CN114079062B - Water heat radiation system integrated by fuel cell system - Google Patents

Water heat radiation system integrated by fuel cell system Download PDF

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Publication number
CN114079062B
CN114079062B CN202010835338.4A CN202010835338A CN114079062B CN 114079062 B CN114079062 B CN 114079062B CN 202010835338 A CN202010835338 A CN 202010835338A CN 114079062 B CN114079062 B CN 114079062B
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stack
fuel cell
heat exchanger
water pump
way valve
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CN114079062A (en
Inventor
黄炫方
胡振球
樊钊
彭再武
尹志刚
周华
张晓龙
张俊深
刘文哲
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CRRC Electric Vehicle Co Ltd
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CRRC Electric Vehicle Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04007Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
    • H01M8/04029Heat exchange using liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/30Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling fuel cells
    • B60L58/32Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling fuel cells for controlling the temperature of fuel cells, e.g. by controlling the electric load
    • B60L58/33Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling fuel cells for controlling the temperature of fuel cells, e.g. by controlling the electric load by cooling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04007Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
    • H01M8/04067Heat exchange or temperature measuring elements, thermal insulation, e.g. heat pipes, heat pumps, fins
    • H01M8/04074Heat exchange unit structures specially adapted for fuel cell
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2250/00Fuel cells for particular applications; Specific features of fuel cell system
    • H01M2250/20Fuel cells in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/40Application of hydrogen technology to transportation, e.g. using fuel cells

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  • Engineering & Computer Science (AREA)
  • Sustainable Energy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Fuel Cell (AREA)

Abstract

The invention provides a fuel cell system integrated with a hydrothermal heat dissipation system, wherein the hydrothermal heat dissipation system can comprise: the cooling liquid in the cell stack cooling loop is driven by a first water pump to sequentially pass through the cell stack and the heat exchanger and returns to the first water pump; and an auxiliary system cooling loop, wherein the cooling liquid in the auxiliary system cooling loop is driven by a second water pump to sequentially pass through a three-way valve, the heat exchanger, the radiator and the fuel cell auxiliary system and return to the second water pump, and the three-way valve is provided with a first interface connected with the second water pump, a second interface connected with the heat exchanger and a bypass interface connected between the heat exchanger and the radiator. The auxiliary system cooling circuit may provide heat to the stack cooling circuit through the heat exchanger to accelerate stack start-up when the stack is cold-started, and may assist the stack cooling circuit in dissipating heat through the heat exchanger when the stack temperature reaches an optimal operating temperature range.

