to form classification information;
the path planning unit is connected with the classification unit, plans a storage path of the article based on the classification information, and stores the storage path in a second storage area of the storage unit;
and the control unit forms a plurality of continuous segment-type access commands according to each storage path, and controls the movement of the transfer device and the access device to finish the access of the articles according to the access commands.
The access command includes a first command and a second command having an association with the first command,
the first command is used for guiding the transfer device to finish sorting and transferring according to the first command;
the second command is used for guiding the accessor to put articles in or take articles out after the first control command is executed;
the transporter comprises a sorting unit and a transferring unit, guides the sorting unit to finish sorting according to the first command, and guides the transferring unit to convey the articles to the storage area;
the storage area is provided with a plurality of modular storage bins, and each modular storage bin is provided with a plurality of storage sub-bins;
and the accessor is provided with a plurality of modular storage bins, is constructed along the modular storage bins, forms all the modular storage bins into a continuous access system, and guides the accessor to store or take the articles conveyed by the loader into or out of the storage sub-bins based on the second command.
Referring to fig. 2, 4, 5, 6 and 7, the present invention further provides an integrated stocker, wherein the control system comprises: a plurality of modularized storage bins arranged in parallel, each modularized storage bin is provided with a plurality of storage sub-bins,
each storage sub-bin is provided with an electronic brand which is correspondingly stored in a third storage area of the server 1, and the electronic brand plans a storage path of the article through the server based on the bar code information of the article;
the transfer device comprises a sorting unit and a transferring unit, guides the sorting unit to finish sorting according to the storage path, and guides the transferring unit to convey the articles to the storage area;
and the accessor is arranged along the modular storage bins, all the modular storage bins form a continuous access system, and the accessor is guided to store or take out the articles conveyed by the loader from the storage sub-bins based on the storage path planned by the server.
The modular storage bin is provided with a transfer manipulator, a CCD unit 50, a discharge unit, an access unit and a control end;
the middle part of the modular storage bin is provided with a passage 9, the storage sub-bins are distributed along the passage 9, a track 8 is arranged on the passage 9, the track 8 constructs all the storage sub-bins into an independent unit,
a moving unit 60 is arranged on the track 8, a lifting unit is arranged on the upper part of the moving unit 60, and an access assembly is arranged at the bottom of the lifting unit;
the discharge unit is arranged at the front end of the modular storage bin and is used for receiving the articles taken down by the transfer manipulator (4A or 4B) from the accessor and transferring the articles to the access assembly through the discharge unit;
the transfer manipulator is arranged at one end of the discharge unit and is used for receiving the articles conveyed by the accessor;
the control end is communicated with the server 1 and backups a storage path of a corresponding article by the server 1;
the CCD unit 50 is arranged on the upper portion of the discharge unit and connected with the control end, when the CCD unit 50 detects that articles exist on the discharge unit, the bar codes on the articles are scanned at the same time, the bar codes are sent to the control end, the control end matches the storage path of the control end according to the bar code information, and an access control signal is formed according to the storage path to control the discharge unit, the moving unit, the lifting unit and the access unit to move to complete storage or taking out.
When a certain article needs to be taken, retrieving is carried out from a client connected with the server, when the storage information of the article is retrieved, a taking-out command is sent to the server by the client, the server is matched with a storage path of the article according to the taking-out command and sent to a control end, and the control end forms a taking-out control signal according to the storage path to control the discharge unit, the moving unit, the lifting unit and the access unit to move to finish taking out.
Referring to fig. 2 to 7, in particular, the sorting system, has one main sorting unit 10A and three sub-sorting units (a first sub-sorting unit 10B, a second sub-sorting unit 10C and a third sub-sorting unit 10D),
the scanning device 2 is disposed at the main sorting unit 10A, when the article is conveyed from the main sorting unit 10A to the end, the scanning device 2 obtains barcode information on the article or the article package through the scanning device 2, the barcode information includes the type of the article and other attribute values of the article, such as an article sending area, an express delivery mode selected by the article, and the like, and the obtained barcode information is transmitted to the server 1 through the communication unit in real time.