Description

Water heat radiation system integrated by fuel cell system
Technical Field
The present invention relates to the field of new energy automobiles, and more particularly, to an integrated hydrothermal heat dissipation system for a fuel cell system.
Background
Fuel cells, particularly hydrogen fuel cells, are considered as one of the future energy solutions because of their wide fuel sources, no pollution, and zero emissions. The hydrogen fuel cell (hereinafter referred to as "fuel cell") operates on the principle that chemical energy is converted into electric energy by chemically reacting hydrogen gas with oxygen gas. More specifically, the basic principle is that hydrogen is sent to an anode plate (negative electrode) of a fuel cell, one electron in hydrogen atoms is separated by the action of a catalyst (platinum), hydrogen ions (protons) losing the electron pass through a proton exchange membrane to reach a cathode plate (positive electrode) of the fuel cell, while electrons cannot pass through the proton exchange membrane, and the electrons can only reach the cathode plate of the fuel cell through an external circuit, so that current is generated in the external circuit. After reaching the cathode plate, the electrons are recombined with oxygen atoms and hydrogen ions into water. Since the oxygen supplied to the cathode plate is available from air, electrical energy can be continuously supplied as long as hydrogen is continuously supplied to the anode plate, air is supplied to the cathode plate, and water (vapor) is timely taken away. The electricity generated by the fuel cell is supplied to the motor through devices such as an inverter and a controller, and then drives the wheels to rotate through a transmission system, a drive axle and the like, so that the vehicle can run on the road.
In order to secure the insulating performance of a fuel cell stack (hereinafter referred to as a "stack"), the ion concentration of the coolant is highly required (deionized water is required). However, fuel cell auxiliary systems (including, for example, intercoolers, DC-DC converters, and air compressor controllers) do not have this requirement. The ion concentration of the coolant is required to be high, and the cost increases. The core of the fuel cell stack is that the membrane electrode and the ion exchange are carried out by the proton exchange membrane, and the optimal operation state temperature of the proton exchange membrane is between 70 and 90 ℃. Too low a temperature can lead to reduced catalytic activity of the platinum in the membrane electrode, while too high a temperature can lead to serious dehydration of the proton exchange membrane, which is unfavorable for proton conduction, so that maintaining proper temperature and humidity is of great importance. Under the working environment of the fuel cell below 0 ℃, water generated by the reaction on the cathode side is easy to freeze, so that a catalytic layer and a diffusion layer are blocked to prevent the reaction from proceeding, and the volume change generated by the water icing can damage the structure of the membrane electrode assembly. Therefore, the external output power of the fuel cell start-up is generally required to be carried out by enabling the internal temperature of the cell stack to reach more than 0 ℃.
The current fuel cell technology has the following technical problems:
1) The main technical scheme at present connects the fuel cell stack with an intercooler and a radiator in the fuel cell auxiliary system, and has the defects of large water circulation loop, more deionized water requirements and frequent replacement; and
2) The heat dissipation part of the current fuel cell system is divided into two parts in consideration of temperature difference (the working temperature of the cell stack is 70-90 ℃ and the temperature of the controller is 60-70 ℃), the main radiator is used for dissipating heat of the cell stack and the intercooler (a cooling loop of the cell stack), the auxiliary radiator is used for dissipating heat of the air compressor, the controller and the DC-DC (a cooling loop of the auxiliary system), and the heat dissipation system is complex and has low efficiency.
Disclosure of Invention
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
According to one aspect of the present invention, there is provided a hydrothermal heat dissipation system for a fuel cell system, wherein the hydrothermal heat dissipation system may include:
the cooling liquid in the cell stack cooling loop is driven by a first water pump to sequentially pass through the cell stack and the heat exchanger and return to the first water pump; and
and the cooling liquid in the auxiliary system cooling loop sequentially passes through a three-way valve, the heat exchanger, the radiator and the fuel cell auxiliary system by being driven by a second water pump and returns to the second water pump, wherein the three-way valve is provided with a first interface connected with the second water pump, a second interface connected with the heat exchanger and a bypass interface connected between the heat exchanger and the radiator.
According to a further embodiment of the invention, when the stack is in a cold start phase, the first and second ports of the three-way valve are opened, the bypass port of the three-way valve is closed, and the radiator is not started.
According to a further embodiment of the invention, after the start-up of the stack and before the temperature of the stack rises to the optimal operating temperature range of the stack, the first port and the bypass port of the three-way valve are opened, the second port of the three-way valve is closed, and the radiator is started.
According to a further embodiment of the invention, after the temperature of the stack has risen to the optimum operating temperature range of the stack, the first port, the second port and the bypass port of the three-way valve are opened and the radiator is activated.
According to a further embodiment of the invention, deionized water is used as cooling liquid only in the stack cooling circuit.
According to a further embodiment of the present invention, the fuel cell auxiliary system further includes: intercooler, DC-DC converter, air compressor machine and controller.
According to a further embodiment of the invention, the optimal operating temperature range of the fuel cell auxiliary system is lower than the optimal operating temperature range of the stack.
According to another aspect of the present invention, there is provided a fuel cell system, wherein the fuel cell system may include: a fuel cell stack; a fuel cell auxiliary system; and a hydrothermal heat dissipation system as described in the present invention.
According to still another aspect of the present invention, there is provided an automobile using the fuel cell system as described in the present invention.
Compared with the scheme in the prior art, the fuel cell system provided by the invention integrates a hydrothermal radiating system and has at least the following advantages:
(1) The invention reduces the length of a heat dissipation water circulation loop of the cell stack, reduces ion precipitation, reduces the requirement of deionized water, improves the insulating property of the product, prolongs the replacement period of the deionized water and saves the cost;
(2) The invention realizes the integration of two radiators and can meet the requirements of the working temperature of a battery stack and an auxiliary system; and
(3) The invention optimizes the design of the heat dissipation loop and reduces the complexity and cost of the heat dissipation system.
These and other features and advantages will become apparent upon reading the following detailed description and upon reference to the associated drawings. It is to be understood that both the foregoing general description and the following detailed description are explanatory only and are not restrictive of aspects as claimed.
Drawings
So that the manner in which the above recited features of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only certain typical aspects of this invention and are therefore not to be considered limiting of its scope, for the description may admit to other equally effective aspects.
Fig. 1 is an exemplary block diagram of a fuel cell system integrated with a hydrothermal heat dissipation system according to one embodiment of the invention.
Fig. 2 is an exemplary structural diagram of an automobile using the fuel cell system according to the present invention.
Detailed Description
The features of the present invention will become more apparent from the detailed description set forth below when taken in conjunction with the drawings.
Fig. 1 is an exemplary block diagram of a fuel cell system 100 integrated with a hydrothermal heat dissipation system according to one embodiment of the invention.
As shown in fig. 1, the fuel cell system 100 may include a fuel cell stack 102, a fuel cell auxiliary system (hereinafter referred to as "auxiliary system") 104, and a heat dissipation system. In this example, the heat dissipation system is a hydrothermal heat dissipation system. In order to dissipate heat from the stack 102 and the auxiliary system 104, the heat dissipation system may provide cooling to the stack and the auxiliary system, respectively, where stack cooling is used to ensure that the operating temperature of the fuel cell stack is within a reasonable range, and to ensure the reaction speed and system efficiency of the fuel cell, and auxiliary system cooling is used to ensure that the operating temperatures of the relevant components in the auxiliary system are within a reasonable range, so that the components may operate normally.
As one example, as shown in fig. 1, the stack cooling section in the fuel cell system 100 of the present invention includes a stack 102, a heat exchanger 106, and a first water pump 108, constituting a stack cooling circuit or an internal circulation circuit. The auxiliary system cooling section includes a heat exchanger 106, a radiator 110, an auxiliary system 104, a second water pump 114, and a three-way valve 116, forming an auxiliary system cooling circuit or an external circulation circuit. The auxiliary system 104 may further include, for example, an intercooler 118, a DC-DC converter 120, and an air compressor and controller 122.
It is noted that, as shown in fig. 1, the inner circulation loop and the outer circulation loop of the fuel cell system 100 of the present invention are connected to each other by a common heat exchanger 106 to realize heat exchange. The advantages of this structural design will become more apparent in the following detailed description of the operation of the fuel cell system of the present invention.
As one example, a fuel cell system may be divided into the following three phases from a cold start to operation in a suitable temperature range:
stage 1: cold start of a cell stack
During cold start of the fuel cell, the temperature of the fuel cell is lower, and the outer circulation loop can be used for raising the temperature of the inner circulation water path, so that the temperature rise of the interior of the cell stack is accelerated until the start of the cell stack is completed, for example, when the temperature of the cell stack reaches a starting temperature threshold.
To this end, in this example, the three-way valve 120 is configured to open the connection interface with the heat exchanger 106 while closing the bypass interface, the radiator 110 is deactivated, and the first water pump 108 and the second water pump 118 are activated. At this time, the heat emitted from the fuel cell stack itself is circulated by the first water pump 108 through the internal circulation loop, so that the internal temperature of the stack is uniform. Meanwhile, the water temperature in the outer circulation loop is increased by the emitted heat of the auxiliary system in the outer circulation loop, circulation is performed under the drive of the second water pump 118, heat transfer between the inner circulation loop and the outer circulation loop is achieved through the heat exchanger 106, and the heat is transferred to the inner circulation loop, so that the temperature of an inner circulation waterway is increased, the increase of the internal temperature of the cell stack is facilitated, and the cold starting time of the cell is shortened. In other words, at this stage, the inner and outer circulation circuits exchange heat through the heat exchanger, and the outer circulation circuit is configured to help the inner circulation circuit raise the temperature.
Stage 2: after the cell stack is started
When the fuel cell stack is successfully started, the heat emitted by the fuel cell stack begins to rise rapidly, and the external circulation loop is not required to be heated continuously, and meanwhile, the auxiliary system in the external circulation loop enters the optimal working temperature range of the fuel cell stack (as mentioned before, the optimal working temperature range of the fuel cell stack is about 70-90 ℃ and the optimal working temperature range of the auxiliary system is about 60-70 ℃) before the fuel cell stack enters the optimal working temperature range of the fuel cell stack, so that the auxiliary system needs to be cooled to maintain the operation of the fuel cell stack in the optimal working temperature range.
To this end, in this example, the three-way valve 120 opens the bypass interface and closes its connection interface with the heat exchanger 106, while the radiator 110 begins to operate. At this time, the fuel cell stack 102 continues to increase in temperature by self-heating after the start-up is successful until the temperature rises to the optimum operating temperature range. The auxiliary system 104 radiates heat from the components, such as the intercooler 112, through the radiator 110, and maintains the components to operate in an optimal operating temperature range. In other words, at this stage, the inner circulation circuit and the outer circulation circuit operate independently, cooling the stack and the auxiliary system, respectively.
Stage 3: the cell stack reaches the optimal operating temperature
When the fuel cell stack continues to increase in temperature until it reaches its optimal operating temperature range, the inner circulation loop alone cannot suppress its continued increase in temperature, and therefore it is necessary to rely on the outer circulation circuit to help it maintain temperature.
To this end, in this example, the three-way valve 120 reopens the connection interface with the heat exchanger 106, thereby removing a portion of the heat of the stack 102 through the heat exchanger 106, thereby maintaining the stack 102 in the optimal operating temperature range. In this operating state, the heat sink 110 simultaneously dissipates heat from the stack 102 and the auxiliary system 104. In other words, at this stage, the inner and outer circulation circuits exchange heat through the heat exchanger, and the outer circulation circuit is configured to help the inner circulation circuit reduce the temperature.
The above describes an example structure of the fuel cell cooling system of the invention. Compared with the prior art, firstly, the invention realizes that the optimal working temperature of the battery stack and the auxiliary system is maintained by using one radiator, simplifies the structure and improves the heat dissipation efficiency. The principle of achieving this effect is: the operation temperature of the auxiliary system is lower than the operation temperature of the cell stack, and a temperature difference exists between the auxiliary system and the cell stack; by utilizing the temperature difference, heat exchange and refrigeration can be effectively carried out on the cooling liquid (deionized water) of the cell stack, so that the optimal operation temperature of the cell stack is maintained.
Secondly, the invention realizes the acceleration of the cold start of the fuel cell, because the temperature of the cooling liquid (deionized water) of the cell stack is heated by using the heat dissipation energy of the auxiliary system operation, and the cell stack is heated after circulation, thereby achieving the acceleration of the cold start process.
Third, the present invention enables reduced deionized water (stack coolant) requirements. As described previously, only the water in the stack cooling circuit is required to be deionized water, so by the design of the present invention, the length of the stack cooling circuit is reduced, and so the need for deionized water is correspondingly reduced. Accordingly, because the length of the loop is reduced, parts in the loop are fewer, ion precipitation is reduced, the concentration of ions in a waterway is ensured, parasitic parts which possibly generate ions in the loop are reduced, the deionized water can be used for replacing a longer period, the insulating performance of a product is improved, and the cost is obviously reduced.
Fourth, the invention integrates the main heat dissipation of the battery stack and the auxiliary system heat dissipation through the heat exchanger and the three-way valve, so that the system integration level is higher, and meanwhile, the dependence of the system on external resources is reduced.
Fig. 2 is an exemplary structural diagram of an automobile 200 using a fuel cell system according to the present invention. As shown in fig. 2, an automobile 200 includes a fuel cell system, such as the fuel cell system 100 described in fig. 1 that integrates a hydrothermal heat dissipation system. It will be appreciated by those skilled in the art that although the present invention has been described by way of example in terms of a hydrogen fuel cell system, the fuel cell is not limited to a hydrogen fuel cell, and the present invention may be applied as long as the optimum operating temperature range of the fuel cell auxiliary system in the fuel cell system is lower than the optimum operating temperature range of the fuel cell stack. In addition, the invention is not only suitable for the automobile taking the fuel cell as the power, but also suitable for the hybrid electric automobile taking the fuel cell system as part of the power.
What has been described above includes examples of aspects of the claimed subject matter. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the claimed subject matter, but one of ordinary skill in the art may recognize that many further combinations and permutations of the claimed subject matter are possible. Accordingly, the disclosed subject matter is intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims.