After receiving the bar code information, the server 1 analyzes the attribute value corresponding to the bar code information through the analysis unit, the attribute value can be classified by the classification unit correspondingly according to the analyzed attribute value, the classification aims to guide the articles to be stored and taken according to the set storage path, the path planning unit forms classification information according to the classification value, the storage path of the articles is planned based on the classification information, the storage path is transmitted to the storage unit and the control unit, the control unit forms a control command according to the storage path, and the moving track of the transporter and the accessor is controlled through the control command.
Referring to fig. 3, fig. 3 shows an embodiment of a control transfer device, in fig. 3, the sorting system has a main sorting unit 10A and a first sub-sorting unit 10B, a second sub-sorting unit 10C and a third sub-sorting unit 10D, and after the bar code information of the article 20B is scanned by the scanning device 2, a control command set for controlling the moving track of the article 20B is formed, and the command set includes the control of the sorting system and the control of the transfer device and the storage device.
In the sorting system, the movement track of the article 20B is controlled according to the control command formed by the planned storage path, and assuming that the article 20B is stored in the first sub-storage bin 71 of the first modular storage bin 7A, the movement track formed by the article 20B includes that the article enters the first sub-sorting unit 10B or the third sub-sorting unit 10D from the main sorting unit 10A, is transported to the first transporter 3a1 by the first sub-sorting unit 10B when entering the first sub-sorting unit 10B, is transported to the first accessor 5A via the first transporter 3a1 and the second transporter 3a2, and of course, may be directly transported to the first accessor 5A via the first transporter 3a 1. When entering the second sub-sorting unit 10C, the second sub-sorting unit 10C is transported to the third transfer unit 3B1, and is transported to the first accessor 5A via the third transfer unit 3B1 and the fourth transfer unit 3B2, or may be directly transported to the first accessor 5A via the third transfer unit 3B 1. When entering the third sub-sorting unit 10D from the main sorting unit 10A, the third sub-sorting unit 10D is transported to the fifth transporter 3C1, and is transported to the second accessor 5B via the fifth transporter 3C1 and the sixth transporter 3C2, or may be transported directly to the second accessor 5B via the fifth transporter 3C 1.
In fig. 2, an overall control process is exemplarily depicted, wherein fig. 2 exemplarily depicts 3 first, second and third modular storage bins 7A, 7B and 7C arranged in parallel, a first accessor 5A is disposed at a front end of the first modular storage bin 7A, a second accessor 5B is disposed at the second modular storage bin 7B, and rails 8 are respectively arranged along a passageway 9 in the middle of the first, second and third modular storage bins 7A, 7B and 7C, so as to form a complete storage system with the first, second and third modular storage bins 7A, 7B and 7C. On said track 8 at least a first access assembly 6A and a second access assembly 6B are arranged.
Referring to fig. 4 to 7, in order to facilitate the implementation of the present invention, in the present application, for example, in the first modular storage bin 7A, the first modular storage bin 7A is divided into storage areas formed by a first storage sub-bin 71, a second storage sub-bin 72, and the like, the first storage sub-bin 71 and the second storage sub-bin 72 respectively have an electronic brand, the electronic brand is stored in a third storage area of the server, the storage path formed by the path planning unit also includes the electronic brand, and point-to-point storage is possible according to the electronic brand, and management is also convenient, so that in the server, which storage sub-bin in the first modular storage bin 7A is stored or taken out can be labeled in real time.
Referring to fig. 7, fig. 7 shows a structural view of a discharge unit including: the discharging base 500 is provided with a carrier 501 at the upper part of the discharging base 500, conveyed articles are placed on the carrier 501 through a conveying mechanical arm (4A or 4B), at the moment, when a scanning unit scans the articles on the carrier 501, bar code information of the articles is scanned at the same time, the bar code information of the articles is transmitted to a control end in real time, an access path of the control end is matched, the control end is communicated with a server, and a storage path of any one of a first modular storage bin 7A, a second modular storage bin 7B and a third modular storage bin 7C in the backup server is related.