Claims (6)

1. A hydrothermal heat dissipation system for a fuel cell system, the hydrothermal heat dissipation system comprising:
the cooling liquid in the cell stack cooling loop is driven by a first water pump to sequentially pass through the cell stack and the heat exchanger and return to the first water pump; and
an auxiliary system cooling circuit, wherein the cooling liquid in the auxiliary system cooling circuit is driven by a second water pump to sequentially pass through a three-way valve, the heat exchanger, a radiator and a fuel cell auxiliary system and return to the second water pump, the three-way valve is provided with a first interface connected with the second water pump, a second interface connected with the heat exchanger and a bypass interface connected between the heat exchanger and the radiator,
wherein when the stack is in a cold start phase, the first and second ports of the three-way valve are opened, the bypass port of the three-way valve is closed, and the radiator is not started; opening a first port and a bypass port of the three-way valve, closing a second port of the three-way valve, and activating the radiator after the start-up of the stack and before the temperature of the stack rises to an optimal operating temperature range of the stack; after the temperature of the stack rises to the optimal operating temperature range of the stack, the first port, the second port, and the bypass port of the three-way valve are opened and the radiator is activated.
2. The hydrothermal heat sink system of claim 1, wherein deionized water is used as the cooling fluid only in the stack cooling circuit.
3. The hydrothermal heat sink system of claim 1, wherein the fuel cell auxiliary system further comprises: intercooler, DC-DC converter, air compressor machine and controller.
4. The hydrothermal heat sink system of claim 1, wherein an optimal operating temperature range of the fuel cell auxiliary system is lower than an optimal operating temperature range of the stack.
5. A fuel cell system, characterized in that the fuel cell system comprises:
a fuel cell stack;
a fuel cell auxiliary system; and
the hydrothermal heat dissipating system of any one of claims 1-4.
6. An automobile using the fuel cell system according to claim 5.
CN202010835338.4A 2020-08-19 2020-08-19 Water heat radiation system integrated by fuel cell system Active CN114079062B (en)

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CN115395050B (en) * 2022-10-26 2023-02-14 深圳市氢蓝时代动力科技有限公司 Fuel cell system

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