The discharge base 500 is provided with a vertical rod 502, a beam 510 is arranged on the upper part of the vertical rod 502, a drag chain 508 is arranged on the beam 510, and a driving part 509 for driving the drag chain 508 to move is arranged on the beam 510, the drag chain 508 is fixed with a sliding plate 506 arranged at the bottom of the beam 510, the sliding plate 506 is fixed on a discharge slide rail 507, and the discharge slide rail 507 is fixed at the bottom of the beam 510. A first air cylinder 505 is arranged at the lower part of the sliding plate 506, an air cylinder push rod 504 on the first air cylinder 505 and the suction cup 503 are fixed, when the scanning unit scans that the carrier 501 has an article, the control end controls the driving part 509 to move to drive the drag chain 508 to move, the drag chain 508 moves to drive the sliding plate 506 to move, the sliding plate 506 moves to drive the suction cup 503 at the lower part of the first air cylinder 505 to move to the article at the upper part of the carrier 501, the first air cylinder 505 drives the suction cup 503 to move downwards by the push rod 504 to suck the article, the first air cylinder 505 drives the push rod 504 to move upwards, and the article is conveyed to the first access assembly 6A or the second access assembly 6B.
The first access assembly 6A or the second access assembly 6B has the same structure, and each access assembly includes a moving unit 60 disposed on a sliding rail, a vertical column 600 is disposed on the upper portion of the moving unit 60, a fixing plate 603 is disposed on the top of the vertical column 600, a second air cylinder 605 is disposed on the upper portion of the fixing plate 603, and an air cylinder push rod 604 on the second air cylinder 605 passes through the fixing plate 603 and is fixed to the access assembly.
The fetching component fixedly comprises an accessing base 602, a rotating motor 610 is arranged on the accessing base 602, the rotating motor 610 is connected with a rotating seat 608 through a shaft rod 609, a third air cylinder 607 is arranged on the rotating seat 608, a reciprocating push rod 606 is arranged on the third air cylinder 607, and a clamping jaw 601 is arranged on the reciprocating push rod 606.
The method is based on bar code information on an article/goods package, when the bar code information is stored, a scanning device scans the bar code information and sends the bar code information to a server, and an analyzing unit acquires the bar code information from a storage unit and analyzes an attribute value of the bar code information according to the bar code information; classifying the articles based on the attribute values, and writing classification values into the attribute values to form classification information; planning a storage path of the article based on the classification information, and storing the storage path in a second storage area of the storage unit; according to each storage path forms a plurality of continuous fragment formula access commands, the basis access command accomplishes the access of article with control transfer ware and accessor action, among the above-mentioned, what this application adopted utilizes and establishes storage path when the storage, and storage path is established according to the difference of goods, no matter be storage process like this or take out the process, homoenergetic realizes automatic control, when certain article is got to needs, from the client retrieval that the server is connected, when retrieving the storage information of article, send by the client and take out the order and send to the server, the server matches its storage path and sends to the control end according to taking out the order, the control end forms according to storage path and takes out control signal control emission unit, mobile unit, lift unit and access unit action completion are taken out.
Meanwhile, the application establishes an integrated storage device according to the automatic control system, the integrated storage device comprises a plurality of modularized storage bins which are arranged in parallel, each modularized storage bin is provided with a plurality of storage sub-bins,
each storage sub-bin is provided with an electronic brand which is correspondingly stored in a third storage area of the server, and the electronic brand plans a storage path of the article through the server based on the bar code information of the article; the transfer device comprises a sorting unit and a transferring unit, guides the sorting unit to finish sorting according to the storage path, and guides the transferring unit to convey the articles to the storage area; and the accessor is arranged along the modular storage bins, all the modular storage bins form a continuous access system, and the accessor is guided to store or take out the articles conveyed by the loader from the storage sub-bins based on the storage path planned by the server. Based on the configuration, automatic memory access is completed.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.

Claims (5)

1. A control system, comprising:
a server;
the client is connected with the server;
the scanning device is provided with a communication unit, the communication unit is connected with the server, and the scanning device scans the bar code established on the article in real time and sends the bar code information to the server according to the time sequence;
the server is internally provided with a storage unit, an analysis unit, a classification unit, a path planning unit and a control unit,
the storage unit is used for receiving the bar code information sent by the scanning device and storing the bar code information in a first storage area;
the analysis unit is connected with the storage unit to acquire the bar code information and analyzes the attribute value of the bar code information;
the classification unit is connected with the analysis unit, classifies the articles based on the attribute values, and writes the classification values into the attribute values to form classification information;
the path planning unit is connected with the classification unit, plans a storage path of the article based on the classification information, and stores the storage path in a second storage area of the storage unit;
and the control unit forms a plurality of continuous segment-type access commands according to each storage path, and controls the movement of the transfer device and the access device to finish the access of the articles according to the access commands.
2. The control system of claim 1, wherein the access command comprises a first command and a second command having an association with the first command,
the first command is used for guiding the transfer device to finish sorting and transferring according to the first command;
the second command is used for guiding the accessor to put articles in or take articles out after the first control command is executed;
the transporter comprises a sorting unit and a transferring unit, guides the sorting unit to finish sorting according to the first command, and guides the transferring unit to convey the articles to the storage area;
the storage area is provided with a plurality of modular storage bins, and each modular storage bin is provided with a plurality of storage sub-bins;
and the accessor is provided with a plurality of modular storage bins, is constructed along the modular storage bins, forms all the modular storage bins into a continuous access system, and guides the accessor to store or take the articles conveyed by the loader into or out of the storage sub-bins based on the second command.
3. An integrated stocker incorporating the control system of any one of claims 1-2, comprising:
a plurality of modularized storage bins arranged in parallel, each modularized storage bin is provided with a plurality of storage sub-bins,
each storage sub-bin is provided with an electronic brand which is correspondingly stored in a third storage area of the server, and the electronic brand plans a storage path of the article through the server based on the bar code information of the article;
the transfer device comprises a sorting unit and a transferring unit, guides the sorting unit to finish sorting according to the storage path, and guides the transferring unit to convey the articles to the storage area;
and the accessor is arranged along the modular storage bins, all the modular storage bins form a continuous access system, and the accessor is guided to store or take out the articles conveyed by the loader from the storage sub-bins based on the storage path planned by the server.
4. The integrated stocker of claim 3, wherein the modular storage bins have a transfer robot, a CCD unit, a discharge unit, an access unit and a control end;
the middle part of the modular storage bin is provided with a passage, the storage sub-bins are distributed along the passage, a track is arranged on the passage and constructs all the storage sub-bins into an independent unit,
a moving unit is arranged on the track, a lifting unit is arranged at the upper part of the moving unit, and an access assembly is arranged at the bottom of the lifting unit;
the discharging unit is arranged at the front end of the modular storage bin and used for receiving the articles taken down by the transfer manipulator through the accessor and transferring the articles to the access assembly through the discharging unit;
the transfer manipulator is arranged at one end of the discharge unit and is used for receiving the articles conveyed by the accessor;
the control end is communicated with the server and backups a storage path of a corresponding article by the server;
the CCD unit is arranged on the upper portion of the discharge unit and connected with the control end, when the CCD unit detects that an article exists on the discharge unit, the CCD unit scans the bar code on the article at the same time and sends the bar code to the control end, the control end matches the storage path of the control end according to the bar code information, and an access control signal is formed according to the storage path to control the discharge unit, the moving unit, the lifting unit and the access unit to move to complete storage or taking out.
5. The integrated storage device according to claim 3, wherein when an article is required to be taken, the article is retrieved from a client connected with the server, when the storage information of the article is retrieved, a taking command is sent by the client and sent to the server, the server matches a storage path of the article according to the taking command and sends the article to the control end, and the control end forms a taking control signal according to the storage path to control the discharge unit, the moving unit, the lifting unit and the access unit to move to complete taking.
CN202210063571.4A 2022-01-20 2022-01-20 Control system and integrated warehousing device based on control system Active CN114092020B (en)

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